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    Your Guide to

    Proper Packaging

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    Thank you for choosing FedEx for your shipping needs.Our goal is to get your shipment safely to its destinationin good condition.

    This quick-reference guide provides you with easy-to-followtips for packaging, taping and labelling your FedEx

    shipments.

    Table of Contents

    Section 1Maximum Weight and Dimensions 2

    FedEx Express and FedEx Ground Maximum Weight

    and Dimensions 2

    Section 2Packaging, Taping and Labelling Guidelines 3

    Type of Box to Use to Ship Packages 3

    Packaging Special Sizes, Shapes and Shipments 3

    Recommended Three-Strip Taping Method 4

    Restricted Taping and Sealing Materials 5

    General Labelling Recommendations 5

    General Labelling Donts 6

    Special Requirements for FedEx Ground Shipments 6

    Section 3

    Product Packaging Methods 7 Special Requirements for Non-Fragile Shipments 7

    Special Requirements for Fragile Shipments 8

    Recommended Box Packing Methods for Non-Fragile

    and Fragile Shipments 9

    Fragile Shipments 10

    Section 4Restricted Shipments 11

    Shipping Liquids with FedEx Ground 11

    Section 5Hidden Dangerous Goods 12

    Section 6Guidelines for Large Shipments 13

    Shipping with FedEx Express Freight Services 13

    Forklift and Pallet Jack Base 13

    Securing Methods 13

    Tips for Skid Loading and Stacking 13

    Tips for Labelling Large Shipments 13

    Section 7

    Packaging Lab 14 Package Testing Procedures 14

    Section 8Your Packaging Checklist 15

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    Section 1

    Maximum Weight and Dimensions

    Maximum Weight and Dimensions for Shippingwith FedEx Express

    150 lbs. (68 kg) or less in weight.

    119 (302.26 cm) or less in length.

    130 (330.2 cm) in length and girth combined (use the length and

    girth formula).

    Place packages smaller than 7 x 4 x 2 (17.78 cm x 10.16 cm

    x 5.08 cm) in a FedEx

    Pak, except where otherwise restricted.

    Maximum Weight and Dimensions for Shippingwith FedEx Ground

    150 lbs. (68 kg) or less in weight.

    108 (274.32 cm) or less in length.

    165 (419.1 cm) in length and girth combined (use the length and

    girth formula).

    *The dimensional weight is based on International Air Transport Association volumetric standard. It is calculated

    by multiplying length x width x height of the package in inches and dividing by 166. If the measurements are in

    centimetres, divide by 6,000.

    MeasureGirth

    Measure Length

    Quick Tip:The Length and Girth Formula*

    The Length plus Girth of a package is calculated byfirst measuring the three outside dimensions of the

    package including fractions. The longest of thesedimensions is the package Length (L). The tworemaining dimensions become the package Width(W) and package Height (H). The package lengthplus girth formula equals the Length plus two times

    theWidth plus two times the Height.

    Length + Girth = L + (2 x W) + (2 x H) If this totaldimension includes a fraction, a fraction of one-halfor greater will be rounded up; less than one-halfwill be rounded down to the next whole number.

    Fig. 1Length and Girth Formula

    A package weighing less than 30 lbs. (13.5 kg) and measuring greater

    than 84 inches (213.36 cm), but equal to or less than 108 inches

    (274.32 cm) in length and girth is classified by FedEx Ground as an

    Oversize 1 (OS1) package. The shipping charges for an OS1 package will

    be the same as a 30-lb. (13.5 kg) package being shipped under the same

    circumstances.

    A package weighing less than 50 lbs. (22.5 kg) and measuring greaterthan 108 inches (274.32 cm), but equal to or less than 130 inches

    (330.2 cm) in length and girth is classified by FedEx Ground as an

    Oversize 2 (OS2) package. The shipping charges for an OS2 package

    will be the same as a 50-lb. (22.5 kg) package being shipped under the

    same circumstances.

