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    Research review paper

    Outlook for cellulase improvement: Screening and selection strategies

    Y.-H. Percival Zhang a,, Michael E. Himmel b, Jonathan R. Mielenz c

    a Biological Systems Engineering Department, Virginia Polytechnic Institute and State University, Blacksburg, VA 24061, USAb National Bioenergy Center, National Renewable Energy Laboratory, Golden, CO 80401, USA

    cLife Science Division, Oak Ridge National Laboratory, Oak Ridge, TN 37831, USA

    Received 31 January 2006; received in revised form 6 March 2006; accepted 11 March 2006

    Available online 27 March 2006

    Abstract

    Cellulose is the most abundant renewable natural biological resource, and the production of biobased products and bioenergy

    from less costly renewable lignocellulosic materials is important for the sustainable development of human beings. A reduction in

    cellulase production cost, an improvement in cellulase performance, and an increase in sugar yields are all vital to reduce the

    processing costs of biorefineries. Improvements in specific cellulase activities for non-complexed cellulase mixtures can be

    implemented through cellulase engineering based on rational design or directed evolution for each cellulase component enzyme,

    as well as on the reconstitution of cellulase components. Here, we review quantitative cellulase activity assays using soluble and

    insoluble substrates, and focus on their advantages and limitations. Because there are no clear relationships between cellulase

    activities on soluble substrates and those on insoluble substrates, soluble substrates should not be used to screen or select

    improved cellulases for processing relevant solid substrates, such as plant cell walls. Cellulase improvement strategies based on

    directed evolution using screening on soluble substrates have been only moderately successful, and have primarily targeted

    improvement in thermal tolerance. Heterogeneity of insoluble cellulose, unclear dynamic interactions between insoluble substrate

    and cellulase components, and the complex competitive and/or synergic relationship among cellulase components limit rational

    design and/or strategies, depending on activity screening approaches. Herein, we hypothesize that continuous culture using

    insoluble cellulosic substrates could be a powerful selection tool for enriching beneficial cellulase mutants from the large library

    displayed on the cell surface.

    2006 Elsevier Inc. All rights reserved.

    Keywords: Cellulase activity assay; Cellulose; Cellulosome; Continuous culture; Enzymatic cellulose hydrolysis; High throughput screening;

    Selection; Sugar assay

    Biotechnology Advances 24 (2006) 452481

    www.elsevier.com/locate/biotechadv

    Abbreviations:AFEX, ammonia fiber explosion; BC, bacterial cellulose; BCA, 2,2-bicinchroninate; BMCC, bacterial microcrystalline cellulose;

    CMC, carboxymethyl cellulose; CBM, cellulose-binding module; CBP, consolidated bioprocessing; CrI, crystallinity index; DMAc, N,N-

    dimethylacetamide; DNS, dinitrosalicyclic acid; DP, degree of polymerization of cellulose; DS, degree of substitution; DTT, dithiothreitol; Fa,

    fraction of-glucosidic bond accessible to cellulase; FPA, filter paper activity; FRE, fraction of the reducing end to all anhydroglucose units of

    cellulose, 1/DP; HEC, hydroxyethyl cellulose; PASC, phosphoric acid swollen cellulose; RAC, regenerated amorphous cellulose; PAHBAH, 4-

    hydroxybenzoylhydrazine;RS, selection ratio; TNP-CMC, trinitrophenyl-carboxymethyl cellulose. Corresponding author. Tel.: +1 540 231 7414; fax: +1 540 231 3199.

    E-mail address:[email protected](Y.-H. Percival Zhang).

    0734-9750/$ - see front matter 2006 Elsevier Inc. All rights reserved.doi:10.1016/j.biotechadv.2006.03.003

    mailto:[email protected]://dx.doi.org/10.1016/j.biotechadv.2006.03.003http://dx.doi.org/10.1016/j.biotechadv.2006.03.003mailto:[email protected]
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    Contents

    1. Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 453

    2. Cellulose hydrolysis mechanisms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 455

    3. Substrates for cellulase activity assays . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 457

    3.1. Soluble substrates . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 458

    3.2. Insoluble substrates . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 458

    4. Quantitative assays . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 460

    4.1. Hydrolysis products . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 461

    4.2. Cellulase activity assays. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 462

    4.2.1. Endoglucanases . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 462

    4.2.2. Exoglucanases . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 463

    4.2.3. -D-glucosidases . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 464

    4.2.4. Total cellulase . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 464

    5. Cellulase improvement and screening/selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 465

    5.1. Rational design . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 465

    5.2. Directed evolution. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 467

    5.3. Screening . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 469

    5.4. Selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4706. Summary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 472

    Acknowledgments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 472

    References . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 472

    1. Introduction

    Cellulose is the primary product of photosynthesis in

    terrestrial environments, and the most abundant renew-

    able bioresource produced in the biosphere (100

    billion dry tons/year) (Holtzapple, 1993; Jarvis, 2003;Zhang and Lynd, 2004b). Cellulose biodegradation by

    cellulases and cellulosomes, produced by numerous

    microorganisms, represents a major carbon flow from

    fixed carbon sinks to atmospheric CO2 (Berner, 2003;

    Falkowski et al., 2000; Melillo et al., 2002), is very

    important in several agricultural and waste treatment

    processes (Angenent et al., 2004; Das and Singh, 2004;

    Haight, 2005; Hamer, 2003; Humphrey et al., 1977;

    Russell and Rychlik, 2001; Schloss et al., 2005; van

    Wyk, 2001), and could be widely used to produce

    sustainable biobased products and bioenergy to replacedepleting fossil fuels (Angenent et al., 2004; Demain et

    al., 2005; Galbe and Zacchi, 2002; Hall et al., 1993;

    Hoffert et al., 2002; Kamm and Kamm, 2004; Lynd,

    1996; Lynd et al., 1991, 2002, 1999; Mielenz, 2001;

    Mohanty et al., 2000; Moreira, 2005; Reddy and Yang,

    2005; Wyman, 1994, 1999, 2003). Additionally, studies

    have shown that the use of biobased products and

    bioenergy can achieve zero net carbon dioxide emission

    (Demain, 2004; Demain et al., 2005; Hoffert et al.,

    2002; Lynd et al., 1991, 1999). Development of

    technologies for effectively converting less costly

    agricultural and forestry residues to fermentable sugars

    offers outstanding potential to benefit the national

    interest through: (1) improved strategic security, (2)

    decreased trade deficits, (3) healthier rural economies,

    (4) improved environmental quality, (5) technology

    exports, and (6) a sustainable energy resource supply

    (Angenent et al., 2004; Caldeira et al., 2003; Demain etal., 2005; Hoffert et al., 1998, 2002; Kamm and Kamm,

    2004; Lynd, 1996; Lynd et al., 1991, 1999, 2002;

    Moreira, 2005; Wirth et al., 2003; Wyman, 1999).

    Effective conversion of recalcitrant lignocellulose

    to fermentable sugars requires three sequential steps:

    (1) size reduction, (2) pretreatment/fractionation, and

    (3) enzymatic hydrolysis (Wyman, 1999; Zhang and

    Lynd, 2004b). One of the most important and

    difficult technological challenges is to overcome the

    recalcitrance of natural lignocellulosic materials,

    which must be enzymatically hydrolyzed to producefermentable sugars (Chang et al., 1981; Demain et

    al., 2005; Fan et al., 1982; Grethlein, 1984; Hsu,

    1996; Lin et al., 1981; McMillian, 1994; Millett et

    al., 1976; Moreira, 2005; Mosier et al., 2005; Saddler

    et al., 1993; Weil et al., 1994; Wyman, 1999; Wyman

    et al., 2005a).

    Cellulases are relatively costly enzymes, and a

    significant reduction in cost will be important for their

    commercial use in biorefineries. Cellulase-based strat-

    egies that will make the biorefinery processing more

    economical include: increasing commercial enzyme

    volumetric productivity, producing enzymes using

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    cheaper substrates, producing enzyme preparations with

    greater stability for specific processes, and producing

    cellulases with higher specific activity on solid

    substrates. Recently, the biotechnology companies

    Genencor International and Novozymes Biotech have

    reported the development of technology that hasreduced the cellulase cost for the cellulose-to-ethanol

    process from US$5.40 per gallon of ethanol to

    approximately 20 cents per gallon of ethanol (Moreira,

    2005), in which the two main strategies were (1) an

    economical improvement in production of cellulase to

    reduce US$ per gram of enzyme by process and strain

    enhancement, e.g., cheaper medium from lactose to

    glucose and alternative inducer system and (2) an

    improvement in the cellulase enzyme performance to

    reduce grams of enzyme for achieving equivalent

    hydrolysis by cocktails and component improvement(Knauf and Moniruzzaman, 2004). But this claim has

    not yet been widely accepted because the cellulase

    mixture was tested only for the specific pretreated

    lignocellulosic substrate and cannot be applied to other

    pretreated lignocelluloses.

    Currently, most commercial cellulases (including -

    glucosidase) are produced by Trichoderma species and

    Aspergil lus species (Cherry and Fidantsef, 2003;

    Esterbauer et al., 1991; Kirk et al., 2002). Cellulases

    are used in the textile industry for cotton softening and

    denim finishing; in the detergent market for color care,

    cleaning, and anti-deposition; in the food industry formashing; and in the pulp and paper industries for de-

    inking, drainage improvement, and fiber modification

    (Cherry and Fidantsef, 2003; Kirk et al., 2002). The

    cellulase market is expected to expand dramatically

    when cellulases are used to hydrolyze pretreated

    cellulosic materials to sugars, which can be fermented

    to commodities such as bioethanol and biobasedproducts on a large scale (Cherry and Fidantsef, 2003;

    Himmel et al., 1999; van Beilen and Li, 2002). For

    example, the potential cellulase market has been

    estimated to be as high as US$400 million per year if

    cellulases are used for hydrolyzing the available corn

    stover in the midwestern United States (van Beilen and

    Li, 2002). This market scenario represents an increase of

    33% in the total US industrial enzyme market

    (Wolfson, 2005). The large market potential and the

    important role that cellulases play in the emerging

    bioenergy and bio-based products industries provide agreat motivation to develop better cellulase preparations

    for plant cell wall cellulose hydrolysis. These improved

    cellulases must also have characteristics necessary for

    biorefineries, such as higher catalytic efficiency on

    insoluble cellulosic substrates, increased stability at

    elevated temperature and at a certain pH, and higher

    tolerance to end-product inhibition.

