Packaged TypeSub-Station

AL-AHLEIA SWITCHGEAR CO. K.S.C.C.

Kuwait

PA

CK

AG

ED

TY

PE

SU

B-S

TA

TIO

N

Driven by a vision to pioneer, ASC has risen from its humble beginning more than 25 years ago of a sole factory for LV boards, to an organisation boasting of 11 factories manufacturing LV & HV Switchgear, Transformers and Packaged Sub-stations, establishing itself as the largest power equipment manufacturer in the region.

ASC takes pride for being the leading local manufacturer of HV products, Transformers and Packaged Sub-Station. Over time, ASC products have attained a reputation for quality, reliability as well as sustainability which gained recognition in the industrial sector in the Middle East.

All products have been developed inside the walls of the factory and will continue to improve, because progress stops once the spirit of pioneering is lost.

Our Mission is Customer Satisfaction:

3

CONTENTS

1. Introduction 4

2. Capabilities 5

3. Experience 7

4. Design & Engineering 8

5. Manufacturing 9

6. Testing & Quality Assurance 12

7. Transportation 13

8. Health, Safety & Environment 14

9. Packaged Type Sub-Stations Manufactured 15

& Supplied by “Al-Ahleia”

4

INTRODUCTION

“Al-Ahleia” a member of Sayed Hamid Behbehani & Sons Group, established in 1982 is a leader in Design, Engineering, Manufacture, Delivery to Site, Testing and Commissioning of On-shore and Off-shore Packaged Type Sub-Stations.

“Al-Ahleia” is a manufacturer of Packaged Type Sub-Stations and an EPC Contractor for projects consisting of the same.

“Al-Ahleia” offers to its clients complete turnkey solutions for their specific tailor made requirements of Packaged Type Sub-Stations.

“Al-Ahleia” is capable to manufacture as many Packaged Type Sub-Stations as required to meet the requirements of the projects within the project’s schedule.

“Al-Ahleia” supplied 20 Nos. Packaged Type Sub-Stations to Kuwait National Petroleum Co., Kuwait.

“Al-Ahleia” is the first Company in Kuwait who manufactured and supplied Packaged Type Sub-Stations with Blast Resilient Design.

“Al-Ahleia’s” Quality Assurance Programme conforms to ISO 9001:2000 , ISO 14001:2004 and ISO / TS 29001:2010.

“Al-Ahleia” operates under a comprehensive Health, Safety and Environment Programme and are certified for OHSAS 18001:2007.

Packaged Type Sub-Station

5

Packaged Type Sub-Station (M80)

CAPABILITIES

“Al-Ahleia” is a fully intergrated engineering and manufacturing company that specializes in turn key Sub-Station projects.

“Al-Ahleia’s” extensive resources can provide an all inclusive in house solution to any Packaged Type Sub-Station project on EPC basis.

“Al-Ahleia” offers competitive pricing and project management.

“Al-Ahleia” has more than 2000 Skilled Manpower which includes 146 Engineers & 82 Draftsmen.

6

cont. CAPABILITIES

“Al-Ahleia” operates 11 state of the art manufacturing facilities.

“Al-Ahleia’s” manufacturing facilities have over 100,000 Sq. Mtrs. working area.

“Al-Ahleia’s” computer network has more than 500 Computers linking with 50 Computerized Numerical Control Machines (CNC).

“Al-Ahleia” has CNC / CAD-CAM Machines facilities for heavy fabrication, Plating and Paint Plants for high quality products.

“Al-Ahleia” has enough capacity to execute as many Packaged Type Sub-Stations as required to meet the projects requirements within the project’s schedule.

“Al-Ahleia” has latest softwares for Engineering, Planning, Manufacturing, Testing and for all EPC Operations.

Manufacturing Capabilities

7

Blast Resilient Packaged Type Sub-Station (M85)

EXPERIENCE

Packaged Type Sub-Stations for Kuwait National Petroleum Company (KNPC)

“Al-Ahleia’s” land mark in Kuwait Refineries are their Packaged Type Sub-Stations where they carry out design, manufacture, supply, installation, testing and pre-commissioning.