    A package weighing 150 lbs. (68 kg) or less and measuring greater than

    130 inches (330.2 cm) in length and girth is classified by FedEx Ground

    as an Oversize 3 (OS3) package. The shipping charges for an OS3

    package will be based on the greater of the packages actual rounded

    weight or a 90-lb. (40.5 kg) minimum billable weight. An oversize charge

    per package will also apply to any package measuring greater than

    130 inches (330.2 cm) in length and girth.

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    Section 2

    Packaging, Taping and Labelling Guidelines

    Fig. 2

    When Youre Packaging Special Sizes,

    Shapes and Shipments

    General Shipping Recommendations

    Consider placing items that might be damaged by adhesive shipping

    labels or soiled during transit in an outer container (FedEx will not be

    liable for such damage to unprotected items).

    Wrap sharp edges or protrusions with tape.

    Place rolled goods in protective wrap.

    Smaller ItemsWhen youre shipping packages that are smaller than 7 x 4 x 2

    (17.78 cm x 10.16 cm x 5.08 cm)* place them in a FedEx

    Pak or sturdy

    flexible envelope. Use the Length and Girth formula to measure your

    packages. (See Fig. 1)

    FedEx Box Strength Guidelines

    Maximum Size Limit Bursting Test Edge Crush

    Weight of of Box (inches) (lbs. per Test (ECT)

    Contents (lbs.) L+W+H square inch) (lbs. per inch width)

    Single Wall Corrugated Containers

    30 75 200 32

    40 75 200 40

    50 85 250 44

    65 95 275 55

    80 105 350 NA

    Double Wall Corrugated Containers

    60 85 200 48

    80 95 275 51

    100 105 350 61

    120 110 400 71

    140 115 500 82

    150 120 600 NA

    *The dimensional weight is based on International Air Transport Association volumetric standard. It is calculated

    by multiplying length x width x height of the package in inches and dividing by 166. If the measurements are in

    centimetres, divide by 6,000.Restrictions may apply.

    You can pack your express shipments in either your own packaging or

    FedEx Express packaging. To keep the contents of your shipment safe

    and secure in transit, youll need to choose the right box size, strength

    and cushioning for your packages:

    Cushion fragile items inside one box, then put them into a larger box

    with a layer of at least 3 (7.62 cm) of cushioning material around the

    outside of the inner box.

    Cover sharp or protruding edges with taped corrugated panelsor pads.

    If contents may be damaged or soiled in transit, place them in a

    protective container.

    Do not exceed the weight specifications for your box.

    Do not wrap the outer box with paper.

    What type of box should you use to ship your contents?

    It is important that your box is appropriate to hold the contents of

    your shipment. Check for the maximum content weight allowed for

    an outer box. An outer box should be a rigid carton in good condition,

    flaps intact. (See Fig. 2) Use the box strength guidelines on this page

    to determine the maximum content weight allowed for the outer box.

    Note: The printed weight on the box stamp may not be appropriate and

    may differ from the FedEx maximum recommended limits.

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    Luggage and BagsWhen shipping items with a finish that may be damaged by adhesive

    labels and soiled during transit (e.g., luggage, garment bags, carrying

    cases), protect them by placing them in an outer shipping container.

    FedEx will not be liable for damage to unprotected items.

    Irregular Shapes

    When shipping items that cannot be packed into cartons (e.g., autopipes, mufflers, tires, duffel bags), wrap any sharp edges and

    protrusions. Plus, wrap the address label securely around the object.

    Special Requirements for FedEx Ground Shipments Wrap pressure-sensitive tape completely around the object

    to provide a wide, smooth surface to apply the bar code and

    address label.

    Section 2

    Packaging, Taping and Labelling Guidelines

    Fig. 3

    Quick Tip:

    Do not ship shirt boxes or retail gift boxes, unlessyou place them inside a strong, corrugated box.(See Fig. 3)

    Sealing your package properly keeps your box intactand the contents secure inside.