    Fig. 1 shows that cellulase engineering for non-

    complexed cellulase systems contains three major

    research directions: (1) rational design for each

    cellulase, based on knowledge of the cellulase structure

    and the catalytic mechanism (Schulein, 2000; Wilson,2004; Wither, 2001); (2) directed evolution for each

    Rational Design Directed Evolution

    endos

    exosR

    expsNR

    -Gase

    Screen or select on

    solid substrate

    Improved cellulase

    components

    Reconstitute

    cellulase

    cocktail

    Wild type

    Cellulase Components

    Fig. 1. Scheme of cellulase engineering for non-complexed cellulases. Endos, endoglucanases; exosR, exoglucanases acting on reducing ends;exosNR, exoglucanases acting on non-reducing ends; -Gase,-glucosidase.

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    cellulase, in which the improved enzymes or ones with

    new properties were selected or screened after random

    mutagenesis and/or molecular recombination (Arnold,

    2001; Cherry and Fidantsef, 2003; Hibbert et al., 2005;

    Schmidt-Dannert and Arnold, 1999; Shoemaker et al.,

    2003; Tao and Cornish, 2002); and (3) the reconstitutionof cellulase mixtures (cocktails) active on insoluble

    cellulosic substrates, yielding an improved hydrolysis

    rate or higher cellulose digestibility (Baker et al., 1998;

    Boisset et al., 2001; Himmel et al., 1999; Irwin et al.,

    1993; Kim et al., 1998; Sheehan and Himmel, 1999;

    Walker et al., 1993; Wilson and Walker, 1991; Zhang

    and Lynd, 2004b). With respect to engineering com-

    plexed cellulase systems (cellulosomes), the idea of

    chimeric constructs of cellulosomal domains/compo-

    nents was proposed by Bayer et al. (1994), and the

    reconstruction of cellulosome components is becominganother hot research area (Fierobe et al., 2001, 2002,

    2005; Mingardon et al., 2005; Sabathe and Soucaille,

    2003), which we do not review here.

    The cornerstone of enzyme engineering is to achieve

    a direct correlation between the enzyme assays or

    screening approaches and the changes in enzyme

    functions in the desired application. Development of a

    useful, predictive cellulase assay or screening is

    particularly difficult because of the nature of solid

    heterogeneous substrates, such as plant cell walls.

    Available quantitative cellulase assays and screenings

    have been analyzed and compared herein, includingtheir advantages and limitations. Also, successful

    cellulase examples using directed evolution are exam-

    ined, and a possible strategy of combinatorial molecular

    breeding and continuous culture with solid cellulosic

    materials to select a cellulase with higher activity is

    discussed.

    2. Cellulose hydrolysis mechanisms

    Cellulose is a linear condensation polymer consisting

    of D-anhydroglucopyranose joined together by -1,4-glycosidic bonds with a degree of polymerization (DP)

    from 100 to 20,000 (Krassig, 1993; O'Sullivan, 1997;

    Tomme et al., 1995; Zhang and Lynd, 2004b).

    Anhydrocellobiose is the repeating unit of cellulose.

    Coupling of adjacent cellulose chains and sheets of

    cellulose by hydrogen bonds and van der Waal's forces

    results in a parallel alignment and a crystalline structure

    with straight, stable supra-molecular fibers of great

    tensile strength and low accessibility (Demain et al.,

    2005; Krassig, 1993; Nishiyama et al., 2003; Notley et

    al., 2004; Zhang and Lynd, 2004b; Zhbankov, 1992).

    The cellulose molecule is very stable, with a half life of

    58 million years for-glucosidic bond cleavage at 25

    C (Wolfenden and Snider, 2001), while the much faster

    enzyme-driven cellulose biodegradation process is vital

    to return the carbon in sediments to the atmosphere

    (Berner, 2003; Cox et al., 2000; Falkowski et al., 2000;

    Schlamadinger and Marland, 1996).The widely accepted mechanism for enzymatic

    cellulose hydrolysis involves synergistic actions by

    endoglucanase (EC 3.2.1.4), exoglucanase or cellobio-

    hydrolase (EC 3.2.1.91), and -glucosidase (EC

    3.2.1.21) (Henrissat, 1994; Knowles et al., 1987;

    Lynd et al., 2002; Teeri, 1997; Wood and Garica-

    Campayo, 1990; Zhang and Lynd, 2004b). Endoglu-

    canases hydrolyze accessible intramolecular -1,4-

    glucosidic bonds of cellulose chains randomly to

    produce new chain ends; exoglucanases processively

    cleave cellulose chains at the ends to release solublecellobiose or glucose; and -glucosidases hydrolyze

    cellobiose to glucose in order to eliminate cellobiose

    inhibition. These three hydrolysis processes occur

    simultaneously as shown in Fig. 2. Primary hydrolysis

    that occurs on the surface of solid substrates releases

    soluble sugars with a degree of polymerization (DP) up

    to 6 into the liquid phase upon hydrolysis by

    endoglucanases and exoglucanases. The enzymatic

    depolymerization step performed by endoglucanases

    and exoglucanases is the rate-limiting step for the

    whole cellulose hydrolysis process. Secondary hydro-

    lysis that occurs in the liquid phase involves primarilythe hydrolysis of cellobiose to glucose by -glucosi-

    dases, although some -glucosidases also hydrolyze

    longer cellodextrins (Zhang and Lynd, 2004b). During

    cellulose hydrolysis, the solid substrate characteristics

    vary, including (1) changes in the cellulose chain end

    number resulting from generation by endoglucanases

    and consumption by exoglucanases (Kleman-Leyer et

    al., 1992, 1994, 1996; Kongruang et al., 2004;

    Srisodsuk et al., 1998; Zhang and Lynd, 2005b) and

    (2) changes in cellulose accessibility resulting from

    substrate consumption and cellulose fragmentation(Banka et al., 1998; Boisset et al., 2000; Chanzy et

    al., 1983; Din et al., 1991, 1994; Halliwell and Riaz,

    1970; Lee et al., 1996, 2000; Saloheimo et al., 2002;

    Walker et al., 1990, 1992; Wang et al., 2003;

    Woodward et al., 1992). The combined actions of

    endoglucanases and exoglucanases modify the cellu-

    lose surface characteristics (topography) over time,

    resulting in rapid changes in hydrolysis rates.

    The complicated interactions among endogluca-

    nases, exoglucanases, and the changing substrate

    characteristics during hydrolysis have been simulated

    by a new functionally based mathematical model

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    (Zhang and Lynd, in press), applying a set of enzymatic

    parameters for endoglucanase I, cellobiohydrolases I

    and II to a variety of substrates with two important

    substrate properties: the fraction of-glucosidic bondaccessible to cellulase (Fa) (Zhang and Lynd, 2004b)

    and the degree of polymerization (DP) (Okazaki and

    Moo-Young, 1978; Zhang and Lynd, 2004b) (see

    Table 1). In this way, disparate information from the

    literature was framed in a coherent way to facilitate an

    understanding of enzymatic cellulose hydrolysis. For

    example, the reaction rates simulated by the model

    were consistent with a substantial number of observa-tions reported in the literature, including the effects of

    substrate characteristics on exoglucanase and endo-

    glucanase activities; the effects of substrate character-

    istics and experimental conditions on the degree of

    Table 1

    Summary of typical values of model celluloses for crystallinity index (CrI), the fraction of-glucosidic bond accessible to cellulase (Fa), which is

    estimated by maximum cellulase adsorption capacity (Zhang and Lynd, 2004b), the number average of degree of polymerization (DPN), the fraction

    of reducing ends (FRE), and relative ratio of FRE/Fa

    Substrates CrI Fa(%)

    DPN FRE (%) FRE/Fa

    Low High Low High

    Soluble

    Cellodextrins and their derivatives N.A. 100 26 16.67 50 0.167 0.5

    CMC N.A. 100 1002000 0.05 1 0.0005 0.01

    Insoluble

    Cotton 0.80.95 0.2 10003000 0.033 0.1 0.167 0.5

    Whatman No. 1 filter paper 0.45 1.8 7502800 0.036 0.133 0.0198 0.0741

    Bacterial cellulose 0.80.95 6 6002000 0.05 0.167 0.00833 0.0278

    Microcrytalline cellulose (Avicel) 0.50.6 0.6 150500 0.2 0.667 0.333 1.11

    PASC 0 12 1001000 0.1 1 0.00833 0.0833

    Pulp (Solka Floc) 0.40.7 1.8 7501500 0.067 0.133 0.0370 0.0741

    Pretreated cellulosic substrates 0.40.7 0.6 4001000 0.1 0.25 0.167 0.417

    Liquid

    Phase

    (primary

    hydrolysis)

    (secondary

    hydrolysis)

    -Gase

    Solid

    Phase

    endos

    exosR

    exosNR

    Fig. 2. Mechanistic scheme of enzymatic cellulose hydrolysis by Trichodermanon-complexed cellulase system.

