OSHA Most Frequently Cited Serious Violations General Industry - FY-2003.
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Transcript of OSHA Most Frequently Cited Serious Violations General Industry - FY-2003.
OSHA Most Frequently Cited Serious Violations
General Industry - FY-2003
1719
992
969
799
672
643
642
639
586
585
212(a)(1) - O
212(a)(3)(ii) - O
1200(e)(1) - Z
147(c)(1) - J
151(c) - K
147(c)(4)(i) - J
23(c)(1) - D
215(b)(9) - O
219(d)(1) -O
147(c)(7)(i) - J
Sta
nd
ard
& S
ub
pa
rt:
19
10
.
Number of Serious Violations – FY 2003 2
Most Frequently Cited Serious Violations in General Industry – FY 2003
Hazard Communication-Written program
Machine guards - General
Eye & body flushing facilities
Point of operation
Open-sided floors
Pulleys
Lockout/Tagout - Program
Grinders-Tongue guards
Lockout/Tagout - Training
Note: There were also 1118 Section 5(a)(1) General Duty Clause violations cited for all inspections during this period.
Lockout/Tagout -Procedures
Number of Serious Violations – FY 2003 3
Subpart D - Walking/Working Surfaces (1910.21 - 30)
642
264
136
82
77
23(c)(1)
22(a)(1)
22(a)(2)
24(h)
23(a)(8)
Open-sided floors
Housekeeping
Wet floors
Stair railings
Floor holes
Sta
nd
ard
: 19
10.
Number of Serious Violations – FY 2003 4
Subpart E – Exit Routes, Emergency Action Plans, and Fire Prevention Plans
(1910.33 - 39)
136
120
118
118
90
37(a)(3)
36(d)(1)
36(b)(4)
37(q)(1)
37(k)(2)
Exit route doors unlocked
Exit marking*
Obstructed egress*
Sta
nd
ard
: 19
10.
Means of egress not clear*
Exit routes free and unobstructed
* OSHA’s Subpart E standards were revised during FY 2003. The asterisked standards refer to the previous rule.
Number of Serious Violations – FY 2003 5
Subpart F - Powered Platforms(1910.66 - 68)
113
14
10
67(c)(2)(v)
67(c)(2)(ii)
67(c)(2)(iv)
Sta
nd
ard
: 19
10. Body belt & lanyard when working from aerial lift
Trained operators for aerial lift
Secure work position for employees in basket
Number of Serious Violations – FY 2003 6
Subpart G - Occupational Health(1910.94 - 98)
178
76
62
60
59
95(c)(1)
95(k)(1)
95(g)(1)
95(b)(1)
95(d)(1)
Hearing conservation program
Administrative/Engineering controls
Sta
nd
ard
: 19
10.
Audiometric testing program
Training program
Monitoring program
Number of Serious Violations – FY 2003 7
Subpart H - Hazardous Materials(1910.101 - 126)
139
99
71
69
65
101(b)
106(e)(6)(ii)
107(b)(5)(i)
107(g)(2)
106(e)(6)(i)
Sta
nd
ard
: 19
10.
Spray areas – Free from combustible residue
Class I liquids - Dispensing
Compressed gases - Handling, storage and use
Spray booth – Air velocity
Sources of ignition - Precautions
Number of Serious Violations – FY 2003 8
Subpart I - Personal Protective Equipment (1910.132 - 139)
379
369
366
329
329
133(a)(1)
134(e)(1)
132(a)
132(d)(1)
134(c)(1)
Personal protective equipment
Eye & face protection
PPE hazard assessment
Sta
nd
ard
: 19
10.
Written respiratory protection program
Medical evaluation to determine employee’s ability to use respirator
Number of Serious Violations – FY 2003 9
Subpart J - General Environmental Controls (1910.141 - 147)
799
643
585
320
239
147(c)(1)
147(c)(4)(i)
147(c)(7)(i)
147(c)(6)(i)
147(c)(4)(ii)
Lockout/Tagout - Program
Lockout/Tagout - Training
Lockout/Tagout - Procedures
Lockout/Tagout - Content of energy control procedures
Sta
nd
ard
: 19
10.
