Overview of Underground mining business Ming Business.pdf · the sea. Step2 Iron oxide was...

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IR-DAY2018 1 Overview of Underground mining business September 14 th , 2018 Masayuki Moriyama Senior Executive Officer President, Mining Business Division Chairman, Komatsu Mining Corp. Komatsu IR-DAY 2018

Transcript of Overview of Underground mining business Ming Business.pdf · the sea. Step2 Iron oxide was...

Page 1: Overview of Underground mining business Ming Business.pdf · the sea. Step2 Iron oxide was generated and sedimentedon the seafloor. Step3 The deposit uplifted ... •Longwall is one

IR-DAY20181

Overview ofUnderground mining business

September 14th, 2018Masayuki MoriyamaSenior Executive Officer

President, Mining Business DivisionChairman, Komatsu Mining Corp.

Komatsu IR-DAY 2018

Page 2: Overview of Underground mining business Ming Business.pdf · the sea. Step2 Iron oxide was generated and sedimentedon the seafloor. Step3 The deposit uplifted ... •Longwall is one

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• Mineral resources are generated through several geologic effects.• Coal is usually categorized as Soft Rock, while other minerals such

as Ferrous and Non-Ferrous are called as Hard Rock.

Various Mineral Resources

※1 Coal is not defined as “rock” in geological respect.

# Generation of deposits Major Mineral Resources

①Generated

from Magma

Magmatic deposit Platinum, Chromium,Titanium, Magnetite

HardRock

SoftRock

Igneous rock

Hydrothermal deposit

Gold, Copper, Silver, Lead, Zinc, Tin, Tungsten,

Molybdenum, Uranium

Sedimentation/Weathering/Erosion Hematite, Nickel,

Boxite, Lithium, etcSedimentary rock

Geothermal effect/Crustal rising

Coal -*1

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• Minerals derived from magma were generated in the depths of underground.1) In case deposits exist beneath and relatively near from ground level, Open

Pit Mining/Strip Mining methods are adopted.2) In case deposits exist in the depths below geological formations,

Underground Mining methods are adopted.3) Open pit mines might shift to underground methods as they get deeper.1.Magmatic deposit 2.Hydrothermal deposit1) Typical minerals:

Platinum, Chromium, Titanium, Magnetite, etc.

Generation process of Mineral Resources (1/2)

1) Typical minerals: Gold, Copper, Silver, Lead, Zinc, Tin,Tungsten, Molybdenum, Uranium, etc.

2) Generation process・In case Magma is slowly cooled, melted metal sulfide (containing Platinum, Chromium, Titanium or others) had been separated and concentrated by specificgravity and generated deposit.

2) Generation process・Hydrothermal mineral solution (containing metal elements) had been pushed up by high vapor pressure, precipitated and filled chasms in and generated deposits.

Magma

Isolated magma

Magma

Underground waterway

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Step1Iron of ground was solved into the sea.

Step2Iron oxide was generated and sedimented on the seafloor.

Step3The deposit uplifted from seafloor and became iron ore mine.

• Sedimentary rocks exist widely on the earth, where Open pit / Strip Mining methods are mainly adopted.

• Coal is generated from sediment of plant fossil, which is explored both by Strip Mining and Underground Mining.

1. Sedimentation/Weathering/Erosion 2. Geothermal effect/Crustal rising1) Typical minerals:

Hematite/Nickel/Boxite/Lithium/Phosphate/others

2) Generation of Hematite・Cyanobacteria had oxidized iron in the sea and made iron rust, which had sedimentedin the bottom of the ocean, made deposit of hematite, and then rose up to appear above the ground level.

1) Typical minerals: Coal

2) Generation of coal・Fossil of plants sedimented and generated peat. Physical pressure & heat processed dehydration & decarboxylation in the long period, and evolved: peatlignite sub-bituminous coalbituminous coalanthracite, having increased calorie in the above order.

4 bil years ago

Generation process of Mineral Resources (2/2)

2 bil years ago 1.5 bil years ago

Wood Peat Lignite Sub bituminous coal

Bituminous coal Anthracite

Dehydration Decarboxylation Demethane

Iron oxide

ironRising

Iron mine PressureHeat

Heat

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• Komatsu became a full line equipment supplier in IN-PIT operation through the acquisition of KMC in 2017.

• Today, we will explain UG business.

Mining methods

Notes:

( )KMC

For Surface mining For Underground mining

✓ ✓ ✓ ✓ ✓✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓

Mechanical

Wheel Loader

Dump truck

Rope Shovel Drill Drag

lineElec.

Wheel Loader

Motor grader

Bulldozer

Hydraulic

Excavator

Continuous Miner

TruckRoof

Support

Roadhead

erSheerer LHD

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• UG Soft Rock methods are consisted of “Longwall” and “Room & Pillar”.• Room & Pillar is the oldest method. Rooms are dug progressively in a grid and mineral is

extracted. For safety purpose, a part of the mineral layer is left to serve as pillars, which supports the roof as the extraction proceeds. It is highly cost efficient (initial investment and maintenance costs). However, the part of the mineral retained in the pillars cannot be mined and will become lost opportunity.

Methods of UG Soft Rock - Room & Pillar

1.Machines 2.Methods (Detailed)1) Continuous Miner

•Excavate room

3) Shuttle Car

• Convey excavated coal

2) Mobile Bolter

•Reinforce aisle and pillar

4) Feeder Breaker

•Grind excavated coal

5) •Excavated coal will be hauled by 5) Flexible Conveyor Train to outside.

