8/14/2019 PA SMT SIDE Adjustment Record Sheet (4).XLS

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DCR-MI108-02-18

Adjustment Record Sheet

Machine no.

TBTlot no. reel no. Product Name

Machine Problem Other Ad ustmentcannot run: kaizen:

machine part-damage: sample:

others: others:

Abnormal Quality Machine Setting

Continual Random Seldom Record each changeover and

Specific Random Seldom ( ) material changeover

inspection/adjustment/Change Over/material change/ SPM :

lot check/Machine Start time/others ( ) pole no.setting:

Detail of defect: Defect Information

1)Name of defect:

2)Product Name :

3)Defect lot no :

4)Production Date :

5)Defect Qty/Strk :

Source of defect/Adjustment Detail/Preventive action Parts Exchange(Dwg yes

S.O.D: chamfer/shape check of new part & dwg

W1: chamfer/shape check of old part & new part

W2: part dimensions' check

W3: in case of discrepancy between part & dwg

W4: check of chamfer/additional work

W5: chamfer instruction on part dwg

kaizen no.

AD: item Cycle

C

Tab insertion uni t support part cleaning C

Blow Vacuum Cleaning (Hsg Supply) C

Blow Vacuum cleaning(tab insertion) C

Blow Vacuum cleaning(Contact insertion) C

Blow Vacuum cleaning(before vision) C

Sensor check A/C

1 Check of product dwg C

Part screw tightness C/I/A

A/C

A/C

mix defective A

Prevention Action:

check of defective I

1. Check the product dwg based upon Mfg Instruction. A:Adjustment I: Inspection C:Changeover

(note1) Adjustor shall enter concretely. (note2) Judge the necessity and fill in the action. *Verify Confirmation by Authorize pe

Check(inspector) Working Hours

Issued D

PA-SMT Adjustment( ) Detect /Request Date Detector/Requestor Adjustment date Adjustor

SM( )B-PA( )S-( )-TB( )( )( )

Frequency

Location

Detect at

Changeover( )PA-SMTOthers ( )

emboss counter during defect occurre

Temperature setting(note1)

Seal Timer/Sec(note1)

Exist

possible defect name & its limit (note.

Contact Insertion unit support part cleaning

OK

Inspection

Result

Handling of defect (note2) Checked V

Adj.Issue defect report no. or other Quality report no.

Defect report no. Product Status

8/14/2019 PA SMT SIDE Adjustment Record Sheet (4).XLS

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DCR-MI108-02-18

Mating

Lead Stand-off

Tab Stand-off

Boss

note 2) When shown in two screens, pay attention so that any undetected portion is not left at the boundary line.

Kapton Tape. Check of Vision SettingsArea Position L Area Position R Confirm by

Kapton

Work

when check 12

C/A Kapton Tape

C/A pressure w/ work

C mm pressure w/o work

C/A threshold

C/A

C/A

C/A 13 Inclination of Kapton Adsorb NozzleC/A

C/A

C side A

C side B

A

C

A

C/I

C/A

C:Change over I:Inspection A:Adjustment

1. Distances from pocket to product are to be equal.

2. Apply magic marker to HSG and check how ContactTab are hit against HSG.

3. Measure Reel Width by scale and enter the value.

4. Move product at each process to confirm that each Holder takes effect.

5. After Change Over, confirm that Emboss Locating Lever Feed Forward Limit APS turns ONOFF at 0.1mm.

6. Prepare Short Circuit Samples for each pole. Confirm that Emergency Stop functions and samples are

discharged as NG pcs. Do the same when Short Circuit Sensor is adjusted.

7 Check if HSG passes normally at Home Position and Reverse Position of 90Inversion. Check if HSG passes normally

when HSG Transfer 2 stays at Home Position and when transfers.

8. Check if Adsorb Tape Reel is not displaced to the front or back.

9 Confirm that Pressure Plate is located in equal height at the front & back, and Welding Punch

descends horizontally without inclination to Pressure Plate.

10When Mask-Adj is done by vision system, confirm that deformed product is discharged.

11Irrespective of products with or without Boss, check Mold Area & Binarized Area by passing one with Boss.

12Select Work Adsorb Nozzle. Enter pressure and threshold when adsorbing work, & without work.

13Locate Adsorb Nozzle where Kapton is attached. Check the clearance between Rail and Nozzle. Mark OK if no problem.

14When adjusted the chute clearance of emboss reverse section, the chute clearance after reverse is bigger than the one

for Product Holder of reverse section.

15. Adjust Separating Postion by inserting Shim with thickness of half clearance between Separate Lifter and

Chute. (note) it is to be applied to Separate Unit of Insert M/C, Emboss M/C.16. Adjust so that Tab is inserted at the center.

Rev.Date: 18/06/2013

Issued Date: 13/03/2012

PA SMT Side. Check of Vision Settings. Screen 1Search Area

No.

Screen 2Search

Area No.

Screen 3Search

Area No.

Confirm ( P.I.C )

MPa

Work Adsorb Nozzlecommon

MPa

MPa

Emboss insert position1

Housing feed position2

Reel width3

Stroke Quantity pcs

Holder of each process4

Housing Transfer 2.Check displacement

Adsorb tape reel position8

Descending condition of emboss weldpunch9

Sensor at vision mask adjustment10

Emboss locating lever feed forwardlimit5

note 1) Do double-check when vision program is newly made.

Do self-check in case of changeover or vision adjustment.

note 1) Do self-check in case of pole changeover or vision adjustment.

Other Itemsitem

Separate position15

Tab insert position16

note 1) Enter when pole change or adjustment is done.

Rev.No.: 03

Mold area, binarized level11

note 1) Enter when pole change or adjustment is done.

Short circuit sensor6

90Inversion before contact Insert Checkdisplacement

Clearance of emboss reverse chute14

90Inversion after inspection Checkdisplacement