OVERVIEW - Eurotronix · We are. Family Owned Company. Top 10 Manufacturer for Ecaps. Independent....
Transcript of OVERVIEW - Eurotronix · We are. Family Owned Company. Top 10 Manufacturer for Ecaps. Independent....
-
COMPANY OVERVIEW1
-
Manufacturer for
Aluminum Electrolytic Capacitors
Conductive Polymer Capacitors
Hybrid Electrolytic Capacitors
Etched and Formed Aluminum Foil
-
Locations
Baotou
Xining
Yichang
Suzhou
Shenzhen
Hongkong
Taipei
Headquarter(Administration, Warehouse, Sales)
Foil Factory(Etching and Forming)
Capacitor Factory(all products)
Subsidary
Offices:• South Korea• USA• Europe
-
We are
Family Owned Company
Top 10 Manufacturer for Ecaps
Independent
Quality driven Production
200 Mio USD turnover, 2.500 employees 10 Mio USD investment every year High production capacity for foil and e-cap Al-foil and capacitors are bought by other e-
cap manufacturers. Branding for e-caps.
Innovative
Flexible and customer oriented
-
Hongkong HoldingOffice for Investors Relations
Total 8 employees
Staff
Investors Relations
Financials
General Services
Functions
-
Taipei HeadquarterSales, Marketing, Legals, Finance
Total 50 employees
Staff
Sales Taiwan and Overseas
Sales and Marketing
Financials
Functions
Human Resource, Legals
-
Shenzhen FactoryLiquid Electrolytic Capacitors
Solid Polymer Electrolytic Cap.
Hybrid Electrolytic Capacitors
Total 2.050 employees
R&D 120 engineers
Quality 175 people
Staff
Lab and Testing 65 people
Production e-cap
Sales and Marketing Asia
Top Management
Functions
Research & Development
All capacitor productsare from Capxon. No Subcontractors!
Strict Quality System through all the supply chain and production.
High Capacity and High Efficiency.
Unique!
Highest VerticalIntegration ofProduction Processes.
-
Yichang FactoryEtching and Forming of Al-Foil
Total 105 employees
R&D 17 engineers
Production 8 engineers
Staff
Quality/Testing 18 people
Production Anode Foil
High and Low Voltage
Foil Factories Managem.
Functions
Research & Development
CapXon Foil is also usedby other capacitormanufacturers.
Strict Quality System through all the supply chain and production.
High Capacity!
Unique!
High Grade High Voltage Foil.
-
Xining FactoryEtching and Forming of Al-Foil
Total 65 employees
Production 6 engineers
Quality/Testing 10 people
Staff
Production Anode Foil
High and Low Voltage
Functions
CapXon Foil is also usedby other capacitormanufacturers.
Strict Quality System through all the supply chain and production.
High Capacity!
Unique!
High Grade High Voltage Foil.
-
Baotou FactoryEtching and Forming of Al-Foil
Total 55 employees
Production 6 engineers
Quality/Testing 8 people
Staff
Production Anode Foil
High and Low Voltage
Functions
CapXon Foil is also usedby other capacitormanufacturers.
Strict Quality System through all the supply chain and production.
High Capacity!
Unique!
High Grade High Voltage Foil.
