02-01-06

Before installing or using this Lift Gate, please observe the Vehicle Loading Limitations. These loading limitations are outlined in the Vehicle Owner's Manual and the Safety Compliance Certification Label located on the drivers door pillar.

PLEASE KEEP IN VEHICLE

CAUTION!

CAUTION!

TOMMY GATEhydraulic lift

The original

Original Series500-1600 LB Capacity

R

• Safety Information• Warranty Information• Operator's Instructions• Maintenance Instructions• Parts List

OWNER'S / OPERATOR'SMANUAL

02-01-06

TABLE OF CONTENTS

IntroductionTo the Owner\Operator

WarrantyStandard WarrantyWarranty Claims Handling Procedure

Safety DecalsLocation and DescriptionsDecal Replacement

Service Records

Operator's InstructionsOriginal Series Terms and Method of OperationOperator's InstructionsLift-N-Dump as a Dump Body Tailgate

Electrical Wiring DiagramsStandard Fixed Control Optional Pendant Control

Maintenance and Service

Trouble Shooting

Repair Parts List1034, 1036, 1040 and 1340 Repair Parts Drawing1046-1650 Repair Parts Drawing1050LD-1650LD Repair Parts DrawingRepair Parts Descriptions

Contact Information

3

13

4 & 55

Page#

76

9

11

12

14

1615

1718

19

20

8

10

3 02-01-06

as outlined in this manual. Be sure you read and understand all operating, safety,maintenance and service information. Should you need repair or service information, contact

This is the safety alert symbol. It is used to alert you to potential personal

avoided, may result in minor or moderate injury.

WARNING indicates a potentially hazardous situation which, if not

DANGER indicates an imminently hazardous situation which, if not

Safety is a primary concern in the design and manufacture of our products. Unfortunately, our efforts to provide safe equipment can be wiped out by a single careless act of an operator.

Accident prevention and safety are dependent upon the awareness, concern, prudence and proper training of the personnel who operate, transport, maintain and store this equipment. It is your responsibility to use good judgment in the operation of this equipment.

Read this manual completely before using your gate. Operate and maintain your gate safely

injury hazards. Obey all safety messages that follow this symbol to avoid

avoided, will result in death or serious injury.

avoided, could result in death or serious injury.

CAUTION indicates a potentially hazardous situation which, if not

TO THE OWNER\OPERATOR:

It has been said that "the best safety device is an informed, careful operator." We ask youto be that kind of operator.

WARNING

CAUTION

DANGER

Tommy Gate or an authorized distributor for assistance.

possible injury or death.

REPLACE IF MISSING OR NOT READABLE

4

WARNING

Keep one hand on the platform when openingand closing.

Stand clear of all moving parts when opening,will vary if your vehicle is on an incline.Platform opening and closing forces/weights

raising or lowering platform.

Do not add any extension to original platform.

Never leave the platform down to be used as

Located on the outside right-hand

a step.

corner of the platform.

Decal No. 2

* DO CENTER YOUR LOAD ON PLATFORM.

* DO CLOSE AND LOCK LIFT IN CLOSED

* DO READ MAINTENANCE AND SERVICE

* DO READ OPERATOR'S INSTRUCTIONS.

* DO STAND TO THE SIDE OF LIFTGATEWHILE IT IS IN OPERATION.

POSITION WHEN NOT IN USE OR

TOMMY GATE

AS NECESSARY WITH PARTS PROVIDED

CHAINS, AND OTHER COMPONENTSFOR WEAR OR DAMAGE AND REPAIR

* DO FREQUENTLY CHECK CABLES

BY THE ORIGINAL EQUIPMENT

* DO CHECK ALL SAFETY DEVICES FOR

Place in cab in a highly visible area.

ALL REPAIRS OR REINSTALLATIONS OF TOMMY GATE LIFTS SHOULD BE PERFORMEDBY AN AUTHORIZED DISTRIBUTOR THAT IS FAMILIAR WITH ITS OPERATION AND SAFETYFEATURES. ALL REPLACEMENT PARTS MUST BE OF ORIGINAL QUALITY, AND ALLSAFETY AND OPERATIONAL DECALS MUST BE ATTACHED AND LEGIBLE

INFORMATION.

