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OPMI ® Neuro on NC4 Floor Stand Instructions for use G-30-1463-en Issue 5.0 Printed on 18. 03. 2008

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OPMI® Neuroon

NC4 Floor Stand

Instructions for useG-30-1463-en

Issue 5.0

Printed on 18. 03. 2008

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G-30-1463-en OPMI® Neuro on NC4 Floor Stand Issue 5.0Printed on 18. 03. 2008

Key to symbols

Warning!

The warning triangle indicates potential sources of danger whichmay constitute a risk of injury for the user or a health hazard.

Caution:

The square indicates situations which may lead to malfunction, de-fects, collision or damage of the instrument.

Note:

The hand indicates hints on the use of the instrument or other tips forthe user.

OPMI® is a registered trademark of Carl Zeiss.

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G-30-1463-en OPMI® Neuro on NC4 Floor Stand Issue 5.0Printed on 18. 03. 2008

Contents

Functions at a glance 5

Safety 9

Description 21

OPMI® Neuro on NC4 floor stand 22OPMI® Neuro surgical microscope 25NC4 floor stand 40

Preparations for use 57

Transporting the system 58Attaching the equipment 58

Connections 66

Operation 69

Preparing to use the instrument 70

Procedure 86What to do in an emergency 88Relocating the system 92

Maintenance / Further information 95

Index 115

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Functions at a glance 5

Functions at a glance

NC 4 floor stand with OPMI Neuro 6OPMI Neuro surgical microscope 7

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6 Functions at a glance

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NC 4 floor stand with OPMI Neuro

1 Halogen lamp insert with replacement lamp page 542 Maneuvering handle and transport direction page 463 Locks with pumping lever page 444 Steerable casters and extendable steering casters page 445 Wheels page 446 Connector panel with line switch and line connection page 487 Light guide socket for the xenon illumination page 548 Lamp module for the xenon illumination page 549 Control panel, includes OPMI and illumination control page 5210 OPMI Neuro surgical microscope page 2511 Suspension of the surgical microscope page 34

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Functions at a glance 7

OPMI Neuro surgical microscope

1 Adjusting the interpupillary distance page 262 Adjusting the eyecup and the prescription page 263 Securing screw for tiltable tube page 264 Tiltable binocular tube page 265 Connecting the mouth switch page 266 Handgrip panel for control of focus, zoom,

autofocus, brakes, special and switching functionspage 36

7 Keypad for navigation applications, without function here8 Setting the depth of field of the microscope's image page 269 Manual magnification setting page 2610 Objective lens page 10911 Dovetail mount for MM6 micromanipulator page 2812 Switching on the auxiliary illumination page 2813 Manual focusing page 2814 Manual setting of the illuminated field diameter page 2815 Image exit port, right page 2816 Adjusting the sliding mirror to position 1 or 2 page 2817 Tube mount with securing screw page 3018 Connecting the light guide page 3019 Image exit port, left page 30

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8 Functions at a glance

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G-30-1463-en OPMI® Neuro on NC4 Floor Stand Issue 5.0Printed on 18. 03. 2008

Safety 9

Safety

Directives and standards 10Notes on installation and use 11Safety devices of the suspension system 16Warning labels and notes 18

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10 Safety

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The instrument described in this manual has been developed and testedin accordance with Carl Zeiss safety standards and with national and in-ternational regulations. A high degree of instrument safety is thus en-sured.

We would like to inform you on the safety aspects involved in operatingthe instrument. This chapter contains a summary of the most importantprecautions to be observed.

Further safety notes are also contained in other parts of this user'smanual; they are marked with a warning triangle containing an exclama-tion mark as shown here. Please pay special attention to these safetynotes.

Safety is only ensured when this instrument is operated properly. Pleaseread through this manual carefully before turning the instrument on. Alsoread through the user's manuals of the other equipment used with this in-strument. You may obtain further information from our service organiza-tion or authorized representatives.

Directives and standards

The system described in this user manual has been designed in compli-ance with:

In accordance with Directive 93/42/EEC, the complete quality manage-ment system of the company Carl Zeiss, Surgery Products Division, hasbeen certified by the DQS Deutsche Gesellschaft zur Zertifizierung vonManagementsystemen GmbH, a notified body, under registrationnumber 250881 MP21.

• The instrument must be connected to a special emergency backupline supply in accordance with the regulations or directives which ap-ply in your country.

– As per Directive 93/42/EEC, the unit is a Class I instrument.

– For USA: FDA classification Class I.

• Please observe all applicable accident prevention regulations.

– EN – UL

– IEC – CSA

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Safety 11

Notes on installation and use

Safe working order

• Do not operate the equipment contained in the delivery package in

– explosion-risk areas,

– the presence of inflammable anesthetics or volatile solvents suchas alcohol, benzine or similar chemicals.

• Do not station or use the instrument in damp rooms. Do not exposethe instrument to water splashes, dripping water or sprayed water.

• Immediately unplug any equipment that gives off smoke, sparks orstrange noises. Do not use the instrument until our service represent-ative has repaired it.

• Do not place any fluid-filled containers on top of the instrument. Makesure that no fluids can seep into the instrument.

• Do not force cable connections. If the male and female parts do notreadily connect, make sure that they are appropriate for one another.If any of the connectors are damaged, have our service representativerepair them.

• Potential equalization: The instrument can be incorporated into poten-tial equalization measures. For this purpose, contact our service de-partment.

• Do not use a mobile phone in the vicinity of the equipment becausethe radio interference can cause the equipment to malfunction. The ef-fects of radio interference on medical equipment depend on a numberof various factors and are therefore entirely unforeseeable.

• Modifications and repairs on these instruments or instruments usedwith them may only be performed by our service representative or byother authorized persons.

• The manufacturer will not accept any liability for damage caused byunauthorized persons tampering with the instrument; this will also for-feit any rights to claim under warranty.

• Over longer distances (e.g. removal, return for repair, etc), the instru-ment may only be transported in the original packaging or in specialreturn packaging. Please contact your dealer or the Carl Zeiss serviceteam.

• Use this instrument only for the applications described.

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12 Safety

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• Only use the instrument with the accessories supplied. Should youwish to use other accessory equipment, make sure that Carl Zeiss orthe equipment manufacturer has certified that its use will not impairthe safety of instrument.

• Only personnel who have undergone training and instruction are al-lowed to use this instrument. It is the responsibility of the customer orinstitution operating the equipment to train and instruct all staff usingthe equipment.

• Keep the user's manuals where they are easily accessible at all timesfor the persons operating the instrument.

• Never look at the sun through the binocular tube, the objective lens oran eyepiece.

• Do not pull at the light guide cable, at the power cord or at other cableconnections.

• This instrument is a high-grade technological product. To ensure opti-mum performance and safe working order of the instrument, its safetymust be checked once every 12 months. We recommend having thischeck performed by our service representative as part of regular main-tenance work. If a failure occurs which you cannot correct using the trouble-shootingtable, attach a sign to the instrument stating it is out of order and con-tact our service representative.

Connection of navigation systems (option)

The Carl Zeiss components "Surgical microscope on suspension system"can be integrated into an external navigation system. An optional naviga-tion interface is available.

• The manufacturer of the external navigation system (system supplier)is responsible for the following:

– Confirmation that his navigation systems have been tested andcertified for operation with the respective Carl Zeiss surgical micro-scope on a suspension system in accordance with the require-ments specified in the Carl Zeiss interface description "NavigationInterface for Carl Zeiss Surgical Microscopes".

– Meeting all requirements (approval, qualifications, etc.) for themedical system created through coupling via the navigation inter-face.

– Provision of all accompanying documents required.

– Ensuring that the navigation system is only connected by person-nel who have undergone appropriate training and instruction.

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Safety 13

– Contacting the local Carl Zeiss representative for any inquiries thatmay arise.

– Implementation of a procedure that guarantees the calibration ofthe surgical microscope which is absolutely vital for the use of theCarl Zeiss components "Surgical microscope on suspension sys-tem" in combination with a connected navigation system.This allows the calibrated surgical microscope combined with thenavigation system to be used like an optical pointer with a variablelength (corresponds to the working distance).

– Conducting complete functional testing, alignment and calibration(landmark test) of the navigation system after every subsequent in-stallation or exchange of navigation system components

– Incorporation of a regularly changing icon in the data injection dis-play of surgical microscopes equipped with a data injection sys-tem, i.e. the "heartbeat" of the navigation system must beconstantly visible for the user to permit data transmission errors tobe immediately detected.

• To check the accuracy of the overall system, perform the test specifiedby the navigation system manufacturer, e.g. the landmark test, alsousing the surgical microscope. This allows you to ensure that the ster-eotactic data has been correctly generated and transmitted to the nav-igation system without errors.

