OTC Ball Joint Service Kits - OTC Tools

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OTC Ball Joint Service Kits Master / Intermediate / Starter Kits 6559 Ball Joint Master Service Kit. The ultimate ball joint service kit! • The 6559 Ball Joint Master Service Kit offers complete coverage of Car and Truck/Van/SUV applications. With 70+ adapters, c-frame and application guide means there is nothing else to add for servicing ball joints. • The majority of vehicles have press-in ball joints, so stop searching for make-shift solutions for servicing these vehicles – everything required is laid out in this one complete kit. • With a kit of this magnitude, finding the correct adapters and using them correctly is key to minimizing service time. That is exactly what the included ball joint application guide is designed to do – contains application charts and diagrams with step-by-step instructions. Coverage up to 2008 model year. 6529 Car Ball Joint Master Service Kit. • This 50+ adapter kit is the most complete Car ball joint service kit available, and the first of it’s kind on the market. • With 70% of OEM’s having cars with press-in ball joints, this kit is designed to service those applications. • This kit is a subset of the 6559 and includes 50+ adapters, C-Frame, Ball Joint Application Guide, and Location Card all provided in 2 cases. 6539 Truck Ball Joint Master Service Kit. • This 55+ adapter kit is the most complete Truck/Van/SUV ball joint service kit available. • With the majority of Truck/Van/SUV applications having press-in ball joints and universal joints, this kit is designed to service those applications. (note; covers same applications as the 8031 Chrysler/Jeep Truck/Van/Suv Ball Joint Kit without requiring larger C-Frame) • This kit is a subset of the 6559 and includes 55+ adapters, C-Frame, Ball Joint Application Guide, and Location Card all provided in 2 cases. Master Ball Joint Kits 800.533.6127 www.otctools.com

Transcript of OTC Ball Joint Service Kits - OTC Tools

Page 1: OTC Ball Joint Service Kits - OTC Tools

OTC Ball Joint Service KitsMaster / Intermediate / Starter Kits

6559 Ball Joint Master Service Kit. The ultimate ball joint service kit!•The6559BallJointMasterServiceKitofferscompletecoverageofCarandTruck/Van/SUVapplications. With70+adapters,c-frameandapplicationguidemeansthereisnothingelsetoaddforservicingballjoints.•Themajorityofvehicleshavepress-inballjoints,sostopsearchingformake-shiftsolutionsforservicingthese vehicles–everythingrequiredislaidoutinthisonecompletekit.•Withakitofthismagnitude,findingthecorrectadaptersandusingthemcorrectlyiskeytominimizingservicetime. Thatisexactlywhattheincludedballjointapplicationguideisdesignedtodo–containsapplicationchartsand diagramswithstep-by-stepinstructions.Coverageupto2008modelyear.

6529 Car Ball Joint Master Service Kit.• This50+adapterkitisthemostcompleteCar balljointservicekitavailable,andthefirstofit’s kindonthemarket.•With70%ofOEM’shavingcarswithpress-in balljoints,thiskitisdesignedtoservice thoseapplications.• Thiskitisasubsetofthe6559andincludes 50+adapters,C-Frame,BallJointApplication Guide,andLocationCardallprovidedin2cases.

6539 Truck Ball Joint Master Service Kit.• This55+adapterkitisthemostcomplete Truck/Van/SUVballjointservicekitavailable.•WiththemajorityofTruck/Van/SUVapplications havingpress-inballjointsanduniversaljoints, thiskitisdesignedtoservicethoseapplications. (note;coverssameapplicationsasthe8031 Chrysler/JeepTruck/Van/SuvBallJointKitwithout requiringlargerC-Frame)• Thiskitisasubsetofthe6559andincludes55+ adapters,C-Frame,BallJointApplicationGuide, andLocationCardallprovidedin2cases.

Master Ball Joint Kits

800.533.6127 www.otctools.com

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6529-5 Honda/Acura Car Ball Joint Adapter Set• 19adaptersincludedtoremove&installballjoints• Worksonupperandlowerballjointson:1996– 2008HondaandAcuracarswithpressinballjoints• Vehicleapplicationchartanddiagramsincluded. Doesnotincludethe7248C-Framepress.

