OVERVIEW - Eurotronix · We are. Family Owned Company. Top 10 Manufacturer for Ecaps. Independent....

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COMPANY OVERVIEW 1

Transcript of OVERVIEW - Eurotronix · We are. Family Owned Company. Top 10 Manufacturer for Ecaps. Independent....

  • COMPANY OVERVIEW1

  • Manufacturer for

    Aluminum Electrolytic Capacitors

    Conductive Polymer Capacitors

    Hybrid Electrolytic Capacitors

    Etched and Formed Aluminum Foil

  • Locations

    Baotou

    Xining

    Yichang

    Suzhou

    Shenzhen

    Hongkong

    Taipei

    Headquarter(Administration, Warehouse, Sales)

    Foil Factory(Etching and Forming)

    Capacitor Factory(all products)

    Subsidary

    Offices:• South Korea• USA• Europe

  • We are

    Family Owned Company

    Top 10 Manufacturer for Ecaps

    Independent

    Quality driven Production

    200 Mio USD turnover, 2.500 employees 10 Mio USD investment every year High production capacity for foil and e-cap Al-foil and capacitors are bought by other e-

    cap manufacturers. Branding for e-caps.

    Innovative

    Flexible and customer oriented

  • Hongkong HoldingOffice for Investors Relations

    Total 8 employees

    Staff

    Investors Relations

    Financials

    General Services

    Functions

  • Taipei HeadquarterSales, Marketing, Legals, Finance

    Total 50 employees

    Staff

    Sales Taiwan and Overseas

    Sales and Marketing

    Financials

    Functions

    Human Resource, Legals

  • Shenzhen FactoryLiquid Electrolytic Capacitors

    Solid Polymer Electrolytic Cap.

    Hybrid Electrolytic Capacitors

    Total 2.050 employees

    R&D 120 engineers

    Quality 175 people

    Staff

    Lab and Testing 65 people

    Production e-cap

    Sales and Marketing Asia

    Top Management

    Functions

    Research & Development

    All capacitor productsare from Capxon. No Subcontractors!

    Strict Quality System through all the supply chain and production.

    High Capacity and High Efficiency.

    Unique!

    Highest VerticalIntegration ofProduction Processes.

  • Yichang FactoryEtching and Forming of Al-Foil

    Total 105 employees

    R&D 17 engineers

    Production 8 engineers

    Staff

    Quality/Testing 18 people

    Production Anode Foil

    High and Low Voltage

    Foil Factories Managem.

    Functions

    Research & Development

    CapXon Foil is also usedby other capacitormanufacturers.

    Strict Quality System through all the supply chain and production.

    High Capacity!

    Unique!

    High Grade High Voltage Foil.

  • Xining FactoryEtching and Forming of Al-Foil

    Total 65 employees

    Production 6 engineers

    Quality/Testing 10 people

    Staff

    Production Anode Foil

    High and Low Voltage

    Functions

    CapXon Foil is also usedby other capacitormanufacturers.

    Strict Quality System through all the supply chain and production.

    High Capacity!

    Unique!

    High Grade High Voltage Foil.

  • Baotou FactoryEtching and Forming of Al-Foil

    Total 55 employees

    Production 6 engineers

    Quality/Testing 8 people

    Staff

    Production Anode Foil

    High and Low Voltage

    Functions

    CapXon Foil is also usedby other capacitormanufacturers.

    Strict Quality System through all the supply chain and production.

    High Capacity!

    Unique!

    High Grade High Voltage Foil.

