OSHA’s Top 10 Most Cited

Eric SchmitzKPA Vice President Product &

Business Development

September 20, 2013eric@kpaonline.com

303-228-8766

92,704 Inspections(Fiscal Year 2011)

Moderator

Becky Ross

Marketing Manager

Office: (303) 228-8753

bross@kpaonline.com

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Environmental & Safety – Ask The Expert

Eric Schmitz

• VP Product & Business

Development at KPA

• California Registered

Environmental Assessor

• 17 years of dealer experience

• eschmitz@kpaonline.com

• 303-228-8766

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Becky Ross @kpaonline

OSHA Statistics

As compiled from October 2010 to September 2012 http://www.osha.gov/oshstats/index.html

OSHA Inspectors & Offices:

2,200 inspectors responsible for the health and safety of 130 million

workers,

OSHA has 10 regional offices and 90 local area offices.

OSHA Inspections:

Federal inspections: 40,993 in 2010 & 40,648 in 2011

18(b) State Plan inspections: 57,124 in 2010 & 52,056 in 2011

OSHA Budget:

2010: $558,620,000 2011: $573,000,000

[source: OSHA Directorate of Enforcement Programs]

AND NOW

THE TOP 10

MOST FREQUENTLY CITED

#10 Improperly Maintained Eyewash (New in 2012)

• Access / Location (15 sec)• Maintenance / Inspections• Clean /Sanitary• Water Quality / Temperature

#9 GENERAL DUTY CLAUSE (#4 LAST YEAR)

#8 FLAMMABLE & COMBUSTIBLE LIQUIDS (#10 LAST YEAR)

• Airflow• Chemical Usage• Ignition Sources• Paint Room Berm

#7 PORTABLE FIRE EXTINGUISHERS (#6 LAST YEAR)

• Availability • Location• Signage• Monthly Inspections• Annual Certifications• 6-year tests

#6 EXIT ROUTES & EMERGENCY ACTION PLANS (#8 LAST YEAR)

• Blocked Exit “Serious Violation” = $32,500

Serious Violation“Death or Serious Physical harm is likely to

result from hazards about which the employer knew or should have known”

• Do you have a written plan?

#5 POWERED INDUSTRIAL TRUCKS (#7 LAST YEAR)

• Training – Classroom & Operator• Inspections• Usage• Missing Equipment - Don’t forget the seatbelt!

#4 ELECTRICAL SAFETY REQUIREMENTS (#5 LAST YEAR)

• Openings

• Labels

• Frayed Cords

• Drop Lights

#3 UNGUARDED MACHINERY (#3 LAST YEAR)

Grinder

• Condition of wheel

• Tool Rest & Tongue Guard

• Properly Mounted

• Safety Shield

• PPE

#2 RESPIRATORY PROTECTION (#2 LAST YEAR)

• Written Program

• Medical Evaluations

• Training

• Fit Testing

• Appendix D

#1 HAZARD COMMUNICATION (#1 LAST YEAR)

• Written Program

• Chemical Inventory

• Material Safety Data Sheets

• Container Labeling

• Employee Training

The Complete List

1. Hazard Communication

2. Respiratory Protection

3. Unguarded Machinery (Parts Grinder)

4. Electrical Safety Requirements

5. Powered Industrial Trucks

6. Exit Routes and Emergency Action Plans

7. Portable Fire Extinguishers

8. Flammable & Combustible Liquids (primarily at collision centers)

9. General Duty Clause

10. Improperly Maintained Emergency Eyewash Stations

Recent Citation Article

OTHER IMPORTANT ISSUES THAT DIDN’T MAKE THE LIST

• Medical Services & First Aid (#9 in 2011)

• Housekeeping (Loss Prevention)

• Automotive Lifts (Very Recent Enforcement)

see: www.osha.gov/pls/imis/generalsearch.html

Bonus Questions

• EPA Largest Citation?

Bonus Questions

• EPA Largest Citation?

AC Section 609 Compliance

Bonus Questions

• EPA Largest Citation?

AC Section 609 Compliance

• DOT Largest Citation?

Bonus Questions

• EPA Largest Citation?

AC Section 609 Compliance

• DOT Largest Citation?

Improper HazMat By Air Shipments

Actual Dollars Paid by Dealers

Issue State Amount

Training not provided for service technicians who operate liftsTraining not provided for vehicle positioning on lifts

COCA

$1,875$9,000

Inadequate ventilation in paint mixing area (sealed vent)Medical Evaluations not completed for respirator wearers

CTCT

$4,000$2,800

Air lines with solid nozzle tips at 100psi in use (greater than 30psi)Compressed air at more than 10psi used to clean clothing

INCA

$1,200$5,060

110V breaker box had uncovered openings220V breaker box had uncovered openings240V breaker box had uncovered openings

MD INCA

$650$1,600$4,385

Safety devices removed from in-ground liftsLift inspections and preventative maintenance not completed

CACO

$11,250$1,875

Missing grinder tool rest NV $4,500

Floor sill at mixing room entrance less than 4 inches in height TX $1,925

Wash rack employees don’t have neoprene gloves or glasses TX $2,925

General Duty - floor not reasonably free of oil, grease or water CA $900

Unlabeled Detail bottles FL $825

Contact Us

Becky Ross

303.228.8753

bross@kpaonline.com

Eric Schmitz

303.228.8766

eschmitz@kpaonline.com