OPERATORS MANUAL · manual. (h) the Installation and Warranty Registration Certificate is not...

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OPERATORS MANUAL& PARTS LIST

ENGLISHP17921E

FEBRUARY 2012

ENG If you require a copy of this document in your native languagepleasecontactyourdealerorSimbaGreatPlains.

CZE Požadujete-li kopii tohoto dokumentu ve svém rodném jazyce,obraťteseprosímnasvéhoprodejcenebonaspolečnostSimbaGreatPlains.

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RUM Dacă aveţi nevoie de o copie a acestui document în limbadumneavoastră natală vă rugăm să vă contactaţi dealerul sauSimbaGreatPlains.

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GER WennSieeinExemplardiesesDokumentsinIhrerMuttersprachebrauchen,dannwendenSiesichbitteanIhrenHändleroderandieSimbaGreatPlains.

3UniPressOperating Instructions

DeclarationofConformity

DECLARATION OF CONFORMITY

SimbaInternationalLimitedherebydeclarethattheSimba Great Plains UniPress,asdefinedbytheSerialNumberattachedtotheMachineChassis,conformswiththefollowingDirectivesandRegulations,andhasbeencertifiedaccordingly. EC Machinery Directive 2006/42/EC.

The Supply of Machinery (Safety) Regulations 2008.

The Provision and Use of Work Equipment Regulations 1998.

Specificallyrelatedharmonisedstandardsare:

EN ISO 12100-1: 2003 (Safety of Machinery).

EN ISO 12100-2: 2003 (Safety of Machinery).

EN ISO 4254-1: 2009 (Agricultural machinery - Safety - General Requirements).

THEMANUFACTURER:

SimbaInternationalLimitedWoodbridgeRoadSLEAFORDLincolnshireNG347EWEngland

Telephone(+44)(0)1529304654.

CERTIFIEDONBEHALFOFSIMBAINTERNATIONALLIMITED:

ColinAdams

ManagingDirector

UniPressOperating Instructions

4

WARRANTYTERMS AND CONDITIONS

InthiswarrantySimbaInternationalLtd.,isreferredtoas“theCompany”.

1. SubjecttotheprovisionsofthiswarrantytheCompanywarrantseachnewmachinesoldbyittobesoldfreefromanydefectinmaterialorworkmanshipforaperiodof12monthsfromdateofinstallationwiththeend-user.

Somespecificitemshaveadditionalwarrantyoverandabovethestandard12months.DetailsofthesecanbeobtaineduponrequestdirectlyfromthedistributororSimbaInternationalLtd.

2. IfthemachineorpartthereofsuppliedbytheCompanyisnotinaccordancewiththewarrantygiveninclause1theCompanywillatitsoption:

(a) makegoodthemachineorpartthereofattheCompany’sexpense,or(b) makeanallowancetothepurchaseragainstthepurchasepriceofthemachineorpart

thereof,or(c) acceptthereturnofthemachineandatthebuyersoptioneither: I) repayorallowthebuyertheinvoicepriceofthemachineorpartthereof,or II) replacethemachineorpartthereofasisreasonablypractical.

3. ThiswarrantyshallnotobligetheCompanytomakeanypaymentinrespectoflossofprofitorotherconsequentiallossorcontingentliabilityofthePurchaserallegedtoarisefromanydefectinthemachineorimposeanyliabilityontheCompanyotherthanthatcontainedinclause2.

4. AnyclaimunderthiswarrantymustbenotifiedtotheCompanyinwritingspecifyingthematterscomplainedofwithin14daysfromthedateofrepair.

5. Anyclaimunderthiswarrantymustbemadebytheoriginalpurchaserofthemachineandisnotassignabletoanythirdparty.

6. IfthepurchaserhiresoutthemachinetoanythirdpartythewarrantyshallapplyonlytomattersnotifiedtotheCompanyinwritingwithin90daysofthedateofdeliveryandclause1shallbereadasiftheperiodof90daysweresubstitutedfortheperiodof12months.

