Optimization and Maintenance · PDF filecommissioning and maintenance services ... Turnkey...

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Optimization and Maintenance Services

Transcript of Optimization and Maintenance · PDF filecommissioning and maintenance services ... Turnkey...

Page 1: Optimization and Maintenance  · PDF filecommissioning and maintenance services ... Turnkey project management, execution and control ... Collaborate to plan,

OptimizationandMaintenance Services

Page 2: Optimization and Maintenance  · PDF filecommissioning and maintenance services ... Turnkey project management, execution and control ... Collaborate to plan,

WHAT DIFFERENTIATES INTECH O&M?

Multinational O&M team

Local presence and global reach

Multi-dimensional experience of projects’ design, commissioning and maintenance services

Expertise in multiple systems and environments

TUV FSE / ISA / PMP Certified Engineers

At least 100 formal training hours including HSE

COMMISSIONING & START-UP SERVICES Our experienced engineers and technicians can fill all your Instrumentation, Process Control / Safety Instrumented System and Electrical commissioning needs. We ensure that you get:

Turnkey project management, execution and controlThorough Site Surveys & Documentation ReviewPerfect work execution from beginning to endSafe, reliable and efficient operation of systemsQA/QC in performance and documentation managementProject documentation based on ISO/TUV/OEM standardsManagement of safety

MAINTENANCE SERVICESPreventive MaintenanceBreakdown MaintenanceReliability Centred MaintenanceSurveying, Reporting and AnalysisStart-Up / Shutdown ServicesReporting & Analyses

Maintenance Management & Planning ServicesCalibration, Audits & Compliance

Lifecycle RESPONSIBILITY

INTECH takes responsibility of your assets from “Start to Finish”, leaving you with practical O&M solutions that cater for Instrumentation, Control and Electrical systems. Our lifecycle responsibility assures plant availability, performance, quality, and safety to meet your enterprise goals. This value commitment is a key attribute that continues long after the project is completed and promises a trusted performance based relationship with all our Customers.

OPTIMIZE

TRAIN

STREAMLINEENSURE PLANT

AVAILABILITY

MAX

IMIZ

ERE

TURN

ADVANCED PROCESS SOLUTIONS

Alarms optimization and PID loop optimizationProcess optimization including well tests, gas lift optimization and steam generationAudit and software solutions for oil and gas applicationsCustomized reporting solutions

Software and optimization solutions for control systems, which include:

FAT & PRECOMMISSIONING SERVICES

Calibration and parameterization of I&C devicesLoop-Checks according IEC standardsCommissioning and optimization under operating conditions

Our trained engineers guarantee quality FAT and precommissioning services, resulting in seamless integration:

Page 3: Optimization and Maintenance  · PDF filecommissioning and maintenance services ... Turnkey project management, execution and control ... Collaborate to plan,

Oil FieldMaintenance

Oil and Gas IndustryOnshore and Offshore

Video Server

Intrusion DetectionCCTV

Security Systems

WHAT DIFFERENTIATES INTECH O&M?

Multinational O&M team

Local presence and global reach

Multi-dimensional experience of projects’ design, commissioning and maintenance services

Expertise in multiple systems and environments

TUV FSE / ISA / PMP Certified Engineers

At least 100 formal training hours including HSE

SAFETY, I&C SYSTEM AUDITS

Documentation, evaluation, verification and conformanceCompliance tests, reliability checks and field testsInventory management & spare planningEquipment lifecycle evaluation; predict long-term availability

Our Audits are a systematic review and assessment following best practices & standards like ISA, ISO etc., these cover:

COMMISSIONING & START-UP SERVICES Our experienced engineers and technicians can fill all your Instrumentation, Process Control / Safety Instrumented System and Electrical commissioning needs. We ensure that you get:

Turnkey project management, execution and controlThorough Site Surveys & Documentation ReviewPerfect work execution from beginning to endSafe, reliable and efficient operation of systemsQA/QC in performance and documentation managementProject documentation based on ISO/TUV/OEM standardsManagement of safety

MAINTENANCE SERVICES

OPTIMIZATION & MAINTENANCE PRODUCTS

Remote SupportImmediate 24/7 support availabilityConnect with senior engineers & consultants

Resident SolutionsResident engineer with scheduled 40 hours/week on-siteMulti-disciplinary engineers Standard engineering, maintenance & operations trainingsSupport for remote locations

Facility Survey & TroubleshootingProblem Alarm Baseline SurveyFacility Bottleneck SurveyLoop Optimization SurveyPlant Optimization Survey

On-Call SolutionsGlobal maintenance engineer deployment when calledResponse time as early as 24 hoursStandard engineering, maintenance & optimization trainingsSupport for remote locations

Training SolutionsTraining for operators of key assetsEnable operator-driven reliability and field checksGet solutions for any environment and control requirementOptimize operator performance

Preventive MaintenanceBreakdown MaintenanceReliability Centred MaintenanceSurveying, Reporting and AnalysisStart-Up / Shutdown ServicesReporting & Analyses

Maintenance Management & Planning ServicesCalibration, Audits & Compliance

Lifecycle RESPONSIBILITY

INTECH takes responsibility of your assets from “Start to Finish”, leaving you with practical O&M solutions that cater for Instrumentation, Control and Electrical systems. Our lifecycle responsibility assures plant availability, performance, quality, and safety to meet your enterprise goals. This value commitment is a key attribute that continues long after the project is completed and promises a trusted performance based relationship with all our Customers.