MANUFACTURER.

PROPER OPERATION .

UNATTENDED.

DO'S

WHO HAS NOT HAD PROPER TRAINING IN* DO NOT ALLOW USE OF LIFT BY A PERSON

* DO NOT TRY TO LIFT OR LOWER MORE

DOWN TO BE USED AS A STEP.

* DO NOT ADD TO OR REMOVE PARTS OFLIFT AS IT WILL VOID YOUR WARRANTY.

UNAUTHORIZED PERSONNEL HOW TO

* DO NOT MOVE VEHICLE UNLESS GATE IS

* DO NOT LEAVE PLATFORM OPEN, ORUNLATCHED WHEN LIFT IS NOT IN USE OR UNATTENDED. NEVER LEAVE PLATFORM

* DO NOT SHOW CHILDREN OR

IN LATCHED POSITION.

THAN THE RATED CAPACITY OF THE LIFT.

Decal No. 1

ITS OPERATION.

OPERATE LIFT.

9561

DO NOT'S

LIFT OR ITS SAFETY FEATURES.* DO NOT MAKE ANY MODIFICATIONS TO THE

ON LIFT. THE LIFT IS NOT A PERSONNEL OR* DO NOT RIDE OR PERMIT ANYONE TO RIDE

WHEELCHAIR LIFT.

R

Locate and read all decals prior to operating gate

02-01-06

children or anyNever allow

operate the lift.Do not show children or othershow to operate

unattended, the

When the lift is not

with control closed and latched

Decal No. 4

platform should be

untrained person to

secured.

in use or

the lift.

WARNING

Do not ride the

personnel lift.

designed as awheelchair or

This lift is not

Center load on

side and front to platform side to

LoadCenter

back.

platform.

Decal No. 5

moving partsKeep away from

DANGER

Located on the side of uprights.

9522

9523

9555

Located on the passenger side of upright.Positioned over the top of the pump & motor unit.

Located on the inside of the main frame.Decal No. 3

DECAL LOCATIONS AND DESCRIPTIONS

Located on left-hand upright inside the frame.

on models with torsion assist spring.

Located on the upright next tothe torsion spring and safety holder

Decal No. 6

Spring underhigh tension

CAUTION

9540

WOODBINE MANUFACTURING CO.WOODBINE, IOWA

(800) 543-8428

TOMMY LIFTTOMMY GATE CO.

SERIAL NUMBER

PART NUMBER

R

Rated Lift CapacityXXX lb or XXX kg

Located on the front of the control shield

500 lbs. 9475

Decal No. 7

1300 lbs. 94781000 lbs. 9477

1600 lbs. 9479

If the liftgate is going to be painted, you need to mask the decals before painting. Remove the premask after painting so the decals can be read clearly.

NOTE: When ordering Decals, please have Decal Numbers available.

To replace decal, clear area of grease and dirt with non-flammable solvent and soap and water. Allow to

(The decal has a pressure-sensitive adhesive on the back.)

dry. To apply decal, peel off 1/2 of back. Hold decal squarely and apply to cleaned surface. Peel off

5 05/24/06

capacity-

Located on the front of the control shield.Decal No.11

Do not exceed the rated lift

before operating equipment.Read operator's manual

WARNING

service parts installed by an

Do not modify lift or its safety

Use only Tommy Gate

needed, call Tommy GateIf additional assistance isauthorized distributor.

features.

at 800-543-8428.

Decal No. 12Located on box cover of gate.

DANGERwith the control disarmed.be closed and latched or lowered to the groundBefore removing box cover, the platform must

9556

9524

DECAL LOCATIONS AND DESCRIPTIONS

DECAL REPLACEMENT

Placed on every lift and dump model.Located on the outside bottom left-hand

Decal No. 8

corner of the platform.

UNLATCH

LATCH

9140

pinned.

liftgate, when unfolding the platform.Stand to the side, not behind or under the

dump body to truck frame when a single Hold down clamps must be used to secure

action body hoist is used.

9141

the dump body hoist is raised.