6529-4 GM Car Ball Joint Adapter Set•18adaptersincludedtoremove&installballjoints• Worksonupperandlowerballjointson: 1996–2008Chevrolet,Buick,Pontiac,Oldsmobile, andCadillaccarswithpressinballjoints• Vehicleapplicationchartanddiagramsincluded. Doesnotincludethe7248C-Framepress.

6529-2 Chrysler/Mitsubishi Car Ball Joint Adapter Set• 20adaptersincludedtoremoveandinstall balljoints.• Worksonupperandlowerballjointson: 1996–2008Chrysler,Dodge,Plymouth,and Mitsubishicarswithpressinballjoints• Vehicleapplicationchartanddiagramsincluded. Doesnotincludethe7248C-Framepress.

Ball Joint Service Kits / Adapter Sets & Accessories

6530 Ball Joint Intermediate Service Kit•This20+adapterkitcoversmanyTruck/Van/SUVapplicationsandsomecarapplications.

•WiththemajorityofCarsandTruck/Van/SUVapplicationshavingpress-inballjointsanduniversaljoints,thiskitisdesignedtoservicemanyofthoseapplications.

•Thiskitisacombinationof7249,7918,and7996kits,andincludes20+adapters,C-Frame,andApplicationDiagramsallprovidedinacase.

8031 Chrysler/Jeep Truck/Van/SUV Service Kit•This18adapterkitcoversChrysler/JeepTruck/Van/SUV2WDand4WDapplications.

• IncludesLargeC-FrameforusewiththeOEMsizeballjointadapters.

• Includes18adapters,LargeC-Frame,applicationchartandinstructionsallprovidedinacase.

7249 Ball Joint Starter Service Kit•Thisstarterkitisthebackbonetoballjoint,U-joint,anchorpins,andmanyothergeneralpressingoperations.Kitincludes5adaptersandC-Frameprovidedinacase.

7248 C-Frame Press•TheC-FrameusedinconjunctionwithOTCBallJointAdapters.Canalsobeusedforremoving/installing;universaljointswithneedlebearings,pressedinwheelstuds,andbrakeanchorpinsonheady-dutyvehicles.Suitableforgeneralpressingoperations.

7918 Ball Joint Update Adapter Set•Thisadaptersetwillupdatea7249BallJointStarterServiceKittoa6530BallJointIntermediateServiceKit,lessthe7996HondaBallJointLowerBallJointAdapterSet.Greatlyexpandstheapplicationcoverage.

6529-1 BMW Car Ball Joint Adapter Set•11adaptersincludedtoremove&installballjoints• Worksonupperandlowerballjointson: 1992–1999318series,1998–1999323series, 1996–1999328series,1996–1999M3.• Vehicleapplicationchartanddiagramsincluded. Doesnotincludethe7248C-Framepress.

8033 Chrysler Ball Joint Socket• Removesandinstallsthe screw-intypeballjointsused onmid-size,rear-wheeldrive Chryslercars.• SimilartoMillerToolsNo.C-3560.• Socketis2"longwitha3/4"drive;fits 1-59/64"balljoints.

6529-3 Ford/Mazda Car Ball Joint Adapter Set• 25adaptersincludedtoremove&installballjoints• Worksonupperandlowerballjointson: 1996–2008Ford,Lincoln,Mercury,andMazda carswithpressinballjoints• Vehicleapplicationchartanddiagramsincluded. Doesnotincludethe7248C-Framepress.

8032A Ford/Mercury Car Ball Joint Adapter Set•Allowseasyremoval andinstallationofthe lowerballjointon1996–2009 FordTaurusandMercurySablevehicles.• Lowerballjointcannowbereplacedwithouthaving toreplacetheentirespindleassemblysavingupto anhouroflabor.• AdaptersareusedwithOTCNo.7248C-Frame.

7996 Honda Car Ball Joint and Adapter SetUsewithballjointservicesetNos.6530,7248,and7249toremoveandinstalllowerballjointsonHonda1986–97Accord,1988–00Civic,1993–99delSol,1988–91CRX,and1983–99Prelude.

Intermediate Ball Joint Kits

Starter Ball Joint Kits

Ball Joint Adapter Sets

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6529-10 Car Ball Joint Master Set Upgrade for 6539• 14additionaladaptersrequiredtocompletea6529 CarBallJointMasterSetwhenaddedtothe6539 TruckBallJointAdapterSet.