    Recommended Three-Strip Taping Method Use pressure-sensitive plastic tape at least 2 (5.08 cm) wide

    (3 [7.62 cm] width preferred) for lightweight packages.

    Use water-activated paper tape (minimum 3 [7.62 cm] width,

    60-pound grade) or water-activated reinforced tape to seal heavierpackages.

    Distribute the tape evenly across flaps and seams, using the H taping

    method shown.

    Apply at least 3 strips of tape to the top and bottom sides of the

    carton. (See Fig. 4)

    Tape across all seams and flaps.

    Note: Sealing your package is as important as cushioning. If thebox flaps open in transit, youre likely to lose the cushioning and

    the contents.

    H Taping Method

    Fig. 4

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    Restricted Taping and Sealing Materials Avoid kraft paper tape, household cellophane tape, masking tape,

    string or rope. Using these materials may result in torn or missing

    labels and damage to the package. (See Fig. 5)

    Fig. 5

    Section 2

    Packaging, Taping and Labelling Guidelines

    General Labelling Recommendations Use an address label that has the recipients as well as your complete

    address clearly marked. (See Fig. 6)

    Make sure country or state, postal code or ZIP code and street

    addresses are correct.

    Identify floor, suite or apartment numbers for multi-unit addresses.

    Remove or cross out any old address

    labels on the carton. Include duplicate delivery information

    inside the package. (See Fig. 7)

    Apply package labels and packing slips

    facing the same direction on the same

    side of the package.

    Avoid seams and closures when applying

    your address labels.

    Avoid photocopied or stenciled labels

    unless you cover them with clear pressure

    sensitive tape; they can smear and cause

    delays in delivery.Fig. 6

    Fig. 7

    Quick Tip:FedEx cannot ensure compliance with orientationsymbols or verbiage such as Up arrows orThis end up descriptions. However, placing labelson the top surface of the package increases yourchances for preferred orientation.

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    Section 2

    Packaging, Taping and Labelling Guidelines

    General Labelling Donts: Do not cover sender or recipient information with labels or an air

    waybill. (See Fig. 8)

    Do not place tape or shrinkwrap over labels. (See Fig. 9)

    Do not wrinkle, scratch or mark the label or bar code. (See Fig. 10)

    Do not place labels on air waybill pouches.

    Do not wrap a label around the corner or directly on the edge or seam

    of the package. (See Fig. 11)

    Fig. 8 Fig. 9

    Fig. 10 Fig. 11

    Special Requirements for FedEx Ground Shipments Place bar-code label on the largest side of your package as close to

    the address label as possible. (See Fig. 12)

    Try to keep the label more than 4 (10.16 cm) from the edge of the

    package.

    Affix the bar-code label to the longest side of an elongated package

    or to the largest side of a package that does not have a flat top.

    Avoid placing the bar code on a fly tag

    or on the end of along package, top of

    a tall package or corner

    of a large package.

    Avoid placing the bar code over an edge,

    on a seam or on a rough package surface.

    Avoid shrinkwrapping or placing straps or clear tape over

    or near the bar-code label.

    Fig. 12

    Clear, complete labelling will help get your package to its destination

    quickly and safely. Heres what you need to know about properly

    addressing your package:

    Provide complete sender and recipient addresses, including phone

    numbers and postal codes or ZIP codes.

    Include your address and the destination address inside the shipment

    (business cards are ideal).

    Remove or cross out any old shipping labels from the carton. Orientate package labels and markings in the same direction, on the

    same side of the package. (See Fig. 13)

    Shipments addressed to P.O. boxes in Canada and to other select

    countries are accepted by FedEx only if a recipient phone number

    is indicated on the air waybill.

    Quick Tip:Save time by processing your shipments usingFedEx Ship ManagerTM at fedex.ca, our online

    shipping application.

