Overview of Use of Composites In China Automotive Industry · AZDEL Composite Materials in China...
Transcript of Overview of Use of Composites In China Automotive Industry · AZDEL Composite Materials in China...
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Overview of Use of CompositesIn China Automotive Industry
2007 SPE Automotive Composites Conference &
Exposition
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Fiber-Reinforced Plastic Composite Material in China -
Total Production of Fiber-Reinforced Plastic: 1.2 MM MT ( ~2.6 Billion Lbs.)
• Construction Industry;• Container and Piping;• Industrial Equipments;
• Transportation and Automotive;• Electronics;• Consumer products
Construction
40%
Tranaportation
and Automotive
6%
Electronics
10%
Industrial
Equipments
15%
Container/
Piping
24%
Consumer
Products
5%
Thermoset
87%
Thermoplastic
(incl. Plastic
Compound)
13%
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Composite Materials in China Automotive Industry -
Exterior Applications: (~30,000 MT’s)
• FRP - bumper, front side, rear fender, Roof and etc.• GMT - bumper beam, battery box, underbody shield, spare wheel tub
• LFT - front end frame, underbody shield
FRP
73%
GMT
26%
LFT
1%
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Composite Material in China Automotive Industry -
Interior Applications: (~31,000 MT’s)
• LRT -FG Reinforced Thermoplastic - headliner, parcel shelf, sunshade • FG Reinforced PU foam - headliner, • Wood Grain Filled Thermoplastic - Door panel, Parcel shelf
• Natural Fiber Reinforced Thermoplastic - Headliner, Side/rear wall panel, • Phenol Resin Composite - Headliner, parcel shelf • PUR - Instrument panel, Sunshade
Others
7% PU Foam/FG
Composite
16%
PP/FG
Composite
7%
Phenol Resin
Composite/
Others
5%
Polywood
Composite
45%
Kenaf Fibre
Composite
19%
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Latest trends for Interior Materials In China:
• Mechanical performance• Cost• Odor and VOC
• Weight• Moldability for Design & Style
1. Natural Fiber reinforced thermoplastics are being challenged for interior applications - moisture wicking characteristics and odor
2. Wood Grain filled thermoplastics do not support part mass reduction and have
lower strength/weight ratios3. Fiber Glass Reinforced Thermoplastics are growing
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Highs & Lows of Composite Material Converters in China
Highs -• Cost Control Efficiency• Quality Control efficiency• Flexibility
Lows -• Product Development Capabilities• Engineering Support Capabilities• Technology Development
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Doing Business in China
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China GDP (in Trillion RMB)
8.0%10.7%
10.4%
10.1%
10.0%9.1%
8.3%8.4%
7.6%7.8%9.3%10.0%10.9%
13.1%14.0%
0
5
10
15
20
25
1993 1994 1995 1996 1997 1998 1999 2000 2001 2002 2003 2004 2005 2006 2007
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Annual Auto Build in China (Millions)
14%
27.3%
12%14%
35%
0123456789
2003 2004 2005 2006 2007
0%1%
JPN
“Asian” Region Growth 2005 to 2009
5%7%
15%19%
26%29%
41%52%
70%12%
WE
AME
KOR
AUS
TWN
MYS
EE
THA
CHN
INDIA
TOTAL
China Automotive Growth:
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Top 10 OEMs and production in 2006: (Units x 1000)
1. Shanghai GM 4132. Shanghai Volkswagen 3523. FAW Volkswagen 3504. Chery Auto 300
5. Beijing Hyundai 2806. Guangzhou Honda 2607. Geely Auto 2058. DongFeng Peugeot/Citroen 2009. Brilliance Auto 20010. Changan Ford/Mazda 194
60% Passenger Vehicles built in China
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BeijingHyundai: 280K
DCX: 100K Daimler: 20K
TianJin:Toyota: 200K TJ XiaLi: 190K
Wuhan:PSA: 200KHonda: 100K
ChongQing:Ford: 190KChangan Auto: 500K
Guangzhou:Toyota: 200KHonda: 320K
Nissan: 300K
Shanghai:GM: 400KVW: 350KShAuto: 100K
Wuhu:Chery: 400K
ChangChun:VW: 350KFAW Auto: 150K
Major Locations and OEMs in China
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1.0-1.6 L
31%
SUV
5%
>/=2.5L
2%
Van/MPV
5%
1.6-2.5 L
23%
Micro Van
23%
</= 1.0L
11%
China Automotive Market -
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• Lower System Costs
• Lower Part Weight• Available Locally
Materials Converters
• Recyclable Applications • Design Freedom
China Auto Market Needs for Composite -
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Key Elements to be successful in China
1. Technology & Local Support2. Engineering Capability in the Region
3. “Relationship” / Partnerships with OEM’s4. Sales & Service
5. “Flexibility”
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Thank You SPE and the Attendees of the 2007SPE Automotive Composites Conference & Exposition