Optimized Asset Life, Zero Downtime and Reliable Operations
Transcript of Optimized Asset Life, Zero Downtime and Reliable Operations
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1Emerson Confidential
Optimized Asset Life, Zero
Downtime and Reliable Operations
Berlin, 2021.09.27
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Americas
$58B Installed Base
Salespeople
2,450
Plants
60
Service Centers
70
Europe
$29B Installed Base
Salespeople
3,800
Plants
40
Service Centers
80
Asia, Middle East & Africa
$36B Installed Base
Salespeople
3,300
Plants
30
Service Centers
60
Global Footprint – 55,000 Employees
Number of employees as of September 30, 2020
AUTOMATION SOLUTIONS
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Emerson Provides Complete, Integrated Automation Solutions
From Research & Development Through Secondary Production
Control
Devices
Instruments
Systems and
Software
Manufacturing
Execution
Systems
Production
Scheduling and
Analytics
Distributed Control
Systems, PLCs, and
PK Controller
DeltaV Discovery
Laboratory
Applications
Single-Use
Pinch Valves
Sanitary Pressure
Reducing Valves
Pneumatic Valve
Systems
Hygienic
Instruments
Single-Use
Sensors
Sanitary
Steam Traps
Edge Analytics
Sensors
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The story of Predictive Maintenance
Time
Asset
Healt
hMechanical Defect
Performance Disruption
Catastrophic FailureUnplanned Downtime
Failure ModePerformance Degradation
Continuous ProductionOptimal Performance
Window of opportunity
Increased
Vibration
Increased
Temperature
Noise
Looseness
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HTST Skid. The Sensor Drift issue
Drift
StartNormal
Pattern
Model for Cooler
Outlet Temp SP = 20
Model for Cooler
Outlet Temp SP = 25
Back to normal
High Q Contribution
High Q Contribution
Calibration 02/04/17
Drift Start 01/09/17
26 Days
Q violation alert 01/31/17
Potential to reduce downtime
and calibration costs up to 30-
40% by shifting from periodic
calibration to continuous
sensor health monitoring and
early drift detection.
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What is the asset you value the most?
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Gain Time With Qualified ActionsGain Time With Informed Decisions
Time is on my side…This is Digital Transformation!!
IIoT / Edge Analytics
Data Contextualization
Visual Analytics
Predictive Analytics
Real-Time White Space Analysis
Collaboration & Mobility
Automate Operator Rounds
Automated Root Cause Analysis
CMMS Automated Workflows
Augmented Reality
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Transformation follows a Simple, Effective Model
PLAN
DO
CHECK
ACT
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Historical Data
PdM System
Control SystemPredictive Analytics
Root Cause
IdentificationCMMS Work Order
Generation
Transformation follows a Simple, Effective Model
Criticality Analysis
Failure Mode Definition
Pervasive
Sensing
Work Permit Generation
Maintenance
Team Notification
Store Room Parts Kit
Perform
Maintenance
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Digitalize is easy…Transform, not so easy
David MinySales Manager Europe
Emerson Automation Solutions
Zigor LizuainDigital Transformation Solutions Architect
Emerson Automation Solutions
MEET EMERSON
BOOTH 4
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And more to come!!
Daniel MarroyenLife Sciences Consultant
Information Technology
Emerson Automation Solutions
Digital Manufacturing Landscape In Clinical Manufacturing
Tech Transfer From A CDMO Viewpoint
Realtime Modelling System To Debottleneck Facility
BALLROOM 2
2:30 PM – 3:00 PM
Solution Study: Connecting Development and Manufacturing Operations