“Al-Ahleia” completed 20 Nos. Packaged Type Sub-Stations for New Oil Pier Project, M56A Project, Enhancement of Local Marketing Supply and Distribution Facilit ies Project, Berth No. 5 & 6 (M87 & M88) for Expansion of New Oil Pier Project and New Ethane Recovery Plant Project (M85 & M86 Blast Resilient Design), Vacuum Re-run Revamp Project (B-122/2), New Gas Port Project (M2, SP-11 and SP-12) and Fuel Oil Pipeline Project (M71B, RM-34 and RM-35).

8Typical Sub-Station Layout Drawing

Design & Engineering

DESIGN & ENGINEERING

Packaged Type Sub-Stations are designed based on relevant International standards, SHELL DEP, IEC, BS, ASHRAE, NFPA, KNPC Standards ..etc.

9

CNC Robotic Welding Machine

CNC Laser Machine

MANUFACTURING

CNC machines, Robotic welding machines, Powder coating plants, Electro-Plating plants, Automatic shot blasting, CNC structuring steel cutting saws, CNC beam drilling, CNC coping and CNC plate processing machines are employed in the manufacturing process for precise fabrication work. “Al-Ahleia’s” in-house expertise, advanced technology and production facilities helps in meeting client’s requirements in full and on time.

10Enclosure Fabrication

cont. MANUFACTURING

Packaged Type Sub-Stations Have the Following Typical Features:

Modular type pre-fabricated Sub-Station enclosures of metallic construction, fully pressurized and environmently controlled to suit site ambient conditions with standard specifications:

• Steel structured construction with external galvanized and pointed cladding envelope.

• Smooth internal finish, easily maintainable walls and ceiling.

• Floor plates 8mm - 10mm thick with suitable openings for cable entry.

• Internally partitioned to form separate section as per project’s requirements.

• Thermally insulated envelope exceeding normally applied standards using Rock wool upto 100mm thick.

• Rugged strong steel doors single/double with high performance seals, break resistant hinges, fire or blast rated as per requirements.

• Removable lifting lugs at suitable location.

• Polyurethane Paint finish on galvanized cladding for maximum corrosive protection.

• Base frame plates for attachment to foundations or under structure.

• Roof platform with ladders for access to HVAC and ventilation systems.

• Fire and blast resilient rated as per requirement.

• Air conditioning and ventilation system with total redundancy as per requirement.

• Fire detection, alarm and automatic fire extinguishing system with 100% reserve as per requirement.

• Internal and external lighting and Earthing systems.

• Raised floor facilities, if applicable.

• Furniture, fitting and floor coverings as required.

11LV Switchgear inside the Sub-Station

cont. MANUFACTURING

Sub-Station Equipment (Typical)

• HV Switchgear

• LV Switchgear

• Motor Control Centre

• Busducts

• Distribution Transformers

• Distribution Boards

• AC/DC UPS System with Battery back up

• Marshalling, Annunciator and Interposing Relay Panels

• ENMC

• Generator Control Panels

• Auto Transfer switch

• Building Automation Control Panels

• Sub-Station Automation

12High Voltage Test

TESTING & QUALITY ASSURANCE

Complete routine testing as per inspection and testing schedule are carried out with full in-house testing facilities.

13

Transportation

Hydraulic Trailer

TRANSPORTATION

Maximum size of Sub-Station that can be Transported as a single piece on hydraulic trailer is 30 M x 7.5 M. ‘Al-Ahleia’ has its own hydraulic trailers to transport the Packaged Type Substations to site.

14

Safety at Site

HEALTH, SAFETY & ENVIRONMENT

“Al-Ahleia” has developed a comprehensive Health, Safety and Environment programme which ensures the safety of its work force.

“Al-Ahleia” understands that Safety Standards at Oil Installations are substantially higher due to the volatility of the petrochemical environment. “Al-Ahleia’s” Safety Standards are built around compliance with these higher standards.

