1

Orion Super M/L

Automatic winder

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O r i o n S u p e r M / L

• InteractivewindingtensioncontrolWarping at the highest speedsWeaving with high insertion speed Even density layer by layer• Flexiblesplicercycle• OptimisedandpersonalisedaccelerationdynamicsProduction optimisation• Directdrumdrivethroughinverter• SuctionmotordrivethroughinverterMinimum energy consumption• Centralisedsettings(touchscreen)• Self-diagnosisperheadReduced operator interventions• Knotters,splicer,aquasplicer,TwinsplicerinterchangeabilityMaximum flexibility

Orion Super

ORION SUPER MAutomaticwinderwithmanualbobbinfeedingandmanualpackagedoffing

ORION SUPER LAutomaticwinderwithmanualbobbinfeedingandautomaticpackagedoffing

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O r i o n S u p e r M / L

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Electronic anti ribboning device

Electronicantiribboningdevice,withself-adjustmentlinkedtooperatingparameters.Thisavoidsuselessaccelerationsand,moreover,theeffectivenessofthesystemisguaranteedbyDirectDrumDriving.• WorkingamplitudesandfrequenciesaresetontheInspector

Control;• Alsoactiveduringcycleacceleration;• Patternsonthepackageareminimisedforabetteruseinthe

subsequentprocesses;• Axialdisplacementcanalsobeusedfordyeingpackages.

1 Drumspeed2 Packageholderposition3 Ratiobetweenpackage/drumdia-

meterdriveinactualtime4 Ribboningzone

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O r i o n S u p e r M / L

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2

34

5

1 Independentmovementofthepackageyarnsuctionnozzle

2 Independentmovementofthesplicer

3 Independentmovementofthebobbinyarnsuctionnozze

4 Independentmovementoftheyarntensionerdevice

5 Independentmovementofthebobbinchange

Significantincreasesinwindingefficiencythankstoareductionindowntimesduringtheendpiecing/bobbinchangingcycleandcyclerepetitionareachievedbymeansofindividualmotorisationandcontrolofeachsinglefunction.• Independentmovementofthepackageyarnsuctionnozzle.• Independentmovementofthebobbinyarnsuctionnozzle.• Independentmovementofthesplicer.Nokinematicmotionlinksthethreefunctions,soifoneofthetwosuctionnozzlesfailstoholdtheyarn,itmustrepeatitscycle,whiletheotherwaitsholdingtheyarn.Thecycleiscompletedwiththespliceonlywhenbothnozzleshavebroughtthetwoendsofyarnintoposition.Consequently:• Greaterproductivity.• Packagequalityguarantee(nowindingdisorders,double

yarns,etc.)duetofewerdrumreversals.• Lessconsumptionofcompressedairforunnecessarysplicing

cycles.• Lesswearofthecycleelements.• Lessyarnwaste.Inaddition,themonitoredpackage/drumbrakingsystemallowsimmediatestartingofthecycleassoonasthepackagestops,resultinginincreasedproduction.

Aflexible,intelligentcycle

802

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9

100 120 140 160 180 200 220 240 260 280 300 804

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88,5

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100 120 140 160 180 200 220 240 260 280 300 804

6

88,3

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100 120 140 160 180 200 220 240 260 280 300 0,51

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3

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1,5 2,5 3,5 4,5 5,5 6,5 7,5 8,5 9,5 10,5 11,50,5 3

12,5 13,5 14,5 15,5

802

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100 120 140 160 180 200 220 240 260 280 300 804

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88,5

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100 120 140 160 180 200 220 240 260 280 300 804

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88,3

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100 120 140 160 180 200 220 240 260 280 300 0,51

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1,5 2,5 3,5 4,5 5,5 6,5 7,5 8,5 9,5 10,5 11,50,5 3

12,5 13,5 14,5 15,5

Successfulcycleatfirstattempt Bobbinyarnsuctionrepetition

Packageyarnsuctionrepetition Efficiencyincreaseduetoflexiblecycle Ne30(100%cotton) Bobbinweight:70g Speed:1600m/min