-
Quality first
High Vertical Integration of In-House Processes
ELECTROLYTE MECHANICS
CapXon Controlled Supply Chain and In-House Production
FORMINGETCHING
Al-FOIL ETCHEDFOIL
FORMEDFOIL CAPACITOR
Raw Material
-
Qualified Supplier for
Household Appliances
Controls and Drives
Power Supplies / UPS
Inverter for Solar and Windenergy
Industrie Applications
Lighting
Automotive
Communication and Consumer
Medical Applications
-
Qualifications
Certified:
ISO TS 16949
ISO 9001
ISO 14001
AEC-Q 200
Qualified:
OHAS 18001
Sony Green Partner
Customer Audits
ReacH and RohS
Material Datasheet
IMDS
Responsible:
Green Production
-
PRODUCT OVERVIEW2
-
Product RangeAluminum Electrolytic Capacitors
Working Voltage: up to 650V
Capacitance: up to 1F
Very High Ripple Current
Low ESR, Low ESL
Screw - Type Snap-In - Type Radial - Type SMD - Type
Working Voltage: up to 650V
Capacitance: up to 100.000µF
Lifetime: up to 10.000h
High Ripple Current
Low ESR, Low ESL
Working Voltage: up to 550V
Endurance: 20.000h
High Ripple Current
High Temp. 125°C
Low ESR, Low Leakage
Working Voltage: up to 450V
Capacitance: up to 6.800µF
Size: up to 16x17mm
Lifetime: 7.000h
High Temp. 125°C
High ripple current
Low ESR
-
Product RangeConductive Polymer Capacitors
Radial - Type SMD - Type
Working Voltage: up to 250V
Endurance: up to 5.000h
High Ripple Current
High Temp. 125°C
Low ESR
Working Voltage: up to 100V
Endurance: up to 5.000h
High ripple current
Low ESR
Higher Lifetime
Higher Ripple Current
Low ESR
Advantage
Extended Lifetime (eg. 2.000h nominal lifetime): (Solid) Conductive Polymer Capacitor
(Liquid) AluminumElectrolytic Capacitor
105°C 2,000h 105°C 2,000h
95°C 6,300h 95°C 4,000h
85°C 20,000h 85°C 8,000h
75°C 63,000h 75°C 16,000h
According Lifetime Formula (rule by thumb)
-
Product RangeHybrid Polymer Capacitors
Radial - Type SMD - Type
Working Voltage: up to 80V
Capacitance: up to 330uF
Size: up to 10x12,4mm
Lifetime: 8.000h
High ripple current
Low ESR
Higher Lifetime
High Ripple Current
Low ESR
Advantage
Open Failure ModeWorking Voltage: up to 100VCapacitance: up to 330uF
Size: up to 10x12,5mm
Lifetime: up to 10.000h
High ripple current
Low ESR
-
Customized Cap!Customized Products
Lifetime Calculation
Lead Treatment
Lifetime Request
Fit into your Application
Size Request
Vibration Request
Your Special Request ...
Please ask us.
We support you!
-
RESEARCH DEVELOPM.3
-
Independent In-House Development and Analyzing
Micro moisture meterPH/conductance test
Professional analysis
Electrolyte SV test
R&D Analysis
Production
Core material
Al foil
Electrolyte
Lead wire
High magnification
SEM
Microscopic analysis
Ion Chromatography
ICP spectrometer
XRF
Material Research
Aluminum-Foil
Lead Wire
Electrolyte
Al-Housing
Rubber
-
0,00
3,00
6,00
9,00
12,00
15,00
2011 2012 2013 2014 2015 Japan
10
8
5
3
1
10
LC
uA/
1min
Manufacturer Forming voltageForming
technique LC standard
Japan Good Normal ≤10uA
CapXon Good Good ≤1uA
Lead-Wire
Leakage Current
Advanced FormingTechnique
Chart5
2011
2012
2013
2014
2015
Japan
1
10
8
5
3
1
10
Sheet1
201110
20128
20135
20143
20151
Japan10
-
Aluminum Foil
Capacity and LC
Advanced FormingTechnique Foil
250
0
LC
(uA
/cm
2)
Y2014Y2015Y2016
Y2013
10 20 30 40 50 600
50
100
150
200
CAP
(u
F/cm
2)
Etching unit capacitance of 550V foil expand.
LC of high voltage Al-foil reduce
-
PRODUCTION & QUALITY4
-
Production StepsFoil Production
-
CapXon Foil Factories located in Yichang, Baotou and Xining.
Production StepsFoil Production -ETCHING Process
Foil Factory
-
Cost Factor: Energy
Production StepsFoil Production -FORMING Process
Foil Factory
-
Production Steps
From Foil to Capacitor …
-
Putting the element to the impregnation tank to fully absorb electrolyte.
Impregnating
Stitching the lead wire to the aluminum foil and winding together with the paper.