Lockout/Tagout procedure - Periodic inspection
Number of Serious Violations – FY 2003 10
Subpart K - Medical & First Aid(1910.151 - 152)
672
56
151(c)
151(b)
Eye & body flushing facilities
First aid
Sta
nd
ard
: 19
10.
Number of Serious Violations – FY 2003 11
Subpart L - Fire Protection(1910.155 - 165)
173
172
170
91
80
157(c)(1)
157(g)(1)
157(g)(2)
157(e)(2)
157(e)(3)
Extinguishers - Training program
Extinguishers - Initial & annual training
Portable extinguishers - Provided and accessible
Sta
nd
ard
: 19
10.
Extinguishers - Annual checks
Extinguishers – Visual monthly inspection
Number of Serious Violations – FY 2003 12
Subpart M - Compressed Gas & Air Equipment (1910.166 - 169)
10
9
169(b)(3)(iv)
169(b)(3)(i)
Pressure gage/safety valve
Safety valves tested
Sta
nd
ard
: 19
10.
Number of Serious Violations – FY 2003 13
Subpart N - Materials Handling & Storage (1910.176 - 184)
602
236
171
152
141
178(l)(1)(i)
178(p)(1)
176(b)
178(l)(6)
178(q)(7)
Sta
nd
ard
: 19
10.
Powered Industrial Trucks – Operator competency
Powered Industrial Trucks – Safe operating condition
Secure storage
Powered Industrial Trucks – Operator certification
Powered Industrial Trucks –Examination for defects
Number of Serious Violations – FY 2003 14
Subpart O - Machinery & Machine Guarding (1910.211 - 219)
1719
992
639
586
482
212(a)(1)
212(a)(3)(ii)
215(b)(9)
219(d)(1)
215(a)(4)
Machine guards - General
Grinders - Tongue guards
Pulleys
Point of operation
Grinders - Work rests
Sta
nd
ard
: 19
10.
Number of Serious Violations – FY 2003 15
Subpart P - Hand & PortablePowered Tools (1910.241 - 244)
427
42
33
30
242(b)
242(a)
243(c)(1)
243(c)(3)
Compressed air for cleaning
Portable grinders - Guards
Sta
nd
ard
: 19
10.
Condition of tools & equipment
Portable grinders - General
Number of Serious Violations – FY 2003 16
Subpart Q - Welding, Cutting & Brazing (1910.251 - 255)
232
85
80
55
49
253(b)(4)(iii)
252(b)(2)(iii)
253(b)(2)(ii)
253(b)(2)(iv)
254(d)(9)(iii)
Oxygen cylinder storage - Separation
Cylinder storage - Inside of buildings
Protection from rays
Valve caps
Arc welding/cutting - Maintenance of cablesSta
nd
ard
: 19
10.
Number of Serious Violations – FY 2003 17
Subpart R - Special Industries(1910.261 - 272)
45
35
34
33
27
266(i)(10)(i)
266(i)(7)(i)
266(d)(1)(v)
266(d)(2)(i)
266(d)(2)(ii)
Sta
nd
ard
: 19
10.
Logging – Foot protection
Logging - First aid training
Logging – Written certification of training
Logging – First aid kits
Logging – Contents of first aid kit
Number of Serious Violations – FY 2003 18
Subpart S - Electrical(1910.301 - 399)
510
429
375
339
313
305(b)(1)
303(g)(2)(i)
305(b)(2)
304(f)(4)
305(g)(2)(iii)
Live parts
Grounding path
Electrical box covers
Conductors entering cabinets/boxes/fittings protected from abrasion
Sta
nd
ard
: 19
10.
Flexible cords and cables – Strain relief
Number of Serious Violations – FY 2003 19
Subpart Z - Toxic & Hazardous Substances (1910.1000 - 1450)
969
471
413
332
246
1200(e)(1)
1200(h)(1)
1200(h)
1200(g)(1)
1200(f)(5)(i)
Hazard Communication - Written program
Hazard Communication - Information and training
Hazard Communication - Label identification
Hazard Communication - Training initially and for new hazards
Hazard Communication - Material Safety Data Sheets
Sta
nd
ard
: 19
10.