Page 1 © Cellana 2014 Cellana’s © Cellana Inc. 2014 Second-Generation Biofuels from...

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Page 1 © Cellana 2014 Cellana’s © Cellana Inc. 2014 Second-Generation Biofuels from Multi-Product Biorefineries Combine Economic Sustainability Environmental Sustainability Martin Sabarsky, CEO April 23, 2014

Transcript of Page 1 © Cellana 2014 Cellana’s © Cellana Inc. 2014 Second-Generation Biofuels from...

Page 1: Page 1 © Cellana 2014 Cellana’s © Cellana Inc. 2014 Second-Generation Biofuels from Multi-Product Biorefineries Combine Economic Sustainability With Environmental.

Page 1 © Cellana 2014

Cellana’s  

© Cellana Inc. 2014

Second-Generation Biofuels from Multi-Product Biorefineries Combine Economic Sustainability With Environmental Sustainability

Martin Sabarsky, CEOApril 23, 2014

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Summary of Presentation

• To date, over 20 MT of highly diverse algae have been produced using Cellana’s patented ALDUO™ process, one of the most thoroughly validated outdoor algae production technologies in the world. 

• Cellana’s multi-product business model, which is initially anchored by high-value Omega-3s, permits the profitable production of crude oil and animal feed at market-competitive prices based on current yields, costs, and prices of crude oil, animal feed, and algae-based Omega-3s. 

•  In 2013, Cellana successfully leveraged this technology/business model combination to sign one of world’s largest algae biofuel off-take agreements, with Neste Oil.  This industry-leading agreement validates the Cellana model of combining economic sustainability with environmental sustainability for producing commercial-scale quantities of second-generation biofuels.

• To the extent that the prices of food/feed and crude oil continue to rise based on scarcity and population growth/increased demand, a two-product business model based on food/feed and crude oil for fuels may become more commercially viable than it is today, especially for algae companies at commercial scale who will have been able to increase biomass yield and lower unit production costs in parallel.

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Commercial-Scale Algae-basedBiocrude oil

Off-TakeAgreement

(June2013)

Cellana History: Building Capabilities & Credibility at Every Step

$5.5MM USDA Grant for

Animal Feed

$70MM DOE-Funded Consortium-- National Alliance for Advanced Biofuels & Bioproducts

ALDUO™ patent issued

in U.S.

$9M DOE Consortium

Grant (production + fish feeding

trials)

HRBP Acquires Cellana; New Name;

New CEO, BOD

Kona DemoFacility

Operational

Shell JV Funding ($70MM+)

Demo Facility Production

Cellana JV Formed

Key Publication

CEROS (DARPA) Funding

HR BioPetroleum (HRBP) Founding in 2004

In-license of Aquasearch algae production

technology ($25MM prior investment)

ALDUO™ Patent Filed

Aquasearch / HRBP Pilot Facility Production

20041997 2005 2006 2007 2008 2009 2010 2011 2012

$15MM DOE-Funded Algae

Test-Bed Public-Private

Partnership

Launch of ReNew brand

2013

$1M DoD (CEROS/DARPA) contract for

biodiesel feedstock oilproduction at industrial

scale

Recent Off-Take Agreement with Neste Oil Validates Cellana’s Entire Model

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Intensive, Efficient Algae Production at the Kona Demonstration Facility (KDF) on Hawaii

• 2.5 hectare site in Kona, HI• $20MM replacement cost;

owned free & clear by Cellana

• >750,000 liter large-scale cultivation capacity

• Produced over 13 tons of microalgae since 2010 for R&D / testing purposes

• Commercially significant biomass/oil yields (over 15 g/m2/day biomass yields)

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$4B Omega-3 nutritional oils market

$300B livestock

feed market

$1T+ fuels and

energy markets

$9B aquaculture feed / fishmeal market

Omega-3 nutritional oils and high-value aquaculture / animal feed products are an extension of Cellana's core competency - screening, developing, and producing algae biofuel feedstock.

Cellana’s Biorefinery Business Model Builds on a Foundation of Biofuel Research to Address Additional Valuable Products

1

2

= oil separation

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ALDUO™ Enables Economic Algae Production Unencumbered by Contamination by Balancing Higher-Cost PBRs with Lower-Cost Open Ponds

High

100% Open Ponds

100% PBRs

Risk of Contamination

Low

Cost <50% PBRs / >50% Open

Ponds

HighLow

Covered by US Patents 7,770,322 & 5,541,056, Similar Patents/Patents pending in Europe, Australia, South Africa, Brazil, Japan, Mexico

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Biofuels from Cellana’sAlgae-Based Biocrude Oil

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Commercial-Scale Off-Take Agreement with Neste Oil

• Off-Take Agreement for algae oil announced June 2013

• Neste Oil is the largest refiner of renewable diesel in the world

• Multi-year off-take agreement• Commercial-scale quantities of algae

oil • Contingencies for Cellana production

capacity, EU/US sustainability criteria, and other factors

• Non-Exclusive for both parties• “Samples have shown that Cellana is

able to produce algae oil suitable for renewable fuel production by Neste Oil.”