OPTIMIZE

TRAIN

STREAMLINEENSURE PLANT

AVAILABILITY

MAX

IMIZ

ERE

TURN

Onshore Production

Integrated Control System - RTU

To Oil Pumping Station

Router

SCADARTU

Separator

PT TT

To Gas Compressor

SeparatorPT TT

To Central FacilityOffshore Production

SCADA RTU

SISPCS

F&G

Router

Master ControlStation

Switchgear MCC

Relays Speed Drives

Generator Control

To Central Facility

SCADA RTU

Router

To Central Facility

Refineries and Supply

Distributor Inventory and Terminal Management

Refinery Turnaround

SIS Switchgear MCC Relays

Speed Drives

Generator ControlCentralized Control Room (CCR)

Project Management

MIDSTREAM

UP

STR

EAMDOW

NSTRE

AM

To Central Facility

AssetManagement

Compressors

Storage

Metering Skid

Oil Pumping Station

SCADARTU

Router

Natural GasWellhead

Wellhead Control Panel

SPECIALIZED I&C SOLUTIONS

Flow Metering Skids and AnalyzersFire and Gas SystemsWellhead Panels

Our skilled Oil and Gas experts specialize in installation and callibration of instrumentation, ensuring exellence in:

SYSTEM MIGRATION AND UPGRADES Customized solutions for evolving automation needs:

Review potential migration/upgrade risks & workaroundsSave the trouble of finding migration tools and OEM supportCollaborate to plan, design and execute the perfect solution

One point of contact for integration projectsFully informed and effective timely decisionsUp-to-date holistic view of business performance

ICSS AND ERP INTEGRATIONWe provide seamless integration of process controls with Enterprise Resource Planning (ERP) systems that ensure:

OBSOLESCENCE MANAGEMENT

Managing legacy systems’ compatibility across plantsOEM agreements ensuring competitive spare managementProcuring legacy parts from a global supply chain

INTECH’s global logistics reduce your hassle while maintaining and upgrading legacy systems. We help with:

REVERSE ENGINEERING

Design, maintenance and compliance of cyber security and Process Control Network securityManagement of controlUpgrades of control systems and workstationsOptimized design and audit of networks

Our cyber security solutions cover switches, workstations, servers and PLCs, ensuring:

ADVANCED PROCESS SOLUTIONS

Alarms optimization and PID loop optimizationProcess optimization including well tests, gas lift optimization and steam generationAudit and software solutions for oil and gas applicationsCustomized reporting solutions

Software and optimization solutions for control systems, which include:

FAT & PRECOMMISSIONING SERVICES

Calibration and parameterization of I&C devicesLoop-Checks according IEC standardsCommissioning and optimization under operating conditions

Our trained engineers guarantee quality FAT and precommissioning services, resulting in seamless integration:

Analyzer

FlowComputer

Analyzer

Flow Computer

Our engineers are trained and skilled on systems from multiple vendors. We provide:

THIRD PARTY DATA INTEGRATION

Vendor Neutral ‘as built’ upgrades and modificationsAbility to reverse engineer and integrate legacy systemsMost efficient results from existing capitalPerfect data integrated solutions for a range of systemsKey elements of control and predictive results

SPARE PARTS SUPPORTCustom operations and training support for operators to:

Improve plant safety with knowledge and skill developmentOptimize operator performance; enhanced plant operations Enable operator-driven reliability and field checksGet solutions for any environment and control requirement

Page 4: Optimization and Maintenance  · PDF filecommissioning and maintenance services ... Turnkey project management, execution and control ... Collaborate to plan,

BEST F

IT SOLUTION

AUDITS

Certifications and expertise

ZERO INCIDENT MILESTONE

300,000 man-hour services in CABGOC without Lost Time Injuries (LTI), and 3000 days without Days Away From Work (DAFW) from occupational injuries

H.U.E.T.