• Do not use any rotatable tube dovetail mounts when operating the sur-gical microscope with a connected navigation system. If mounts of thistype have been attached to the microscope, they must be carefullylocked in their central positions (tighten the knurled screws for rota-tion).

Requirements on the antenna design (non-Zeiss antennas)

• The antenna manufacturer must confirm that his antenna has beentested and certified for operation with the respective Carl Zeiss surgi-cal microscope on a suspension system in accordance with the re-quirements specified in the Carl Zeiss interface description"Navigation Interface for Carl Zeiss Surgical Microscopes".

• The following requirements, in particular, apply to the antenna:

– The surgical microscope with accessories and the antenna mustnot exceed the admissible total weight (see label or the chapter"Technical data").

– The antenna must not project over the bottom edge of the micro-scope body in the direction of the surgical field.

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14 Safety

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– The antenna must neither obstruct the movement and adjustabilityof the accessories which can be used on the surgical microscope(usually a stereo coobservation tube, a camera adapter, a face-to-face tube for spinal surgery, MM6 laser micromanipulator) nor col-lide with these accessories.

– The antenna configuration must be implemented in such a waythat the localizer camera can always "see" the diodes or trackballswhen the surgical microscope and its accessories are in their usualpositions.

– When the system's internal antenna wiring is used, the EN60601-1-2 standard (electromagnetic compatibility) must be compliedwith.

– The output power of the LEDs or infrared LEDs (IRED) must al-ways comply with the IEC 60825 laser safety standard, even in theevent of cable defects.

– The failure of one or several LEDs of the antenna may impair nav-igation or lead to navigation failure. Take the necessary precau-tions.

Requirements for operation

Our service representative or a specialist authorized by us will install theinstrument. Please make sure that the following requirements for opera-tion remain fulfilled in the future:

– All mechanical connections (details in the user's manual) which arerelevant to safety are properly connected and screw connections tight-ened.

– All cables and plugs are in good working condition.

– The voltage setting on the instrument conforms to the rated voltage ofthe line supply on site.

– The instrument is plugged into a power outlet which has a properlyconnected protective ground contact.

– The power cord being used is the one designed for use with this in-strument.

Before every use and after re-equipping the instrument

• Make sure that all ”Requirements for operation” are fulfilled.

• Go through the checklist.

• Re-attach or close any covers, panels or caps which have been re-moved or opened.

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Safety 15

• Pay special attention to warning symbols on the instrument (triangularwarning signs with exclamation marks), labels and any parts such asscrews or surfaces painted red.

• Do not cover any ventilation openings.

For every use of the instrument

• The transport casters must be retracted to ensure that the unit is se-curely resting on its base (with instruments with retractable transportcasters).

• Avoid looking directly into the light source, e.g. into the microscope ob-jective lens or a light guide.

• When the illumination is on, the light guide must be connected at bothends. Otherwise there is a risk of fire or burn injuries.

• Any kind of radiation has a detrimental effect on biological tissue.Thisalso applies to the light illuminating the surgical field. Please thereforereduce the brightness and duration of illumination on the surgical fieldto the absolute minimum required.

• When operating on the eye, always use a GG 475 protection filter toensure that the patient's retina is not exposed to unnecessary (blue)radiation (retinal injury).

After every use of the instrument

• Always use the main power switch of the instrument to turn it off.

• The main power switch must always be turned off when the instrumentis not in use.

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16 Safety

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Safety devices of the suspension system

Mechanical end stopsprotect the cable and the light guide against kinking and stretching.

Safety switchIn the event of a break in a spring or cable, the brakes will be activated.You can nevertheless finish surgery, as you can still move the surgical mi-croscope by applying slight force.

1 Backup lamp module The lamp housing contains a backup lamp module with a 12 V 100 Whalogen lamp. If the xenon illumination fails, plug the light guide intothe halogen lamp socket and set the selector on the front panel to hal-ogen illumination.

2 Transport lockfor locking the vertical shaft in position during transportation.

3 Transport locksfor locking the horizontal shafts in position during transportation.

Caution:To allow transport locks (2 and 3) for the individual shafts to engage, themarks printed on the housing components must always be opposite eachother.

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Safety 17

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18 Safety

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Warning labels and notes

Caution:Observe all warning labels and notes!If any label is missing on your instrument or has become illegible, pleasecontact us or one of our authorized representatives. We will supply themissing labels.

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Safety 19

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20 Safety

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Description 21

Description

OPMI® Neuro on NC4 floor stand 22

Intended use 22Design 22

OPMI® Neuro surgical microscope 25

Intended use 25Controls and connections 26Tiltable binocular tube and eyepieces 32Suspension of the surgical microscope 34Handgrips on surgical microscope 36Principle of operation of the auxiliary illumination 38

NC4 floor stand 40

Intended use 40Design 42Controls and connections 44

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22 Description

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OPMI® Neuro on NC4 floor stand

Intended use

The OPMI Neuro 200 surgical microscope on the NC4 floor stand hasbeen designed to meet the special requirements of microsurgery. The unitis particularly suitable for use in plastic and reconstructive surgery andENT.The motorized adjustment of weights allows the floor stand to be ba-lanced in such a way that the OPMI® Neuro surgical microscope can bepositioned almost effortlessly. Electrically activated magnetic brakeslock the surgical microscope in the position required.The OPMI Neuro 200 system on NC4 floor stand can optionally be ope-rated in conjunction with a microscope navigation system, e.g. the STNnavigation system from Carl Zeiss.

Caution !The OPMI® Neuro must not be used in ophthalmic procedures.

Design

The overall system comprises the following modules:

1 OPMI® Neuro Surgical Microscope

2 NC4 Floor Stand

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Description 23

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24 Description

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Description 25

OPMI® Neuro surgical microscope

Intended use

The OPMI® Neuro surgical microscope is an advanced instrument of-fering great operating convenience. It is ideally suited for the use in micro-surgery and, in particular, meets the specific requirements of neurosur-gery.

Warning!The OPMI® Neuro surgical microscope must not be used for ophthalmicprocedures.

The microscope can be focused on the surgical field within a working dis-tance of 200 to 420 mm. This function can be performed by an autofocussystem. At the press of a key, the system focuses on the object. The pointof reference is the center of the field of view.The diameter of the illuminated field can be continuously adjusted from afully illuminated field (approx. ý 91 mm) to ”spot” illumination (approx. ý 16mm) using a knob. This data is valid for a working distance of 200 mm.The illumination intensity increases as the illuminated field size de-creases. Auxiliary illumination from a different angle allows the lighteningup of shadows in narrow channels. The intensity of this illumination is ap-prox. 10% of the standard illumination.The magnification ratio of the zoom system is 1:6. The integrated video port is suitable for the use of 3-chip cameras fromour MediLive product line. An additional camera for the stereo mode canbe retrofitted at any time by our service representative.A double iris diaphragm has been installed for depth-of-field adjustment.An additional tiltable tube (option) can be mounted in a 180° position tothe tube for the main surgeon, allowing two surgeons to work face-to-face.A sliding mirror integrated in the beam path permits you to switch from therear image port to the two image ports on the side (for coobservation orfor photographic documentation).Important functions such as focusing and zoom have been motorized andcan be controlled by the press of a key on the handgrips.An MM6 micromanipulator can be attached to the OPMI® Neuro via thedovetail mount to permit the use of a laser.

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26 Description

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Controls and connections

1 Adjusting knobfor the interpupillary distance

2 10x push-in widefield eyepieces

3 Securing screw

4 Tiltable binocular tubeSwivel range: 180°

5 Adjusting knobfor the double iris diaphragm. This diaphragm permits setting of thedepth of field of the microscope image. Changing the diaphragm set-ting also changes the brightness of the image. The diaphragm is ef-fective for all image ports. The data superimposing system remainsunaffected.

6 Socket for mouth switchto activate the brake release key for the three microscope shafts X, Yand Z. When the mouth switch is pressed, all shafts can be moved inall directions. When the switch is released, the magnetic brakes simul-taneously lock these shafts in position.

7 Magnification setting, manualThe magnification ratio of the zoom system is 1:6.

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Description 27

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8 Dovetail mountThe dovetail mount is used to lock the MM6 micromanipulator in posi-tion.

Note:You may only use MM6 micromanipulators which have been particu-larly adjusted for the OPMI® Neuro. These MM6 micromanipulatorsare labelled with "Adjusted for OPMI® Neuro".

9 Tilt actuator for the additional illuminatorThe tilt actuator is used to switch the additional illuminator on and off.See “Principle of operation of the auxiliary illumination” on page 38.

Note:The mechanism is designed in such a way that the additional illumi-nator switches off automatically when a micromanipulator is used.

