Overview of Underground mining business Ming Business.pdf · the sea. Step2 Iron oxide was...
Transcript of Overview of Underground mining business Ming Business.pdf · the sea. Step2 Iron oxide was...
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IR-DAY20181
Overview ofUnderground mining business
September 14th, 2018Masayuki MoriyamaSenior Executive Officer
President, Mining Business DivisionChairman, Komatsu Mining Corp.
Komatsu IR-DAY 2018
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IR-DAY20182
• Mineral resources are generated through several geologic effects.• Coal is usually categorized as Soft Rock, while other minerals such
as Ferrous and Non-Ferrous are called as Hard Rock.
Various Mineral Resources
※1 Coal is not defined as “rock” in geological respect.
# Generation of deposits Major Mineral Resources
①Generated
from Magma
Magmatic deposit Platinum, Chromium,Titanium, Magnetite
HardRock
SoftRock
Igneous rock
Hydrothermal deposit
Gold, Copper, Silver, Lead, Zinc, Tin, Tungsten,
Molybdenum, Uranium
②
Sedimentation/Weathering/Erosion Hematite, Nickel,
Boxite, Lithium, etcSedimentary rock
③
Geothermal effect/Crustal rising
Coal -*1
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IR-DAY20183
• Minerals derived from magma were generated in the depths of underground.1) In case deposits exist beneath and relatively near from ground level, Open
Pit Mining/Strip Mining methods are adopted.2) In case deposits exist in the depths below geological formations,
Underground Mining methods are adopted.3) Open pit mines might shift to underground methods as they get deeper.1.Magmatic deposit 2.Hydrothermal deposit1) Typical minerals:
Platinum, Chromium, Titanium, Magnetite, etc.
Generation process of Mineral Resources (1/2)
1) Typical minerals: Gold, Copper, Silver, Lead, Zinc, Tin,Tungsten, Molybdenum, Uranium, etc.
2) Generation process・In case Magma is slowly cooled, melted metal sulfide (containing Platinum, Chromium, Titanium or others) had been separated and concentrated by specificgravity and generated deposit.
2) Generation process・Hydrothermal mineral solution (containing metal elements) had been pushed up by high vapor pressure, precipitated and filled chasms in and generated deposits.
Magma
Isolated magma
Magma
Underground waterway
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IR-DAY20184
Step1Iron of ground was solved into the sea.
Step2Iron oxide was generated and sedimented on the seafloor.
Step3The deposit uplifted from seafloor and became iron ore mine.
• Sedimentary rocks exist widely on the earth, where Open pit / Strip Mining methods are mainly adopted.
• Coal is generated from sediment of plant fossil, which is explored both by Strip Mining and Underground Mining.
1. Sedimentation/Weathering/Erosion 2. Geothermal effect/Crustal rising1) Typical minerals:
Hematite/Nickel/Boxite/Lithium/Phosphate/others
2) Generation of Hematite・Cyanobacteria had oxidized iron in the sea and made iron rust, which had sedimentedin the bottom of the ocean, made deposit of hematite, and then rose up to appear above the ground level.
1) Typical minerals: Coal
2) Generation of coal・Fossil of plants sedimented and generated peat. Physical pressure & heat processed dehydration & decarboxylation in the long period, and evolved: peatlignite sub-bituminous coalbituminous coalanthracite, having increased calorie in the above order.
4 bil years ago
Generation process of Mineral Resources (2/2)
2 bil years ago 1.5 bil years ago
Wood Peat Lignite Sub bituminous coal
Bituminous coal Anthracite
Dehydration Decarboxylation Demethane
Iron oxide
ironRising
Iron mine PressureHeat
Heat
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IR-DAY20185
• Komatsu became a full line equipment supplier in IN-PIT operation through the acquisition of KMC in 2017.
• Today, we will explain UG business.
Mining methods
Notes:
( )KMC
For Surface mining For Underground mining
✓ ✓ ✓ ✓ ✓✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓
Mechanical
Wheel Loader
Dump truck
Rope Shovel Drill Drag
lineElec.
Wheel Loader
Motor grader
Bulldozer
Hydraulic
Excavator
Continuous Miner
TruckRoof
Support
Roadhead
erSheerer LHD
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IR-DAY20186
• UG Soft Rock methods are consisted of “Longwall” and “Room & Pillar”.• Room & Pillar is the oldest method. Rooms are dug progressively in a grid and mineral is
extracted. For safety purpose, a part of the mineral layer is left to serve as pillars, which supports the roof as the extraction proceeds. It is highly cost efficient (initial investment and maintenance costs). However, the part of the mineral retained in the pillars cannot be mined and will become lost opportunity.
Methods of UG Soft Rock - Room & Pillar
1.Machines 2.Methods (Detailed)1) Continuous Miner
•Excavate room
3) Shuttle Car
• Convey excavated coal
2) Mobile Bolter
•Reinforce aisle and pillar
4) Feeder Breaker
•Grind excavated coal
5) •Excavated coal will be hauled by 5) Flexible Conveyor Train to outside.
•Coal will be hauled by 3) Shuttle Car to 4) Feeder Breaker and grinded.3)
3)4)
3)
5)
Pillar
•1) Continuous Miner will excavate room.