Our engineers are available for full support in any location around the world

Multi-DIsciplinary Engineers Remote Location Support

Our engineers can work on multiple systems, reducing the need for more resources and saving costs

SKIDS

TELEMETRY

ANALYZERS &FLOW COMPUTERS

SKIDS

HYDRAULIC/PNEUMATIC SYSTEMS

PROCESS CONTROLSYSTEMS

ADVANCEDSOLUTIONS

SIS, ESD ANDF&G SYSTEMS

OPTIMIZATION&

MAINTENANCEPROCESS OPTIMIZATI

ON

INTE

GR

ATED A

PPLICATION SYSTEMS D

ATA M

AN

AG

EM

ENTVENDOR NEUTRAL

OPER

ATION

AL EXCELLENCE

TRAININGS

S

AFE &

REL

IAB

LE O

PER

ATIO

NS

PROJECT OPTIMIZATION

Page 5: Optimization and Maintenance  · PDF filecommissioning and maintenance services ... Turnkey project management, execution and control ... Collaborate to plan,

Notice: All registered logotypes, trademarks, brands, product and services marks used in this document are acknowledged as properties of their respective companies/owners and such companies/owners have not consented to their use by INTECH (Term INTECH is used for INTECH Process Automation Inc. and its affiliates). INTECH is not affiliated with these logotypes, trademarks, brands, product and services marks and any use by INTECH should not be construed as an endorsement of INTECH or its services. The services described herein are provided solely by INTECH. © 2017. All rights reserved by INTECH Process Automation Inc. facebook.com/Intechprocessautomation

linkedin.com/company/intech-process-automation

Vendor Expertise Standards & Certifications

AmericasWORLD HQINTECH Process Automation Inc.4903 W. Sam Houston Parkway N. Suite A-100Houston, TX 77041, USATel: +1 713 849 1000 Fax: +1 713 856 0785

INTECH Process Automation Perú S.A.C.Av. República De Panamá N°3030 Oficina 7a San Isidro, Lima, Perú Tel: +511 606 6849Cel: +51 982117562

EuropeINTECH Process Automation Sarl168 Avenue Charles De Gaulle, 92 522 Neuilly-sur-seine Cedex, [email protected]

Central AsiaINTECH Process Automation LLP.5A Erniyazova Str. Atyrau, KazakhstanTel: +7 7122 32 01 16Fax: +7 7122 32 00 52

AsiaINTECH Process Automation Pte. Ltd600 North Bridge Road, #23-01 Parkview Square, Singapore 188778Tel: +65 68289118Fax: +65 68289112

PT INTECH Process AutomationRukan Permata Senayan, Blok C Nomor 5, 4th Floor,Jalan Tentara Pelajar, Kebayoran Lama,Jakarta Selatan, 12210 IndonesiaTel & Fax: +62 21 579 49 444

INTECH Process Automation (Shanghai) Co. Ltd.Room 1605c, 16f Feidiao International Building, No.1065 Zhaojiabang Road, Xuhui District,Shanghai 200030 – P.R.C.Tel: +86 21 2426 1951Fax: +86 21 2426 1877

INTECH Process Automation Pvt. Ltd.2nd Floor, Commercial Building #2PCSIR Phase – IILahore 54782, PakistanTel: +92 42 111 468 324, 3531 2509/11Fax: +92 42 3531 4149

Middle EastINTERNATIONAL HQINTECH Process Automation FZCOP.O. Box 61479, RA08ZC01, JAFZA, DUBAI, United Arab EmiratesTel: +971 4 8810056Fax: +971 4 8810057

INTECH Process Automation Inc. Br.G-201 Al-salah Tower, P.O. Box 4270, Al-khobar - 31952,Kingdom Of Saudi ArabiaTel: +966 13 8966052, +966 13 8966053

INTECH Process Automation FZCO Br. 470, Italian City, Erbil, Iraq Tel: +964 780 131 2198, +964 750 309 3766

North Africa OperationsTel: +971 55 607 3230, +971 553768482

Email: [email protected]

AfricaINTECH Process Automation Nigeria Ltd.64b, Abacha Link Road, G.R.A. III,Port Harcourt, Rivers State, NigeriaTel: +234 905 3992976

Liaisons Office,Victoria IslandsLagos, NigeriaTel: +234 805 [email protected]

INTECH Process Automation Inc.(Sucursal De Angola)Casa Nº B07, Condominio Boulevard, Via Al16, Talatona, Luanda - Republica De AngolaTel: +244 222 720 471Fax: +1 281 377 3455 [email protected]

[email protected]

www.intechww.com

End User EPC

What Our Customers Say...“I commend you on your efforts in customizing the business analysis software for trial deployment for a Web Based Alarm Management Dashboard. It meets our objectives and has produced the desired results.”

Control & Automation Leader

“[We] commend INTECH’s knowledge of alarm management, dedication, commitment and effort. Most importantly, works have been completed safely and INTECH has been able to work successfully in our diverse environment”

Central Maintenance Coordinator

“INTECH’s team worked with extraordinary zeal & efforts at the Adhi Electronic Flow Metering Project which included on-line trends and alarms of sales gas parameters’ limits. The competency level and performance of their deputed team is satisfactory and commendable. “

Deputy Chief Engineer

PPL

OEM