USING LIFT−N−DUMP AS A LIFTGATE:Never use Lift-N-Dump as a liftgate when

CAUTION

pins are fully engaged in unless both insert latch

latch lever is latched andthe platform frame, and the

Never unfold the platform, Latched

Pinned

Do not unpin or unlatch insert with hoist

Close, latch, and pin insert latch lever

Keep hands, feet, and limbs clear of a

insert latch lever. The dump platform will

Stand to the side, not behind or under the liftgate when unpinning or unlatching the

lynch pins to the liftgate frame.

completely lowered position only.when the dump body hoist is in the

USING LIFT−N−DUMP AS A DUMP BODY TAILGATE:

The liftgate must be fully raised with theplatform folded and secured with both

swinging insert.

9142

CAUTION

swing out.

raised.

Located on the outside top right-hand

Decal No. 10

corner of the platform.

Placed on every lift and dump model.

Located on the outside bottom left-hand

Decal No. 9

corner of the platform.

Placed on every lift and dump model.

remaining back and smooth in place. Gently rub decal with a damp rag or sponge to smooth out bubbles.

6

ORIGINAL SERIES TERMS AND METHOD OF OPERATION

02-01-06

vehicle or replacing the battery.improper ground or bad electrical cables. This condition may be corrected by just starting theThe low voltage condition may be caused by - a weak battery, loose or corroded connections,

"POWER ON" hidden switch two times, once to "turn it off" and the second time tocorrect the low voltage condition and reset the control. To reset the control, depress thebe able to use the control to operate the gate. In order to operate the gate, you will need toIf a low voltage condition occurs, the amber "POWER ON" LED will blink and you will not

solenoid contacts.low voltage feature keeps the raise solenoid from chattering which prevents welding of theTommy Gate's electric toggle switch control incorporates a low voltage warning feature. This

platform is lowered by gravity after an electric "release" valve is activated and opened at the

the lift cables that lift the gate platform. A check valve blocks return flow from the cylinder

pump.

to the pump and a pressure relief valve prevents the gate from being overloaded. The gate

coupled to a hydraulic pump. Flow from the pump extends a cylinder to provide tension toYour Tommy Gate operates off your vehicle battery. The vehicle battery powers a motor

(Used on Some Models)(Used on Some Models)Torsion Assist Spring

Lift Cables

Box Cover

Folding Extension

Platform

Chain

Sub Assembly

Drop Lid

Hinge Tube

Cylinder Inside of BoxPump, Motor and

Main FrameAssembly

"turn it on".

Latches

Control

Hinge Arms

switch until the load has reached the desired position. Do not allow the pump and motor to continue to run

7 02-01-06

within one second.

marked with white rings or circles (located between the Tommy Gate logo

Unlock and remove the latch padlock.

hidden switch again.

ORIGINAL SERIES OPERATOR'S INSTRUCTIONS

ACTIVATED" light when the control is activated.

additional 90 seconds. To reactivate the timer, press the "LIFTGATE ACTIVATED" hidden button twiceIf the gate is used during the 90 seconds, the "LIFTGATE ACTIVATED" timer automatically resets for angate is not used for approximately 90 seconds, the "LIFTGATE ACTIVATED" timer deactivates the control.one second(located under the Tommy Gate logo), you have approximately 90 seconds to use the gate. If theAfter you have activated the control by pressing the "LIFTGATE ACTIVATED" hidden switch twice within

To lower the platform, push the toggle switch down. To raise the platform, push the toggle switch up. When

To activate the control, press the "LIFTGATE ACTIVATED" hidden switch

To turn the control power on, press the "POWER ON" hidden switch once,

and the toggle switch). You should see the amber LED "POWER ON" light

twice within one second(located under the Tommy Gate logo). You should see the red "LIFTGATE

you remove pressure from the toggle switch, the operation will stop.

Step 5.

Step 8.

second to activate timer

"POWER ON"

Press once to armHidden Switch-

"POWER ON"

Enabled when "ON"

Enabled when "ON"

Amber LED-

Hidden Switch - "LIFTGATE ACTIVATED"

"LIFTGATE ACTIVATED"

Press twice within one

Red LED-

when the control is armed. To disarm the control press the "POWER ON"

Always install the latch padlock and deactivate the control when not in use.

To load and use the Tommy Gate, center the load on the platform side to side and front to

Step 15.

Step 11.back. Put heavier loads as close to the front of the platform as possible(Near Truck).