7. Thewarrantywillceasetoapplyif:

(a) anypartsnotmade,suppliedorapprovedinwritingbytheCompanyarefittedtothemachineor(b) anyrepairiscarriedouttothemachineotherthanbyorwiththeexpresswrittenapprovalofthe

Companyor(c) anyalterationsnotexpresslyauthorizedbytheCompanyinwritingaremadetothemachineor(d) themachineisdamagedbyaccidentor(e) themachineisabusedoroverloadedorusedforapurposeorloadbeyonditsdesigncapabilities,

orusedinconjunctionwithatractorwhosepoweroutputcapabilityexceedsthestatedimplementpowerrequirementbymorethan40%.Forthepurposeofthesetermsandconditions,“statedimplementpowerrequirement”referstowheeledtractorsunlessspecificallystated.Thesepowerrequirementsshouldbereducedby20%whenusedinconjunctionwithtrackedtractors.

(f) themachineisoperatedaspartofa‘cultivationtrain’wheremorethanoneimplementisbeingtowed,withouttheexpresswrittenapprovalofSimbaInternationalLtd.

(g) anymaintenanceisnotcarriedout inaccordancewiththeserviceschedules intheoperator’smanual.

(h) theInstallationandWarrantyRegistrationCertificateisnotreceivedbySimbaInternationalLtd.,ServiceDept.,WoodbridgeRoad,Sleaford,Lincolnshire,England,NG347EW,within7daysofinstallinganewmachine.

Warranty


Machine IdentificationEntertherelevantdatainthefollowinglistuponacceptanceofthemachine:

OperatingInstructions/SparePartsList:February2012

Dealer Address: Name: ________________________________________

Street: ________________________________________

Place: ________________________________________

Tel.: ________________________________________

Dealer’sCustomerNo.: ______________________________

Simba Great Plains Address:

SimbaGreatPlains

WoodbridgeRoadInd.Est.

Sleaford

Lincolnshire

NG347EW

Tel.: +44(0)1529304654

Fax: +44(0)1529413468

E-Mail: [email protected]

SimbaGreatPlainsCustomerNo.:______________________

Serial NumberType of MachineMachine WidthYear of ConstructionDelivery DateFirst OperationAccessories

MachineIdentification


6

Contents

ContentsMachineIdentification.......................................................................................................5Introduction ..............................................................................................8Foreword..........................................................................................................................8WarrantyGuidelines.........................................................................................................81. Safety Data .......................................................................................91.1 SafetySymbols.......................................................................................................91.2 UsefortheIntendedPurpose.............................................................................. 111.3 OperationalSafety................................................................................................ 111.4 NoLiabilityforConsequentialDamage................................................................. 111.5 RoadTrafficSafety...............................................................................................121.6 AccidentPrevention..............................................................................................121.6.1Hitching-upthemachine.......................................................................................121.6.2OntheHydraulicSystem......................................................................................121.6.3ChangingEquipment............................................................................................131.6.4DuringOperation...................................................................................................131.7 Servicing&Maintenance......................................................................................131.8 OperatingAreas....................................................................................................141.9 AuthorisedOperators............................................................................................141.10 ProtectiveEquipment............................................................................................142. Transportation and Installation .....................................................152.1 Delivery.................................................................................................................152.2 Transportation.......................................................................................................152.3 Installation.............................................................................................................152.4 HitchingUp...........................................................................................................162.4.1HitchingupaTractortotheUniPress/PreparingforTransport...........................162.5 FoldingandUnfolding...........................................................................................172.5.1UnfoldingintotheWorkPosition...........................................................................172.5.2FoldingintotheTransportPosition......................................................................172.6 AirBrakeCouplingProcedure..............................................................................182.6.1WhenCoupling....................................................................................................182.6.2WhenDe-coupling................................................................................................182.7 PrecedingandTrailingImplements......................................................................192.7.1HitchingaDiscCultivatortotheUniPress...........................................................192.7.2TransportingaUniPressTowedBehindaDiscCultivator....................................202.7.3ChangingfromWorktoRoadTransport(DiscCultivatorBehindaUniPress).....202.7.4SettingtheRearDrawbar.....................................................................................202.7.5HitchingaRearRolltotheUniPress....................................................................212.8 Whendrivingontheroad......................................................................................212.9 Parkingthemachine.............................................................................................213. Technical Data UniPress ................................................................23