10 Adjustment knob for the illuminated field diameterAdjustable from spot illumination (Ø 16 mm) to complete illuminationof the entire field of view (Ø 91 mm). This data is valid for a focal lengthof 200 mm.

11 Focus adjusting knob

12 Image exit portSuitable adapters are available (options) to permit the connection ofdocumentation and coobservation equipment (e.g. 35 mm camera,coobservation tube).

13 Adjustment knob for sliding mirrorThe sliding mirror has two positions:

Pos. 1:The light is directed to the 180° tube mount (14).

Pos. 2: The light is directed to the image exit ports (12) and (17). If photog-raphy is triggered, the sliding mirror briefly switches to Pos. 2.

Pos. 2 Pos. 1

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Description 29

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14 Tube mount with securing screwA further binocular tube can be attached to allow two surgeons to workface-to-face.

15 Dust cover

16 S-socket for light guide connectionPush the S light guide into the socket until it snaps in.

17 Image exit portSuitable adapters are available (options) to permit the connection ofdocumentation and coobservation equipment (e.g. 35 mm camera,coobservation tube).

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Description 31

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Tiltable binocular tube and eyepieces

1 180° tiltable tube

2 PD adjustment knobThe correct interpupillary distance has been set when both eyepieceimages merge into one.

3 Push-in widefield eyepieceNote:When you remove the eyepiece from the tube, please note that thiseyepiece is fitted with a magnetic coupling. When mounted, the eye-pieces display a very weak magnetic field. For this reason, the usualrules for the handling of magnets must only be observed with eye-pieces which have not been mounted on the microscope:

• Do not place the eyepieces close to instruments where there is anyrisk of magnetization.

• Do not place eyepieces on sensitive electronic instruments such as in-fusion pumps, cardiac pace-makers, measuring instruments or mag-netic data carriers such as disks, audiotapes and videotapes or creditcards.

• Always store the eyepieces in their original packaging when not inuse.

4 EyecupAlways adjust the eyecups in such a way that you can see the full fieldof view.

5 Diopter setting ringThe eyepieces provide ametropia compensation from -8 D to +5 D. Ifyou wear your eyeglasses during work, adjust the ring to 0 D. Turn thering until you have found the optimum setting. A built-in catch leverlocks the ring in the position set.

6 Diopter scaleFor reading the prescription set.

– Viewing witheyeglasses:

Screw in eyecups all the way.

– Viewing withouteyeglasses:

Screw eyecups outward until you cansee the full field of view.

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Description 33

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Suspension of the surgical microscope

1 Freely rotatable microscope rotation shaftA flexible steel rope protects the cables against twisting.

2 Microscope rotation shaftA magnetic brake clamps the microscope rotation shaft between theOPMI® carrier arm and the support arm. The brake is released bypressing the brake release key on the hand grip of the surgical micro-scope.

3 Knobfor adjusting the balance setting for the laterial tilt of the microscope

4 Knob for adjusting the balance setting for the front-to-back tilt of the micro-scope.

5 Knobs for adjusting the balance setting of the front-to-back tilt of the micro-scope.The knobs are located at the ends of a spindle, permitting the balancesetting to be adjusted from both sides.

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Description 35

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Handgrips on surgical microscope

The OPMI® Neuro is equipped with one handgrip each on the left andright. The functions of the keys of the left and right handgrips are identical.

1 Camera release socket

2 Brake release button (SB)Brake release button (SB) is used for the three microscope axes X, Yand Z.

In the OP (Surgery) mode:When the button is pressed, the X, Y and Z axes can be moved in alldirections. When you let go of the button, the magnetic brakes simul-taneously lock these axes in position.

During balancing:Depending on the balancing mode selected, only the axis to be bal-anced can be moved when this button is pressed. When you let go ofthe button, the magnetic brake locks the axis concerned in position.

3 Brake release button (AB) Brake release button (AB) is used for all six axes (X, Y, Z axes of sus-pension system and microscope). When this button is pressed, allaxes can be moved in all directions. When you let go of the button, themagnetic brakes simultaneously lock all axes in position.

4 Trigger button (S)Trigger button (S) is used for controlling special functions, e.g. an ex-ternal video recorder.

5 Trigger button (PH)Trigger button (PH) is used for controlling the still camera. Socket (1)for the camera release is located on the back of the handgrip.

6 Rocker switch for ZOOMThe ZOOM rocker switch is used for setting the magnification factor ina range from 0.4x to 2.4x. Three short beeps are emitted when the endpositions have been reached.

7 Rocker switch for FOCUSThe FOCUS rocker switch is used for continuous focusing within theworking range of 200 to 420 mm. Again, three short beeps are emittedwhen the end positions have been reached.

8 Trigger button (D) for image switchover. (Not assigned, for OPMI Neuro MultiVision only)

9 Trigger button (AF) for the autofocus system

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Description 37

At the press of this button, the autofocus system focuses on the ob-ject.

10 Joystick (for OPMI Neuro MultiVision only)The joystick is used for operating a microscope navigation system(not assigned, for OPMI Neuro MultiVision only).

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Principle of operation of the auxiliary illumination

1 Auxiliary illumination

2 Surgical field

3 Main objective lens of OPMI Neuro

4 Main illumination

5 Shadow area of main illumination

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Description 39

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NC4 floor stand

Intended use

The NC4 floor stand is a stable carrier for motorized surgical micro-scopes. The NC4 floor stand includes all modules required for the powersupply of the surgical microscope.

A carrier arm system equipped with motor-driven counterweights allowsthe surgical microscope to be balanced. This makes it possible to effort-lessly move the microscope into the position required. Magnetic brakesthen lock the microscope in this position.

A Superlux 301 high-intensity light source is integrated in the NC4 floorstand. This light source contains a xenon high-pressure lamp providing il-lumination with a spectrum similar to that of daylight and a 12 V, 100 Whalogen lamp as a backup.

The FlexiTracTM base of the NC4 floor stand is provided with two fixed ca-sters for optimum straight-ahead movement and with two extendablesteerable casters for precise positioning at the operating table.

Note:The extendable, steerable casters of the FlexiTracTM stand base are ide-ally suited for positioning the NC4 floor stand at the site of use. However,they are unsuitable for transport of the unit over long distances.

Caution:When the extendable casters have been extended, the unit is notstanding horizontally level. The NC4 floor stand cannot be balanced inthis condition. Any earlier balance setting will only be effective after thecasters have been retracted.Press the locking pedal to retract the extendable casters.

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Description 41

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Design

The NC4 floor stand comprises FlexiTracTM base (4), console (3), theparallelogram arms (2), the carrier arm (1) and support arm (6) for the sur-gical microscope.

– FlexiTracTM base (4) is easy to move on its four casters. The base hasbeen designed in such a way that high stability is ensured even withunfavorable loading of the stand. Locking pedal (5) allows the floorstand to be rapidly and reliably secured in position.

– Console (3) contains all power supply systems for the floor stand andfor the control of the motorized functions of the surgical microscope.

– Parallelogram arms (2) allow the unobstructed movement of the sur-gical microscope. The entire system can be moved in the X, Y and Zdirections and can be rotated about three axes.

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Description 43

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Controls and connections

FlexiTracTM stand base with extendable steerable casters

Note:The extendable, steerable casters of the FlexiTracTM stand base are ide-ally suited for positioning the NC4 floor stand at the site of use. However,they are unsuitable for transport of the unit over long distances.

1 Locking pedalPress once to lock the stand in position. At the same time, the steer-able casters are retracted.Press a second time to release the locking pedal.

2 Pumping leverThe pumping lever is used to retract the steerable casters. Fully pressdown the pumping lever three to five times.

3 Steerable casters

4 Extendable steerable casterFor better maneuverability, the NC 4 floor stand features two extend-able steering casters. These are positioned below the base and arenot visible in the drawing. Pressing the brake tabs (1) enables you toretract the extendable casters.

5 WheelsThe two wheels permit easy and optimum straight-ahead movement.

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Description 45

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Transport locks

1 Maneuvering handlefor relocating the stand

2 Stirrups for drapesDo not use the stirrups to transport the instrument!

3 Transport locksfor locking the horizontal axes in position during transportation.

4 Markings

5 Transport lockfor locking the vertical axis in position during transportation.

Caution:To allow transport locks (3 and 5) for the individual axes to engage,marks (4) printed on the housing components must always be oppositeeach other.See “Relocating the system” on page 92.

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Description 47

Transportposition:Moving position:Position de transport:Posición de transporte:Posizione di transporto:

TransportrichtungTransport directionDirection de transportDirección de transporteDirezione del movimento

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Connector panel

1 Connector for control componentPossibility of connecting a foot control panel, hand control panel or op-erating chair with an appropriate footswitch.