  • Quality first

    High Vertical Integration of In-House Processes

    ELECTROLYTE MECHANICS

    CapXon Controlled Supply Chain and In-House Production

    FORMINGETCHING

    Al-FOIL ETCHEDFOIL

    FORMEDFOIL CAPACITOR

    Raw Material

  • Qualified Supplier for

    Household Appliances

    Controls and Drives

    Power Supplies / UPS

    Inverter for Solar and Windenergy

    Industrie Applications

    Lighting

    Automotive

    Communication and Consumer

    Medical Applications

  • Qualifications

    Certified:

    ISO TS 16949

    ISO 9001

    ISO 14001

    AEC-Q 200

    Qualified:

    OHAS 18001

    Sony Green Partner

    Customer Audits

    ReacH and RohS

    Material Datasheet

    IMDS

    Responsible:

    Green Production

  • PRODUCT OVERVIEW2

  • Product RangeAluminum Electrolytic Capacitors

    Working Voltage: up to 650V

    Capacitance: up to 1F

    Very High Ripple Current

    Low ESR, Low ESL

    Screw - Type Snap-In - Type Radial - Type SMD - Type

    Working Voltage: up to 650V

    Capacitance: up to 100.000µF

    Lifetime: up to 10.000h

    High Ripple Current

    Low ESR, Low ESL

    Working Voltage: up to 550V

    Endurance: 20.000h

    High Ripple Current

    High Temp. 125°C

    Low ESR, Low Leakage

    Working Voltage: up to 450V

    Capacitance: up to 6.800µF

    Size: up to 16x17mm

    Lifetime: 7.000h

    High Temp. 125°C

    High ripple current

    Low ESR

  • Product RangeConductive Polymer Capacitors

    Radial - Type SMD - Type

    Working Voltage: up to 250V

    Endurance: up to 5.000h

    High Ripple Current

    High Temp. 125°C

    Low ESR

    Working Voltage: up to 100V

    Endurance: up to 5.000h

    High ripple current

    Low ESR

    Higher Lifetime

    Higher Ripple Current

    Low ESR

    Advantage

    Extended Lifetime (eg. 2.000h nominal lifetime): (Solid) Conductive Polymer Capacitor

    (Liquid) AluminumElectrolytic Capacitor

    105°C 2,000h 105°C 2,000h

    95°C 6,300h 95°C 4,000h

    85°C 20,000h 85°C 8,000h

    75°C 63,000h 75°C 16,000h

    According Lifetime Formula (rule by thumb)

  • Product RangeHybrid Polymer Capacitors

    Radial - Type SMD - Type

    Working Voltage: up to 80V

    Capacitance: up to 330uF

    Size: up to 10x12,4mm

    Lifetime: 8.000h

    High ripple current

    Low ESR

    Higher Lifetime

    High Ripple Current

    Low ESR

    Advantage

    Open Failure ModeWorking Voltage: up to 100VCapacitance: up to 330uF

    Size: up to 10x12,5mm

    Lifetime: up to 10.000h

    High ripple current

    Low ESR

  • Customized Cap!Customized Products

    Lifetime Calculation

    Lead Treatment

    Lifetime Request

    Fit into your Application

    Size Request

    Vibration Request

    Your Special Request ...

    Please ask us.

    We support you!

  • RESEARCH DEVELOPM.3

  • Independent In-House Development and Analyzing

    Micro moisture meterPH/conductance test

    Professional analysis

    Electrolyte SV test

    R&D Analysis

    Production

    Core material

    Al foil

    Electrolyte

    Lead wire

    High magnification

    SEM

    Microscopic analysis

    Ion Chromatography

    ICP spectrometer

    XRF

    Material Research

    Aluminum-Foil

    Lead Wire

    Electrolyte

    Al-Housing

    Rubber

  • 0,00

    3,00

    6,00

    9,00

    12,00

    15,00

    2011 2012 2013 2014 2015 Japan

    10

    8

    5

    3

    1

    10

    LC

    uA/

    1min

    Manufacturer Forming voltageForming

    technique LC standard

    Japan Good Normal ≤10uA

    CapXon Good Good ≤1uA

    Lead-Wire

    Leakage Current

    Advanced FormingTechnique

    Chart5

    2011

    2012

    2013

    2014

    2015

    Japan

    1

    10

    8

    5

    3

    1

    10

    Sheet1

    201110

    20128

    20135

    20143

    20151

    Japan10

  • Aluminum Foil

    Capacity and LC

    Advanced FormingTechnique Foil

    250

    0

    LC

    (uA

    /cm

    2)

    Y2014Y2015Y2016

    Y2013

    10 20 30 40 50 600

    50

    100

    150

    200

    CAP

    (u

    F/cm

    2)

    Etching unit capacitance of 550V foil expand.