Ball Joint Adapter Sets & Accessories

6734 Honda/Acura Car Ball Joint Adapter SetUsethisthree-piecetoolkit,alongwithOTCC-frameNo.7248,toremoveandinstalllowerballjointsonthefollowingHondaandAcuravehicles:• HondaAccordSedan’03-’08• HondaAccordCoupe’03-’08• AcuraTSX’04-’08

6529-6 Import Car Ball Joint Adapter Set• 15adaptersincludedtoremove&installballjoints• Worksonupperandlowerballjointson: ’96-’08Toyota,Hyundia,Kia,Infinity,Saab, andNissancarswithpressinballjoints• Vehicleapplicationchartanddiagramsincluded. Doesnotincludethe7248C-Framepress.

6539-1 Import Truck Ball Joint Adapter Set• 35adaptersincludedtoremove&installballjoints.• Worksonupperandlowerballjointson’96-’08 Toyota,Honda,Acura,Hyundai,KIA,Infinity,Isuzu, andNissanTrucks,Vans,andSUV’swithpressin balljoints.• Vehicleapplicationchartanddiagramsincluded. Doesnotincludethe7248C-Framepress.

6733 Honda/ Toyota Truck/Van/SUV Ball Joint Adapter SetTwo-piecekitcontainsspecialtyballjointadaptersforusewiththeindustrystandardOTCNo.7248C-frame.DesignedtoworkwiththefollowingHondaandToyotavehicles:• HondaCR-V’97-’06,HondaOdyssey’95-’06• Toyota4Runner’96-’02ToyotaSequoia’01-’08• ToyotaTacoma’95-’04

6539-2 Chrysler/Mitsubishi Truck Ball Joint Adapter Set• 35adaptersincludedtoremove&installballjoints.• Worksonupperandlowerballjointson’96-’08 Chrysler,Dodge,Jeep,Plymouth,andMitsubishi Trucks,Vans,andSUV’swithpressinballjoints.• Vehicleapplicationchartanddiagramsincluded. Doesnotincludethe7248C-Framepress.

8034 Chrysler Ball Joint Socket•Removesandinstallsthescrew-in typeballjointsusedonChrysler/ Dodgelighttrucksandvans.• SimilartoMillerToolsNo.C-3561.• Socketis2"longwitha3/4"drive;fits 2-9/64"balljoints.

7894 Dodge/Jeep Truck, SUV Ball Joint Adapter SetUsewithballjointservicesetNos.6530,7248,and7249toremoveorinstallaftermarketandoriginalequipmentupperandlowerballjoints,andtheoffsetballjointsusedtochangecaster/camber.Workson’84-’89“downsized”JeepWagoneer,CherokeeandComanche;’87-’08Wrangler;’93-’04GrandCherokee;’94-’99DodgeRam4WD1/2-tonpickup.

6735 Sprinter Van Ball Joint Kit• Eightpiecekitcontainsthetoolsneededtoservice lowerballjointson’04–’09DodgeSprintervans: tierodremover/separator;wheelalignmentstuds; balljointremover;driver,receiver,&installingrings.• UsethiskitwithOTCNo.6736C-frame.

6736 Large C-Frame• Requiredforusewith No.6735SprinterVanBallJointKit.• WhenusedwithOTCNo.6730UpdateKit,you canexpandtheapplicationsofOTCNos.7249, 7918,and6530BallJointKits.

6539-3 Ford/Mazda Truck Ball Joint Adapter Set• 32adaptersincludedtoremove&installballjoints.• Worksonupperandlowerballjointson’96-’08 Ford,Lincoln,Mercury,andMazdaTrucks,Vans, andSUV’swithpressinballjoints.• Vehicleapplicationchartanddiagramsincluded. Doesnotincludethe7248C-Framepress.

6731 Ford Truck Ball Joint Adapter Update KitThree-piecekitcontainsspecialtyballjointadaptersforusewiththeindustrystandardOTCNo.7248C-frame.DesignedtoworkwiththefollowingFordvehicles:F-150’97-’03,F-250’97-’99,Expedition’97-’02,Explorer’95-’05,Ranger’98-’08.