Center Load

To raise load, stand off to the side, well clear of the platform and all moving parts. Push up on the toggle Step 12.

Step 1. Never show children or unauthorized personnel how to operate the liftgate.

Clear away obstructions that could damage the platform while the load is being raised or lowered.Step 3.Step 4. Do not ride on the Platform. The Tommy Gate is designed for material handling only, it is not a personnel

after the platform has reached it's maximum height or after it has reached an obstruction.

If the gate is on an application with swing out doors, you can open them at

hand. Now pull the platform open and step away from the platform as it opens. and lift the latch off the platform pin with one hand while holding the top of the platform with your otherplatform pin and rotate the latch away from the platform. Now go to the passenger's side of the Tommy GateTo open the platform, go to the driver's side of the Tommy Gate and unsecure by lifting the latch off the

Step 7.

Step 6.

Never leave the truck unattended with the platform on the ground, partially

to replace them with cables furnished by Tommy Gate Company.Inspect the steel lift cables monthly. Anytime they are starting to fray from wear around the pulleys, be sure

itself. Go to the driver's side and lift the latch and hook it onto the pin of the platform. the platform and folding extension (if so equipped) by hand. The latch on the passenger's side will secure When the platform is raised to the level of the vehicle's floor and the load is removed from the platform, close

Step 10.

Step 14.

Step 13.

this time.

lift. Be sure to stand to the side of the lift, not behind it when opening, raising or lowering the platform.

toggle switch until the platform has reached the ground.To lower the platform, stand to the side, well clear of the platform and all moving parts. Push down on theStep 9.

Padlock

Latch

Platform LidEnd

To open the platform, open the hasps and remove both lynch pins.

Latched

PinnedLift-N-Dump Models only

Never unfold the platform, unless both insert latch pins are fully engaged in the platformframe, and the latch lever is latched and pinned.

Never use Lift-N-Dump as a liftgate when the dump body hoist is raised.Hold down clamps must be used to secure dump body to truck frame when a singleaction body hoist is used.

Insert both lynch pins and close the hasps to secure the platform.Lift-N-Dump Models only

To prevent children or unauthorized personnel from operating the lift, be sure the gate is in the stored position Step 2.

raised, or open.

and both the driver's side and passenger's side latches are secured before leaving the truck unattended.

Step 1. Never show children or unauthorized personnel how to operate the liftgate.

The liftgate must be fully raised with the platform folded and secured with both lynch pins to the liftgate Step 2.

ORIGINAL SERIES LIFT-N-DUMP AS A DUMP BODY TAILGATE

8 02-01-06

Stand to the side, not behind or under the liftgateStep 4.

Platform

Both lynch pins must be installed before using the Dump Through Feature

LatchLynch Pin

UNLATCH

LATCH

Pin

Latch

Step 3. Never unpin or unlatch the insert with thehoist raised.

when unpinning or unlatching the insert latch lever.

Step 5. Close, latch, and pin insert latch lever when the dumpbody hoist is in the completely lowered position only.

Latch Handle

Pull Handle ThisWay To Release

Keep hands, feet and limbs clear of a swinging insert.

frame.

The dump platform will swing out.

NOTE !!! IF GATES ARE NOT WIREDIN ACCORDANCE WITH THIS DIAGRAMYOUR WARRANTY WILL BE VOID.

DN

UP

PLEASE READ AND FOLLOW ALLDIRECTIONS BEFORE PROCEEDING

IMPORTANT

9

DN

CONTROL OPERATION

IMPORTANT

UP

WELDING NOTE !!! DISCONNECT ALL BATTERY CABLES.ALWAYS DISCONNECT THE GROUND CABLE FIRST. ATTACH THEWELDING GROUND TO THE TRUCK RATHER THAN THE LIFTGATE.IMPORTANT

TOMMY GATEThe original

hydraulic lift

R ELECTRICAL WIRING DIAGRAMStandard Fixed Control - Original Series

05/24/06

CONTROL OPERATION

DN

10

PLEASE READ AND FOLLOW ALLDIRECTIONS BEFORE PROCEEDING

IMPORTANT

UP

IMPORTANT

05-25-06

NOTE !!! IF GATES ARE NOT WIREDIN ACCORDANCE WITH THIS DIAGRAMYOUR WARRANTY WILL BE VOID.