2 Connector for the cable to the navigation computer (option)for a microscope navigation system (OPMI Neuro MultiVision only).

3 Potential equalizationfor connecting the system to the potential equalization contact in theOR.

4 Indicator window for rated voltageThe voltage shown here must correspond to the rated line voltage pro-vided on the site of installation. In addition, the voltage shown mustcorrespond to the voltage used by the illumination system. See “Elec-trical connections” on page 66.

Caution:Please observe the maximum current consumption of power outlets (5)and (6). Only connect medical devices approved by us to outlets (5) and(6). If you use other instruments, make sure that safety is guaranteed re-garding admissible ground leakage currents. The admissible limit value ofthe ground leakage current in the suspension system's power cable mustnot exceed 500 µA.

5 115/230 V power outletfor medical devices with a current consumption of max. 2 A.

Note:The current of this power outlet is switched on or off with the S1 powerswitch (11).

6 115/230 V power outlet for medical devices with a current consumption of max. 2 A.

7 115/230 V power inlet

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Description 49

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8 Connector for a foot rocker switch

9 Connector for a foot switch, e.g. for triggering the autofocus or a camera.

10 Connector for controlling a video recorder.

11 Power switchWhen the suspension system is on, the green indicator lamp in theswitch lights green.

12 Connector panelfor the Zeiss toolbox (option) for operation with a navigation system.

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Description 51

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Control panel

Note:After the system has been switched on, it automatically performs a seg-ment check. This means that all the light segments of the control panelbriefly light up one after the other.

1 Mode

– Mode shown in display (2)

– Every mode can be selected using the arrow keys.

– Modes 1 to 4 are used to balance the axes using the balance func-tion (7).

– CH (Balance Check) checks the balance setting.

– OP is the work position.

2 Display

– Mode display: e.g. 1 to 4, CH, OP

– Error display: e.g. E1 ... E2. Also see page 98.

– Motor status display: Segments of the displayed numbers light upone after the other from right to left or vice versa.

3 FOCUS controlTo set the speed of the focus motion.

4 ZOOM controlTo set the speed of the zoom motion.

5 AF Automatic keyWhen the ON light-emitting diode lights up (automatic mode switchedon):Autofocus is activated after release of the brakes.

When the OFF light-emitting diode lights up (automatic modeswitched off):Autofocus can be triggered via the AF release key on the handgrips.

6 Footswitch keyWhen the AF diode lights up:Autofocus is activated by pressing the footswitch.

When the PHOTO diode lights up:Photo documentation is triggered by pressing the footswitch.

7 Balanceto balance the stand and check its balance. See “Balancing the NC4floor stand” on page 72.

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Description 53

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Illumination equipment

1 Control panelThe power switch is lit when the unit is on.

The keys contain light-emitting diodes (LEDs). These diodes are litwhen the respective function is active. The LED goes out when youswitch off the function. The keys have the following functions:

Switching on/off the backup lamp moduleThe halogen lamp goes on at maximum brightness. When this key hasbeen pressed, all of the other keys on the control panel are inactive.Pressing this key again switches off the backup lamp and all of theother keys are again active.

XENON / HALOGEN selectorNote:Make sure that the light guide has been inserted in the appropriatesocket.

Switching on/off the xenon or halogen lamp

Reducing brightness.Press this key to reduce brightness.

The luminous bar indicates the relative brightness of the lamp.

Left:minimum brightness

Right.maximum brightness

Increasing brightness.Press this key to increase brightness.

2 Halogen lamp modulewith a light guide socket for halogen illumination.

3 Light guide socket for xenon illumination

4 Housing door for the xenon lamp modulePush the lock in the direction of the arrow to open the door.

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Note: The xenon lamp cannot light when the housing door is open. If the xenonlamp has been switched on and you open the housing door, the xenonlamp will automatically go out for safety reasons. When you close thehousing door again, the xenon lamp will automatically light again.

5 Xenon lamp module

6 Service-hour counterfor reading off the number of service hours of the xenon lamp module.The entire scale represents 500 hours of operation. The scale doesnot register more than 500 hours. The reading at A in the exampleshown here corresponds to approx. 100 hours.

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Preparations for use 57

Preparations for use

Transporting the system 58

Attaching the equipment 58

Mounting the eyepieces 58Mounting the binocular tube (main surgeon) 60Mounting the binocular tube (180° position) 62Attaching documentation / coobservation equipment 64

Connections 66

Electrical connections 66Checking the connection of the light guide 68

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Transporting the system

• Over longer distances (e.g. removal, return for repair, etc), the instru-ment may only be transported in the original packaging or in specialreturn packaging. Please contact your dealer or the Carl Zeiss serviceteam.

Attaching the equipment

Caution:– The maximum weight of the microscope including accessories moun-

ted on the NC4 floor stand must not exceed 14 kg!

– Re-balance the system every time you re-equip it.

Mounting the eyepieces

• Insert widefield eyepieces (2) into appropriate mounts (1) on the bin-ocular tube as far as they will go. The magnetic coupling reliably se-cures them in position.

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Mounting the binocular tube (main surgeon)

• Loosen securing screw (4) by a few turns.

• Remove cover (3) and store it in a safe place.

• Attach binocular tube (2) to the microscope body.

• Secure binocular tube (2) in position by firmly tightening securingscrew (4).

• Insert widefield eyepieces (1) into the appropriate mounts as far asthey will go. The magnetic coupling reliably secures them in position.

Caution:Before using and after re-equipping the system, always make sure thatwidefield eyepieces (1) are securely locked and securing screw (4) isfirmly tightened.

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Mounting the binocular tube (180° position)

• Loosen securing screw (4) by a few turns.

• Remove cover (3) and store it in a safe place.

• Attach binocular tube (2) to the microscope body.

• Secure binocular tube (2) in position by firmly tightening securingscrew (4).

• Insert widefield eyepieces (1) into the appropriate mounts as far asthey will go. The magnetic coupling reliably secures them in position.

• Set the knob for the sliding mirror to Pos 1.

Pos. 1The light is directed to the 180° tube port. When a camera is released, thesliding mirror briefly switches to Pos. 2.

Caution:Before using and after re-equipping the system, always make sure thatwidefield eyepieces (1) are securely locked and securing screw (4) isfirmly tightened.

Pos. 2 Pos. 1

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Attaching documentation / coobservation equipment

The camera adapter shown in the illustration is an example of further ac-cessories that can be mounted on the image exit port. The procedure de-scribed below can also be used for other accessories (e.g. coobservationequipment). The operating principle of the accessories is described in therelevant user manuals.

• Loosen knurled ring (1).

Note:An arrow with the labeling "open" is located on the shaft next toknurled ring (1).

• Remove dust cover (2) and store it in a safe place.

• Insert accessory module (3) in the opening of the image exit port.Make sure that the locating blocks fit in the corresponding grooves ofthe accessory module.

• Screw knurled ring (1) onto accessory module (3).

• Firmly tighten knurled ring (1).

• Set the knob for the sliding mirror to Pos. 2 if a coobservation tube or35 mm camera has been mounted on the lateral image exit ports.

Pos. 2:The light is directed to the coobservation tube or 35 mm camera on thelateral image exit ports.

Pos. 2 Pos. 1

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Connections

Electrical connections

Warning!– The wall socket to which the system is connected must have a prop-

erly connected protective earth contact.

– Only insert or remove the power plug when the units have beenswitched off.

– Insert or remove the other connectors only if power switches (1) and(3) on the stand and the light source have been turned off.

– The stand is set in the factory to the rated voltage used in the countryof destination.The rated voltage shown in indicator window (2) mustcorrespond to the line voltage available on the site of installation. Ifnot, our service representative or a person authorized by us must re-adjust the voltage to the voltage available, as the rated voltages mustbe adjusted separately for the stand and the light source. Re-adjustingthe voltage at the stand only can damage the light source.

• Connect the stand using the power cord intended for it.

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Checking the connection of the light guide

• Make sure that the light guide has been inserted into the light guidesockets of the illumination system and the surgical microscope as faras it will go.

• Make sure that the light guide is routed in such a way that the carriersystem and the surgical microscope are not obstructed, and that theycan be moved in their entire range of movement without stretching, ex-treme kinking or twisting of the light guide.

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Operation 69

Operation

Preparing to use the instrument 70

Switching on the system 70Positioning the hand grips 70Balancing the NC4 floor stand 72Checklist 84

Procedure 86

What to do in an emergency 88

Failure of the zoom function 88Failure of the automatic focusing function 88Xenon lamp failure 90Failure of the magnetic brakes 90

Relocating the system 92

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Preparing to use the instrument

Switching on the system

• Use the power switch to turn the system on.