    Fig. 13Address and Labelling

    Use applicable routing

    label, air waybill or

    address label

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    Section 3

    Product Packaging Methods

    Aircraft parts Automotive parts

    DoorsExternal body partsFendersInterior body partsMoldingsTrunks

    Canned products Carpeting Durable, malleable plastic

    products Engines Farm machinery Film*

    Footwear Furs, skins, felt Granular products

    (e.g., grain, salt, powder) Hardware tools

    (e.g., hammer, screwdrivers) Household goods Luggage, show cases Machinery parts Medical instruments Metal Nuts, bolts, nails, screws* Printed material*

    Products made of human hair Sporting goods Textiles Wearing apparel Wigs Wood products X-ray films

    Non-Fragile Fragile

    Proper packaging of shipments ensure they arrive intact and on time.

    To select proper packaging materials, use the chart below to determine

    if your shipment is non-fragile or fragile.

    Artwork Audio tapes, records, CDs

    Bottled products Brittle plastic materials

    and products Calibrated medical

    instruments Ceramics, pottery Circuit boards Computer systems and

    peripherals Crystal products Diskettes Display equipment, signs Electronic appliances

    Electronic equipment, parts Eye glasses, contacts Furniture Glass products Laptops Musical instruments* Office equipment

    (e.g., copiers, fax machines) Paintings Photographic equipment Scale models* Sculptures Video tapes

    Watches and clocks X-ray tubes*

    Special Requirements for Non-Fragile Shipments:

    Engines, Transmissions, Lawn Equipment, Motorcycles Drain all fluids out of all mechanical equipment before shipping.

    Ship heavy equipment and parts in double- or triple-wall corrugated

    boxes or wood crates.

    Secure all removable parts, such as the dipstick, and temporarily plug

    the fill tube and dipstick opening to prevent residual fluid seepage.

    Photos, Posterboard, X-rays Tape flat items onto a rigid material like plywood, plastic or layers

    of fibreboard pads.

    Sandwich flat printed matter between pieces of corrugated

    padspreferably double-wall corrugated pads.

    Tape both pads together on all seams.

    Industrial Machinery Parts, Sheet Metal Parts Pad all sharp edges, corners and burrs.

    Pad or cover precision-machined areas, such as threads and fittings,

    to prevent damage.

    Cushion and protect all parts susceptible to dents, scuffs and

    scratches.

    Place documentation and routing labels on flat, clean surfaces for

    maximum adhesion. Avoid curved surfaces or seams.

    Place labels on the side with the largest surface area.

    Ship heavy metal parts in double-wall corrugated boxes whenever

    possible and restrict movement inside the box with dunnage fillers

    (e.g., Bubble Wrap, rigid paper cubes).

    *An asterisk indicates additional packaging or

    restrictions apply to product shipment via FedEx.

    Bubble Wrap is a registered trademark of Sealed Air Corporation.

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    Section 3

    Product Packaging Methods

    Printed Matter

    Ship printed matter like reports, legal briefs or correspondence in

    FedEx packaging. Use a FedEx Envelope for packages weighing up

    to 0.5 lbs. (227 grams) and a FedEx Box for packages weighing

    up to 20 lbs. (9 kg). For FedEx Express shipments only.

    Bundle large quantities of loose printed matter by shrinkwrapping or

    banding to hold individual units in place, in case the box splits open

    during transit. Place stacks of printed matter in double-wall, full-overlap (See Fig. 14)

    or telescopic corrugated boxes. (See Fig. 15) Single-wall corrugated

    boxes, gift boxes, banker boxes or bulk paper supply boxes are not

    recommended.

    Fill voids with filler to prevent movement inside the box.

    Tape the seams and the perimeter of the box using plastic packing

    tape or reinforced fiberglass plastic packing tape (kraft or reinforced

    paper tape not recommended).