PACKAGEDIAM.mm /

CONVENTIONALWINDERS/

CONVENTIONALWINDERS/

ORION SUPER

ORION SUPER

CONVENTIONALWINDERS/

ORION SUPER

PACKAGEDIAM.mm /

PACKAGEDIAM.mm /

CYCL

EDU

RATION

sec./

EFFI

CIEN

CY %

/

CYCL

EDU

RATION

sec./

CYCL

EDU

RATION

sec./

SPLICER 10000 m / CLEARER CUTS x BOBBIN /

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O r i o n S u p e r M / L

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PC

Constant density winding process

Theperfectcontrolofyarntensionallowsthehighestwindingspeeds,guaranteeinganexcellentyarnandpackagequality.TheTensor,tensionsensor,continuouslydetectsactualwindingtension,beingpositionedimmediatelybeforethedrum.TheTensorinteracts,throughtheheadcomputer,withtheyarntensionertovarythepressureexertedontheyarnasrequired.TheoperatingrangeoftheyarntensionercanbesetontheComputer.Whentheyarntensionerreachestheminimumvalueofthisrangeitcan,ifsorequired,activatethepresetspeedreductioncurve.Tensionconstancyalsoguaranteesyarnwaxinguniformity.TheTensorhasnomovingpartsthatcouldinfluenceoperationand,therefore,correctreadingandcorrectionoftension.Italsoactsasananti-wrapdevice.

TENSORFLEXForelastomericyarnsblendedwithwoolsandcottonsfordelicateyarns.Viathecomputerthisdevicecanactivateavariationofthewindingtensionreferencevalueaspackagediametervaries.

Tensor

1 Drum2 Traverse3 TensionsensorTENSOR4 Waxingdevice5 Yarntensioner

TENSION LEVEL

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O r i o n S u p e r M / L

1 23

FIG.A FIG.B

FIG.C

PackagestartwithyarndepositcontrolAccelerationcanbesetviathecomputer.Theoperatorsetstheoptimumaccelerationeachtimeaccordingtotheworkparameters(countandmaterial,waxing,etc.)thusallowingaperfectdriveofthepackagewitharegulardepositoftheyarn(Figs.1and2).Thecomputerisedcontrolsystemautomaticallyadaptstheaccelerationrampaspackagediametervaries(Fig.3).

1 PackageØmin.2 PackageØmax.3 Range

Optimised acceleration curves

Thedevice(optional)thatadjustsitselfataconstantdistancefromthenoseofthetube,combinesitsactionwiththesquaresectionballoonbreakerandsignificantlymodifiestheshapeoftheballoon,drasticallyreducingunwindingtension.Thiseffect,alsocombinedwiththeTensoraction,contributestoaconsiderablereductioninwindingtension.Duringsplicing,theBooster,comingintocontactwiththenoseofthetube,actsasyarnantikinkandeconomiser.

Booster(optional)

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O r i o n S u p e r M / L

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O r i o n S u p e r M / L

Yarn path

Reductionofthetotalyarndeviationangleandpointsofcontactontheyarn.Itssimpleconstructionandreducednumberofpartsallowmaximumaccessibilityandmanagementofthewindinghead.

BalloonbreakerItsnewshapeandpositionprovideslesstensionontheyarnand,therefore,ahigherproductioncapacitywiththesamehighquality.

Yarn tensioner/waxing unitTheyarntensioner/waxingunitiscontrolledbyamotor.Apairoflargediameter,oscillatingcontrolwashersensureconstantpressureontheyarn.Centralisedsetting.

Airsplicer,watersplicerforelastomersAcompleterangeofsplicers,widelyconsolidated,amongwhichtheTwinspliceremergesastheelementofqualityforshortstapleyarnsincludingthosewithanelastomercoreandthenewyarnscomingfromcompactspinningframes.TheTwinsplicerisavailableforZyarns.

Electronic clearerThelastdeviceontheyarn’spath:itguaranteestotalandconstantcontrolofyarnquality.Anyyarnfaultdetectedbytheclearerareautomaticallyremovedbeingsuckedfromthepackage.

6or9pocketsmagazineisavailable.