Note:After the unit has been switched on, it automatically performs a self-test.The self-test is completed after approx. ten seconds. This is indicated bya short beep.

Positioning the hand grips

Note:You can position the hand grips (2) as required. You can adjust each handgrip both vertically and in inclination and turn it through 180° about its ver-tical axis. Please note the following points:

• Choose the position of the hand grips which is most convenient for thesurgical procedure to be performed.

• Make sure that there is enough room between the grips and the ac-cessories mounted on the OPMI® microscope.

• Loosen the clamping effect of the lever (1) by pushing it away fromyou.

• Bring the hand grips into the position required.

• Re-tighten the clamping lever (1) by pulling it towards you.

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Operation 71

1

2

180°

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Balancing the NC4 floor stand

Caution:– To ensure that you can guide the microscope almost effortlessly, you

must correctly balance four of the six axes of the system.

– Re-balance the system every time after you have re-equipped the mi-croscope.

– With the casters extended, the stand is not standing horizontally level.It is not possible to balance the NC4 floor stand in this state. An earlierbalance setting will only be active if the casters have been retracted.

Notes:– AB brake release keys:

After pressing the "AB" release keys you can move all six axes (sus-pension system and microscope axes) at the same time. When you letgo of the AB keys, the magnetic brakes will lock all axes in position atthe same time.

– SB brake release keys:In the Surgery mode: when you press the keys, you can move the mi-croscope in three directions (X, Y and Z). When you let go of the SBkeys, the magnetic brakes will simultaneously lock all axes in position.During balancing: depending on the mode selected, you can onlymove the axis to be balanced while pressing the keys. When you letgo of the SB key, the magnetic brakes lock the axis concerned in po-sition.

– When you press the brake release key (AB or SB), you can alwaysturn the stand and/or the microscope about their axes of rotation.When you let go of the keys, the magnetic brakes lock the axis in po-sition as described above.

Preparation

• First loosen all 3 transport locks (1-3).

• Press locking pedal (4) until it snaps in. This locks the NC4 floor standin position.

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Operation 73

3

4

1

2

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74 Operation

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Mode 1

• Set mode "1" on the control panel of the suspension system.

• Press the "AB" brake release key on the handgrip of the surgical mi-croscope and move the stand out of the transport position until the car-rier arm is approximately horizontal (see the illustration on theprevious page).

• Press the "SB" brake release key on the handgrip of the surgical mi-croscope and hold it down while adjusting the balance setting.

• Bring the microscope into position 1 (see illustration) and adjust thebalance of the front-to-back tilt using knob (4).

Note:– When you reach the range where the knob is easy to turn, the micro-

scope has been properly balanced. If you continue to turn the knob be-yond this range, you will leave the balanced position and the effortrequired to tilt the microscope will increase.

– If the microscope tilts backward, turn the knob clockwise. If the micro-scope tilts forward, turn the knob counterclockwise.

• Tilt the microscope through 90° into position 2 (see illustration). Useknob (5) to adjust the balance setting of the tilt motion in the same wayas described above for knob (4).

The surgical microscope is fully balanced if it remains stationary in everyposition within the front-to-back tilt range.

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Operation 75

5

4Pos. 1

Pos. 2

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Mode 2

• Set mode "2" on the control panel of the suspension system.

• Press the "SB" brake release key on the handgrip of the surgical mi-croscope and hold it down while adjusting the balance setting.

• Use knob (1) to adjust the balance setting of the lateral tilt.

Note:If the microscope tilts to the right, turn the knob to the left. If the micro-scope tilts to the left, turn the knob to the right.

The surgical microscope is fully balanced if it remains stationary in everyposition within the lateral tilt range.

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Operation 77

1

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Mode 3

• Set mode "3" on the control panel of the suspension system.

• Press the "AB" brake release key on the handgrip of the surgical mi-croscope and bring the vertical arms of parallelogram arm (1) into avertical position.

• Press the "SB" brake release key on the hand grip of the surgical mi-croscope and hold it down while adjusting the balance setting.

• Move the carrier arm including the microscope up or down to find outin which direction the system is pulling.

Note:If the carrier arm moves upward, press the balancing key on the controlpanel. If the carrier arm moves downward, press the balancing key onthe control panel.

You can use the two arrow keys to move additional weights by motor, thusbalancing the carrier arm including the microscope.

• Continue the balancing process until the carrier arm including the mi-croscope no longer moves upward or downward by itself.

• Check the balance setting in several positions and readjust, if neces-sary.

The surgical microscope is fully balanced if it remains stationary in everyposition within the lifting range. The effort required to move it up or downshould be the same.

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Operation 79

1

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Mode 4

• Set mode "4" on the control panel of the suspension system.

• Press the "SB" brake release key on the handgrip of the surgical mi-croscope and hold it down while adjusting the balance setting.

• Move the carrier arm including the microscope horizontally to the rightand left to find out in which direction the system is pulling.

Note:If the carrier arm moves to the right, press the balancing key on thecontrol panel. If the carrier arm moves to the left, press the balancingkey on the control panel.

You can use the two arrow keys to move additional weights by motor, thusbalancing the carrier arm including the microscope.

• Continue the balancing process until the system no longer moves byitself.

• Check the balance setting in several positions and readjust, if neces-sary.

The surgical microscope is fully balanced if it remains stationary in everyposition. The effort required to move it to the left and right should be thesame.

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Operation 81

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CH mode (balance check)

• Set the "CH" mode on the control panel of the suspension system.

Warning!If the suspension system has not been fully balanced or not balanced atall, it may happen that the carrier arm and the surgical microscope moveuncontrollably upward or downward. To check this, briefly press both bal-ancing keys at the same time. When you release the keys, the magneticbrakes lock all axes in position.

• Simultaneously press the and balancing keys on the controlpanel.

If fully balanced, the microscope should remain stationary in all positionswhile you are pressing the two balancing keys. The effort required to po-sition the microscope should be approximately the same in all directions.

OP (surgery) mode

• Set the “OP“ mode on the control panel.

• You can now drape the system.

Caution:Do not cover any ventilation slits or grids with drapes, otherwise the unitwill overheat. This will cause the thermal cutout to activate and the unit toswitch off. Always use the guard brackets supplied in thedelivery package for draping.

The system is now ready for use.

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Operation 83

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84 Operation

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Checklist

Always check the following points before surgery (without the patient!):

OPMI® Neuro surgical microscope

• Check the ergonomic position of the handgrips.

• Make sure that there is enough room between the instrument and theaccessories installed and that protective cover (1) is removed from theobjective lens.

• Turn on the system at the power switch of the suspension system.

Note:After the system has been switched on, it automatically performs a self-test. The self-test is completed after approx. ten seconds. This is indi-cated by a short beep.

Illumination:– The surgical field is evenly illuminated.

– The S light guide has been connected.

Zoom / Focus:– Proper function has been tested by operating the relevant keys on the

handgrips.

Autofocus:– The AF function has been tested by operating the relevant keys on the

handgrips.

Eyepieces / Tiltable binocular tube:– Make sure that the tiltable binocular tube is in a position convenient for

you.

– Check that the correct interpupillary distance has been set.

– Check that the eyecups have been adjusted in such a way that youcan see the full field of view.

– Check that the correct prescription has been set on the diopter scale.

Accessories – Check that the accessories are functioning correctly.

Sliding mirror• Set the adjusting knob for the sliding mirror to Pos. 1 if a second bin-

ocular tube has been mounted on the 180° tube port. (When a camerais released, the sliding mirror briefly adopts position 2).

1

Pos. 2 Pos. 1

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Operation 85

Set the sliding mirror to Pos. 2 if a coobservation tube or 35 mm camerahas been mounted on the side ports.

Video / Photo:– Check that the handgrip buttons for triggering video or photographic

documentation are functioning correctly.

NC4 floor stand

Always check the following points (without the patient!) before surgery:

Balance:– The stand has been balanced.

See “Balancing the NC4 floor stand” on page 72.

– The image quality is excellent throughout the entire magnificationrange.

– Using the relevant user's manuals, you have checked that the otherequipment (illumination system, video system, etc.) is working proper-ly.

Warning!If a function fails, you must not use this instrument for safety reasons. Cor-rect the fault (see the "Troubleshooting table“) or contact our service dept.

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Procedure

• Switch on the units (the suspension system and the illumination sys-tem must be switched on separately).

• Adjust the brightness of the surgical field illumination on the illumina-tion system as required.

• Check the system using the checklist. See also page 84.

• Move the surgical microscope over the surgical field and bring it into aconvenient position within the working distance (200-420 mm).

• Use knob (2) for manual focusing or press the AF key on the handgrips to trigger the autofocus system.