    See box strength guidelines on page 3.

    Fig. 14

    Double-Wall Full Over-Lap Box

    Fig. 15

    Telescopic Box

    Special Requirements for Fragile Shipments:

    Artwork

    Apply masking tape in a

    crisscross pattern on the glass or

    Plexiglas* surface of framed

    artwork to prevent the glass from

    splintering if it should break intransit.

    Call the FedEx Packaging Design

    and Development Department at

    1.800.633.7019 for a list of

    artwork-packaging manufacturers.

    Stringed Musical Instruments

    Loosen the tension on the strings to remove the

    stress on the neck of the instrument.

    Place the instrument into its case.

    Fill any voids under the neck, around the body

    and on top of the instrument with Bubble Wrap

    to prevent movement within the case.

    Place the instrument in a larger box with a

    minimum of 3 (7.62 cm) of Bubble Wrap or

    loose-fill materials between the inner and outer

    boxes if the instrument is in a soft-sided case.

    Wrap hard cases with 3 (7.62 cm) thickness of

    Bubble Wrap before placing in the outer box.

    Then fill voids with additional Bubble Wrap.

    Computers and Peripherals

    Use the box-in-box packing method with manufacturers original

    packaging.

    Wrap the equipment in Bubble Wrap

    and use the box-in-box packingmethod using loose-fill materials if the manufacturers original

    packaging is unavailable.

    *Plexiglas is a registered trademark of Rohm Gesellschaft & Haas Co.

    Bubble Wrap is a registered trademark of Sealed Air Corporation.

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    Section 3

    Product Packaging Methods

    Laptop and Notebook Computers Use the specially designed FedEx laptop kit when possible.

    To order a laptop kit, call 1.800.GoFedEx 1.800.463.3339 or visit your

    nearest FedEx World Service Center.

    Monitors Remove the base and any attachments and ship the monitor

    face-down. Follow packing tips for the box-in-box packing method.

    Printers Remove printing cartridge before shipping.

    Place cartridges inside sealed plastic bags to prevent ink or

    powder leakage.

    Tape down moving parts.

    Remove any paper trays and pack separately.

    Follow packing tips for the box-in-box packing method.

    Servers, Routers Call the FedEx Packaging Design and Development Department at

    1.800.633.7019 for appropriate packing recommendations, sincevalues, weights and sizes vary.

    Magnetic Storage Devices

    Allow 3 to 6 (7.62 cm to 15.24 cm) of voids inside the shipping

    container to reduce intensity of magnetic fields that may come into

    contact with the shipment.

    Shipments containing magnetic media can be affected by magnetic

    fields and should be labelled as such (e.g., floppy discs, diskettes,

    tapes).

    Recommended Box Packing Methods forNon-Fragile and Fragile Shipments

    Non-Fragile ShipmentsSingle-Box Packing Method Ship non-fragile products like soft goods inside a sturdy outer

    container.

    Use fillers like crumpled newspapers, Bubble Wrap or loose-fill

    materials to fill voids and prevent movement of goods inside the box

    during shipment.

    Place goods that might be affected by dirt, water or wet conditions

    inside a plastic bag.

    Consolidate small parts or granular products that can spill in a strong

    and sealed container, such as a burlap or plastic bag, before shipping

    inside a sturdy outer container.

    Basic Box-In-Box Packing Method Wrap product(s) individually with at least 2 (5.08 cm) thickness of

    Bubble Wrap or foam material to fit snugly inside a corrugated box.

    (See Fig. 16) Use a second, outer container that is at least 6 (15.24 cm) longer,

    wider and deeper than the inner box.

    Fill the bottom of the outer box with

    2 to 3 (5.08 cm to 7.62 cm)

    of cushioning material.

    Place the inner box in the centre of

    the outer box on top of the

    cushioning material.

    Fill voids on all sides with more

    cushioning material.