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O r i o n S u p e r M / L

UniformyarntensionandwaxingThemotorisedyarntensioner,withcentralisedadjustmentviatheComputer,isaguaranteeofcontroluniformitywithminimumyarnstress.Large,oscillatingpressurewashersforaconstant,effectivecontrol.

Waxingunit(optional)Theyarniswaxedwithapositivelydrivenadjustabledeflectiondevicethatguaranteeswaxinguniformity.Airjetskeeptheyarntensionerandwaxingunitfreefromdust.

YarnMaster Zenit X,thenewonlinequalitycontrolsystembyLOEPFE,hasacompletelynewdesign.Itisintendedforcustomerswiththehighestdemandsonyarnclearingandyarnqualitywhowanttobeassuredofsafetyandreliability,evenunderthemostproblematicambientconditions.SensingHeadUserInterfaceA7-segmentdisplayisbuiltintothesensingheadprovidinginformationofoccurrencesatthespindle.CentralUnitUserInterfaceAcolortouchscreenwithmulti-lingualcapabilities,clearlyorganizedgraphicaldisplay,offerseaseofusetooperators.Forallstaplefiberyarns,independentofthespinningprocessandfibermaterialused.For all splicer typesFor large yarn count range• Ne2.4-320Class ClearingInaddition,128optionallyselectableclassesareavailable.Incombinationwithchannelclearing,thedesiredqualityisachieved

Clearing logicTheSavioOrionShandongwindingsystemcontributestothepresentandfuturetechnologicaldevelopmentofclearingtechnology.Eachsingleheadbecomesatechnologicallaboratorytoensurethetotalqualityofthewoundyarn.• Splicecontrol• Longdefects• Repetitivedefects• Foreignfibres(optional)• Heariness(optional)• Defectsduetoyarnsareinterceptedbytheclearerareautomaticallyremovedfromthepackage.SavioOrionShandongflexiblecycleminimisesmachineproductionlossesduetothese“qualitycuts”.

withthehighestpossiblemachineusage.Eveneffects,forexample“definedflames”,canbeclassifiedasnon-disturbing(clearingwindow).ClassificationofYarnFaultsAllclearedandremainingyarnfaultsareclassifiedaccordingtointernationallyapplicablestandards.Thereferencelengths(forexampleper100000m)canbefreelyselected.Anexclusivefeatureistheclassificationofthespliceconnectionswhichprovidesvaluableinformationconcerningthemaintenanceandadjustmentofthesplicers.Classificationisperformedrelativetogroupsandalsotospindles.Splice Class ClearingTheSpliceClassClearingextendstheexistingSpliceChannelClearingwiththesettingpossibilitiesalreadyknownfromtheconventionalClassClearing.ThecombinationofSpliceChannelClearingandSpliceClassClearingnowallowsforanoptimizedSpliceClearing.

Channel Clearing• Opto-electronicprecision• Easytooperate• Yarnclearingwithclearerchannels:1. Neps2. Short3. Long4. Thin5. SpliceClassClearing6. Yarncount7. Shortcount

Cluster Channel ClearingThreeadditionalclearingcurvesensurethereliabledetectionof:8. Periodicclusters9. Nonperiodicclusters

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O r i o n S u p e r M / L

Air splicer: settings bymachine PCAirsplicersettingsarecompletelycentralisedandconsequentlyextremelyquickandsimplefurthermoreconsistentuniformityoftheyarnsplicersondifferentwindingheadsisguaranteed.

Main application range: • Cotton100%andblends• CottonCompactyarns• Fancyyarns• Coreyarns• Syntheticandartificialyarns• Wool100%anblends• Silk

WatersplicerDuoStage(optional)Toincreasethejointstrengthevenwiththecompactyarns,mercerizedandsingedyarns,thesplicingoperationismadeundervacuumwhilethewaterisinjected(Duo-Stage).Allthesplicerpartsarelocatedina“waterproof”housingtoavoiddangeroussprayofwateroutside.