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    endo-exo synergy; the effects of endoglucanase

    partition coefficient on the hydrolysis rates; and the

    effects of enzyme loading on relative reaction rates for

    different substrates. The model also suggests that it is

    nearly impossible to predict hydrolysis performance of

    cellulase mixtures from one solid substrate to anothersolid substrate, because of large variations in total

    cellulase concentration, ratio of endo/exocellulases,

    reaction time, and substrate characteristics. Therefore,

    enzyme reconstitution may have be conducted so as to

    achieve better performance for a specific substrate

    (Knauf and Moniruzzaman, 2004).

    Unlike non-complexed fungal cellulase, anaerobic

    microorganisms possess complexed cellulase systems,

    called cellulosomes (Bayer et al., 1994, 1998, 2004;

    Beguin and Alzari, 1998; Demain et al., 2005; Doi

    and Kosugi, 2004; Doi et al., 1998; Doi and Tamaru,2001; Leschine, 1995; Schwarz, 2001). Leschine

    (1995) estimated that anaerobic cellulose degradation

    could account for only 510% of total cellulose

    biodegradation, but it could be underestimated because

    anaerobic cellulose hydrolysis is responsible for

    considerable carbon recycling in the anoxic zones of

    ponds, lakes, oceans, and intestines of ruminants and

    guts of termites (P.J. Weimer, personal communica-

    tion). Furthermore, an understanding anaerobic cellu-

    lase systems are of significant importance to basic

    sciences, such as the evolution of cellulase genes, the

    structures of cellulases, and the formation and

    hydrolysis of reacting biofilms on cellulose surfaces

    (Lynd et al., in press). Anaerobic cellulose fermenta-

    tion has both current and future applications, such as

    agricultural processes anaerobic waste treatment, andconsolidated bioprocessing (CBP), respectively (Lynd,

    1996; Lynd et al., 1999, 2002, 2005). Recently, a

    microbial cellulose hydrolysis mechanism has been

    reported for the anaerobic cellulolytic bacterium

    Clostridium thermocellum that assimilates longer

    soluble hydrolysis products with an average degree

    of polymerization of 4 rather than glucose and

    cellobiose. The improved bioenergetics resulting

    from longer chain sugar assimilation supports the

    biological feasibility of anaerobic fermentation without

    added saccharolytic enzymes (Zhang and Lynd,2005c). More information about the cellulosome-

    based microbial cellulose hydrolysis research is

    available elsewhere (Lynd, 1996; Lynd et al., 2002,

    1999, 2005; Zhang and Lynd, 2003a, 2004a, 2005a).

    3. Substrates for cellulase activity assays

    Substrates for cellulase activity assays can be divided

    into two categories, based on their solubility in water

    (Table 2).

    Table 2

    Substrates containing -1,4-glucosidic bonds hydrolyzed by cellulases and their detections

    Substrate Detection a Enzymes

    Soluble

    Short chain (low DP)

    Cellodextrins RS, HPLC; TLC Endo, Exo, BG

    Radio-labeled cellodextrins TLC plus liquid scintillation Endo, Exo, BG

    Cellodextrin derivatives

    -methylumbelliferyl-oligosaccharides Fluorophore liberation, TLC Endo, Exo, BG

    p-nitrophenol-oligosaccharides Chromophore liberation, TLC Endo, Exo, BG

    Long chain cellulose derivatives

    Carboxymethyl cellulose (CMC), hydroxyethyl cellulose (HEC) RS; viscosity EndoDyed CMC Dye liberation Endo

    Insoluble

    Crystalline cellulose-

    Cotton, microcrystalline cellulose (Avicel), RS, TSS, HPLC Total, Endo, Exo

    Valonia cellulose, bacterial cellulose RS, TSS, HPLC

    Amorphous cellulose - PASC, alkali-swollen cellulose RAC RS, TSS, HPLC, TLC Total, Endo, Exo

    Dyed cellulose Dye liberation Total, Endo

    Fluorescent cellulose Fluorophore liberation Total

    Chromogenic and fluorephoric derivatives

    Trinitrophenyl-carboxymethylcellulose (TNP-CMC) Chromophore liberation Endo

    Fluram-cellulose Fluorophore liberation Endo, Total

    Practical cellulose-containing substrates

    -cellulose, pretreated lignocellulosic biomass HPLC, RS Total

    a RS, reducing sugars; TSS, total soluble sugars.

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    3.1. Soluble substrates

    Soluble substrates include low DP cellodextrins from

    2 to 6 sugar units and their derivatives, as well as long

    DP cellulose derivatives (ca. several hundreds of sugar

    units). They are often used for measuring individualcellulase component activity (Table 2).

    Cellodextrins are soluble for DP6, and very

    slightly soluble for 6

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    accessibility to cellulase that can be estimated based on

    maximum cellulase adsorption (Zhang and Lynd,

    2004b).

    The crystallinity index (CrI) of cellulose, quantita-

    tively measured from its wide range X-ray diffraction

    pattern (Krassig, 1993; Ramos et al., 2005; Zhang andLynd, 2004b), is not strongly associated with hydrolysis

    rates (Converse, 1993; Mansfield et al., 1999; Zhang

    and Lynd, 2004b). Nevertheless, it is still a convenient

    indicator representing the change in cellulose character-

    istics for one material before and after treatment. Cotton,

    bacterial cellulose, and the Valonia ventricosa algal

    cellulose are examples of highly crystalline cellulose

    (Boisset et al., 1999; Fierobe et al., 2002), whereas

    amorphous cellulose is at the other extreme. Microcrys-

    talline cellulose, filter paper,-cellulose, and pretreated

    cellulosic substrates have modest CrI values, and can beregarded as a combination of crystalline fraction and

    amorphous fraction, but there is no clear borderline

    between two fractions.

    Cotton fiber is made from natural cotton after

    impurities, such as wax, pectin, and colored matter,

    have been removed (Wood, 1988). Whatman No.1

    filter paper is made from long fiber cotton pulp with a

    low CrI=45% (Dong et al., 1998; Henrissat et al.,

    1985). Microcrystalline cellulose, called hydrocellulose

    or avicel (the commercial name), can be purchased

    from several companies, such as FMC, Merck, and

    Sigma. It is made through the following steps:hydrolysis of wood pulp by dilute hydrochloric acid

    to remove the amorphous cellulose fraction, formation

    of colloidal dispersions by high shear fields, followed

    by spray drying of the washed pulp slurry (Fleming et

    al. , 2001; Zhang and Lynd, 2004b). However,

    microcrystalline cellulose still contains a significant

    fraction of amorphous cellulose. Avicel is a good

    substrate for exoglucanase activity assay, because it

    has a low DP and relatively low accessibility (i.e., the

    highest ratio of FRE/Fa) (Table 1). Therefore, some

    researchers feel that avicelase activity is equivalentto exoglucanase activity (Wood and Bhat, 1988).

    However, some endoglucanases can release consider-

    able reducing sugars from avicel (Zhang and Lynd,

    2004b).

    Bacterial cellulose (BC) is prepared from the pellicle

    produced by Acetobacter xylinum (ATCC 23769)

    (Hestrin, 1963) or from Nata de Coco (Daiwa Fine

    Produces, Singapore) (Boisset et al., 2000). Bacterial

    microcrystalline cellulose (BMCC) can be prepared

    from BC by partial acid hydrolysis to remove the

    amorphous cellulose fraction, resulting in a reduction in

    DP (Valjamae et al., 1999).

    Amorphous cellulose is prepared by converting the

    crystalline fraction of cellulose to the amorphous form

    by mechanical or chemical methods. These celluloses

    include mechanically made amorphous cellulose, alkali-

    swollen cellulose, and phosphorous acid swollen

    cellulose (PASC, Walseth cellulose). Mechanicallymade amorphous cellulose is often prepared by ball

    milling or severe blending (Fan et al., 1980; Ghose,

    1969; Henrissat et al., 1985; Wood, 1988). Alkali-

    swollen amorphous cellulose is made by swelling

    cellulose power in a high concentration of NaOH

    (e.g., 16% wt/wt) producing the cellulose type II from

    type I (O'Sullivan, 1997; Wood, 1988). Phosphoric acid

    swollen cellulose (PASC) is most commonly made by

    swelling dry cellulose powder by adding 85% o-

    phosphoric acid (Walseth, 1952; Wood, 1988). High

    concentration phosphoric acid treatment could result insome degree of conversion of type II cellulose from type

    I (Weimer et al., 1990). The properties of amorphous

    cellulose made by ball milling, NaOH and H3PO4, vary

    greatly, depending on cellulose origins, reaction tem-

    perature and time, as well as reagent types and

    concentrations. Therefore, it is nearly impossible to

    compare hydrolysis rates on various types of amorphous

    cellulose from different laboratories or even different

    batches of amorphous cellulose preparations from the

    same laboratory. Amorphous cellulose should be kept in

    hydrated condition; simple air-drying dehydration

    results in a loss of substrate reactivity (Zhang andLynd, 2004b). The loss of substrate reactivity during

    dehydration can be minimized through freeze drying or

    drying after solvent exchange (Fan et al., 1981; Lee et

    al., 1980).

    Regenerated cellulose is often made by converting

    insoluble cellulose to soluble form using cellulose

    solvents, such as nitric acid, sulfuric acid, ammoniacal

    cupric hydroxide (Cu(NH3)4(OH)2), N,N-dimethylace-

    tamide (DMAc)/LiCl (Striegel, 1997), and 1-butyl-3-

    methylimidazolium Cl (Swatloski et al., 2002), followed

    by restoration to physically insoluble form. The majorcommercial regenerated cellulose is viscose rayon,

    which is not pure amorphous cellulose due to some re-

    crystallization. Regenerated amorphous cellulose (RAC)

    can be made by using cold 85% H3PO4 to dissolve

    cellulose slurry, followed by precipitation with cold

    water. RAC is a very good homogeneous substrate for

    cellulase activity assays (Zhang et al., 2006), and is

    different from Walseth cellulose, prepared from hetero-

    geneous swollen cellulose (Walseth, 1952). RAC has a

    consistent quality from batch to batch, and is an ideal

    insoluble nonsubstitutation cellulose substrate for mea-

    suring extremely low cellulase activity.