•Coal will be hauled by 3) Shuttle Car to 4) Feeder Breaker and grinded.3)

3)4)

3)

5)

Pillar

•1) Continuous Miner will excavate room.

•Room will be reinforced by 2) Mobile Bolter.

1)

2)

5) FlexibleConveyorTrain

•Haul the coal to outside.

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• Longwall is one of the development approach for the underground mining and this is basically suitable for soft rock (coal). This approach will prevent rock fall by supporting the ceiling, and to carve the coal line by line, carrying out carved rocks by Conveyor

• Initial cost is higher than Room and Pillar, but it can continuous excavation and it has High productivity.

Methods of UG Soft Rock - Long Wall

・Shearer willexcavate coal layer.

・After that, Armored Face Conveyor will haulexcavated coal.

1. Advance preparation

Roof Support Shearer

Armored Face Conveyor

2. Coal excavation

• ”Roof Support” the machine supporting the ceiling, ”Shearer” the one carving the coal layer, and Conveyor which is also called “Armored Face Conveyor” is the one shipping the rock

Coal layer

・After excavated one row, the equipment move forward.

・Collapsed at the back.Colla

psed

move forward

• At first, Entry drivers will excavate entry tunnel.

• After developing aisle, the equipment is set up to excavate and convey coal

• The equipment is composed of 3 parts

Page 8: Overview of Underground mining business Ming Business.pdf · the sea. Step2 Iron oxide was generated and sedimentedon the seafloor. Step3 The deposit uplifted ... •Longwall is one

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• Coal demand for electricity generation is forecasted still stable. • Komatsu continues to provide for coal customers much higher quality

products and services and fulfill social responsibility.

UG Soft Rock Outlook

②Coal production forecast (by country)

0

2,000

4,000

6,000

8,000

2011

2012

2013

2016

2017

2019

2021

2023

2025

2030

2035

2040

Other Indonesia

India USA

China

(Unit: Million ton)

Source: Komatsu estimation

① Primary energy forecastin the world (by minerals)

Source:EIA International Energy Outlook 2018 (IEO2018)

229

182161

38

129

0

50

100

150

200

250

1990

2000

2010

2020

2030

2040

ProjectionHistory

petroleum and other liquids

coal

natural gas

renewables

nuclear

(Unit: British thermal unit)

Page 9: Overview of Underground mining business Ming Business.pdf · the sea. Step2 Iron oxide was generated and sedimentedon the seafloor. Step3 The deposit uplifted ... •Longwall is one

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• UG Hard Rock methods are roughly divided into Supported methods and Unsupported methods.• Block Caving method is for large deposit. After establishing a room under a mineral vein, its roof

is dug in an inverted conical shape, and the ore falls into the room under the pressure of its weight. The mineral ore that has fallen through is brought to the surface through the room. Minerals will be hauled through mine tunnels.

Methods of UG Hard Rock - Block Caving

CrusherConveyor/Locomotive

GrindingFlotation

Transport

ProductVentilation

Water

Electricity ConcentrateOre

LHD

Lift

Block Caving method (Image)

Room&Pillar Cut and fillStoping

ShrinkageStoping

BlockCaving

Sublevel Caving

SublevelStoping

Supported methods Unsupported methods

工法

UG HRock Production ratio: 20% 30% 30% 20%UG HRock No of mine ratio: 15% 50% 30% <5%

Mineral

Refinery

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• Market size of mining business is increasing.• In underground mining, hard rock segment will increase relatively. • As Open-pit mines are becoming deeper, it is difficult to mine high grade ores,

haulage cost of overburden will increase.• So, some portion of Hard rock mining will shift from Surface to Underground

operation.

UG Hard Rock Outlook

Surface, 25.3

UG, 14.963%

② Market size(2040)① Market size(2017)

Source: Komatsu estimation

Hard rock, 5.4

Soft rock-coal, 6.8

Soft rock-Other

minerals, 2.7

0% 20% 40% 60% 80% 100%

36% 46% 18%

Market size total40.2 Billion USD

37%

UG,14.9BillionUSD

Surface, 30.9

UG, 23.4

57%

Hard rock, 10.8

Soft rock-coal, 7.7

Soft rock-Other

minerals, 4.9

0% 20% 40% 60% 80% 100%

46% 33% 21%

Market size total54.3 Billion USD

43%

UG,23.4BillionUSD

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• We aim to develop products which are not existing, but delivering more value to customers “Dantotsu Product” for expanding our market share.

• No Blasting (Safety), No Diesel (Environment), No Batch (Productivity) ⇒ Underground mining automation factory

UG Hard Rock Product Strategy

① Conventional excavation method(Drilling and Blasting : D&B)

Key words at “Dantotsu” UGHR products

No Blasting No Batch No Diesel

•DynaMiner: excavated by Dynamic Disc Cutting based on undercutting technology=>Safety, Reduce support ,Flexible tunnel shape, Working environment improvement

•Mining TBM(Tunnel Boring Machine):excavated by many disc cutters => Safety, Rock support reduction, Working environment improvementRapid excavation = early production start

② “Dantotsu” UGHR products instead of D&B

No Blasting

No Batch

• Complementation between TBM, DynaMiner, D&B

• To improve productivity by innovating Drill jumbo

•Hybrid LHD: =>Reduce emissions & temperature raise in tunnel

:Improve health & working environment,Reduce ventilation cost

No Diesel

① Drill ② Charge

④ Vent③ Blast

⑤ Muck & Haul⑥ Scale

⑦ Bolt

⑧ Survey