Contents

4. Adjustment/Operation .....................................................................244.1 Description............................................................................................................244.2 Pro-Active(Sprung)Tines......................................................................................254.3 LevellingBoards...................................................................................................254.4 DoubleDiscRoller................................................................................................264.5 WorkSettings........................................................................................................264.5.1LevellingBoards...................................................................................................264.6 PitchControl.........................................................................................................274.7 UsingShims..........................................................................................................284.8 WorkInstructions..................................................................................................294.9 Checks..................................................................................................................295. Servicing and Maintenance ............................................................305.1 Servicing...............................................................................................................305.2 Cleaning................................................................................................................305.3 DoubleDiscAxles.................................................................................................305.4 Hydraulics.............................................................................................................305.5 Tines.....................................................................................................................315.6 LevellingBoards...................................................................................................315.7 PreparationforStorage.........................................................................................315.8 OperatorSupport..................................................................................................315.9 Brakes&WheelHubs...........................................................................................325.10MaintenanceIntervals...........................................................................................325.11 ToAdjusttheSystemPressure.............................................................................325.12MaintenanceOverview.........................................................................................345.13 LubricatingtheMachine........................................................................................355.14 HandlingofLubricants..........................................................................................355.15 Lubricants&HydraulicOil.....................................................................................366. Faults and Remedies ......................................................................377. Parts & Assembly ...........................................................................38


8

Introduction

ForewordMake sure you have readand follow theOperatingInstructionscarefullybeforeusingthemachine.By doing so, youwill avoidaccidents,reducerepaircostsanddowntimeandincreasethereliabilityandservicelifeofyourmachine.Payattentiontothesafetyinstructions!

SimbaGreat Plains will not accept anyresponsibilityforanydamageormalfunctionsresulting from failure to complywith theOperatingInstructions.

TheseOperating Instructionswill assistyouingettingtoknowyourmachineandinusingitcorrectlyforitsintendedpurposes.First,youaregivengeneralinstructionsinhandling themachine.This is followedbysections on servicing,maintenance andtheactiontobetakenshouldamalfunctionoccur.

Theseoperatinginstructionsaretobereadandfollowedbyallpersonsworkingonorwiththemachine,e.g.:

• Operation (including preparation,remedying of faults in the operatingsequenceandservicing).

• Maintenance (maintenance andinspection)

• Transportation.

Togetherwith theOperating Instructions,you receive a Spare Parts List and aMachineRegistration form. Field servicetechnicianswillinstructyouintheoperationand servicing of yourmachine.Followingthis, theMachineRegistration form is tobe returned to your dealer.This confirmsyour formal acceptance of themachine.Thewarrantyperiodbeginsonthedateofdelivery.

We reserve the r ight to al terillustrations as well as technicaldataandweightscontainedintheseOperatingInstructionsforthepurposeofimprovingthemachine.

Warranty GuidelinesTheperiodof liability formaterial defects(warranty) relating to our products is 12months. Inthecaseofwrittendeviationsfromthestatutoryprovisions,theseagreementsshallapply.

Theyshallbecomeeffectiveuponinstallationof themachinewith theendcustomer.Allwearpartsareexcludedfromthewarranty.

Allwarranty claimsmust be submitted toSimbaGreatPlainsviayourdealer.

Introduction


1. Safety DataThefollowingwarningsandsafetyinstruc-tionsapplytoallsectionsoftheseOperatingInstructions.

1.1 Safety SymbolsOn the machine

Nopassengersareallowedonthemachine!