• “The off-take agreement with Cellana allows us access to commercial-scale volumes of cost-competitive algae oil in the future.”

Neste Oil's renewable fuel plant in Rotterdam in the Netherlands was commissioned in 2011.

Neste Oil started up the world's largest renewable diesel refinery in Singapore in November 2010.

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Animal Feed & FoodSupplements from Cellana’sHigh-Protein Algae Meal

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Population Growth/Asia Will Drive Increasing Protein Prices

Source: http://www.washingtonpost.com/blogs/worldviews/wp/2013/05/07/map-more-than-half-of-humanity-lives-within-this-circle/

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Aquaculture growing rapidly and in need of protein; Fish capture peaked in 1990s & is now in decline

Fishmeal trades at ~4x the price of soymeal historically

Opportunity for Algae Meal to Replace Fishmeal in Aquafeeds and Soymeal in Livestock Feeds

Source: FAO, “THE STATE OF WORLD FISHERIES AND AQUACULTURE 2012”

Pri

ce p

er

Metr

ic T

on

Source: prices for fishmeal and soymeal from http://www.indexmundi.com

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• Finfish, shellfish, chicken, pigs, cattle – most major sources of meat

• Successful large-scale feed trial for Salmon, Carp, & Shrimp– Marine microalgae from biorefinery as a potential feed protein

source for Atlantic salmon, common carp and whiteleg shrimp, V. Kiron (Bodo University) et al., published online: Aquaculture Nutrition, 3 APR 2012

▪ Cellana’s ReNew Feed was acceptable for the three animals at the maximum levels tested (Salmon 10%, Carp 40%, Shrimp 40%)

▪ There were negligible differences in growth and hardly any in the biochemical composition during the study period

• Successful large-scale feed trial for Broiler Chicks– Potential and Limitation of a New Defatted Diatom Microalgal

Biomass in Replacing Soybean Meal and Corn in Diets for Broiler Chickens, Xin Gen Lei (Cornell) et al., published online: J. Agric. Food Chem., 4 JULY 2013

▪ Cellana’s ReNew Feed could substitute for 7.5% of soybean meal alone, or in combination with corn, in diets for broiler chicks when appropriate amino acids are added

Over 6 MT of Cellana’s ReNew Feed in Diverse Feed Trials; All Trials Successful To Date

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High-Value Nutritional Supplements from Cellana’s Omega-3 Oils

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Increasing Number of Everyday Products Contain

Omega-3 Ingredients & Make Omega-3 Claims

Milk Peanut Butter Breads Snacks

Cheese Baby Food Eggs Butter/SpreadsYogurt

Sauces Cooking Oil

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Algae is Key to Sustainable Omega-3 Production

Fish Oil / Omega-3 Food Chain

Fish Oil with Omega-3

+Mercury,

Dioxins, & PCBs

Larger carnivorous fish (e.g., Salmon)

Smaller carnivorous fish

Herbivorous/planktivorous fish

Marine microalga

e

Zoo- plankton

Cellana “Cuts Out the Middle-Fish”™

Sustainable Omega-3 Production Direct from Algae

Vegetarian, Low-Cost, Sustainable Omega-3s without Mercury, Dioxins, or PCBs from

Fish

Algae Oil with Omega-

3

Marine microalga

e

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30-cent retail premium for Algal-DHA-Supplemented Milk = $1,172 per kilogram = $1.2MM per metric ton!!!

$4.89 - $4.59 = $0.30 premium

32mg Algal DHA per serving; 8 servings per half-gallon container

32mg x 8 = 256mg per container

256mg x 1g/1,000mg = 0.256g

0.256g x 1kg/1,000g = 0.000256kg

$0.30/0.000256kg = $1,172/kg

$1,172/kg x 1,000kg/MT = $1.2MM/MT

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C20:4 C20:5 C24:0 C22:5 C22:60%

5%

10%

15%

20%

25%

30%

35%

40%

C003 C010 C543 C624 C739 C870 C870 C870C971 KA 21 KA 28 KA 29 KA11 KA19 KA22 KA23KA24 KA18

% f

att

y a

cid

s

EPA DHA

- Large collection of high performing strains, rich in Omega-3 fatty acids

- 3+ MT EPA-rich biomass produced

- Additional strains making both EPA & DHA are in large-scale production at KDF

- Ability to screen for other valuable PUFAs /lipids (e.g., DPA)

Cellana’s culture collection Large collection of strains for high value co-products

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Flexible Biorefinery Production / Revenue ModelBioproducts Generated from the Use of the Entire Algae Biomass

* Reflects recovery based on initial whole algae fraction of 6% Omega-3 oils,25% Biocrude oil, 69% Algae Meal (Protein/Sugars/Minerals/Lipids/Micronutrients),and 11% total yield loss after two separations

62kg Omega-3 Oil(35% conc.)