Main application range: • Cotton100%coarsecounts

(flatandfancyyarns)• Cotton100%compactyarns• Mercerized/singedyarns• Elastomericyarns• Twoplyyarns• OpenEndyarns• Syntheticyarns• Linenyarns

SAVIOistheonlymanufacturerinthewindingsectorofferingtheTOTALSPLICING/KNOTTINGSYSTEM:AIRSPLICER,TWINSPLICER(optional),WATERSPLICER(optional),KNOTTER(optional).Allsplicerstypesareeasilyinterchangeable.Possibilityofdifferentsplicerstypesonsamemachine.

Total Splicing system

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O r i o n S u p e r M / L

Injust15secondsthetrolley,simpleandreliable,unloadsthepackageandplacestheemptyconeandthereserveofyarnatthepresetlengthsuitableforthenextprocesses.Themaximumefficiencyandproductioncapacityisachievedwithareducedcycletimeandnoheadwaitingtimes.Infact,continuouscommunicationbetweentheComputerandtheheads,sendsthetrolley,insequence,tothenextpositionwhenthepresetlengthisabouttobereachedbutbeforeitisactuallycompleted.

Automaticpackagedoffing

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O r i o n S u p e r M / L

Controlling the winding process

AllaspectsofthewindingprocessarecontrolledbytheComputer:• yarnquality• packagequality• productionquality• controlofallperipheralunits• energyconsumption.TheComputerhasalargetouchscreenandprinter.Thedataisdisplayedinadescriptiveandgraphicalform.Ethernetinterfaceforconnectiontohigherlevelinformationsystems.Theperipherals’programmescanbeupdateddirectlyonthePC(alsowithremoteloading).Self-diagnosisofalltheelectronicfunctions.Signallingoftheoff-standardqualitativeparameters.

Spindle Monitoring SystemEachwindingheadisequippedwithanalarmmonitoringsystem.Theoperatorisnotifiedinrealtimeoftheongoingalarm.

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O r i o n S u p e r M / L

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Energy saving

Adrasticreductionintheconsumptionofenergythankstothenewtechnicalsolutionsadopted:• directdriveofthemovingparts;• aflexible,intelligentcycle• economisedyarnsuctionsystem• controlofmovementofthevariousdevicesAllunitsinvolvedintheoperatingcycleofthesinglewindingunitsareindependentwhichmeansthatthecycleitselfandanyrepetitionsarepossiblewiththemovementsthatareonlyreallyneeded,avoidinganyuselessmovementsand/orrepetitions.Directcontrolofthemainparts:groovedroller,suctionnozzles,splicers,waxingunitwhich,besideslettingthemworkonlyforthetimerequired,alsoavoidspowerwastecausedbytheinterpositionofmechanicalcomponents.Particularattentionhasbeengiventothesuctionsystemwhichrepresentsthehighestportionoftheenergyinthewindingprocess.Aspecialfan,withhighperformancesaerodynamicbladesinadditiontothedirectmotordriverequestsaminimumconsumptionofelectricpower.Themotorfan,controlledbythemachinePCthroughaninverter,adjustsitsspeedautomaticallyinaccordancewiththeactualworkingconditionsandparameters.Theyarnwasteiscollectedinaseparatefilterboxlocatedinthemachineheadstock.Thesamefanprovidesalsothevacuumtounloadthetravellingblowerwaste,oncetheblowerreachestheproperdischargepipealsolocatedintheheadstock.Thetravellingblowerwasteiscollectedinasecondseparatefilterbox.

1 Yarnwastefilterbox2 Dustremovalsystemfilterbox3 Travellingblowerfilterbox

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O r i o n S u p e r M / L

Automaticindependentheadwindingmachine,equippedwithindividualcontrolledmotorsandaflexibleoperatingcycle.Models:ORION Super M-winderwithmanualbobbinfeedingandmanualpackagedoffingORION Super L-winderwithmanualbobbinfeedingandautomaticpackagedoffingHeadstock:rightorleftwithrespecttotheworkingfront.Frame:modularframeconsistingof6headsections.Numberofheads/machine:54-60-66-72Materials: natural,syntheticandblendedstapleyarns.Count range:fromtex286totex4,fromNe5/1toNe150/1,fromNm3.5toNm250.Bobbinsize:tubelengthfrom180to280mmwithabobbindiameterof32to72mm.Take-up:crossedpackages:windingtraverse152mm,taper4°20’-5°57’Maximumdiameter320mm.Take-upspeed:400-2200m/minwithsteplesssetting.6or9pocketmagazine