    Seal box.Fig. 16

    Bubble Wrap

    is a registered trademark of Sealed Air Corporation.

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    Section 3

    Product Packaging Methods

    Fragile Shipments

    Box-In-Box Packing Method for Delicate or Thin Parts Wrap product(s) individually with Bubble Wrap and snugly fit inside

    the smaller box.

    Restrict product movement inside the box using filler like crumpled

    newspapers, Bubble Wrap or loose-fill materials.

    Close and tape box to prevent accidental opening. Wrap smaller inner box with at least 4 (10.16 cm) thickness of

    Bubble Wrap and place inside a sturdy outer container. (See Fig. 17)

    Seal box.

    Smaller inner

    box wrapped

    in 4 (10.16 cm)

    of Bubble Wrap

    Sturdy outer

    containerFig. 17Bubble Wrap

    Box-in-BoxPackaging Method

    Bubble Wrap Packing Method for Large, Thick or Flat Surfaces Wrap product(s) individually with at least 4 (10.16 cm) thickness of

    Bubble Wrap cushioning. (See Fig. 18)

    Place the wrapped item(s) inside a sturdy outer box.

    Fill all voids with additional Bubble Wrap cushioning so that the

    wrapped item(s) fit(s) snugly inside the outer box.

    Seal box.

    Fragile product(s)

    wrapped in a minimum

    4 (10.16 cm)

    thickness of Bubble

    Wrap material

    Sturdy outer container

    Fig. 18Bubble Wrap PackagingMethod

    Box-In-Box Packing Method Using Loose-Fill Materials Start with an outer box that is at least 6 (15.2 cm) longer, wider

    and taller than the original box.

    Fill outer box with 3 (7.62 cm) of loose-fill materials.

    Place inner box in the centre of the outer box.

    Fill all spaces around the inner box and top with 3 (7.62 cm) of

    loose-fill materials. (See Fig. 19)

    Seal box.

    Packing material

    (e.g., loose-fill materials)

    minimum of 3 (7.62 cm)

    thickness on each

    side

    Inner box

    Packing

    material (e.g.,

    loose-fill materials)

    minimum of

    3 (7.62 cm)

    thickness on

    each side

    Sturdy outer

    container

    Fig. 19Loose-fill Materials Box-in-BoxPackaging Method

    Bubble Wrap is a registered trademark of Sealed Air Corporation.

    Quick Tip:The Length and Girth Formula*

    The Length plus Girth of a package is calculated byfirst measuring the three outside dimensions of thepackage including fractions. The longest of thesedimensions is the package Length (L). The tworemaining dimensions become the package Width(W) and package Height (H). The package lengthplus girth formula equals the Length plus two times

    theWidth plus two times the Height.

    Length + Girth = L + (2 x W) + (2 x H) If this totaldimension includes a fraction, a fraction of one-halfor greater will be rounded up; less than one-halfwill be rounded down to the next whole number.

    *The dimensional weight is based on International Air Transport Association volumetric standard.

    It is calculated by multiplying length x width x height of the package in inches and dividing by 166.

    If the measurements are in centimetres, divide by 6,000.

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    Section 4

    Restricted Shipments

    FedEx has restrictions on shipments of certain commodities because of

    regulatory laws or for the safety of its personnel.

    This list only contains some of the commodities that fall under such

    restrictions. Consult the current FedEx Service Guide at fedex.ca foradditional information on shipping these and other commodities.

    FedEx Express

    Alcoholic beverages Human parts

    Batteries Live fish

    Clinical specimens Tobacco

    Currencies Used medical devices

    Firearms Wine shipments

    Shipping Liquids with FedEx GroundTo ship liquids, follow these packing guidelines:

    Avoid containers sealed with friction-top closures.

    Choose screw caps, clips or containers that have been soldered close.

    Note, a manufacturers tamper-evident seal over the bottle opening is

    recommended.

    Select internal packaging that will contain any leakage that may occurduring transit.