Keepclearof theworkingrangeoffoldablemachinecomponents!

Never reach into areaswherethereisadangerofbeing crushed bymovingparts!

Watch out for escapingpressurised fluids! FollowtheinstructionsintheOpe-ratingInstructions!

ReadandobservetheOpe-rating Instructions beforeusingthemachine!

Neverreachintoanyrevol-vingparts!

Parts may fly off duringoperation. Keep a safedistance away from themachine!

1.SafetyData


10

Re f e r t o O p e r a t i n gI n s t r u c t i o n s b e f o r eattemptingmaintenance.

Operating Instructions:

The Operating Instructions distinguishbetweenthreedifferenttypesofwarningandsafety instructions.The following graphicsymbolsareused:

Important!

Riskofinjury!

Riskoffatalandseriousinjuries!

Itisimportantthatallthesafetyinstructionscontained in theseOperating Instructionsandall thewarningsignson themachinearereadcarefully.

Ensurethat thewarningsignsare legible.Replace any signs that aremissing ordamaged.

Theseinstructionsmustbefollowedinordertopreventaccidents.Informotherusersofthewarningsandsafetyinstructions.

Donotcarryoutanyoperationswhichmayaffectsafeuseofthemachine.

Allreferencestoleftandrightinthismanualaremadefromtherearofthemachine,facingthe direction of travel (unless otherwisestated).

1.SafetyData


1.3 Operational SafetyThemachine is to be put in operationonly after instruction has been providedby an employee of the authorised dealeror an employee of SimbaGreat Plains.The “MachineRegistration” form is to becompletedandreturnedtoyourdealer.

All protectiveandsafetyequipment, suchas removable protectiveequipment,mustbeinplaceandfunctioningreliablybeforethemachineisputinuse.

Checkscrewsandboltsregularlyfor tightness and retighten ifnecessary.

In the event of malfunctions,stop and secure the machineimmediately.

Ensurethatanyfaultsareremediedimmediately.

1.4 No Liability for Consequential DamageThe UniPress has beenmanufacturedwith great care.However, problemsmaystilloccurwhenitisusedfortheintendedpurpose.Thesemayinclude:

•Wornwearingparts.•Damagecausedbyexternalfactors.•Incorrectdrivingspeeds.• Incorrect setting of the unit (incorrectattachment,non-adherence to theSettinginstructions).

Therefore, it is crucial to alwayscheck yourmachine before andduring operat ion for correctoperationandadequateapplicationaccuracy.

Compensationclaimsfordamagewhichhasnot occurred to themachine is excluded.This includes any consequential damageresultingfromincorrectoperation.

1.2 Use for the Intended Purpose The Simba Great Plains UniPress isbuilt using the latest technology and inaccordancewith the relevant recognisedsafety regulations. However, risks ofinjury for theoperatoror thirdpartiesandimpairmentofthemachineorothertangibleassetscanariseduringuse.

Themachineisonlytobeoperatedwheninatechnicallyperfectconditionandfortheintendedpurpose,takingintoconsiderationsafetyandrisksandfollowingtheOperatingInstructions. In particular, faults that canimpairsafetyaretoberemediedimmediately.

Original parts and accessories fromSimbaGreatPlains havebeen speciallydesigned for thismachine. Spare partsandaccessories not suppliedbyushavenotbeen testedorauthorised. Installationoruseofnon-originalSimbaGreatPlainsproductsmayhaveadetrimentaleffectonspecificdesignfeaturesofthemachineandaffectthesafetyofmachineoperatorsandthemachineitself.SimbaGreatPlainswillacceptnoliabilityfordamageresultingfromtheuseofnon-originalpartsoraccessories.

The Simba Great Plains UniPress isdesignedsolelyasacultivationimplement.Useforanyotherpurpose,e.g.,asameansoftransport,willbedeemedtobeimproperuse. SimbaGreat Plains will accept noliabilityfordamageresultingfromimproperuse.The riskwill be borne solely by theoperator.