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    -Cellulose contains major cellulose and a small

    amount of hemicellulose. The commercial Sigma -

    cellulose is often used as a reference cellulosic material

    to evaluate the hydrolysis ability of total cellulase (Kim

    et al., 2003). Holocellulose is a solid residue of wood

    (lignocellulose) after removal of lignin;-cellulose is asolid residue of holocellulose after removal of major

    hemicellulose by alkali extraction (Green, 1963); after

    the neutralization of soluble alkali extract materials from

    holocellulose, the insoluble fraction and the soluble

    fraction are -cellulose and -cellulose, respectively

    (Corbett, 1963a; Corbett, 1963b).

    Lignocellulose pretreatment breaks up the recalci-

    trant structure of lignocellulose so that cellulase can

    hydrolyze pretreated lignocellulose faster and more

    efficiently. Current leading lignocellulose pretreatment

    technologies, including dilute acid, hot water, flowthrough, ammonia fiber explosion (AFEX), ammonia

    recycle percolation, and lime, have been recently

    reviewed elsewhere (Mosier et al., 2005; Wyman et

    al., 2005a,b). In addition, two other pretreatments

    steam explosion and organosolvhave been intensively

    investigated (Arato et al., 2005; Bura et al., 2002, 2003;

    Galbe and Zacchi, 2002; Ohgren et al., 2005; Pan et al.,

    2005a,b; Pye and Lora, 1991; Sassner et al., 2005 ;

    Soderstrom et al., 2003; Wingren et al., 2003).

    The substrate characteristics (e.g., cellulose acces-

    sibility, DP, hemicellulose content, and lignin content)

    of pretreated lignocelluloses vary greatly, stronglydepending on pretreatment methods and severity, and

    on lignocellulose origins. For example, the goal of

    AFEX is to break up the linkages among lignin,

    hemicellulose, and cellulose, but not to remove any

    main component. Therefore, the addition of hemi-

    cellulase into the cellulase mixture would be important

    for improving overall hydrolysis performance for

    AFEX-treated feedstock (Teymouri et al., 2005).

    Dilute acid pretreatment not only to breaks the linkage

    among lignin, hemicellulose, and cellulose, but also

    removes major hemicellulose. Therefore, the additionof hemicellulase is not necessary for an improvement

    in cellulase mixture performance; while the addition of

    non-hydrolysis proteins (e.g. bovine serum albumin)

    into the cellulase mixture could reduce the use of

    cellulase because of minimization of non-hydrolysis

    adsorption of cellulase to lignin (Pan et al., 2005b;

    Wyman CE, personal communication). Organosolv

    pretreatment significantly removes both hemicellulose

    and lignin (Arato et al., 2005; Pan et al., 2005a; Pye

    and Lora, 1991). Therefore, neither hemicellulase nor

    other protein blockers need to be added. A novel

    cellulose-solvent-based lignocellulose fractionation is

    under development by our laboratory; the hydrolysis

    rates of residual cellulose samples containing little

    hemicellulose and lignin cannot be improved by the

    addition of either hemicellulase or non-hydrolysis

    protein (Zhang et al., unpublished). In a word,

    improvements in the overall performance of cellulasemixture by cocktailing are strongly dependent on

    residual lignocellulose properties, and remains in the

    trial-and-test stage.

    Dyed cellulose is prepared by mixing cellulose

    with a variety of dyes, such as Remazol Brilliant Blue

    (Holtzapple et al., 1984; Wood, 1988), Reactive

    Orange (Gusakov et al., 1985), Reactive Blue 19

    (Yamada et al., 2005), and fluorescent dye 5-(4,6-

    dichlorotriazinyl) aminofluresceinsm (Helbert et al.,

    2003). Because of large variations in the surface areas

    of cellulose and the binding conditions, the quantita-tive relationship between released dye and reducing

    sugars must be established for each batch of dyed

    cellulose.

    Insoluble cellulose derivatives, such as slightly

    substituted CMC, can be mixed with a variety of dyes,

    including Cibacron Blue 3GA and Reactive Orange 14

    to produce insoluble dyed-CMC (Ten et al., 2004).

    Insoluble cellulose derivatives can also be chemically

    substituted with trinitrophenyl groups to produce

    chromogenic trinitrophenyl-carboxymethyl cellulose

    (TNP-CMC) and fluorophoric Fluram cellulose

    (Huang and Tang, 1976). The TNP-CMC has a 25-fold greater sensitivity for endoglucanase activity than

    does the reducing sugar dinitrosalicyclic acid method,

    and Fluram cellulose gives another 10-fold increase in

    sensitivity over TNP-CMC (Huang and Tang, 1976).

    However, an increased substitution of TNP-CMC

    reduces substrate solubility and impairs cellulase action

    along -linked chains (Wood and Bhat, 1988). Some-

    times, TNP-CMC is a useful substrate for enzyme

    solutions containing reducing agents when the reducing

    sugar assay cannot be conducted (Shinmyo et al., 1979).

    For example, the cellulosome from the anaerobicbacterium C. thermocellum requires the presence of

    reducing agents such as DTT or cysteine for activity

    (Johnson et al., 1982a; Morag et al., 1992; Zhang and

    Lynd, 2003a).

    4. Quantitative assays

    All existing cellulase activity assays can be divided

    into three types: (1) the accumulation of products

    after hydrolysis, (2) the reduction in substrate

    quantity, and (3) the change in the physical properties

    of substrates.

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    4.1. Hydrolysis products

    The majority of assays involve the accumulation of

    hydrolysis products, including reducing sugars, total

    sugars, and chromophores. The most common reducing

    sugar assays include the dinitrosalicyclic acid (DNS)method (Ghose, 1987; Miller, 1959), the Nelson-

    Somogyi method (Nelson, 1944; Somogyi, 1952), the

    2,2-bicinchroninate (BCA) method (Waffenschmidt

    and Janeicke, 1987; Zhang and Lynd, 2005b), the 4-

    hydroxybenzoylhydrazine (PAHBAH) method (Lever,

    1972; Lever et al., 1973), and the ferricyanide methods

    (Kidby and Davidson, 1973; Park and Johnson, 1949) in

    Table 3. Total soluble sugars, regardless of their chain

    lengths, can be measured directly by the phenol-H2SO4method (Dubois et al., 1956; Zhang and Lynd, 2005b) or

    the anthrone-H2SO4 method (Roe, 1955; Viles andSilverman, 1949). Glucose can be measured by an

    enzymatic glucose kit using coupled hexokinase and

    glucose-6-phosphate dehydrogenase (Zhang and Lynd,

    2004a), or HPLC after post-hydrolysis conversion to

    glucose.

    Detection ranges of many sugar assays can be

    modified using two strategies: (1) a further dilution

    after the color reaction and (2) varying sugar volume per

    sample prior to the reaction. For example, the DNS

    method was originally designed for 20600 g reducing

    sugar per sample (Miller, 1959), but its detection range

    can be expanded to samples of 1002500 g, followed

    by water dilution (Ghose, 1987). The same is true for the

    Nelson-Somogyi method. The Sigma enzymatic glucose

    assay kit was designed to measure sugar concentrations

    from 200 to 5000 g/L using a reaction mixture

    consisting of a 10-L sample plus a 1000-L enzymesolution. However, its detection limits can be lowered to

    4100 g/L using a reaction mixture of 500-L sample

    plus 500-L 2-fold concentrated enzyme solution

    (Zhang and Lynd, 2004a).

    Major reducing sugar assays depend on the reduction

    of inorganic oxidants such as cupric ions (Cu2+) or

    ferricyanide, which accepts electrons from the donating

    aldehyde groups of reducing cellulose chain ends. Their

    detection ranges vary from less than 1g per sample

    to> 2500g per sample (Table 3). The DNS and Nelson-

    Somogyi methods are two of the most common assaysfor measuring reducing sugars for cellulase activity

    assays because of their relatively high sugar detection

    range (i.e., no sample dilution required) and low

    interference from cellulase (i.e., no protein removal

    required). However, the primary drawback for this

    method is the poor stoichiometric relationship between

    cellodextrins and the glucose standard (Coward-Kelly et

    al., 2003; Ghose, 1987; Kongruang et al., 2004; Wood

    and Bhat, 1988; Zhang and Lynd, 2005b). For example,

    the results may suffer from an underestimation of

    cellulase activity when glucose is used as the standard

    Table 3

    The common colorimetric sugar assays

    Method Sample

    (mL)

    Reagent

    (mL)

    G amount

    (g/sample)

    G concn.

    (mg/L)

    Ref.