    Get verification in writing from your cap and bottle supplier that the

    application torque and heat seal are compatible with your product.

    10/06

    FedEx Ground

    Alcoholic beverages

    Animal products,

    non-domesticated

    Articles of unusual value, such

    as priceless art, jewellery,

    collectibles, and antiques

    Cash, coins, currency, stamps,

    negotiable stocks, bonds, bank

    drafts, cash letters, and other

    negotiable instruments

    equivalent to cash

    Common fireworks

    Cut flowers

    Dangerous goods: Corrosives,

    explosives, toxics, or other

    substances including ORM-Ds

    controlled by the Federal

    Aviation Administration (FAA)

    and/or Transport Canada and

    Environment Canada

    Firearms, ammunition, and

    gun parts

    Flammable goods

    Furs

    Hazardous materials

    Jewellery

    Live animals

    Otherwise Regulated

    Material-Dangerous (ORM-Ds)

    Perishables, including food,

    pharmaceuticals

    Personal effects

    Plants, plant materials, seeds

    Pornographic materials

    Tobacco, cigarettes, tobacco

    products

    Unaccompanied baggage

    Any articles which require a

    U.S. Department of State

    import license or a Canadian

    Export Permit

    Any shipment moving under an

    A.T.A. carnet

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    Section 5

    Hidden Dangerous Goods

    The following products may not be obvious to shippers but are classified

    as hidden dangerous goods. If you have questions, call FedEx Customer

    Service at 1.800.GoFedEx 1.800.463.3339 and ask for the Dangerous

    Goods hotline.*

    *Please note that FedEx Ground does not accept Dangerous Goods.

    Products What the shipment may contain

    Aerosol sprays Compressed gas

    Breathing apparatus Compressed oxygen, compressed gas

    Camping gear Flammable gas or liquid

    Car batteries Corrosive

    Cylinders Compressed gas

    Dental apparatus Hazardous chemicals, flammable resins or solvents

    Fireworks Flammable explosive substance

    Household goods Flammable household liquids, liquid lighters,

    bleaching powders, aerosol paints Matches Flammable substance

    Nail Polish Flammable liquid

    Nitrogen refrigerated liquids Non-flammable gas

    Photographic supplies Dangerous chemicals

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    Section 6

    Guidelines for Large ShipmentsShipping with FedEx Express Freight Services

    Maximum Dimensions for Shipping with FedEx Express Freight 70 (178 cm) in height.

    119 (302 cm) in length.

    300 (762 cm) in length and girth combined (use length and girth

    formula).

    Skids exceeding 70 inches (178 cm) in height or 119 inches (302 cm) in

    length or 80 inches (203 cm) in width require prior approval.

    Forklift and Pallet Jack BaseAll FedEx Express Freight and FedEx international air cargo shipments

    weighing more than 150 lbs. (68 kg) must be secured on a forkliftable

    base and be compatible for pallet jack usage. Each skid or pallet should

    weigh no more than 2,200 lbs. (997 kg) without prior approval by FedEx.

    The minimum specifications for a typical base for forklift or pallet jack

    configuration are illustrated below. (See Fig. 20) Pallet jack entry is

    required on two sides of either type base and a minimum of 27 inches

    (68.58 cm) for pallet jack entry is recommended.

    Securing Methods Shipments must be securely banded, bolted or stretch, shrinkwrapped

    to the forkliftable base.

    Use 70 gauge minimum stretch or shrinkwrapping and have it secured

    to the base of the skid.

    Banding material can include steel, rayon, polypropylene, nylon or

    polyester strapping.

    Use a minimum of two bands (tightly secured) through the skid orpallet voids and around all boxes.

    If applicable when bolting, consider using shock absorber connections

    or cushioned skids.

    Tips for Skid Loading and Stacking Attempt to follow all carton orientation symbols or verbiage

    (e.g., TOP LOAD ONLY, DO NOT STACK, THIS SIDE UP).