7825 Ford Van Ball Joint AdapterThistoolenablesyoutoquicklyremovethelowerballjointon’92to-’04,3/4-and1-tonvans(E-250andE-350)whenusedwithballjointservicesetNos.6530,7248,and7249.

7919 Ford 2WD Van Ball Joint Adapter SetThissetisdesignedtoremove/ installpress-fitupperandlowerballjoints.FitsmostFord’92to’042WD3/4-and1-tonvans.

6730 C-Frame Update KitKitcontainstwoadapterswhich,whencoupledwiththelargeC-frameincludedinOTCNo.8031SUVBallJointKit,makeitpossibletouseanyadapterdesignedforusewiththesmallerOTCNo.7248C-frame.

6935 U-Joint Service AdapterForusewiththe7248C-Frametoservicetheu-jointsfoundonDana604WDfrontdriveaxles.Application Examples:•1977-1991ChevroletandGMC1Ton•1975-2010Dodge¾&1Ton•2000-2002FordExcursion•1999-2010F250 •1985-2010F350•1999-2008F450 •1999-2004F550

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Ball Joint Adapter Sets & Accessories

11-111 Rev. 1©2013OTC.Allrightsreserved.Becauseofongoingproductimprovements,wereservetherighttochangedesign,materials,andspecificationswithoutnotice.Certainkitsmayrequireadditionalcablesoradapters.Productshippedmaydifferfromphoto(s)shown.

6539-4 GM Truck Ball Joint Adapter Set• 28adaptersincludedtoremove&installballjoints.• Worksonupperandlowerballjointson’96-’08 Buick,Cadillac,Oldsmobile,Pontiac,Chevrolet, GMC,andHummerTrucks,Vans,andSUV’swith pressinballjoints.• Vehicleapplicationchartanddiagramsincluded. Doesnotincludethe7248C-Framepress.

6732 GM Truck/SUV Ball Joint Adapter SetFour-piecekitdesignedtobeusedwiththeindustrystandardOTCNo.7248C-frame.ContainsspecialtyballjointadapterstofitthefollowingGMvehicles:TrailBlazer&Envoy’02-’08,1500Silverado’99-’06,Suburban&Tahoe’95-’06,Avalanche’02-’08,Escalade’99-’07Express&Savana’03-’08,HummerH2’03-’07.

6529MAN-08

• Newapplicationguideto coverCarandTruck/Van/ SUVmakesandmodels thru2008.

• ReferencesBoltIn/PressFit, Removal/Installadapterp/n’s, andreplacecontrolarm applications.

• IncludesRemove/Install diagramswithadapterp/n’s toeliminateguesswork.

• QuickReferenceChartto quicklydetermineiftoolsare requiredandwhichkit containsthem.

Sample of Application Chart

Sample of Application Diagram

7920 GM 4WD Truck/SUV GM Ball Joint Adapter SetUsewithballjointservicesetNos.6530,7248,and7249toserviceGM’s1996to19994WD1/2-and3/4-tonpickups,andSuburban,Yukon,andTahoeSUVs.Easilyremoveorinstalleitheraftermarketororiginalequipmentpress-fitlowerballjoints.

6539-10 Truck Ball Joint Master Set Upgrade for 652918additionaladaptersrequiredtocompletea6539TruckBallJointMasterSetwhenaddedtothe6529CarBallJointAdapterSet.

7704 Domestic 4WD Truck Ball Joint Adapter SetThiskitisusedwithballjointservicesetNos.6530,7248,and7249toremoveandinstallupperandlowerballjointson’67to’921/2-and3/4-ton4WDvehiclesfittedwithDana44frontaxles(foundonFord,Dodge,GM,International,andJeepvehicles).

7080 Domestic 4WD Truck Ball Joint Spanner WrenchDesignedforremovalandinstallationofballjointadjustingsleeveson1/2-,3/4-,and1-tonDana44openyokefrontaxlesfoundonChrysler,Ford,GM,International,andJeep4WDvehicles.•Permitseasytorquingwith1"socketforcorrect upperball-jointpreload.

6529MAN-08 – Ball Joint Application GuideReferenceallballjointadapterapplications.Canbeusedwithallballjointkitsandadaptersets.

800.533.6127 www.otctools.com