Cutting of Aluminum foil and paper to related size.
Cutting Stitching andWinding
Production Steps
-
Aging for repairing the oxidation film which can reduce the leakage current. 100% Test after.
Aging
Sleeving the corresponding specification tube over the un-sleeved capacitor.
Assembly the impregnated element, Al-case and rubber to un-sleeved capacitor.
Assembly Sleeving
Production Steps
-
Cutting
Production Steps
-
Production Steps
Winding
Cutting
-
Cutting
Production Steps
Winding
Impregnating
-
Cutting
Production Steps
Winding
Impregnating
Assembly
-
Cutting
Production Steps
Winding
Impregnating
Assembly
Aging
-
Cutting
Production Steps
Winding
Impregnating
Assembly
Aging
Testing and Packing
-
Production Capacity
Shenzhen CapacitorFactory
All capacitors are produce ONLY by CapXon in ONE location toensure quality and flexability
Type Capacity(Mio pcs/Month)
Radial High Voltage 400
Radial Low Voltage 300
SMD 100
Snap-In 10
Screw Type 0,2
Polymer (Radial and SMD) 120
-
SPC CPKCTQ
0
Quality ManagementUse the right tools
* SOP=Standard Operating Procedure, CTQ=Critical to Quality, SPC=Statistical Prozess Control, CPK=Process capability
Rigerous SOP ContinuousQuality Improvement
Material Equipment Methods Human Environment
-
Quality Control
Processes are defined
Production steps
Inspections
Product Specifications
-
Production data duringproduction is stored.
Machine Data
Measurement Data
Lot samples
Quality Data
100% Traceability ofour products! Ex. Test report: Automated Process, no manual Input.
-
Testing and Lab
We provide Test for
International Standard
Different Industries
Customers Request
.GB/T5993
.JIS C 5101
.AEC-Q200
.Terminal strength
.Mechanical strength
.Vibration test
.Board curving test
Mechanical strength
-
Substance CapXon EU ROHS SONY
Cd 5 100 100
Pb 50 1000 100
Hg Banned 1000 1000
Cr6+ Negative 1000 Banned
PBBs Banned 1000 1000
PBDEs Banned 1000 1000
Phthalates ND 1000 1000
Cl 900 900 900
Br 900 900 900
Cl+Br 1500 1500 1500
REACH 0.1﹪ 0.1﹪ 0.1﹪
Responsible
Our production of Green Products with the Most Stringent Standards.
-
ROADMAP5
-
Roadmap
Miniaturization
Long life(20,000~30,000h)
Large diameter SMD(D≥18mm)
Very small and ultra-low ESR polymer capacitor
Smart Home
Future Markets
Ultra Low LC and loss
High stabilityLife guarantee 15 years
Precision/Medical Instruments
High temperature grade 135~150 C
SMD 10,000h long life
Pure high voltage polymer 100~250WV
Zero quality defect
Automotive
High voltage grade 630~750WV for inverter (one hundred million charging and discharge)
Charging pile500~550WV
Power grid SV 700V
For wind / sun energywith Lifetime 50,000h
New Energy/Power
-
Questions?
-
Foliennummer 1Foliennummer 2Foliennummer 3Foliennummer 4Foliennummer 5Foliennummer 6Foliennummer 7Foliennummer 8Foliennummer 9Foliennummer 10Foliennummer 11Foliennummer 12Foliennummer 13Foliennummer 14Foliennummer 15Foliennummer 16Foliennummer 17Foliennummer 18Foliennummer 19Foliennummer 20Foliennummer 21Foliennummer 22Foliennummer 23Foliennummer 24Foliennummer 25Foliennummer 26Foliennummer 27Foliennummer 28Foliennummer 29Foliennummer 30Foliennummer 31Foliennummer 32Foliennummer 33Foliennummer 34Foliennummer 35Foliennummer 36Foliennummer 37Foliennummer 38Foliennummer 39Foliennummer 40Foliennummer 41Foliennummer 42Foliennummer 43Foliennummer 44Foliennummer 45