• Set the magnification as required. Look through both eyepieces andadjust them in such a way that you can see both the edge of the fieldof view and the image itself sharply.

• Cover the system with sterile drapes.

• Adjust illuminated field diameter (3) as required.

• Switch on auxiliary illumination (1), if necessary.

• Switch the unit off at the power switch of the carrier system when it isnot in use.

Warning!– Avoid looking directly into the light source, e.g. into the microscope ob-

jective lens or into the light guide!

– Due to the high luminous intensity of the surgical field illumination andthe autofocus (laser class 1), the OPMI Neuro microscope must not beused in ophthalmology.

– The auxiliary illumination must be off if a micromanipulator is used.Otherwise, reflections can occur in the microscope image. The mech-anism has been designed in such a way that the auxiliary illuminationis automatically switched off when a micromanipulator is connected.

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Operation 87

1 2 3

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88 Operation

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What to do in an emergency

Failure of the zoom function

• Adjust the magnification manually using zoom knob (1).If the zoom drive moves into an end position, switch off the suspensionsystem at the power switch. Continue surgery by manually operatingthe suspension system and the surgical microscope.

Failure of the automatic focusing function

• Adjust the focus manually using focusing knob (2).If the focusing drive moves into an end position, switch off the suspen-sion system at the power switch. Continue surgery by manually oper-ating the suspension system and the surgical microscope.

Note:The suspension system and the illumination system have separate powerswitches. If you switch off the power switch of the suspension system, theelectrical illumination continues to operate.

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Operation 89

21

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90 Operation

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Xenon lamp failure

In the event of a xenon lamp failure, proceed as follows:

• Plug the light guide into the light guide socket for halogenillumination (2).

• Press the HALOGEN key (1) (the halogen lamp lights at maximum in-tensity). All the other keys in the lamp control panel are now inactiveuntil you press the HALOGEN key again. The halogen lamp goes out.

Lamp change• After the xenon lamp has cooled down (approx. 5 min.), change xenon

lamp module (3) and switch back to xenon illumination. See “Chang-ing the xenon lamp” on page 102.

Note:A xenon lamp which has failed after over 500 hours of operation must notbe used again, even though it may be possible to re-ignite the lamp afterit has cooled down. The lamp will normally fail again after a short periodof time.

Failure of the magnetic brakes

If the magnetic brakes fail (magnetic brakes are locked) you can manuallymove the axes of the suspension system by overcoming the locking effectof the brakes.

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Operation 91

1 2 3

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Relocating the system

Please observe the following points when relocating the system:

• Switch off the system modules at the power switches.

• Disconnect the power cord from line power.

• Remove the footswitch and transport it separately.

• Bring the stand into its moving position.

Caution:To allow transport locks (3 and 5) for the individual axes to engage, mark-ings (4) printed on the housing components must always be oppositeeach other.

• Release base lock (6).

• Always use transport grip (1) to move the system.

• Do not use spacers (2) to move the system!

• Avoid collisions of any kind.

• Do not go over steps and edges: the stand might topple!

• Be extremely careful when moving over slopes.

• Do not park the system on slopes.

• Be careful of the clearance height when passing through doorways.

• At the new location, press the locking pedal (6) to secure the stand inposition.

• Re-connect the footswitch.

• Re-connect the system to line power.

Note:The extendable, steerable casters of the FlexiTracTM stand base are ide-ally suited for positioning the NC4 floor stand at the site of use. However,they are unsuitable for transport of the unit over long distances.

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Operation 93

1

4

3

TransportrichtungTransport directionDirection de transportDirección de transporte

Transportposition:Moving position:Positión de transport:Posición de transporte:

3

4

1

5

4

6

2

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94 Operation

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Maintenance / Further information 95

Maintenance / Further information

Trouble-shooting 96Changing the halogen lamp 100Changing the xenon lamp 102Care of the unit 104Sterilization 105Disinfecting the control keys 106Ordering data 107Spare parts 108Accessories 108Technical data 109Ambient requirements 112Disposal 113

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Trouble-shooting

• This instrument is a high-grade technological product. To ensure opti-mum performance and safe working order of the instrument, its safetymust be checked once every 12 months. We recommend having thischeck performed by our service representative as part of regular main-tenance work. If a failure occurs which you cannot correct using the trouble-shootingtable, attach a sign to the instrument stating it is out of order and con-tact our service representative.

OPMI® Neuro microscope

Problem Possible cause Remedy See

No function at all. Suspension systemswitched off.

Switch on suspensionsystem.

page 50

Line power failure. Contact in-house electri-cian.

Surgical field illumination in-operative.

Illumination systemswitched off.

Switch on illuminationsystem.

S light guide not inserted. Insert S light guide. –

Failure of electronics. Illuminate surgical fieldusing an OR illuminator.Contact service dept.

Insufficient surgical field illu-mination.

Brightness level set too low. Adjust brightness using thebrightness control on the il-lumination system.

S light guide not properly in-serted in lamp and/or micro-scope.

Insert S light guide as far asit will go.

Defective S light guide (illu-mination not uniform).

Change S light guide. –

Zoom system inoperative. Defective motor. Adjust magnification manu-ally on surgical microscopeusing the zoom knob.Contact service dept.

page 26

Focusing system inopera-tive.

Defective motor. Adjust focus manually usingthe focusing knob.Contact service dept.

page 28

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Maintenance / Further information 97

Vignetting of field of viewvisible in stereo coobserva-tion tube.

Double iris diaphragm isclosed.

Open double iris diaphragm. page 26

Autofocus inoperative. Defective control element(e.g. hand control panel).

• Focus the surgical mi-croscope manually.

page 88

• Have the control ele-ment repaired by ourservice personnel.

Focal plane is outside themeasuring range (beep).

• Set the focusing drive toa middle position by mo-tor power.

• Lift or lower the surgicalmicroscope until the im-age is approx. in focus.

• Have the control ele-ment repaired by ourservice personnel.

Defective autofocus. • Focus the surgical mi-croscope manually.

page 88

• Have the unit repairedby our service person-nel.

Autofocus does not focussharply.

Focusing process inter-rupted by activation of an-other microscope function.

• Reactivate the autofo-cus.

Problem Possible cause Remedy See

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NC4 floor stand

Problem Possible cause Remedy See

No function at all. Power cable not plugged in. Plug in power cord. page 48

Instrument not switched on. Switch on instrument at thepower switch. Green indi-cator lamp in power switchmust be lit.

page 50

Automatic circuit breaker inpower switch is activated.

Press power switch again. page 50

Line power failure. Contact in-house electri-cian.

E1 (in display) Press one of the two Modekeys. If the error messagere-appears, a system errorhas occurred (operation nolonger possible).

Contact service dept. –

E2 (in display) Press one of the two Modekeys. If the error messagere-appears, a system errorhas occurred (operation nolonger possible).

Contact service dept. –

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Maintenance / Further information 99

Surgical field illumination in-operative.

Illumination systemswitched off.

Switch on the illuminationsystem. Green indicatorlamp in power switch mustbe lit.

page 54

Automatic circuit breaker inpower switch is activated.

Press power switch again. page 54

Door for the xenon lampmodule is open.

Close the door and switchthe xenon lamp back onagain.

page 54

Xenon lamp switched off bythermal cutout.

First remove the cause ofoverheating. For example,drapes could be coveringthe ventilation slots.Plug the light guide into thehalogen lamp module andselect halogen illumination.After a few minutes, you canswitch the xenon lamp backon. Plug the light guide backinto the socket of the xenonlamp module.

page 54

Wrong lamp selected. Select lamp required. page 54

Brightness level set to min-imum.

Adjust brightness as re-quired.

page 54

Light guide not correctlyplugged in.

Check the connections ofthe light guide. Make surethat the light guide has beeninserted in the correctsocket on the Superlux.

page 54

page 55

Defective light guide. Contact service dept. –

Defective xenon lamp. See:Change xenon lamp.

page 102

Defective halogen lamp. See:Changing the halogen lamp.

page 100

Problem Possible cause Remedy See

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100 Maintenance / Further information

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Changing the halogen lamp

Caution:When you change the lamp shortly after it has failed, wear heat-protectiongloves to prevent burns!

• Select xenon illumination using key (2).

• First remove the light guide from the socket and then lamp module (5).

• Pull ceramic base (6) from the contact pins of the halogen lamp.

• Remove the halogen lamp from the spring holder.

• Install the new halogen lamp. Make sure

– that you do not touch the lamp bulb or the interior of the lamp re-flector and

– that you insert centering tongue (4) - if provided - in the recess in-tended for it.

• Slide ceramic base (6) on the contact pins of the halogen lamp.