Use of theUniPress behind high powertractors (in excess of 40% above themaximumrecommended)canleadtohighloadsandstresseswhichcancause longtermstructuraldamagetothechassisandkey components. Such overloading cancompromisesafetyandistobeavoided.

1.SafetyData


12

1.SafetyData

Bewareoftrappinghazardswhenmanipulating theparkingstandsor other moving parts. Ensureanyheavycomponentsare fullysupportedwhenremovingpins/bolts.

1.6.1 Hitching-up the machineThere is a risk of injury when hitching/unhitching the machine. Observe thefollowing:

• Securethemachineagainstrolling.• Take special carewhen reversing the

tractor!• Thereisariskofbeingcrushedbetween

themachineandthetractor!• Parkthemachineonfirm,levelground.

1.6.2 On the Hydraulic SystemDonot connect the hydraulic lines to thetractoruntilbothhydraulicsystems(machineandtractor)aredepressurised.

Anyhydraulicsystemcontainingan accumulator can remainunder pressure permanently(even after following manualdepressurisationprocedureswithatractor/implementcombination).Itisthereforeimportanttocheckal l l ines, pipes, and screwconnections regularly for leaksand any recognisable externaldamage.

The hydraulic circuit containsspecialisedfittingswhichshouldnotbetamperedwithunderanycircumstances. Do not attempttomodifyhoseroutingsorhoseclampingarrangements,doingsomycauseseriousdamagetothemachineand/orinjury.

1.5 Road Traffic SafetyWhendrivingonpublic roads, tracksandareas,itisimportanttoobservetherelevantroad traffic laws aswell as the specificregulationsrelatingtothismachine.

Payattentiontothepermittedaxleloads, tyrecarryingcapacity,andtotalweight in order tomaintainadequatebrakingandsteerability(these figures are shownon theserialplate).

Passengers on themachine arestrictlyforbidden!

Max.roadtransportspeed16mph(25km/h).

1.6 Accident PreventionInadditiontotheOperatingInstructions,itisimportanttoobservetheaccidentpreventionregulations specifiedby agricultural tradeassociations.ItistheOperator’sresponsibilitytoensurethatallotherpersonsareexcludedfromthedangerzonessurroundingoronthemachineduringitsoperation.

ItistheOwner’sresponsibilitytoensure:

•theOperatoristrainedandcompetenttousethemachine&tractor,•thetractorissuitableforthemachine•adequateRiskandCOSHHassessmentshave been undertaken regarding themachine’s use.Specifically, these includeissues concerning contact with the soil,dust, crop residues, chemicals, lubricantsandothercompoundsduringoperationormaintenance,andthepossibilityofstonesbeingejectedathighspeedduringwork.


1.SafetyData

Donotstandonthemachinewhileit isinoperation!

Operatorsmusthaveavaliddrivinglicencein order to drive on public roads. In theoperatingarea,theoperatorisresponsibleforthirdparties.

Thepersoninchargemust:

•provide theoperatorwitha copyof theOperatingInstructions,and

• ensure that the operator has read andunderstoodtheinstructions.

•makesurethattheoperatorisawareofthespecificregulationsrelatingtothemachinewhendrivingonpublicroads.

Onlyuseappropriateaidswhencheckingforleaks.Repairanydamageimmediately.Spurtingoilcancauseinjuriesandfires!

Incaseofinjury,contactadoctorimmediately.

The socket and plugs for the hydraulicconnections between the tractor and themachine should be colour-coded in ordertoavoidincorrectuse.

1.6.3 Changing Equipment• Secure themachine toprevent it from

accidentallyrollingaway!• Use suitable supports to secure any

raisedframesectionssuspendedaboveyou!

• Caution!Riskofinjuryduetoprojectingparts!

Never climb on to rotating partssuchastherollunit.Thesepartsmayrotatecausingyoutoslipandsufferseriousinjury!