    Reducing Sugar Assay

    DNS Micro 13 3 20600 6.7600 Miller, 1959

    DNS Macro 0.5 3 1002500 2005000 Ghose, 1987

    Nelson-Somogyi Micro 15 2 + 2 110 0.210 Somogyi, 1952

    Nelson-Somogyi Macro 2 2 + 2 10600 5300 Somogyi, 1952

    Nelson Semi-Micro 2 2 5100 2.550 Nelson, 1944

    Ferricyanide-1 13 1 + 5 19 0.39 Park and Johnson, 1949Ferricyanide-2 1 0.25 0.181.8 0.181.8 Kidby and Davidson, 1973

    PAHBAH Micro 0.5 1.5 0.55 110 Lever, 1972

    PAHBAH Macro 0.01 3 550 5005000 Lever, 1972

    BCA 0.5 0.5 0.24.5 0.49 Waffenschmidt and Janeicke, 1987

    Modified BCA 1 1 0.49 0.49 Zhang and Lynd, 2005b

    Total Sugar Assay

    Phenol-H2SO4 1 1 + 5 5100 10100 Dubois et al., 1956;

    Zhang and Lynd, 2005b

    Anthrone-H2SO4 1 1 + 5 5100 10100 Roe, 1955; Viles and Silverman, 1949

    Enzymatic Glucose Assay

    Glucose-HK/PGHD kit 0.01 1 250 2005000 Sigma Kit

    Glucose-HK/PGHD kit 0.5 0.5 250 4100 Zhang and Lynd, 2004a

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    and -glucosidase is not in excess (Breuil and Saddler,

    1985a,b; Schwarz et al., 1988). The ferricyanide,

    PAHBAH, and BCA methods, having higher sensitivity

    to reducing sugar, can detect as little as several

    micrograms per sample, but suffer from non-specific

    interference from protein.Total carbohydrate assays, including the phenol-

    H2SO4 method and the anthrone-H2SO4 method, offer

    two obvious advantages as compared with reducing

    sugar assays: a strict stoichemetic relationship between

    cellodextrins (glucose equivalent) and the glucose

    standard, and little or no interference from protein. But

    they are limited for application to pure celluloses,

    because any carbohydrates and their derivatives can

    have strong interference readings. Using an enzymatic

    glucose assay kit or HPLC can overcome nonspecific

    readings from other sugars, but this requires an extrastepconversion of longer cellodextrins to glucose.

    Total loss of substrate can be measured by several

    means, such as gravimetry and chemical methods. These

    methods are not as popular as those involving product

    accumulation because they involve tedious procedures,

    such as sample centrifugation or filtration followed by

    drying. Gravimetry should be employed with care,

    because the standard deviation of this method is strongly

    associated with sample weight. For example, two

    samples of 1mg and 100mg weighed by an analytical

    balance with accuracy of 0.1 mg have 10% and 0.1%

    standard deviation, respectively. Chemical methods fordetermining substrate loss include the phenol-H2SO4(Dubois et al., 1956), the anthrone-H2SO4 (Viles and

    Silverman, 1949), and the K2Cr2O7H2SO4 methods

    (Wood, 1988) for residual cellulose, and quantitative

    saccharification for different carbohydrate components

    (Ruiz and Ehrman, 1996).

    Measurable physical cellulose properties represent-

    ing cellulase activity include swollen factor, fiber

    strength, structure collapse, turbidity, and viscosity.

    Earlier assays, involving measurement of the physical

    changes of the residual solid cellulose, are reviewedhere for historical interest. Examples of these assays

    include the swelling factor (measured by alkali

    uptake) and the reduction in tensile strength of thread

    and pulp (Oksanen et al., 2000; Wood, 1975). Typically,

    the lack of sensitivity limits the use of these assays,

    except on special occasions (Oksanen et al., 2000; Pere

    et al., 2001; Wong et al., 2000). For example, Toyama et

    al. measured total cellulase activity based on the time

    needed to disintegrate a 1 1 cm filter paper square

    (Wood, 1988). The turbidometric assay measures a

    reduction in the absorbance of particle suspension

    during the hydrolysis process (Enari and Niku-Paavola,

    1988; Johnson et al., 1982a,b; Nummi et al., 1981),

    which monitors the overall hydrolysis rate over a long

    time but does not measure well the initial hydrolysis rate

    for individual enzymes. Amorphous cellulose is recom-

    mended for turbidometric assays (Enari and Niku-

    Paavola, 1988) because crystalline cellulose hydrolysiscould lead to an initial absorbance increase (Zhang,

    unpublished).

    Viscosimetric determinations have been used as an

    assay for the initial hydrolysis rate for endoglucanases

    using soluble cellulose derivatives (Demeester et al.,

    1976; Hulme, 1988; Manning, 1981; Miller et al., 1960).

    Application of this method relies on the assumption that

    the ratio of viscosity-average molecular weight to

    number-average molecular weight should remain con-

    stant during the period of the assay, which may be true

    only for a short time (Hulme, 1988). This method is alsoexperimentally cumbersome and difficult to automate.

    4.2. Cellulase activity assays

    The two basic approaches to measuring cellulase

    activity are (1) measuring the individual cellulase

    (endoglucanases, exoglucanases, and -glucosidases)

    activities, and (2) measuring the total cellulase activity.

    In general, hydrolase enzyme activities are expressed in

    the form of the initial hydrolysis rate for the individual

    enzyme component within a short time, or the end-point

    hydrolysis for the total enzyme mixture to achieve afixed hydrolysis degree within a given time. For

    cellulase activity assays, there is always a gap between

    initial cellulase activity assays and final hydrolysis

    measurement (Sheehan and Himmel, 1999). To be most

    meaningful, individual cellulase component assays

    must also be based on a reliable estimation of the

    amount of individual enzyme component present in the

    assay. This information permits the calculation of

    specific activity, i.e., bonds broken per milligram

    enzyme per unit time.

    4.2.1. Endoglucanases

    Endoglucanases cleave intramolecular-1,4-gluco-

    sidic linkages randomly, and their activities are often

    measured on a soluble high DP cellulose derivative,

    such as CMC with the lowest ratio of FRN/Fa(Table 1).

    The modes of actions of endoglucanases and exoglu-

    canases differ in that endoglucanases decrease the

    specific viscosity of CMC significantly with little

    hydrolysis due to intramolecular cleavages, whereas

    exoglucanases hydrolyze long chains from the ends in a

    processive process (Irwin et al., 1993; Teeri, 1997;

    Zhang and Lynd, 2004b). Endoglucanase activities can

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    be measured based on a reduction in substrate viscosity

    and/or an increase in reducing ends determined by a

    reducing sugar assay. Because exoglucanases also

    increase the number of reducing ends, it is strongly

    recommended that endoglucanase activities be mea-

    sured by both methods (viscosity and reducing ends).Because the carboxymethyl substitutions on CMC make

    some glucosidic bonds less susceptible to enzyme

    action, a linear relationship between initial hydrolysis

    rates and serially diluted enzyme solutions requires (1)

    dilute enzyme preparation, (2) a short incubation period

    (e.g., 24min) or a very low enzyme loading, (3) a low

    DS CMC, and (4) a sensitive reducing sugar assay.

    Many workers agree that the BCA method for reducing

    sugar assay is superior to the DNS method (Carcia et al.,

    1993). For example, the modified BCA method, which

    is conducted at 75 C to avoid -glucosidic bondcleavage during the assay, delivers a strict stoichiometry

    for the reducing ends of cellodextrins regardless of sugar

    chain lengths (Zhang and Lynd, 2005b) and offers a

    much higher sensitivity as shown inTable 3(Zhang and

    Lynd, 2005b).

    Soluble oligosaccharides and their chromophore-

    substituted substrates, such as p-nitrophenyl glucosides

    and methylumbelliferyl--D-glucosides, are also used to

    measure endoglucanase activities based on the release of

    chromophores or the formation of shorter oligosaccha-

    ride fragments, which are measured by HPLC or TLC

    (Bhat et al., 1990; Claeyssens and Aerts, 1992; vanTilbeurgh and Claeyssens, 1985; Zverlov et al., 2002a,

    2002b, 2003, 2005).

    Endoglucanase activities can also be easily detected

    on agar plates by staining residual polysaccharides

    (CMC, cellulose) with various dyes because these dyes

    are adsorbed only by long chains of polysaccharides

    (Flp and Ponyi, 1997; Hagerman et al., 1985; Jang et

    al., 2003; Jung et al., 1998; Kim et al., 2000; Murashima

    et al., 2002a; Piontek et al., 1998; Rescigno et al., 1994;

    Ten et al., 2004). These methods are semi-quantitative,

    and are well suited to monitoring large numbers ofsamples. Precision is limited because of the relationship

    between the cleared zone diameters and the logarithm of

    enzyme activities. For example, differences in enzyme

    activity levels less than 2-fold are difficult to detect by

    eye (Sharrock, 1988). Unfortunately, most exoglucanase

    activities are not detected by these methods, since the

    processive action of exoglucanases is blocked by

    carboxymethyl substitutions, which prohibits cellulose

    chain from shortening. The lack of efficient exogluca-

    nase plate screening method explains some of the

    difficulty in detecting exoglucanase genes cloned from

    C. thermocellum (Demain et al., 2005).

    4.2.2. Exoglucanases

    Exoglucanases cleave the accessible ends of cellu-

    lose molecules to liberate glucose and cellobiose. T.

    reesei cellobiohydrolase (CBH) I and II act on the

    reducing and non-reducing cellulose chain ends,

    respectively (Teeri, 1997; Teeri et al., 1998; Zhangand Lynd, 2004b). Avicel has been used for measuring

    exoglucanase activity because it has the highest ratio of

    FNR/Faamong insoluble cellulosic substrates (Table 1).

    During chromatographic fractionation of cellulase

    mixtures, enzymes with little activity on soluble CMC,

    but showing relatively high activity on avicel, are

    usually identified as exoglucanases. Unfortunately,

    amorphous cellulose and soluble cellodextrins are

    substrates for both purified exoglucanases and endoglu-

    canases. Therefore, unlike endoglucanases and -

    glucosidases, there are no substrates specific forexoglucanases within the cellulase mixtures (Sharrock,

    1988; Wood and Bhat, 1988).

