Oxygen control in a wastewater treatment plant using adaptive predictive controllers

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Oxygen control in a wastewater treatment plant using adaptive predictive controllers Gregor Kandare, Jozef Stefan Institute, Slovenia

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Oxygen control in a wastewater treatment plant using adaptive predictive controllers. Gregor Kandare, Jozef Stefan Institute, Slovenia. Adaptive predictive control. Process description. 6 pools with butterfly valves and 2 dissolved oxygen sensors each. - PowerPoint PPT Presentation

Transcript of Oxygen control in a wastewater treatment plant using adaptive predictive controllers

Page 1: Oxygen control in a wastewater treatment plant using adaptive predictive controllers

Oxygen control in a wastewater treatment plant using adaptive

predictive controllers

Gregor Kandare, Jozef Stefan Institute, Slovenia

Page 2: Oxygen control in a wastewater treatment plant using adaptive predictive controllers

Adaptive predictive control

SET POINTDESIREDOUTPUT

PROCESSOUTPUT

CONTROLSIGNAL

DRIVER CONTROL

BLOCKBLOCKPROCESS

ADAPTIVE

MECHANISM

EXPERT

BLOCK

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Process description

6 pools with butterfly valves and 2 dissolved oxygen sensors each.

4 blowers with diffuser for pressure control.

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Process description

Page 5: Oxygen control in a wastewater treatment plant using adaptive predictive controllers

Process description

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Control issues

Biological dynamics of the process Aleatory operation context Lack of process information Interactive nature of the process

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Control objectives Maintain the dissolved oxygen signal at its

setpoint by manipulationg the aeration with butterfly valves.

Maintain the air pressure in the main air conduct at a setpoint that minimises energy consumption and assures good oxygen control.

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Control strategy

6 controllers – one for each pool

Adaptive predictive controller

Biological reactor

Oxygen setpoint

PV: Oxygen

Measured disturbance:air flow

Valve opening

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PID control

Oxygen and valve opening

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PID control

Air pressure and airflow

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Adaptive predictive control

Oxygen and valve opening

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Adaptive predictive control

Air pressure and airflow

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Oxygen control evaluation

Reactor PID AP Factor

1 0.3974 0.1863 2.13

2 0.6632 0.2528 2.62

5 0.5221 0.1432 3.65

6 0.9138 0.151 6.05

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Energy optimisation

Objectives: Maintain air pressure at a minimal level which

still permits satisfactory oxygen control. Maintain dissolved oxygen setpoints at a

minimal level that ensures required effluent

water quality.

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Pressure optimisation

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Pressure optimisation

Page 17: Oxygen control in a wastewater treatment plant using adaptive predictive controllers

Pressure optimisation

Page 18: Oxygen control in a wastewater treatment plant using adaptive predictive controllers

Pressure optimisation

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Change PID – adaptive predictive

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Energy consumption estimation

dVpdW W – energy, p – pressure, V - volume

VpdtdV

pdtdW

P P – power, ΦV - airflow

1

0

)()()( 1

t

t

V dtttptW W – consumed energy in each pool ina time interval [t0,t1]

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Consumption reduction

Pool

Average power consumed with PID control

Average power consumed with AP control with pressure optimisation

Average energy savings [%]

Pool 1 51.36 42.25 17.74

Pool 2 61.55 34.97 43.18

Pool 5 67.63 52.28 22.70

Pool 6 54.47 41.98 22.93

Total 235.01 171.489 27.03

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Conclusions The adaptive predictive controllers stabilise the

process and maintain oxygens at therir setpoints

More stable oxygen control and pressure setpoint optimisation decrease energy consumption by 15-23 %