    Distribute weight evenly on the skid or pallet to avoid excess weight

    being placed on box contents.

    Stack boxes squarely on the skid or pallet to the edge (do not

    overhang) and corner to corner to maximize compression strength.

    Top of skid or pallet must be flat to minimize chances of lost or

    damaged boxes (pyramid stacking is unacceptable). (See Fig. 21) Place angleboard (corner protectors) along the edges of boxes to

    prevent crushing.

    Cover the top layer to protect the unitized load from the weather.

    Tips for Labelling Large Shipments Individual boxes should include the origin and destination addresses

    whenever possible.

    Remove or mark through all old labels.

    Fig. 20Minimum Specifications, Typical Base, Forkliftor Pallet Jacket Configuration

    Fig. 21Pyramid Stacking Is Unacceptable

    Angleboard

    70-gauge

    stretchwrap

    27 (68.58 cm)

    minimum width,

    3 1/2 (8.9 cm)

    minimum height for

    pallet jack entry

    Stack cartons

    squarely

    Do not overlap

    Pieces up to 2,200 lbs. (997 kg)

    70 (178 cm)

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    Section 7

    Packaging Lab

    Is your packaging sturdy enough to get your FedEx shipment to its

    destination in great shape? FedEx has just the service to help

    the FedEx Packaging Lab.

    Package Testing ProceduresIf you have any concerns about the sturdiness or suitability of your

    current packaging, send your packaging to the FedEx Packaging Lab.

    We will test your current packaging, at no extra charge, and let youknow what changes, if any, are necessary to better protect your

    shipments. Just follow these simple steps:

    Send us a sample package, exactly as you would ship it, but over

    box the test sample in a larger box with cushioning between the

    test package and the larger over box.

    If your package sample fails the test, well recommend a more

    appropriate packaging option for that shipment.

    For more details or to request your packaging testing or evaluation,

    please contact your FedEx account executive.

    Get ReassuranceIs your packaging durable enough? Could you save money by avoiding

    over-packaging and cutting packaging weight? To use package testing

    and evaluation services, complete and submit a Packaging Services

    Application.

    http://www.fedex.com/us/services/pdf/PKG_Services_Application.pdf?link=4%20%3Chttp://www.fedex.com/us/services/pdf/PKG_Services_Application.pdf?link=4http://www.fedex.com/us/services/pdf/PKG_Services_Application.pdf?link=4%20%3Chttp://www.fedex.com/us/services/pdf/PKG_Services_Application.pdf?link=4
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    Section 8

    Your Packaging Checklist

    Before you drop off your package or arrange to have it picked up

    by FedEx, take a moment to do one more quick check.

    Did you use a sturdy box that meets box strengthguidelines and has all flaps intact?

    Did you wrap contents properly?

    Did you use adequate cushioning material for yourpackaging method?

    Did you seal all box seams with the taperecommended for your package?

    Did you provide complete delivery and returnaddress information following general labelling

    recommendations?

    Did you include duplicate delivery information insidethe package?

    Did you apply all labels correctly, as described in thespecial requirements for FedEx Express and FedEx

    Ground shipments?

    By taking the time to pack and prepare your FedEx shipment

    properly, youre doing your part to help it arrive at its destination

    in good condition and at the time its scheduled to get there.

    NOTICE

    This packaging brochure is provided at no extra charge to FedEx customers to

    help reduce the possibility of loss during transit. It is NOT intended to be a

    comprehensive guide for packaging items we accept for transit. We make no

    warranties, expressed or implied, regarding this information. Proper packaging

    is the sole responsibility of the shipper. For more information and comprehensive

    guidelines contact FedEx Customer Service at 1.800.Go FedEx 1.800.463.3339.

    Refer to the current FedEx Service Guide at fedex.ca for terms, conditions andlimitations applicable to FedEx delivery services.