GD RED

ELECTRICAL WIRING DIAGRAMOptional Pendant Control- Original Series

WELDING NOTE !!! DISCONNECT ALL BATTERY CABLES.ALWAYS DISCONNECT THE GROUND CABLE FIRST. ATTACH THEWELDING GROUND TO THE TRUCK RATHER THAN THE LIFTGATE.

The original

hydraulic liftTOMMY GATE

IMPORTANT

R

WIRE INSERTION SIDE

GREENRTNO WIRE

LT

REDGD

A

TMBROWN

BLACKS

TM

A

LT

RT

NO WIRE

BROWN

NO WIRE

GREEN

SOCKET ENDCOLE HERSEE

BLACK

POSITION

S

COLORWIRE

CONNECTOR BACK VIEW

DN

UP

NO WIRE

11 02-01-06

The Tommy Gate Original Series liftgate needs to be serviced every 60 days under normal use

MAINTENANCE AND SERVICE INFORMATION

The lift will not be automatically serviced when the vehicle is serviced.

If there is any noticeable problem with the liftgate between service intervals, the liftgate must be taken out of service and checked immediately.

As is with any mechanical product, a preventive maintenance program needs to be followed in order to keep it in its best operating condition. Please review this information and if you should have any questions please call 1-800-Lift Gate (800)543-8428 or (712)647-2050. Please have your model number and serial number available.

All installations, re-installations, and repairs of Tommy Gate Original Series liftgates should be performed by a qualified authorized distributor that is familiar with its operation and safety features. All replacement parts must be of original quality, and all safety and operational decals must be attached. No modifications are allowed to a Tommy Gate product unless authorized by the Engineering Department at Tommy Gate.

(A) Remove the box cover.

(C) Check for fluid leaks from the cylinder, hoses, and all fittings (replace or repair if found to be

Check the inside of the box for excessive accumulation of dirt. Clean as necessary.(G)

(M) Check the welds on the liftgate, its mounting brackets

(D)

and on the adjacent vehicle structure for cracks or

(N) Check the torque on all mounting bolts and

Check the oil level in the reservoir. With the liftgate platform at the bottom of its travel, the fluid should be two-thirds full. BE SURE THE CYLINDER IS COMPLETELY COLLAPSED. Add Tommy Gate winter grade, ISO grade 32 hydraulic, or Dexron III/ Mercon ATF if needed.

leaking).

MAINTENANCE PROCEDURE

the uprights on the arm collars.grease zerks are located inside to grease the liftgate arms. The

NOTE: Lower the liftgate to the ground

6Places

Grease

Places

Grease5

Passenger'sDriver'sSide Side

(275-325 cycles).

(B) Inspect steel lift cables and platform chains for any wear or fraying. Replace immediately if either is found.

(E) Grease pulley grooves as this will help the cables remain flexible, giving you added service.

(F) Grease all zerk fittings with ample amount of grease (every 30 days).

(H) Replace any worn or missing parts before the liftgate is put back into service.

(I) If needed, adjust platform latches which are designed to hold the liftgate in a properly stored position.

(J) Check for wear at all pivot points.

(K) Check electrical cables for wear or damaged insulation. Check all electrical connections. (clean orrepair if needed).

(L) Replace or clean safety decals so they are legible.

(O) Check for proper operation of the control.

damage. Repair any cracks or damage.

re-tighten as necessary.

12 02-01-06

1.) Lift will not operate -"POWER ON" amber

a.) Control not armed properly.b.) Poor electrical connection.c.) 3 Amp mini - ATO fuse is

b.) Check and repair or replace all cables and connections.

a.) Turn the power on at the control by pressing the "POWER ON"hidden switch, marked with white rings or circles (located between

d.) Switch positive and negative cables.

ACTIVATED" red

2.) Lift will not operate -

blown.d.) Polarity is reversed.

the Tommy Gate logo and the toggle switch).

c.) Correct short and then replace fuse.

a.) "POWER ON" amber LED

b.) Control not activated properly.

a.) Low voltage condition. Check and repair or replace all cables andconnections.

b.) Press the "LIFTGATE ACTIVATED" hidden switch twice withinone second (located under the Tommy Gate logo). The red

come on.

come on.

light is blinking.