    LC of high voltage Al-foil reduce

  • PRODUCTION & QUALITY4

  • Production StepsFoil Production

  • CapXon Foil Factories located in Yichang, Baotou and Xining.

    Production StepsFoil Production -ETCHING Process

    Foil Factory

  • Cost Factor: Energy

    Production StepsFoil Production -FORMING Process

    Foil Factory

  • Production Steps

    From Foil to Capacitor …

  • Putting the element to the impregnation tank to fully absorb electrolyte.

    Impregnating

    Stitching the lead wire to the aluminum foil and winding together with the paper.

    Cutting of Aluminum foil and paper to related size.

    Cutting Stitching andWinding

    Production Steps

  • Aging for repairing the oxidation film which can reduce the leakage current. 100% Test after.

    Aging

    Sleeving the corresponding specification tube over the un-sleeved capacitor.

    Assembly the impregnated element, Al-case and rubber to un-sleeved capacitor.

    Assembly Sleeving

    Production Steps

  • Cutting

    Production Steps

  • Production Steps

    Winding

    Cutting

  • Cutting

    Production Steps

    Winding

    Impregnating

  • Cutting

    Production Steps

    Winding

    Impregnating

    Assembly

  • Cutting

    Production Steps

    Winding

    Impregnating

    Assembly

    Aging

  • Cutting

    Production Steps

    Winding

    Impregnating

    Assembly

    Aging

    Testing and Packing

  • Production Capacity

    Shenzhen CapacitorFactory

    All capacitors are produce ONLY by CapXon in ONE location toensure quality and flexability

    Type Capacity(Mio pcs/Month)

    Radial High Voltage 400

    Radial Low Voltage 300

    SMD 100

    Snap-In 10

    Screw Type 0,2

    Polymer (Radial and SMD) 120

  • SPC CPKCTQ

    0

    Quality ManagementUse the right tools

    * SOP=Standard Operating Procedure, CTQ=Critical to Quality, SPC=Statistical Prozess Control, CPK=Process capability

    Rigerous SOP ContinuousQuality Improvement

    Material Equipment Methods Human Environment

  • Quality Control

    Processes are defined

    Production steps

    Inspections

    Product Specifications

  • Production data duringproduction is stored.

    Machine Data

    Measurement Data

    Lot samples

    Quality Data

    100% Traceability ofour products! Ex. Test report: Automated Process, no manual Input.

  • Testing and Lab

    We provide Test for

    International Standard

    Different Industries

    Customers Request

    .GB/T5993

    .JIS C 5101

    .AEC-Q200

    .Terminal strength

    .Mechanical strength

    .Vibration test

    .Board curving test

    Mechanical strength

  • Substance CapXon EU ROHS SONY

    Cd 5 100 100

    Pb 50 1000 100

    Hg Banned 1000 1000

    Cr6+ Negative 1000 Banned

    PBBs Banned 1000 1000

    PBDEs Banned 1000 1000

    Phthalates ND 1000 1000

    Cl 900 900 900

    Br 900 900 900

    Cl+Br 1500 1500 1500

    REACH 0.1﹪ 0.1﹪ 0.1﹪

    Responsible

    Our production of Green Products with the Most Stringent Standards.

  • ROADMAP5

  • Roadmap

    Miniaturization

    Long life(20,000~30,000h)

    Large diameter SMD(D≥18mm)

    Very small and ultra-low ESR polymer capacitor

    Smart Home

    Future Markets

    Ultra Low LC and loss

    High stabilityLife guarantee 15 years

    Precision/Medical Instruments

    High temperature grade 135~150 C

    SMD 10,000h long life

    Pure high voltage polymer 100~250WV

    Zero quality defect

    Automotive

    High voltage grade 630~750WV for inverter (one hundred million charging and discharge)

    Charging pile500~550WV

    Power grid SV 700V

    For wind / sun energywith Lifetime 50,000h

    New Energy/Power

  • Questions?

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