    Claeyssens and his coworkers (van Tilbeurgh et al.,

    1982) found that 4-methylumbelliferyl--D-lactoside

    was an effective substrate forT. reesei CBH I, yielding

    lactose and phenol as reaction products, but it was not a

    substrate for T. reesei CBH II (van Tilbeurgh and

    Claeyssens, 1985) and some endoglucanases (van

    Tilbeurgh et al., 1982). T. reesei EG I, structurally

    homologous to CBH I, also cleaves 4-methylumbelli-

    feryl--D-lactoside, yet these enzymes can be differen-

    tiated by adding cellobiose, an inhibitor that stronglysuppresses cellobiohydrolase activity (Claeyssens and

    Aerts, 1992). T. reesei CBH II does not hydrolyze 4-

    methylumbelliferyl--D-aglycones of either glucose or

    cellobiose units, but does cleave 4-methylumbelliferyl-

    -D-glycosides with longer glucose chains (van Til-

    beurgh et al., 1985).

    Deshpande et al. (1984)reported a selective assay for

    exoglucanases in the presence of endoglucanases and -

    glucosidases. This assay is based on the following: (1)

    exoglucanase specifically hydrolyzes the aglyconic

    bond of p-nitrophenyl--D-cellobioside to yield cello-biose and p-nitrophenol, (2) -glucosidase activity is

    inhibited by D-glucono-1,5--lactone (Holtzapple et al.,

    1990), and (3) the influence of exoglucanase hydrolysis

    activities must be quantified in the assay procedure in

    the presence of added purified endoglucanases. How-

    ever, this technique has its own limitations: (1) CBH II

    activity cannot be measured using p-nitrophenyl--D-

    cellobioside, (2) the specific activity of the available

    purified endoglucanases may not be representative of all

    existing endoglucanases in the mixture, and (3) the

    product ratio from endoglucanase actions may be

    influenced by the presence of exoglucanases.

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    4.2.3. -D-glucosidases

    -D-glucosidases hydrolyze soluble cellobiose and

    other cellodextrins with a DP up to 6 to produce glucose

    in the aqueous phase. The hydrolysis rates decrease

    markedly as the substrate DPs increase (Zhang and

    Lynd, 2004b). The termcellobiaseis often misleadingdue to this key enzyme's broad substrate specificity

    beyond a DP of 2. -D-glucosidases are very amenable

    to a wide range of simple sensitive assay methods, based

    on colored or fluorescent products released from p-

    nitrophenyl -D-1,4-glucopyranoside (Deshpande et al.,

    1984; Strobel and Russell, 1987), -naphthyl--D-

    glucopyranoside, 6-bromo-2-naphthyl--D-glucopyra-

    noside (Polacheck et al., 1987), and 4-methylumbelli-

    feryl--D-glucopyranoside (Setlow et al., 2004). Also,

    -D-glucosidase activities can be measured using

    cellobiose, which is not hydrolyzed by endoglucanasesand exoglucanases, and using longer cellodextrins,

    which are hydrolyzed by endoglucanases and exoglu-

    canases (Ghose, 1987; Gong et al., 1977; McCarthy et

    al., 2004; Zhang and Lynd, 2004b).

    4.2.4. Total cellulase

    The total cellulase system consists of endoglucanases,

    exoglucanases, and -D-glucosidases, all of which

    hydrolyze crystalline cellulose synergically. Total cellu-

    lase activity assays are always measured using insoluble

    substrates, including pure cellulosic substrates such as

    Whatman No. 1 filter paper, cotton linter, microcrystal-line cellulose, bacterial cellulose, algal cellulose; and

    cellulose-containing substrates such as dyed cellulose,

    -cellulose, and pretreated lignocellulose.

    The heterogeneity of insoluble cellulose and the

    complexity of the cellulase system cause formidable

    problems in measuring total cellulase activity. Experi-

    mental results show that the heterogeneous structure of

    cellulose (filter paper and bacterial cellulose) gives rise

    to a rapid decrease in the hydrolysis rate within a short

    time (less than an hour), even when the effects of

    cellulase deactivation and product inhibition are takeninto account (Valjamae et al., 1998; Zhang et al., 1999).

    In an attempt to clarify this situation, a functionally

    based model has been developed to demonstrate that the

    degree of synergism between endoglucanase and

    exoglucanase is influenced by substrate characteristics,

    experimental conditions, and enzyme loading/composi-

    tion ratio (Zhang and Lynd, in press). This model clearly

    suggests the complexity of total cellulase activity assays

    and infers that it is nearly impossible to apply the results

    of the total cellulase activity assay measured on one

    solid substrate to a different solid substrate. This is one

    of the reasons that the U.S. DOE-sponsored cellulase

    development projects, conducted by Genencor Interna-

    tional and Novozymes Biotech, tailored cellulase

    mixture performance based only on an identical

    sampledilute acid pretreated corn stover substrate

    that was prepared in the pilot plant of the National

    Renewable Energy Laboratory (Golden, CO) (Knaufand Moniruzzaman, 2004).

    The most common total cellulase activity assay is the

    filter paper assay (FPA) using Whatman No. 1 filter

    paper as the substrate, which was established and

    published by the International Union of Pure and

    Applied Chemistry (IUPAC) (Ghose, 1987). This

    assay requires a fixed amount (2 mg) of glucose released

    from a 50-mg sample of filter paper (i.e., 3.6%

    hydrolysis of the substrate), which ensures that both

    amorphous and crystalline fractions of the substrate are

    hydrolyzed. A series of enzyme dilution solutions isrequired to achieve the fixed degree of hydrolysis. The

    strong points of this assay are (1) it is based on a widely

    available substrate, (2) it uses a substrate that is

    moderately susceptible to cellulases, and (3) it is based

    on a simple procedure (the removal of residual substrate

    is not necessary prior to the addition of the DNS

    reagent). However, the FPA is reproduced in most

    laboratories with some considerable effort and it has

    long been recognized for its complexity and suscepti-

    bility to operators' errors (Coward-Kelly et al., 2003;

    Decker et al., 2003). Reliability of results could be

    influenced by (1) the -D-glucosidase level present inthe cellulase mixture (Breuil and Saddler, 1985a,b;

    Schwarz et al., 1988; Sharrock, 1988), because the DNS

    readings are strongly influenced by the reducing end

    ratio of glucose, cellobiose, and longer cellodextrins

    (Ghose, 1987; Kongruang et al., 2004; Wood and Bhat,

    1988; Zhang and Lynd, 2005b); (2) the freshness of the

    DNS reagent, which is often ignored (Miller, 1959); (3)

    the DNS reaction conditions, such as boiling severity,

    heat transfer, and reaction time (Coward-Kelly et al.,

    2003); (4) the variations in substrate weight based on the

    area size (1 6 cm a strip), because this method does notrequire substrate excess (i.e., substrate amounts strongly

    influence enzyme activity) (Griffin, 1973); and (5) filter

    paper cutting methods, because the different paper-

    cutting methods such as paper punching, razoring, or

    scissoring could lead to different accessible reducing

    ends of the substrate (Zhang and Lynd, 2005b).

    Dyed celluloses are widely used for determining

    sugar inhibition for total cellulase because they avoid

    the high background interference from added sugars

    (Gusakov et al., 1985c; Holtzapple et al., 1984; Wood,

    1988). Fluorescent-dyed cellulose is also used for the

    same purpose, and the higher signal per molecule of

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    fluorescent dye permits detection of lower cellulase

    activities. Researchers should consider the following:

    (1) the calibration curve between dye release and

    reducing sugar accumulation should be established for

    each batch of substrate, because dye adsorption depends

    on cellulosic substrate properties and preparationconditions; (2) the calibration curve works only for a

    small hydrolysis conversion range, because dye mole-

    cules cannot enter into the internal cellulose structure;

    and (3) the different hydrolysis modes of endogluca-

    nases and exoglucanases have different dye release

    preferences (Helbert et al., 2003). Using dyed cellulose,

    Holtzapple et al. (1984) showed that glucose and

    cellobiose were noncompetitive inhibitors to the T.

    reeseicellulase. On the contrary, theT. longibrachiatum

    cellulase was competitively inhibited by cellobiose and

    glucose (Gusakov et al., 1985c). Some feel that thedifferent inhibition patterns may be attributed to large

    variations in characteristics of dyed celluloses (Gruno et

    al., 2004).

    Cotton fiber, microcrystalline cellulose, bacterial

    cellulose, and algal cellulose are several other common

    pure cellulosic substrates. Powder microcrystalline

    cellulose could become a preferred substrate to replace

    filter paper because (1) it can be rapidly dispensed

    volumetrically as a slurry and thus permits robotics

    methods; (2) it can be easily pelleted by centrifugation,

    and the total sugars released are measured more exactly

    by the phenol-H2SO4 method than by the DNS assay;(3) it is a more recalcitrant substrate, yielding a more

    stringent substrate for total cellulase activity than does

    filter paper; and (4) activities measured on microcrys-

    talline cellulose could more accurately represent

    hydrolysis ability on pretreated lignocellulose, because

    its characteristics are closer to those of pretreated

    lignocelluloses, based on cellulose accessibility to

    cellulase and the degree of polymerization (Zhang and

    Lynd, 2004b). Sigmacell-20, a readily available micro-

    crystalline cellulose powder, could also be a good

    alternative substrate for a total cellulase activity assay,replacing Whatman No. 1 filter paper. Keep that in

    mind, some of the pretreated lignocellulose still contains

    significant amounts of hemicellulose and lignin, while

    microcrystalline cellulose does not contain hemicellu-

    lose and lignin.

    -Cellulose and pretreated lignocellulose are often

    used to evaluate the digestibility of commercial cellulase

    or of a reconstituted cellulase mixture for a prolonged

    reaction. The primary difference, as compared to

    cellulase activity assays using model cellulosic sub-

    strates, is the time required for assays, which ranges

    from several minutes to hours for model substrates

    (initial hydrolysis rate) to several days for pretreated

    lignocellulose to obtain the final digestibility (cellulose

    conversion). Clearly, the presence of hemicellulose and

    even lignin results in more complexity. Again, the

    desired outcome of the experiment must indicate the

    substrate chosen, especially in the case of total cellulaseperformance.