"LIFTGATE ACTIVATED" LED light should come on.

e.) Circuit breaker tripped or disengaged.

e.) Check for short, then manually engage circuit breaker.f.) Faulty control.f.) Replace Control.

c.) Faulty control.

c.) Replace control.

TROUBLE SHOOTING - 500-1600 LB ORIGINAL SERIES

PROBLEM POSSIBLE CAUSE REMEDIES

c.) Normal, press bullseye once to activate solid "POWER ON" red b.) Repair, replace, clean as necessary.

a.) Check and clean or repair all electrical connections. Load test3.) Blinking amber "POWER ON" LED.

since last use.c.) Power connected or reconnectedb.) Poor grounds or connections.a.) Low voltage condition.

battery, then recharge or replace battery, if required. Reset control.

LED.

f.) Oil level low.g.) Vent plug not installed or dirty.

f.) Check oil and add ISO grade 32, Tommy Gate winter grade

g.) Check vent plug on pump tank. A red shipping plug is installed

5.) Lift settles down b.) Check valve stuck or dirty. b.) Raise and lower lift several times

at factory. It must be replaced by the metal vented plug.

to flush out valve.c.) Check valve damaged.c,d,e.) Contact Tommy Gate or distributor for repair or replacement.

a.) Hoses or fittings leaking. a.) Tighten or replace.

d.) Cylinder seals worn or damaged.e.) Down solenoid sticking

partially open.

6.) Pump or motor noisy. a.) Worn pump, motor or coupling. a.) Contact Tommy Gate or distributor.

hydraulic,or Dexron III/Mercon ATF.

h.) Overloaded liftgate.h.) Remove some material or weight.

slowly with load or no

b.) Recharge or replace battery.a.) Check power and ground cables and all connections.

c.) Raise platform completely and continue to run pump for

d,e) Contact Tommy Gate or distributor.

4.) Lift will not raise or raises slowly - controlworking properly.

e.) "Raise" solenoid not working.replacement.

d.) Release valve needs open or dirty.

c.) Release valve stuck partiallyb.) Battery charge is low.a.) Poor electrical connection.

5 seconds.

b.) Oil level low b.) Check oil and add ISO grade 32, Tommy Gate winter gradehydraulic, or Dexron III/Mercon ATF.

b.) Lack of lubrication at hinge arm 7.) Lift lowers very

slowly, especially ina.) Cold, thick, oil.

Dexron III/Mercon ATF.a.) Check oil type. Add winter grade Tommy Gate hydraulic or

b.) Lubricate all zerks.

8.) Lift will not lower. a.) Control not armed and

d.) Lift stuck or sprung, if control

e.) If control working properly, d.) Apply downward load on platform, pry away upright sides.

a.) Press the "POWER ON" hidden switch, marked with white rings orcircles (located between the Tommy Gate logo and the toggle

e.) Contact Tommy Gate or distributor.

activated - No amber "POWER

damaged or non-workingrelease solenoid.

switch). The amber "POWER ON" LED light should come on. ON" LED or red "LIFTGATENow press the hidden "LIFTGATE ACTIVATED" switch twice within one second (located under the Tommy Gate logo). The redb.) Poor electrical connections.

b.) Check and clean or repair all electrical connections.c.) 3 Amp Mini - ATO fuse is

blown.c.) Correct short and then replace fuse.

ACTIVATED" LED light on.

"LIFTGATE ACTIVATED" LED light should come on.

cold weather.

load.

"LIFTGATE

LED light does not

LED light does not

pins.c.) Pins seized due to lack of

lubrication.c.) Replace pins.

d.) Kicker springs broken.d.) Replace kicker springs.

is working properly.

f.) Hinge arm or cylinder pinsseized.

f.) Lubricate or clean and/or replace pins.

d.) Cables improperly adjusted.c.) Poor electrical connections.b.) Vent plug not installed or dirty.a.) Oil level low.9.) Lift will not raise all

c.) Check and repair or replace all cables and connections.

b.) Check vent plug on pump tank. A red shipping plug is installed ator Dexron III/Mercon ATF.

a.) Check oil and ISO grade 32, Tommy Gate winter grade hydraulic,

d.) Adjust cables with cylinder completely collapsed and gate platform

the factory. It must be replaced by the metal vented plug.

at fully lowered position.

the way.

