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Optimization of a 1974 VW Electric Bug Group 16 Michael Boyle Michael LaBeach Andrew Magaletti Rabei...
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![Page 1: Optimization of a 1974 VW Electric Bug Group 16 Michael Boyle Michael LaBeach Andrew Magaletti Rabei Rabei.](https://reader036.fdocuments.us/reader036/viewer/2022062321/56649eb55503460f94bbd656/html5/thumbnails/1.jpg)
Optimization of a Optimization of a 1974 VW Electric Bug1974 VW Electric Bug
Group 16Group 16Michael BoyleMichael BoyleMichael LaBeachMichael LaBeachAndrew MagalettiAndrew MagalettiRabei RabeiRabei Rabei
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CustomerCustomer
Andrew ParkAndrew Park Owner of the carOwner of the car Graduate Student Graduate Student
at Florida State at Florida State UniversityUniversity
Dr. HollisDr. Hollis
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What is the Problem?What is the Problem?
HillsHills SpeedSpeed RangeRange LightsLights InteriorInterior
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Scope and Customer Scope and Customer NeedsNeeds Increase TorqueIncrease Torque Increase SpeedIncrease Speed Increase RangeIncrease Range Distribute Distribute
WeightWeight
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QFD ChartQFD Chart
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Concept 1 – Add 6 Concept 1 – Add 6 BatteriesBatteries
Components Needed:Components Needed:– 6 12V Deep Cycle Batteries6 12V Deep Cycle Batteries– 24V Field Battery Pack24V Field Battery Pack
Battery Configuration: Series/ParallelBattery Configuration: Series/Parallel Estimated Top Speed: 70mphEstimated Top Speed: 70mph Estimated Range: 55 milesEstimated Range: 55 miles Cost: $530Cost: $530
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Components Needed:Components Needed:– AC MotorAC Motor– DC to AC inverterDC to AC inverter
Battery Configuration: SeriesBattery Configuration: Series Estimated Top Speed: 50mphEstimated Top Speed: 50mph Estimated Range: 45 milesEstimated Range: 45 miles Cost: $4000Cost: $4000
Concept 2 – New MotorConcept 2 – New Motor
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Concept 3 – New Concept 3 – New controllercontroller
Components Needed:Components Needed:– ControllerController– 10 Batteries10 Batteries
Battery Configuration: Series/ParallelBattery Configuration: Series/Parallel Estimated Top Speed: 65 mphEstimated Top Speed: 65 mph Estimated Range: 70 milesEstimated Range: 70 miles Cost: $2200Cost: $2200
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Concept 4 – Lower Concept 4 – Lower Voltage BatteriesVoltage Batteries Components Needed:Components Needed:
– 9 8V Deep Cycle 9 8V Deep Cycle BatteriesBatteries
– 24V Field Battery Pack24V Field Battery Pack
Battery Configuration: Battery Configuration: SeriesSeries
Estimated Top Speed: Estimated Top Speed: 70mph70mph
Estimated Range: 35 Estimated Range: 35 milesmiles
Cost: $840Cost: $840
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Concept 5Concept 5
Components Needed:Components Needed:– Advanced DC L91-4003 Series MotorAdvanced DC L91-4003 Series Motor– Kelly Controls KDH09500A Kelly Controls KDH09500A – (10) 12V Deep Cycle Batteries (10) 12V Deep Cycle Batteries
Battery Configuration: Series/ParallelBattery Configuration: Series/Parallel Estimated Top Speed: 80mphEstimated Top Speed: 80mph Estimated Range: 70 milesEstimated Range: 70 miles Hills? - YesHills? - Yes Cost: $2506.86Cost: $2506.86
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Decision MatrixDecision Matrix
Decision Matrix
Cost Range Speed Safety Torque ComplexityTotal
Weight % Weight % Weight % Weight % Weight % Weight %
CONCEPT 1 90 0.4 80 0.2 70 0.2 60 0.05 70 0.1 70 0.05 79.5
CONCEPT 2 30 0.4 50 0.2 60 0.2 40 0.05 90 0.1 40 0.05 47
CONCEPT 3 60 0.4 90 0.2 70 0.2 50 0.05 60 0.1 60 0.05 67.5
CONCEPT 4 80 0.4 50 0.2 80 0.2 60 0.05 70 0.1 70 0.05 71.5
CONCEPT 5 40 0.4 90 0.2 95 0.2 30 0.05 80 0.1 30 0.05 64
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Optimum DesignOptimum Design
Concept 1Concept 1
Why?Why?
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ConclusionConclusion
Boundaries OvercomeBoundaries Overcome– Battery connectionBattery connection– Pre-winding the magnetic field of the Pre-winding the magnetic field of the
motormotor– Series vs. Shunt vs. ACSeries vs. Shunt vs. AC
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Future PlansFuture Plans
Regenerative BrakingRegenerative Braking LED LightsLED Lights Battery CageBattery Cage Rob MatthiesRob Matthies Conversion ManualConversion Manual
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Questions?Questions?