Removing components duringmaintenance may affect thestabilityof themachine. Ensureit is fully supported in case ofunexpectedweightshifts.

1.6.4 During OperationEnsurethattheworkingrangeandtheareaaround themachine are clear (children!)beforeoperatingthemachine.

Alwaysensureadequatevisibility!

Fig. 1.01: HydraulicTaps

1.7 Servicing & MaintenanceEnsurethatregularchecksandinspectionsare always carried outwithin the periodsrequired by law or specified in theseOperatingInstructions.

Whencarryingoutserviceandmaintenanceworkalways:

• switchoffthetractorengineandremovetheignitionkey.

• wait until all themachine parts havestoppedmoving.

• depressurisethehydraulicsystem.

Many hydraulic circuits contain lock orovercentrevalveswhichcanretainpressurein the linesevenafter depressurising thetractor side of these circuits. If in doubt,consult trained personnel (such as yourlocalSimbaGreatPlainsDealer)toensuresuchvalvesaredepressurisedtothecorrectprocedure before removing or servicinganypartsconnecteddownstreamofthesevalves.


14

1.SafetyData

1.8 Operating AreasTheoperatingareas include thedrawbar,hydraulicconnectionsanddepthadjustmentequipmentaswellasalloperatingpointsrequiringmaintenance.

All operating areaswill be specified anddescribedindetailinthefollowingchaptersonservicingandmaintenance.

Observeall safety regulations included inthesectiondealingwithSafety,andinthesubsequentsections.

1.9 Authorised OperatorsOnly those persons who have beenauthorisedand instructedby theoperatormay operate themachine.The operatormustbeatleast16yearsofage.

1.10 Protective EquipmentForoperationandmaintenance,yourequire:

•Tightfittingclothing.

• Strong protective gloves (to provideprotection against sharp-edgedmachinecomponents).

•Protectivegoggles(tostopdirtgettingintoyoureyes).

Check all hydraulic lines for leaks, looseconnections, chafemarks and damage.Remedyanydeficienciesimmediately!Payparticularattentiontohoserenewalintervalsas outlined in the specific sectionswhichfollow.ALL hydraulic hoses have a safemaximumworkinglifeof6(SIX)yearsfromdateofinstallation,providedtheyremaininasafecondition.Hoseswhichexceed6yearsofageshouldbereplaced,orinspectedandcertified by a suitably qualified person tohaveanextendedlifeperiodwhichshouldberecorded.

Payparticularattentiontothoseitemswhichrequire specialist service tools or trainingtobecarriedoutbyqualifiedpersonnel.Donotattempttoservicetheseitemsyourself!Theseincludeitemsretainingpressure(e.g.accumulatorcircuits),or force(e.g.springtines),andDDRollsofanytype.

Prior to performing maintenance andservicingwork, ensure that themachineispositionedonsolid, levelgroundand issecured toprevent it rollingaway.Donotuseanyparts toclimbon to themachineunless they are specifically designed forthispurpose.

Before cleaning themachinewithwater,steam jets (high-pressure cleaningapparatus)orothercleaningagents,coverallopeningsintowhich,forreasonsofsafetyoroperation,nowater, steamor cleaningagents are to penetrate (bearings, forinstance).

Lubricateallthelubricatingpointstoforceoutanytrappedwater.

Whencarryingoutservicingandmaintenancework,retightenanyloosescrewconnections.

Whenservicingthemachinetakeprecautionsagainstsoil,dust,seedcoatings,oiloranyotherhazardoussubstancesthatyoumightencounter.

On a newmachine tighten all nuts andboltsafter5hoursworkandagainafter15hours.Thisalsoappliestopartsthathavebeenmovedorreplaced.Aftertheinitial15hoursofworkaonceaweekcheckshouldbesufficientdependingondailyworkrates.