121kg Biocrude Oil

708kg Algae Meal

(Residual Proteins,Sugars, Minerals,

Lipids, & Micronutrients)

891kg Total per MT*(11% yield loss)

$6,138

$708

$82

$6,928 per MT (dry weight)

@ $1.00/kg(premium to soymeal px benchmark; discount to fishmeal px benchmark)

@ $100/kg(discount to Martek DHA wholesale px benchmark)

@ $100/bbl, $0.68/kg(fossil petroleum px

benchmark)

1

2

= oil separation

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Highly Profitable Production of Algae BioproductsProjected Revenue & Costs per MT for 88-ha. Commercial-Scale Facility in USA, 2016

Production costRevenue

$3,712 per MT

depreciation

Estimated 46% Gross Margin and 62% Cash Margin at current yields / costs (Higher margins / lower unit costs at larger scale and over time)

Estimated: Gross Margin 46%Cash Margin 62%

Omega-3 Oil$100 per kg (35% conc. DHA/EPA)

Algae Meal$1.00 per kg

Biocrude Oil$100 per bbl, $0.68 per kg

cash cost

$6,928 per MT

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A. Biorefineries with High-Value Anchor

Product(s)

B. Bolt-On Expansions

for Fuel + Feed

C. Standalone Biorefineries for

Fuel + Feed

Crude Oil Production

≤ 1 billion gpy 1-2 billion gpy 10+ billions gpy

Production cost

> $2/kg ≤ $2/kg ≤ $1/kg

Algae biomass yield

< 70MT/yr > 50MT/yr > 60MT/yr

Food, feed, & fuel prices

Low Medium High

Scaling of Algae Biofuel Industry – Easy as “A, B, C”

$1

$2

$3

$4

40

50

60

70

Pro

duct

ion C

ost

/ K

g

Bio

mass Yie

ld M

T / h

a / y

r

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Thank YouFor further information please visit www.cellana.com

or contact:

Martin SabarskyChief Executive Officer

[email protected] (858) 774-7915

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Backup Slides

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U.S. Sugar Prices Up 36% Over Last 5 Years

Source: http://www.indexmundi.com/commodities/?commodity=sugar&months=60,

Description: Sugar, Free Market, Coffee Sugar and Cocoa Exchange (CSCE) contract no.11 nearest future position

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U.S. Sugar Prices Up 200% Over Last 15 Years

Source: http://www.indexmundi.com/commodities/?commodity=sugar&months=180,

Description: Sugar, Free Market, Coffee Sugar and Cocoa Exchange (CSCE) contract no.11 nearest future position

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Sugar: Not So Sweet a Feedstock….

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Mass Yields for Microbial Fuel Pathways

Source: Claudia Schmidt-Dannert, University of Minnesota

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NREL cost model for biological hydrocarbon production

Source: “Process Design and Economics for the Conversion of Lignocellulosic Biomass to Hydrocarbons: Dilute-Acid and Enzymatic Deconstruction of Biomass to Sugars and Biological Conversion of Sugars to Hydrocarbons,” R. Davis, L. Tao, E.C.D.Tan, M.J. Biddy, G.T. Beckham, and C. Scarlata, National Renewable Energy Laboratory, J. Jacobson and K. Cafferty, Idaho National Laboratory, J. Ross, J. Lukas, D. Knorr, and P. Schoen, Harris Group Inc.

Both this and the previous slide that expected mass yields for free fatty acids (and by extension lipids) from sugar (i.e., glucose) are on the order of 30-35% which is consistent with what Solazyme said as far as requiring approximately 900 ktpa sugar for a 300 ktpa product plant.  However, the above are purely theoretical yields so one would expect that actual yields are <80% of theoretical yield, putting them at about 25% by weight.  This makes the economics difficult unless the product is higher value than fuels or they incorporate co-products (as they are expecting to do). 

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Amyris’s Farnesene @ Almost $600/kg

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Increasing Cost of Solazyme Fuels….?

Source: Solazyme IPO Prospectus, May 2011http://www.sec.gov/Archives/edgar/data/1311230/000119312511152352/g144178g35w31.jpg

Source: Solazyme Annual Report on Form 10-K, Filed March 2013

http://www.sec.gov/Archives/edgar/data/1311230/000119312513105081/g456356g31m73.jpg

2011: Fuel Cost Target $1,000/MT

2013: Fuel Cost Target $1,400/ton (or higher?)