    In conclusion, the measurement of isolated individ-

    ual cellulase activity is relatively easy, but it is still

    challenging to measure T. reesei CBH I and CBH II

    activities specifically in the presence of endoglucanases.

    There is no clear relationship between the hydrolysis

    rates obtained on soluble substrates and those on

    insoluble substrates, mainly because of huge differences

    in substrate accessibility and DP. For insoluble cellu-

    lose, it is highly unlikely that any substantial solubili-

    zation of crystalline or semicrystalline cellulose willproceed linearly with time, due to varying-glucosidic-

    bond accessibilities and chain end availability for

    different regions of fibers. Researchers must state

    clearly all parameters of their assay conditions, and

    resist temptation to compare their results to those of

    other researchers using different substrates, assay

    methods, etc. For example, the specific activity of

    Thermobifida fuscaYX endoglucanase is reported to be

    at least ten-fold higher than that of T. reesei endoglu-

    canase on soluble CMC (Himmel et al., 1993); however,

    this activity ratio is not maintained if the assays are

    performed with insoluble cellulose (Himmel et al.,1999).

    5. Cellulase improvement and screening/selection

    Two strategies are available for improving the

    properties of individual cellulase components: (1)

    rational design and (2) directed evolution.

    5.1. Rational design

    Rational design is the earliest approach to proteinengineering, was introduced after the development of

    recombinant DNA methods and site-directed mutagen-

    esis more than 20years ago, and is still widely used.

    This strategy requires detailed knowledge of the protein

    structure, of the structural causes of biological catalysis

    or structure-based molecular modeling, and of the

    ideally structurefunction relationship. As shown in

    Fig. 3, the process of rational design involves (1) choice

    of a suitable enzyme, (2) identification of the amino acid

    sites to be changed, based usually on a high resolution

    crystallographic structure, and (3) characterization of

    the mutants. The availability of data on the protein

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    structure of an enzyme or of homologous proteins

    typically governs the choice of a suitable enzyme for

    modification. The identification of the region of the

    protein to be modified generally requires the knowledgeof not only the existing function of the region but also

    the desired modified or new function. The modification

    of amino acid sequence can be achieved through site-

    directed mutagenesis, exchange of elements of second-

    ary structure, and even exchange of whole domains and/

    or generation of fusion proteins. The faith in the power

    of rational design relies on the belief that our current

    scientific knowledge is sufficient to predict function

    from structure. But such information of structures and

    mechanisms is not available for the vast majority of

    enzymes. Even if the structure and catalysis mechanismof the target enzyme are well characterized, the

    molecular mutation basis for the desired function may

    not be achieved (Arnold, 2001).

    Rational design appears to be a logical method for

    researchers to examine possible amino acid sites near to

    the active site or the binding pocket in a 3-dimensional

    structure (Bornscheuer and Pohl, 2001). But many

    important enzymatic properties are not localized in a

    small number of catalytic residues a priori. Indeed,

    many residues distributed over large parts of the protein

    often confer important properties. Even when large

    functional changes can be obtained with a few amino

    acid substitutions, it will often be difficult or impossible

    to discern the specific mutations responsible. For

    example, a significant increase (106-fold) in the

    specificity constant (kcat/KM) of aspartate aminotrans-ferase favoring valine requires 17 amino-acid changes,

    only one of which occurs within the active-site

    (Benkovic and Mames-Schiffer, 2003). Recently, a

    successful computational design to convert non-active

    ribose binding protein to triose phosphate isomerase was

    based on 1822 mutations and exhibited a 105106 fold

    activity enhancement (Dwyer et al., 2004). Unfortu-

    nately the success of computational models is often

    limited to well-understood reactions and enzymes.

    Different from most enzymes catalyzing soluble

    substrates in the aqueous phase, cellulase acting oninsoluble heterogeneous cellulose is a more complex

    process, involving: (1) the changes in heterogeneous

    cellulose characteristics during hydrolysis (Banka et al.,

    1998; Boisset et al., 2000; Chanzy et al., 1983; Din et

    al., 1991, 1994; Halliwell and Riaz, 1970; Lee et al.,

    1996, 2000; Saloheimo et al., 2002; Walker et al., 1990,

    1992; Wang et al., 2003; Woodward et al., 1992; Zhang

    and Lynd, 2004b); (2) cellulase diffusion, adsorption,

    and catalysis on the surface of cellulose, i.e., decreases

    from a 3-dimension diffusion (in liquid phase) to a 2-

    dimension diffusion (on solid surfaces) (Henis et al.,

    1988; Katchalski-Katzir et al., 1985) and even 1-

    Protein structure

    Structure-based molecular modeling

    Site-directed mutagenesis

    Characterization of mutants

    Transformation and

    Expression

    Repeat(optional)

    Fig. 3. Scheme of rational protein design.

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    dimension processivity along cellulose chains for

    cellobiohydrolases (Teeri, 1997); (3) the non-productive

    cellulase binding on the cellulose surface (Beldman et

    al., 1987; Sheehan and Himmel, 1999); and (4) the yet

    unexplained dynamic interactions among the cellulose-

    binding module (CBM), the catalytic domain, and asingle glucan chain end lifted from the cellulose surface

    (Skopec et al., 2003).

    Several excellent reviews summarize numerous

    studies using site-directed mutagenesis for investigating

    cellulase mechanisms and improving enzyme properties

    (Schulein, 2000; Wilson, 2004; Wither, 2001). Not

    surprisingly, few researchers using site-directed muta-

    genesis have reported successful examples of signifi-

    cantly higher activity cellulase mutants on insoluble

    substrates (Escovar-Kousen et al., 2004; Sakon et al.,

    1996; Zhang et al., 2000a,b; Zhang and Wilson, 1997).One clear example, however, is the report by Baker and

    coworkers of a 20% improvement in the activity on

    microcrystalline cellulose of a modified endoglucanase

    Cel5A from Acidothermus cellulolyticus (Baker et al.,

    2005). The Cel5A endoglucanase, whose high-resolu-

    tion crystallographic structure has been available

    (Sakon et al., 1996), was subjected to a series of

    mutations designed to alter the chemistry of the

    product-leaving side of the active site cleft. Using

    structural information and following a thesis that end

    product inhibition could be relieved by a substitution of

    non-aromatic residue at site 245, a mutant (Y245G) wasshown to increase KI of cellobiose by 15-fold.

    However, today there are no general rules for site-

    directed mutagenesis strategies for improving cellulase

    activity on solid cellulase substrates and it remains in a

    trial-and-test process.

    5.2. Directed evolution

    Our still limited knowledge about the characteristics

    of insoluble cellulose substrates, the dynamic interac-

    tions between cellulases and insoluble substrates, and

    the complex synergetic and/or competitive relationshipsamong cellulase components, significantly limits

    rational design for improving cellulase properties,

    despite increasing understanding of cellulase structures

    and hydrolysis mechanisms, characterization of cellu-

    lose properties, and cellulase adsorption (Bothwell et al.,

    1997; Bothwell and Walker, 1995; Bourne and Henris-

    sat, 2001; Lynd et al., 2002; Wither, 2001; Zhang and

    Lynd, 2004b). In 1999, Michael Himmel (Sheehan and

    Himmel, 1999) wrote: non-informational approaches

    to protein engineering should be used to complement

    existing efforts based on informational or rational designstrategies in order to ensure success of the DOE

    cellulase improvement program. One approach to

    non-informational mutant identification is irrational

    design using directed evolution.

    The greatest advantage of directed evolution is that it

    is independent of knowledge of enzyme structure and of

    the interactions between enzyme and substrate. The

    greatest challenge of this method is developing tools to

    correctly evaluate the performance of mutants generated

    by recombinant DNA techniques. The success of a

    directed evolution experiment depends greatly on the

    method chosen for finding the best mutant enzyme,often stated as you get what you screen for(Hibbert et

    al., 2005; Schmidt-Dannert, 2001; Schmidt-Dannert and

    Arnold, 1999) (seeFig. 4).

    Table 4lists the published examples of the cellulases

    with properties altered using directed evolution. Four

    Fig. 4. Scheme of directed protein evolution.

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    directed evolution examples have been reported for

    endoglucanases, all of which are identified by facilitated

    screening on solid plates containing CMC, followed by

    Congo Red staining (Catcheside et al., 2003; Kim et al.,

    2000; Murashima et al., 2002a; Wang et al., 2005).Kim

    et al. (2000) reported that a 5-fold higher specific

    activity Bacillus subtilis endoglucanase mutant was

    found by screening cellulase mutants, generated by

    DNA shuffling and displayed on the surface ofE. coli

    by fusion of the Pseudomonas syringae ice-nucleationprotein. Doi et al. (Murashima et al., 2002b) enhanced

    the thermostability of an endoglucanase by seven-fold

    using the family shuffling technique based on the

    parental Clostridium cellulosomal endoglucanases-

    EngB and EngD. Gao et al. (Wang et al., 2005) found

    that aT. reeseiEG III mutant generated using the error-

    prone PCR technique and expressed inSaccharyomyces

    cerevisiae was found to have an optimal pH of 5.4,

    corresponding to a basic pH shift of 0.6. Another

    example identified hybrid mutants using the family

    shuffling technique forT. reesei cel12A and Hypocreaschweinitzii cel12Agenes (Catcheside et al., 2003).