•Room will be reinforced by 2) Mobile Bolter.
1)
2)
5) FlexibleConveyorTrain
•Haul the coal to outside.
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IR-DAY20187
• Longwall is one of the development approach for the underground mining and this is basically suitable for soft rock (coal). This approach will prevent rock fall by supporting the ceiling, and to carve the coal line by line, carrying out carved rocks by Conveyor
• Initial cost is higher than Room and Pillar, but it can continuous excavation and it has High productivity.
Methods of UG Soft Rock - Long Wall
・Shearer willexcavate coal layer.
・After that, Armored Face Conveyor will haulexcavated coal.
1. Advance preparation
Roof Support Shearer
Armored Face Conveyor
2. Coal excavation
• ”Roof Support” the machine supporting the ceiling, ”Shearer” the one carving the coal layer, and Conveyor which is also called “Armored Face Conveyor” is the one shipping the rock
Coal layer
・After excavated one row, the equipment move forward.
・Collapsed at the back.Colla
psed
move forward
• At first, Entry drivers will excavate entry tunnel.
• After developing aisle, the equipment is set up to excavate and convey coal
• The equipment is composed of 3 parts
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IR-DAY20188
• Coal demand for electricity generation is forecasted still stable. • Komatsu continues to provide for coal customers much higher quality
products and services and fulfill social responsibility.
UG Soft Rock Outlook
②Coal production forecast (by country)
0
2,000
4,000
6,000
8,000
2011
2012
2013
2016
2017
2019
2021
2023
2025
2030
2035
2040
Other Indonesia
India USA
China
(Unit: Million ton)
Source: Komatsu estimation
① Primary energy forecastin the world (by minerals)
Source:EIA International Energy Outlook 2018 (IEO2018)
229
182161
38
129
0
50
100
150
200
250
1990
2000
2010
2020
2030
2040
ProjectionHistory
petroleum and other liquids
coal
natural gas
renewables
nuclear
(Unit: British thermal unit)
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IR-DAY20189
• UG Hard Rock methods are roughly divided into Supported methods and Unsupported methods.• Block Caving method is for large deposit. After establishing a room under a mineral vein, its roof
is dug in an inverted conical shape, and the ore falls into the room under the pressure of its weight. The mineral ore that has fallen through is brought to the surface through the room. Minerals will be hauled through mine tunnels.
Methods of UG Hard Rock - Block Caving
CrusherConveyor/Locomotive
GrindingFlotation
Transport
ProductVentilation
Water
Electricity ConcentrateOre
LHD
Lift
Block Caving method (Image)
Room&Pillar Cut and fillStoping
ShrinkageStoping
BlockCaving
Sublevel Caving
SublevelStoping
Supported methods Unsupported methods
工法
UG HRock Production ratio: 20% 30% 30% 20%UG HRock No of mine ratio: 15% 50% 30% <5%
Mineral
Refinery
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IR-DAY201810
• Market size of mining business is increasing.• In underground mining, hard rock segment will increase relatively. • As Open-pit mines are becoming deeper, it is difficult to mine high grade ores,
haulage cost of overburden will increase.• So, some portion of Hard rock mining will shift from Surface to Underground
operation.
UG Hard Rock Outlook
Surface, 25.3
UG, 14.963%
② Market size(2040)① Market size(2017)
Source: Komatsu estimation
Hard rock, 5.4
Soft rock-coal, 6.8
Soft rock-Other
minerals, 2.7
0% 20% 40% 60% 80% 100%
36% 46% 18%
Market size total40.2 Billion USD
37%
UG,14.9BillionUSD
Surface, 30.9
UG, 23.4
57%
Hard rock, 10.8
Soft rock-coal, 7.7
Soft rock-Other
minerals, 4.9
0% 20% 40% 60% 80% 100%
46% 33% 21%
Market size total54.3 Billion USD
43%
UG,23.4BillionUSD
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IR-DAY201811
• We aim to develop products which are not existing, but delivering more value to customers “Dantotsu Product” for expanding our market share.
• No Blasting (Safety), No Diesel (Environment), No Batch (Productivity) ⇒ Underground mining automation factory
UG Hard Rock Product Strategy
① Conventional excavation method(Drilling and Blasting : D&B)
Key words at “Dantotsu” UGHR products
No Blasting No Batch No Diesel
•DynaMiner: excavated by Dynamic Disc Cutting based on undercutting technology=>Safety, Reduce support ,Flexible tunnel shape, Working environment improvement
•Mining TBM(Tunnel Boring Machine):excavated by many disc cutters => Safety, Rock support reduction, Working environment improvementRapid excavation = early production start
② “Dantotsu” UGHR products instead of D&B
No Blasting
No Batch
• Complementation between TBM, DynaMiner, D&B
• To improve productivity by innovating Drill jumbo
•Hybrid LHD: =>Reduce emissions & temperature raise in tunnel
:Improve health & working environment,Reduce ventilation cost
No Diesel
① Drill ② Charge
④ Vent③ Blast
⑤ Muck & Haul⑥ Scale
⑦ Bolt
⑧ Survey