• Insert lamp module (5) including the new halogen lamp in the lamphousing.

• Switch back to halogen illumination using key (2).

Note:Only use 12 V, 100 W halogen lamps available under the catalog number38 00 79- 9040.

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Maintenance / Further information 101

1

23

4

5

6

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Changing the xenon lamp

Caution!Do not change the xenon lamp until it has cooled down (this takes about5 minutes)! In the event of a malfunction, as in all vessels subject to pres-sure, the high pressure in the lamp can lead to explosion.

• Switch off the illumination system at switch (1).

• Push the lock (2) in the direction of the arrow and open the door.

• Remove the xenon lamp module (3) from the lamphouse by one of thetwo grips.

• Proceed in the reverse order to install the new xenon lamp module.When inserting the module, make sure that the warning triangle con-taining the exclamation mark (4) is upside down.

Close the door by slightly pressing it against the housing until you feel thelock (2) engage.

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Maintenance / Further information 103

1 2 3 4

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104 Maintenance / Further information

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Care of the unit

Warning!If possible, the systems and accessories should be cleaned immediatelyafter use. Contaminations should not be allowed to dry on the objects, asthis would make cleaning and disinfecting more difficult.If possible, machines should be used for disinfecting and cleaning. Fordetails, please also see the relevant notes on sterilization equipment.

Cleaning optical surfaces

The multi-layer T* coating of the optical components (e.g. eyepieces, ob-jective lenses) ensures optimum image quality.Image quality is impaired by even slight contamination. To protect the in-ternal optics from dust, the system should never be left without the objec-tive lens, binocular tube and eyepieces. After use, cover the system toprotect it from dust. Always store optical components and accessories indust-free cases when they are not being used.

Clean the external surfaces of optical components as required:

Caution:Do not use any chemical detergents or aggressive substances. Thesemay damage the optical surfaces.

• Remove coarse dirt (splashes of blood etc.) using distilled water towhich a dash of household dish-washing liquid has been added. Wipethe surfaces only with a damp, under no circumstances with a wetcloth.Any remaining marks can be easily removed using the following aids.

• For thorough cleaning of optical surfaces, use the optics cleaning set(Cat. No. 1216-071) or damp optics cleaning wipes (available fromspecialized dealers).

• Remove minor contaminations such as dust, streaks, etc. using aclean microfiber cleaning cloth (available from specialized dealers orunder Cat.No. 1254-655).

Auxiliaries from Zeiss: optics cleaning set, Cat. No. 1216-071

Suitable for the cleaning of objective lenses and eyepieces of the surgicalmicroscope at regular intervals.

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Maintenance / Further information 105

Fogging of optical surfaces

To protect the eyepiece optics from fogging, we recommend using ananti-fogging agent.

Note:Anti-fogging agents provided by eyecare professionals for use with eye-glass lenses are also suitable for Zeiss eyepieces.

• Please observe the instructions for use supplied with each anti-fog-ging agent.

Anti-fogging agents do not only ensure fog-free optics. They also cleanthe eyepiece optics and protect them against dirt, grease, dust, fluff andfingerprints.

Cleaning mechanical surfaces

All mechanical surfaces of the equipment can be cleaned by wiping witha moist cloth. Do not use any aggressive or abrasive cleaning agents.

Wipe off any residue with a mixture of 50% ethyl alcohol and 50% distilledwater plus a dash of household dish-washing liquid.

Sterilization

The asepsis sets available from Carl Zeiss contain rubber caps, sleevesand handgrips which can be sterilized in autoclaves. We recommend thefollowing program for sterilization:

Sterile single-use drapes are available to cover the system.

Note:When draping the system, make sure there is enough slack in the drapesto allow for movement of the microscope carrier and surgical microscope.It is especially important that the drapes are completely loose around thehandgrips. The surgeon must be able to operate the controls through thedrape.

Sterilization temperature: 134° C

Sterilization time: 10 minutes

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Disinfecting the control keys

To be able to use the system in the OR, for example, it may be necessaryto disinfect the control keys. We recommend using MELISEPTOL disin-fectant solution (B. Braun, Melsungen AG). Carl Zeiss keeps MELI-SEPTOL in stock, and you can also obtain it locally in many countriesfrom representatives of B. Braun, Melsungen AG.

Warning!– Wear disposable plastic gloves to prevent skin contact with the disin-

fectant.

– MELISEPTOL is inflammable (flame point at 31 °C). Please read theproduct information from B. Braun, Melsungen AG.

To apply MELISEPTOL, proceed as follows:

• Switch off the unit before disinfecting.

• Apply the disinfectant across the entire surface of the control panel.Do not let any disinfectant seep into the unit.

• Leave the disinfectant on the unit for approx. 30 minutes.

• Then carefully wipe the disinfectant off the surface using a sterile, lint-free cloth.

• Dispose of the gloves and cloth as normal waste.

You can obtain the following articles from Carl Zeiss:

Disposable gloves:

Cat. No.

1 l MELISEPTOL in vario bottle 000000-0103-907

MELISEPTOL HBV spray, 250 ml 000000-0103-910

MELISEPTOL HBV cloths 000000-0103-911

Size 1 (large) size 8-9 000000-0117-736

Size 2 (medium) size 7-8 000000-0117-737

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Maintenance / Further information 107

Ordering data

OPMI® Neuro surgical microscope

NC4 floor stand

Description Cat. No.

OPMI® Neuro 1239-046

180° tiltable tube 30 37 91- 0000

10x22B widefield eyepiece with integrated eyecup 30 55 42- 0000

10x22B widefield eyepiece with integrated eyecupand "format outline“ reticle

1023-184

Dust cover 1055-278

Integrated MediLive video system, 3CCD mono PAL 1309-967

Integrated MediLive video system, 3CCD mono NTSC 1309-968

Description Cat. No.

NC 4 floor stand with integrated illumination system(Superlux 301)

1055-028

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Spare parts

OPMI® Neuro surgical microscope

NC4 floor stand

Accessories

Please observe the following:Only operate the instrument with the accessories included in the deliverypackage. If you want to use other accessories, make sure that Carl Zeissor the manufacturer of the accessories has proved and confirmed thatthese accessories meet the respective technical safety standards andcan be used without risk.

Description Cat. No.

S light guide, 4.5 m length 30 34 81- 9245

Description Cat. No.

12 V, 100 W halogen lamp 38 00 79- 9040

Backup lamp module for Superlux 301 30 49 53- 9030

Sterile drapes, type 26 (5 pcs) 30 60 26- 0000

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Maintenance / Further information 109

Technical data

OPMI® Neuro microscope

Tube / Eyepieces Removable tiltable tubeTilt range 180°Focal length f = 170 mm10x screw-type widefield eyepieces with inte-grated eyecups. This equipment provides full illu-mination of the field of view.

Objective lens Varioskop objective lensWorking distance: approx. 195 ... 420 mmMotorized, adjustable speed. Manual adjustmentpossible (emergency mode).Sensor for working distance for neuronavigation.

Magnification Zoom system with 1:6 ratio, magnification factorγ = 0.4x - 2.4x.Motorized magnification change on microscope.Manual adjustment possible (emergency mode).Sensor for zoom system for neuronavigation.

Focusing Focusing range: approx. 195 ... 420 mm

– motorized autofocus, manual triggering,

– motorized autofocus, automatic triggering, or

– manual focusing with knob on microscopebody.

Overall opticalsystem with10x widefieldeyepieces

Total magnificationBeta min.(fmin / fmax) 2.2 / 1.3Beta max.(fmin / fmax) 13.4 / 7.6

Field-of-view diameterBeta min.(fmin / fmax) 93 / 163 mmBeta max.(fmin / fmax) 15 / 27 mm

Depth of field Double iris diaphragm for adjusting the depth offield. Image brightness decreases as depth offield increases. The brightness of data injection remains unaf-fected.

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Illumination Coaxial fiber illumination supplied via S lightguide.Manually adjustable illuminated field (dia. 91 mm)to ”spot” illumination (dia. 16Ÿmm). These speci-fications relate to an f = 200 mm objective lens.Increased illumination intensity in a small illumi-nated field. Light source: Superlux 301 or anotherlight source specified by us.Additionally switchable auxiliary illumination forlightening up shadows. This illumination comesfrom a different direction and at a smaller angle ofincidence than the main illumination. The inten-sity of this illumination is approx. 10% of thestandard illumination.

Sliding mirror A sliding mirror has been integrated in the beampath. This mirror can be switched from the rearimage exit port (for an additional binocular tube)to the two side ports (for coobservation and pho-tographic documentation).

Coobservation port OPMI Neuro is equipped with a 180° coobserva-tion port (standard tube port). Simultaneous pho-tography and video recording (2D and 3D) arepossible.