2.3 InstallationWhen carrying out instal lat ion andmaintenancework there is a higher riskofinjury.Itisimportantthatyoufamiliariseyourself with themachine and read theOperatingInstructionsbeforehand.

Operatorinstructionandinitialinstallationofthemachinearecarriedoutbyourservicetechniciansorauthoriseddistributors.

Themachinemustnotbeusedinanywaybeforehand! Themachine can only bereleasedforoperationafterinstructionshavebeenprovidedbyourservicetechniciansorauthoriseddistributors.

• If any modules or parts have beenremovedfortransportation,theseshallbemountedbyourservicetechnicians/authoriseddealersbeforetheinstructiontakesplace.

• Checkallimportantscrewconnections!

• Lubricateallnipplesandjoints!

• Checkallhydraulicconnectionsandlinesfordamage.

2. Transportation and InstallationTransportationandinitialinstallationofthemachinearedescribedinthischapter.

2.1 DeliveryThemachine is normally delivered fullyassembled.

• Themachinecanbeliftedoffwithacraneorothersuitableliftingequipment.

• Themachine should be hitched to atractoranddrivenoffalow-loader.

2.2 TransportationTheUniPresscanbetransportedonpublicroadsbyhitchingituptoatractororonalow-loader.

• Itisimportanttoobservethepermittedd imens ions and we igh ts whentransportingthemachine.

• Ifthemachineistransportedonatraileroralow-loader,itmustbesecuredusingstrapsorotherdevices.

• Before transporting themachine onpublic roads, it must be adjusted toits transportation position and thestipulationsrelatingtoroadtransportationfulfilled.

• Themaximumpermissiblespeedis25km/h.

2.Transportation/Installation


16

2.4 Hitching Up

Whenhitching-up themachine,ensurethatno-oneisbetweenthetractorandthemachine.

WhentheUniPressisparkedforextendedperiodsoftimeitshouldideally be left in the unfolded,i.e. work, position for stability,safety and ease of access formaintenance.However,parkingthe UniPress in the foldedposition(usingtheparkingstandsprovided) is acceptable in thenormalcourseofoperation.

Tractor Oil Flow Adjustment:Asa general rule the tractor oilflow rate should be set in thelowest setting before starting.This can then be increased toallowthedesiredrateofoperationasapplicable.Thiswillminimiseexcessiveoilflowandconsequentpowerusageandheatgeneration.

Do not open tapswhile tractorhydraulicsareinfloat.

Thehosesintheliftcircuithaveamaximum rated pressure of415bar,andshouldbe replacedevery6years.Othercomponentsin this locking circuit have amaximum rated pressure of atleast350bar.

2.4.1 Hitching up a Tractor to the UniPress / Preparing for Transport

1. Couplethesixhydraulichosestothetractor ensuring that the two winghosesare together, the twodrawbarcylinderhosesaretogetherandthetwolevellingboardhosesaretogether.

2. Connect the tractor to the drawbarusingthehydraulicstoraiseorlowertheheightoftheshackle.Donotusethetractorpick-uphitchtoattachthemachinetothetractor.

3. Carefully operate the hydraulics tolowerthedrawbarandtilttheUniPressontotheroadtransportwheels.Fullyextendthedrawbarcylinder.

4. ThisallowsthelevellingboardstobefullyraisedsothatwhentheUniPressis folded the levellingboardsdonotprotrudebeyondthe3mtransportwidth.Fullyraisethelevellingboards.

5. Operate the hydraulics to fold thewings.

6. Ensurethatthewingstrapisfittedtotiethetwowingsectionstogether.

7. Ensurethatparkingstandsarelockedinthetransportposition,ie.fullyraised.



2.5 Folding and Unfolding

Checkforexposedpersonswhenlowering/unfoldingthemachine.

Donotclimbonthemachinetofitorremovethetransportstrap,thisshouldbedonefromtheground.

2.5.1 Unfolding into the Work Position 1. Ensurethattheparkingstandsarein

thefullyraisedposition.