WINDINGUNITGroovedrollers:inspecial,treatedcastiron,directlycontrolledbythemotor.Anti-patterning:Electronicanti-ribboningdevice.Packagetaperincrease:0°-5°,mechanicaltypeElectronic clearers:Uster,Loepfewithglobalandcontinuousyarnandsplicecontrol.Othermanufacturersonrequest.Splicer:airtype.Water,Twinsplicer,knotters(optional).Yarn tensioner:atensionsection,controlledbyasingledrive.Pre-clearer:variablewidth.TensorWaxing unit(optional)deflectiontype.Anti snarl deviceBooster: tensionreducer(optional).

MACHINEBODYPackageconveyorbelt:justtheonetowardsthehead,justtheonetowardsthetailorsplitfortwolots(optional).Tube unload belt:towardsthetailendofthemachine.Travelling blower/suction unit:programmablecontrolfrequencyandunloadingatmachineheadstock.

COMPUTERCentralised electronic adjustments: machinedata,processingparameters,airsplicerworkingparameters,yarntensionerpressure,V.S.S.,Electronicanti-ribboningdevice.Setting,collectinganddisplayingproductiondata:ofwindingunits,displayoftheperipherals’alarms.Centralised pneumatic adjustments:packagecradlecounterweight,splicerairpressure.

PACKAGEUNLOADINGSYSTEMDoffingtrolley:automaticpackagedoffing,insertionoftheconeonthespindlehead,cycletime:15seconds.HightravellingspeedDoubledoffingtrolley(optional)Conesfeeding:individualcradleoneachwindingunit

Technical summary

Overall dimensions and installation layout

Machineinstallation-Minimumdimensionsinmm

MACHINELENGTH

N.H

EADS

SE

CTIO

NS

LENGT

H

6 heads mm54 9 2102060 10 2304066 11 2506072 12 27080

500

1135

1230

2230

720

175 1240

max 1300

2020(6T) 1600

1300

max 340 520-580

800(1)(2) (2)

770(*)

800

285

*260

0

525

2000

1500

1230

••15

5012

3010

9012

30

•150

0

2500

2805

(SBB

)28

45(S

M)

max

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max

800

698

1970

3070

(SBB

)311

5(SM)

2830

(SBB

)286

5(SM) (1)

BOBBINTUBES/PACKAGESCASEMax dimensions

(2)BOBBINS CASEMax/Min.dimensions

(*)withthesortingbobbin/bottombunchbox

* 3200withbobbintrolley/• withbobbintrolley/•• withbobbintrolley/

lateral discharge /

SBB = Savio Belt BlowerSM = Savio by Magitex

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O r i o n S u p e r M / L

SAVIOMACCHINETESSILIS.P.A.33170PORDENONE(Italy)ViaUdine,105Tel.+3904343971Fax+390434397599E-mail:order@saviospa.itwww.saviospa.it

SAVIOINDIALTD.Nallattipalayam,Tamaraikulam-PostPollachi,Coimbatore-642109TamilNadu,IndiaTel.+914259304555Fax+914259304567E-mail:mail@savioindia.inwww.savioindia.in

SAVIO(SHANDONG)TEXTILEMACHINERYCO.,LTD.No.6TorchIndustryPark,No.2166ChongwenDadao,High&NewTechIndustryDevelopmentZone,Jining,Shandong,P.R.China272000Tel. +8605372395206/101Fax +8605372395216E-mail:info@saviochina.com

SavioAd

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Dpt.-Foto:Ricca

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Wereservetherighttomodifythecharacteristicsofthemachinesdescribedhereinwithoutpriornotice.Thedatagiveninthisbrochurearenotintendedasaguarantee.SAVIOmachinesareequippedwithaccidentpreventiondevicesasestablishedinDPR547/55standardsdated27April1955.SAVIOmachinescomplywiththemachinedirective89/392andsubsequentamendments.

Orion Super M/L