Video port Integrated video port for1-chip 1/2" cameras and3-chip 1/2" cameras.Focal length f = 67 mmZeiss camera system (C-mount interface)

3D option with additional 3-CCD camera

Weight approx. 8 kg

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Maintenance / Further information 111

NC4 floor stand

Power requirements Only connect the suspension system to poweroutlets which are provided with a properly con-nected protective ground conductor.

Rated voltage 115 VAC (100...125 VAC ± 10%)230 VAC (220...240 VAC± 10%)

Current consump-tion

115 VAC max. 12 A230 VAC max. 8 A

Rated frequency 50...60 Hz

Fuses Automatic circuit breaker

Electrical outlets – Power outlet 115/230 V, max. 2 A

– Power outlet 115/230 V, max. 2 A,

switched via S1 power switch on NC4 floor stand

Electrical standard,

Approval

complying with IEC 601-1/EN 60 601-1UL 60 601.1CAN / CSA-C22.2 601.1

protection class I,type B equipment

EMC requirementscomplying with EN 60601-1-2: 2001

Max. dimensions intransport position

150 x 77 x 190 cm (L x W x H)

Admissible max.load on suspensionarm

The weight of the microscope including accesso-ries must not exceed 14 kg.

Weight approx. 310 kg complete with surgical micro-scope

Cat. no. 1055-028

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Superlux 301 high-intensity light source

Ambient requirements

Subject to change.

Design Light source for light guide,300 W xenon lamp (do not use for applications inophthalmology),spectrum similar to that of daylight (permits theuse of daylight film for photography),adjustable brightness100 W halogen lamp, backup illumination

Pulse rate for photo-graphic documenta-tion

Highest pulse rate: 2 s

For operation TemperatureRel. humidityAir pressure

+10 °C...+40 °C30%...75%700 hPa...1,060 hPa

For transportation andstorage

TemperatureRel. humidity(withoutcondensation)Air pressure

- 40 °C...+70 °C10%...100%

500 hPa...1,060 hPa

The unit meets the essential requirements stipu-lated in Annex I to the 93/42/EEC Directive go-verning medical devices. The unit is marked with:

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Maintenance / Further information 113

Disposal

User information on the disposal of electrical and electronic devices

This symbol means that the product must not be disposed of as normaldomestic waste.The correct disposal of electrical or electronic devices helps to protect theenvironment and to prevent potential hazards to the environment and/orhuman health which may occur as a result of improper handling of the de-vices concerned.For detailed information on the disposal of the product, please contactyour local dealer or the device manufacturer or its legal successor. Pleasealso note the manufacturer's topical information on the internet. In theevent of resale of the product or its components, the seller is required toinform the buyer that the product must be disposed of in accordance withthe applicable national regulations currently in force.

For end customers in the European Union

Please contact your dealer or supplier if you wish to dispose of electricalor electronic devices.

Information on disposal in countries outside the European Union

This symbol is only applicable in the European Union. For the disposal ofelectrical and electronic devices, please observe the relevant nationallegislation and other regulations applicable in your country.

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Index 115

Index

Numerics115/230 V power outlet 48115/230 V socket 48AAB 36Accessories 108Accident prevention regulations 10Adjusting knob for the double iris diaphragm 26Adjustment knob for sliding mirror 28Adjustment knob for the illuminated field diameter 28AF 36AF Automatic key 52Ambient requirements 112Anti-fogging agent 105Attaching the equipment 58Autofocus key 52Auxiliaries from Zeiss 104Auxiliary illumination, principle of operation 38BBalance 52Balancing the NC4 floor stand 72Brake release key for all six axes 36Brake release key for the three directions X, Y and Z 36Brightness, increasing 54CCare of the unit 104Cat. No. 111CE marking 112CH mode (balance check) 82Changing the halogen lamp 100Changing the xenon lamp 102Checklist 84Cleaning method, recommended 104Cleaning optical surfaces 104Cleaning, mechanical surfaces 104Connections 26, 44, 60, 62, 66Connector for a foot rocker switch 50Connector for a foot switch 50Connector for cable to navigation computer 48Connector for control component 48

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Connector for documentation purposes 50Connector panel 50Control keys, disinfecting 106Control panel 54Controls 26, 44Current consumption 111DDescription 21Design, NC4 floor stand 42Design, Neuro 200 system 22Dimensions (max.) in transport position 111Diopter scale 32Directive 93/42/EEC 112Directives 10Disinfecting and cleaning, by machine 104Disinfecting control keys 106Display 52Disposal 113Dovetail mount 28Drapes 82Drapes, guard brackets 82EElectrical connections 66Electrical outlets 111Electrical standard 111EMC requirements 111Emergency backup line supply 10Ending operation of the unit 15Extendable, steerable casters 40, 44, 92Eyecup 32Eyepiece optics, fog-free 105FFailure of a function 85Failure of the magnetic brakes 90Failure of xenon lamp 90Failure of zoom function 88FOCUS 36Focus adjusting knob 28FOCUS control 52Focus motion, setting the speed 52Focusing function, failure 88Fogging of optical surfaces 105Fuses 111GGG 475 protection filter 15

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Index 117

Guard brackets for drapes 82HHalogen lamp module 54Hand grips, positioning 70Handgrips on surgical microscope 36High-intensity light source, Superlux 301 112Housing door for the xenon lamp module 54IIllumination equipment 54Image exit port 28, 30Indicator window for rated voltage 48Installation, notes 11Intended use, NC4 floor stand 40Intended use, Neuro 200 system 22Intended use, OPMI(r) Neuro 25KKey for releasing a still camera 36Key for releasing a video camera 36Key for triggering the autofocus system 36Key to symbols 2Keys for continuous focusing 36Keys for setting the magnification factor 36Knob for adjusting the balance setting for front-to-back tilt 34Knob for adjusting the balance setting for lateral tilt 34LLight guide socket for xenon illumination 54Load on suspension arm 111MMagnetic brakes, failure 90Magnification setting, manual 26Maintenance 95Maneuvering handle 46Mechanical surfaces, cleaning 105Microscope rotation shaft 34Mobile phones 11Mode 52Mode 1 74Mode 2 76Mode 3 78Mode 4 80Mode display 52Mounting the light guide 68NNC4 floor stand 40

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NC4 floor stand, balancing of 72NC4 floor stand, design 42NC4 floor stand, intended use 40Neuro 200 system 22Neuro 200 system, design 22Neuro 200 system, intended use 22Notes on safety 10Notes on use 11OOP (surgery) mode 82Operation 69Operation, requirements 14OPMI® Neuro Surgical Microscope 25Optical surfaces, cleaning 104Optical surfaces, fogging 105Optics cleaning set 104Ordering data 107PPD adjustment knob 32PH 36Positioning the floor stand 40, 44, 92Positioning the hand grips 70Possible cause 96Potential equalization 11, 48Power requirement 111Power switch 50Preparations for use 57Preparing to use the instrument 70Principle of operation of the auxiliary illumination 38Problem 96Problem, possible cause 98Problem, remedy 98Procedure 86Program key 52Protective ground contact 14Pulse rate for photographic documentation 112RRated frequency 111Rated voltage 111Rated voltage, indicator window 48Reducing brightness. 54Re-equipping the instrument 14Relocating the system 92Remedy 96Requirements for operation 14

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Index 119

Risk of fire 15SSafety 9, 10Safety check 12, 96Safety standards 10SB 36Screw-type widefield eyepieces 26See 96Service-hour counter 55Setting the speed of the focus motion. 52Setting the speed of the zoom motion. 52Socket for light guide connection 30Socket for mouth switch 26Spare parts 108S-socket for light guide connection 30Stand base 44Standards 10Sterilization 105Superlux 301 high-intensity light source 112Suspension of the surgical microscope 34Switching on the system 70Switching on/off the backup lamp module 54Switching on/off the xenon or halogen lamp 54TTechnical data 109Tilt actuator for the additional illuminator 28Tiltable binocular tube 26Tiltable binocular tube and eyepieces 32Transport locks 46Transporting the system 58Trouble-shooting table 96Tube mount with securing screw 30UUse of the instrument, before 14Use of the instrument, for every 15Use, immediately after 104Use, notes 11WWeight 111What to do in an emergency 88XXENON / HALOGEN selector 54Xenon lamp module 55Xenon lamp, failure 90

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ZZOOM 36ZOOM control 52Zoom function, failure 88Zoom motion, setting the speed 52

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Carl Zeiss Surgical GmbHA Carl Zeiss Meditec Company

73446 OberkochenGermany

Fax: ++49 (0) 7364-20 48 23Email: [email protected]: www.meditec.zeiss.com

G-30-1463-en Printed in Germany CG-ST