The Tommy Gate Company provides a limited warranty against faulty materials or workmanship.

All affected parts must be returned to the factory prepaid - with full credit issued for those found to be defective. Warranty replacement parts will be shipped from the factory prepaid.

Labor charges to install warranty replacement parts shall be paid in accordance with Tommy Gate's

installed according to Tommy Gate Company's specifications.

Equipment. Tommy Gate Company will not pay labor for time on the road to and from a service call.

due to misuse, abuse, accidents, improper shipping; or parts which have been incorrectly or unnecessarilyreplaced.

STANDARD WARRANTY

DEVIATION FROM THE WARRANTY TIMES LISTED MUST BE AUTHORIZED BY TOMMY GATE COMPANY IN ADVANCE.

The warranty is void if the product has been subject to other than normal use. THERE ARE NOWARRANTIES, EXPRESS OR IMPLIED, INCLUDING THE WARRANTY OF MERCHANTABILITY OR A WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE EXTENDING BEYOND THAT SET FORTH ABOVE.

13 02-01-06

against faulty materials or workmanship.Tommy Gate pump and motor unit parts are guaranteed for two (2) full years from date of user purchase

Tommy Gates are guaranteed for (1) year from the date of user purchase against faulty materials orworkmanship.

estimated repair time guide and a flat hourly rate established by Tommy Gate.

The warranty does not include damage resulting from improper installation procedures. Parts must be

Tommy Gate Company will not pay labor for removing other equipment to gain access to Tommy Gate

Tommy Gate Company reserves the right to disallow or reduce claims for parts which have been damaged

TOMMY GATEThe original

hydraulic lift

R

Original Series500-1600 LB Capacity

1-Year Warranty

2-Year Warranty

NOTE: SEE FOLLOWING PAGE FOR THE WARRANTY CLAIMS HANDLING PROCEDURE.

14 02-01-06

5. After the repair or replacement work is completed, the authorized distributor will submit the claim to

b. Tommy Gate model number.c. Tommy Gate serial number.d. Tommy Gate part number involved and a description of the apparent problem or defect.e. Authorized distributor performing warranty work.f. Person responsible for warranty work (contact).g. Distributor from whom lift gate was purchased.h. Lift gate owner's name, address, and phone number.i. Action taken, cost involved, complete with work orders and parts expense invoices.

6. If defective parts are to be returned to Tommy Gate Company they:

a. Must be packaged for each individual warranty return. No multiple warranty claims in the same box.b. Must be returned "freight prepaid" to Tommy Gate Company's location.

Warranty claims must be submitted by the Authorized Distributor on behalf of their customer as part of their

Warranty claim acceptance or rejection is based solely upon defective part inspection and a review of the claim date

after acceptance is governed by those allowances previously agreed upon between Tommy Gate Company andthe Authorized Distributor (as outlined in Steps 1-4 above).

4. If the product or parts are to be replaced, the authorized distributor will be instructed to either hold the partsfor inspection by a representative, in which case the authorized distributor will receive a WARRANTYREQUEST NUMBER, or the authorized distributor will be asked to return the product for inspection toTommy Gate Company, in which case the authorized distributor will receive a RETURN GOODS AUTHORIZATION NUMBER. Under no circumstances are parts to be returned without a RETURNGOODS AUTHORIZATION NUMBER.

a. Tommy Gate Company WARRANTY REQUEST and/or RETURN GOODS AUTHORIZATION NUMBER.

c. Must be clearly marked with the RETURN GOODS AUTHORIZATION NUMBER on the outside of the package.

Any warranty claims submitted without a WARRANTY REQUESTNUMBER or RETURN GOODS AUTHORIZATION NUMBER andthe necessary information will be denied.

The following procedures are required when an authorized distributor submits a warranty claim for a defective

1. Before any expense is incurred, but after the problem has been diagnosed, the authorized distributor should contact Tommy Gate Company's Warranty Department to discuss the problem and its correction.