15

PACKAGED TYPE SUB-STATIONSMANUFACTURED & SUPPLIED BY “AL-AHLEIA”

Sl. No.

Substation Name

Width (Meters)

Length (Meters)

Height ( Meters)

Weight (Kg)

InternalFloor Area (Sq. Mtr)

Remarks

1 M81 12.710 36.155 4.350 150,000 450 Group of 4 Nos.

2 M83 9.566 30.916 4.350 125,000 280 Group of 4 Nos.

3 M78 7.858 26.316 4.350 105,000 200 Group of 2 Nos.

4 M79 7.771 21.816 4.350 100,000 160 -

5 M84 6.611 21.516 4.350 83,000 120 -

6 M80 4.558 25.658 4.350 72,000 110 -

7 M82 4.716 21.308 4.350 61,000 90 -

8 B 122/2 7.000 29.000 4.035 145,000 190 Group of 2 Nos.

9 M31A 12.395 41.550 4.466 265,000 365 Group of 3 Nos.

10 M87 4.760 17.960 4.300 70,000 75 -

11 M88 12.395 41.550 4.466 225,000 360 Group of 2 Nos.

12 M86 12.864 23.077 4.523 195,000 205 Group of 2 Nos.

13 M56 A 12.420 33.316 4.447 240,000 310 Group of 3 Nos.

14 M85 12.200 41.596 4.493 395,000 455 Group of 4 Nos.

15 M 71 B 11.464 30.464 5.295 235,000 330 Group of 2 Nos.

16 M2 4.91 20.536 4.746 100,000 112.85 -

17 SP-11 7.05 26.661 4.804 185,000 203.81 -

18 SP-12 4.036 21.536 4.754 110,000 99.00 -

19 RM-34 25.16 38.411 4.425 665,000 831.77 Group of 5 Nos.

20 RM-35 10.46 82.5 4.425 ----- 820.36 Group of 8 Nos.

16

Inside Sub-Station Transportation

M71B Inside Sub-Station M71B

Gas Port M31A

17

M71B M78

M80 M83 Bunker Berth

M80 M80

18

Construction of Sub-Station M87

M85 (Blast Resilient) M85 (Blast Resilient)

Construction of Sub-Station M71B

M87 Transportation M87 Transportation

19

SOME OF OUR VALUED CLIENTS

Government Sector Oil Sector CompaniesMinistry of Electricity & WaterMinistry of DefenseMinistry of Health Ministry of Information Ministry of Public Work

Kuwait Oil CompanyKuwait National Petroleum CompanyPetrochemical IndustriesKuwait Aviation Fuelling CompanyKGOC (JO Wafra / JO Khafji) Chevron

Public Sector PMCKuwait Port AuthorityDirector General of Civil AviationPublic Authority of Housing WelfareKuwait University

FluorAmecWorley Parsons

EPC ContractorsHyundai Heavy IndustriesHyundai Engineering & Contracting Co.DaelimSK Engineering & Contracting Co.Snamprogetti / Saipem SpA.National Contracting Co.Petrofac

Tecnicas Reunidas S.A - Group TRTechnipMitsubishiGanzArevaSiemensABBAnsaldo

Export (Public & Private)South Oil Company (Basrah, Iraq)Qatar General Electricity & Water Corporation (KAHRAMAA), QatarEDD - BahrainUNEECO - Bahrain

ITCC, QatarVoltage Engineering Ltd., QatarAl-Bakali General Trading Co., BahrainOmar Zawawi Establishment, Oman

Private SectorHeavy Engineering Industries & Shipbuilding Company (HEISCO)Kharafi NationalIntegral Services Company W.L.L. (ISCO)Mishrif International For Trading & Contracting Co.

Instruments Installation & Maintenance Co. (IMCO)Almeer Technical Services CompanyCombined Group Co. For Contracting K.S.C.C. Maschinenfabrik Reinhausen (MR)

Sep. 2012 3692 / 07

Copy Rights © 2012 - Al-Ahleia Switchgear Co.All Rights Reserved

GPS Location

29° 13’ 59.40” N - 48° 00’ 59.76” E