    -D-glucosidase mutants have been reported to be

    screened blindly using 96-microplate wells because of

    lack of facilitated screening tools (Arrizubieta and

    Polaina, 2000; Gonzalez-Blasco et al., 2000; Lebbink

    et al., 2000; McCarthy et al., 2004). Improvements in

    the low temperature catalysis (3-fold) for the hyperther-

    mostable Pyrococcus furiosus -D-glucosidase CelB

    (Lebbink et al., 2000) and the thermostabilities and

    catalytic efficiencies for the Paenibacillus polymyxa

    BgblA and BglA were obtained using the chromogenic

    substrate, p-nitrophenyl--D-glucopyranoside (Arrizu-

    bieta and Polaina, 2000; Gonzalez-Blasco et al., 2000).

    The hydrolysis rate of theThermotoga neapolitana1,4-

    -D-glucan -glucohydrolase (GghA) (EC 3.2.1.74)

    mutant is increased by 31% after error-prone PCR

    mutagenesis, in which blind screening was based on

    glucose released from a non-chromogenic substrate

    (cellobiose) and measured by the coupled reactions of

    thermostable glucokinase and glucose-6-phosphate

    dehydrogenase (McCarthy et al., 2004). In another

    recent example, after DNA family shuffling, a -glycosidase mutant was found to display lactose

    hydrolysis rates 3.5-fold and 8.6-fold higher than the

    parental P. furiosus CelB and Sulfolobus solfataricus

    LacS, respectively, where glucose released from lactose

    was measured using a coupled glucose oxidase and

    phenol 4-aminophenazone peroxidase reaction (Kaper

    et al., 2002).

    In some cases, glycosyl hydrolases, e.g.,Agrobacter-

    ium sp. -D-glucosidase, can be converted to glyco-

    synthases by site-directed mutagenesis (Mackenzie et

    al., 1998). There is no intrinsic way to screen or select forglycosynthase activities today. The specific activity of

    glycosynthase fromAgrobacteriumsp. -D-glucosidase

    was improved (Kim et al., 2004) using a novel coupled-

    enzyme assay and screening on solid plates because

    another endoglucanase releases fluorophores from the

    fluorogenic product synthesized by glycosynthase

    (Mayer et al., 2001). Another selection method for a

    glycosynthase mutant library is the chemical comple-

    mentation method (Lin et al., 2004), based on the

    principle that the glycosynthase activity is linked to the

    transcription of a LEU2 reporter gene, resulting in cell

    growth dependant on glycosynthase activity. A 5-fold

    Table 4

    List of cellulases and relevant enzymes whose properties have been changed using directed evolution techniques

    Enzyme Altered

    property

    DNA technique Screening/Selection Ref.

    Endoglucanase Thermal

    stability

    Family shuffling Facilitated screening-Congo red+ CMC agar Murashima et al., 2002b

    Endoglucanase Activity DNA shuffling Facilitated screening-Congo red+CMC agar Kim et al., 2000

    Endoglucanase Alkali pH epPCR Facilitated screening-Congo red + CMC agar Wang et al., 2005

    Endoglucanase Family shuffling Facilitated screening-Congo red+ CMC agar Catcheside et al., 2003

    -D-glucosidase Cold adoption DNA shuffling Random Screening-chromogenic substrate Lebbink et al., 2000

    -D-glucosidase Thermal

    stability

    epPCR Random Screening-chromogenic substrate Gonzalez-Blasco et al., 2000

    -D-glucosidase Thermal

    stability

    epPCR+Family

    shuffling

    Random Screening-chromogenic substrate Arrizubieta and Polaina, 2000

    -D-glucosidase Activity epPCR Random Screening-coupled to color reaction McCarthy et al., 2004

    -glycosidase Activity Family shuffling Random Screening-chromogenic substrate Kaper et al., 2002

    Mutated-glucosidase

    (glycosynthase)

    Activity epPCR Facilitated Screening-fluorogenic substrate Kim et al., 2004

    Mutated endoglucanase

    (glycosynthase)

    Activity cassette mutegenesis Chemical complementation Lin et al., 2004

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    higher activity of glycosynthase is obtained using this

    approach (Lin et al., 2004).

    Although a number of successful examples using

    directed evolution for desired cellulases have been

    published, the largest limitation of all current selection

    and screening methods is based on soluble substrates.It is still very challenging to design a method to

    screen or select cellulase mutants using solid cellulosic

    substrates.

    5.3. Screening

    The screening strategy is a critical step for finding the

    desired mutants from a large mutant library. Screening

    can be divided into two categories: (1) facilitated

    screening, which distinguishes mutants on the basis of

    distinct phenotypes, such as chromospheres released orhalos formed, and (2) random screening, which picks

    mutants blindly (Taylor et al., 2001).

    A typical facilitated screening, carried out on solid

    agar, relies on product solubilization followed by an

    enzymatic reaction that gives rise to a zone of identity,

    such as chromophores released from chromogenic

    substrates. The assays may be coupled to a second

    enzyme whose product can in turn be easily monitored,

    as demonstrated by a successful coupling for cyto-

    chrome P450 to horseradish peroxidase (Joo et al.,

    1999a,b). With the help of microscopic plate images, it

    is feasible to screen a much larger number of clones onsolid plates (e.g., several hundreds per cm2)(Delagrave

    et al., 2001; Joo et al., 1999b; Youvan et al., 1995 ).

    Recently, an ultra-high throughput facilitated screening

    method, based on solid microbeads, has been developed

    in which single cells containing mutant genes are

    immobilized on solid beads. After a chromogenic

    substrate is applied, stronger colored beads containing

    desired mutants are identified under the microscope

    (Freeman et al., 2004). Another facilitated screening

    method, conducted in the liquid phase, applies a flow

    cytometer for detecting chromospheres released fromchromogenic substrates, which are catalyzed by the cell-

    displayed enzyme. Numerous reviews pertaining to cell

    surface displayed enzyme library screening by flow

    cytometers are available elsewhere (Aharoni et al.,

    2005; Becker et al., 2004; Cohen et al., 2001; Goddard

    and Reymond, 2004; Lin and Cornish, 2002; Wahler

    and Reymond, 2001; Wittrup, 2001).

    Endoglucanase activities are detected easily by

    examination of halos on solid agar plates using

    CMC as the substrate, followed by Congo Red staining

    and washing. Higher hydrolysis rates of mutants usually

    result in larger halos (in Section 4.2.1). It is not

    surprising that all reported endoglucanase examples

    using directed evolution have been screened using the

    CMC/Congro Red method (in Section 5.2). It may be

    operative to screen exoglucanase mutants on solid plates

    using soluble chromogenic substrates, such as nitrophe-

    nol-cellobioside. However, it is worth noting that thebest screening methods for endoglucanases and exoglu-

    canases, capable of hydrolyzing insoluble cellulose,

    must be implemented on insoluble cellulose rather than

    on soluble cellulose derivatives.

    Random screening is another choice, if facilitated

    screening is not available. It is often implemented using

    96-well microtiter plates, although some researchers are

    moving towards 384-well and higher density plate

    formats with the help of accurate, low-volume dispens-

    ing instruments (Sundberg, 2000). For example, Diversa

    has developed an ultra-throughput screening platform,the Gigamatrix, having 400,000 wells containing only

    50 nL of liquid substrate per well (Wolfson, 2005). But

    the reformatting of 96-well plates into higher density

    requires high assay sensitivity and high evaporation

    control. Additional product measurement can be

    achieved using HPLC, mass spectrometry, capillary

    electrophoresis, or IR-thermography (Wahler and Rey-

    mond, 2001).

    A number of improved -glycosidase mutants after

    random mutagenesis are found using 96-well micro-

    plates, as reported in Section 5.2. Recently, in order to

    measure total cellulase activity, the FPA has beenminiaturized from a 1.5-ml enzyme solution to 60 L,

    which is implemented in a 96-microplate well (Xiao et

    al., 2004). Water evaporation from samples is prevented

    using a PCR thermocycler having a built-in 105 C hot

    lid. Also,Decker and coworkers (2003)have developed

    a high throughput cellulase assay system using 96-

    microplates equipped in a Cyberlabs C400 robotics deck

    with the substrates such as Whatman No. 1 filter paper

    disks (0.25in. diameter), Solka-Floc, SigmaCell-20,

    Avicel PH101 (FMC, Philadelphia, PA), and cotton

    linters (Fluka/Sigma Aldrich). This custom system has amaximum output of 84 samples per day and produces

    values that correlate to the traditional FPA. However, no

    application of these systems to the screening of higher

    activity cellulases has been reported. Considering the

    inherent limitations of the FPA (see Section 4.2.4), this

    automated approach could be benefited by replacing the

    DNS method with the phenol-H2SO4 method because

    the latter (1) has a higher sugar sensitivity (Table 3), (2)

    is independent of oxygen presence (unlike the DNS

    reagent) (Miller, 1959), especially for miniaturization

    that has a very high surface/volume ratio, (3) yields a

    strict stoichiometric relationship between color

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    formation and total soluble sugars released, and (4) is

    thus independent of -D-glucosidase levels. Different

    from FPA, the recommended method requires centrifu-

    gation for soluble sugars and solid cellulose residue

    prior to the phenol-sulfuric acid assay.

    5.4. Selection

    Selection is always preferred over screening because

    it has several-order-of-magnitude higher efficiency than

    screening (Griffithsa et al., 2004; Olsen et al., 2000;

    Otten and Quax, 2005). However, selection requires a

    phenotypic functional link between the target gene and

    its encoding product that confers selective advantage to

    its producer. This method is often implemented based on

    the principles of resistance to cytotoxic agents (e.g.,

    antibiotics) (Stemmer, 1994a,b) or of complementationof auxotroph (Griffithsa et al., 2004; Jurgens et al.,

    2000; Smiley and Benkovic, 1994). Today, selection on

    solid media in