2. If it is determined that the condition is potentially covered by Tommy Gate Company's warranty, theauthorized distributor will receive instructions on how to proceed. A decision will be made to either repair

WARRANTY CLAIMS HANDLING PROCEDURE

3. If the product or parts are to be repaired, the authorized distributor will receive a WARRANTY

hydraulic lift

The original

TOMMY GATER

Tommy Gate part:

or replace the product or part in question.

REQUEST NUMBER.

Tommy Gate Company with the following information.

customer assistance.

(outlined in step 5 above) as they apply to the requirements of the Tommy Gate Warranty. Claim reimbursement

15 02-01-06

1034, 1036, 1040 AND 1340 ORIGINAL SERIES REPAIR PARTS DRAWINGS

FOR MODELS 48, 54, 60, 64, 64P & 72P

9S

5

54

11 2

48

7S

9

6

52

50L

53

1 11

4

403

46

5 41

7D

435

43

432

5

43 51R

39

10

4737

13

18

3844

42

20

2133

19

143517

43

36

25

4534

3031

6261

60

16 02-01-06

412

11

1

3

46

43

432

5

5

7D

43

43

51R

1046-1650 ORIGINAL SERIES REPAIR PARTS DRAWING

FOR MODELS 64SB, 72, 80, 86 & 91

53

9

5

5

7S

486

52

50L 10

34

30

8

40

3713 17

1833

38

4244

20

45

21

36

1435 25

3943

19

9S

47

31

6160

17 02-01-06

1050LD-1650LD ORIGINAL SERIES REPAIR PARTS DRAWING

FOR MODELS 72LD, 80LD, 86LD, 91LD

72

1

70

73

76

74

77

78

75

72

71

74

73

79

76

18 02-01-06

500-1600 LB ORIGINAL SERIESREPAIR PARTS LIST

ITEM# DESCRIPTION1 Platform2 Platform Chain3 Sub Assembly4 Hinge Tube5 Lift Arm 6 Lift Cable7D Double Pulley(Mainframe)

Torsion Spring1314

9S

1110

Copper Lug150 Manual Reset Circuit Breaker

Box CoverSingle Pulley(Upright)Cable Rivet9

17 Raise Solenoid

19 Cylinder20 Vent Plug

25

90° Cylinder Elbow

Tank4ga. 2 Wire Electric Cable

Cylinder Clamp

90° Pump ElbowMonarch Lee Check Valve

34

3738

35

3031

ITEM# DESCRIPTION

77 Short Insert Link Assembly(LD)

7978 LD Insert Handle

Long Insert Link Assembly(LD)

62

73

7576

74

7172

70

546061

53

EA Flipper Rivet

LD Access CoverCotterless Hitch PinLD Insert Latch Pin Assembly

LD Insert Pivot Pin AssemblyLatch Pin and LanyardPlatform Insert(LD)Outer Platform Assembly(LD)

FlipperThreaded Latch Bushing

EA Platform Chain PinEA Latch Rivet

4647

45Kick Away SpringPump Only

Flow Control

Note:The item number is not the part number. Please have the model number and serial number available before calling for repair parts.

Single Pulley(Mainframe)7S

18 Pump & Motor

21 Cylinder Repair KitCylinder Shaft w/Pulley

33 Hydraulic Hose

36 Cylinder Barrel

39 Timed Control40 License Plate Mount Kit

License Plate Light41Motor Only42Arm Pin43

44 Release Solenoid

48 Latch SpringDriver's Side Latch50LPassenger's Side Latch51RLatch Knob w/Stud52

19 02-01-06

Serial Number:

Model Number:

Reminders: Service liftgate every two months according to page 11.

Date of Purchase:

SERVICE RECORD

Date of Service Services Performed

Installed By:

LIFTGATE INFORMATION

02-01-06

TOMMY GATEhydraulic lift

The originalR

America's First Namein Liftgates

Manufacturing Plant:69 Bus Brown Drive

Woodbine, Iowa 51579(800) LIFT-GATE (800) 543-8428

in Iowa Call (712) 647-2050FAX (712) 647-2417

Corporate Offices:11010 N. Tatum Blvd.

Suite 100Phoenix, Arizona 85028

(602) 955-2144FAX (602) 955-3902

www.tommygate.com

TM