2. Removethetransportstrapfromtherearwingcylinders.Stowthetransportstrap on the lights as shown inFig.2.01.

3. Openthetapsonthehosemast.

Bewareofsuddenoruncontrolledmovementsifthetapsareopenedwith the hydraulics in float. Donot open taps with the tractorhydraulicsinfloat.

4. Operatethehydraulicstofullyunfoldthewings.

5. Lowerthemachinetothegrounduntil

thechassisislevelfronttorearorthedrawbar cylinders touch the depthstops.

2.5.2 Folding into the Transport Position

1. Fullyraisethelevellingboardssothattheydonotprotrudebeyond the3mtransportwidth.

2. Raisethemachineontothetransportwheels.

3. Operatethehydraulicstofullyfoldthe

wings.

4. Fitthetransportstrapacrossthepinsontherearwingcylindersfortransportsafety.

5. Closethetapsonthehosemast.

6. Lower the parking stands if theUniPressistobeunhitchedfromthetractorinthefoldedposition.


Fig. 2.01: Transport Strap Stowage in Work


18


2.6 Air Brake Coupling Procedure

Please refer to the following procedurewhen coupling or decoupling any itemofSimbaGreatPlainsmachineryfittedwithanAIRbrakeorAIRandHYDRAULICbrakesystem. Please note that this proceduredoesnotapplytoanymachinesfittedwithaHYDRAULICsystemONLY.

2.6.1 When Coupling

1. Reverse up to the machine andconnectthemachinetothetractorasinstructedtoinSection2.4.1.

2. With themachine connected coupletheairlines.Whencouplingensuretheyellowlineisattachedfirstfollowedbytheredline.

3. Your brakehoses are nowattachedandarereadyforoperation.

4. ContinuewiththecouplingprocessasinstructedinSection2.4.1.

2.6.2 When De-coupling

1. Bring the machine to the parkingpositionasinstructedtoinSection2.9.

2. With themachine still connected tothetractorremovetheredbrakelinefollowedbytheyellowline.

3. YourbrakeswillnowbeONandwillhold,ensuringtheyhavebeenadjustedandmaintainedcorrectly,themachineinposition.(note:ifthemachine‘stankis drained of air once all lines havebeendetachedthebrakeswillcomeoff(samesituationaspushingtheshuntvalve).

4. Continuede-couplingthemachineuntilitisfullydisconnected.

Byfollowingtheaboveinstructionsyou will see that at NO pointin the coupling or decouplingprocess has the red line beenleft in the tractor on its own.Thisisintentionalandshouldbeconsidered the ‘rule’ tocouplingthehoses.


2.7 Preceding & Trailing Implements

Adding a preceding or trailingimplement to theUniPresswillaffect the stability and handlingofthemachinebothintransportandwork.

2.7.1 Hitching a Disc Cultivator Ahead of the UniPress

1. Removethetransportstrapsfromthedisc cultivator, exercise greatCAREwhenextendingtheaxlecylinder.

2. Reverse thedisccultivatorup to theUniPress drawbar ensuring that thetwo drawbars are aligned allowinga slight clearance to enable themachinestobecoupledtogether.

3. Lowerthedisccultivatortotheground.

4. ConnectthehydraulichosesfromtheUniPress into thedisccultivator rearoutletsensuring that thewinghosesaretogetherandthedrawbarcylinderhoses are together.Ensure that thefoldingcircuitsandliftdrawbarcircuitsarecoupledcorrectly.

5. Raise theUniPress drawbar abovethe disc drawbar (200mmapprox.).Depthcontrolshimsmayneedtoberemoved.

6. RaisethedisccultivatortothesameheightastheUniPressdrawbarthenreversethedisccultivatortocouplethetwomachinestogether.

7. Fitthedrawbarpin.

8. Operatethehydraulicstolowertherearaxleanddrawbar,tiltingtheUniPressontotheroadtransportwheels.Fullyextendthedrawbarcylinders.

9. Fullyraisethelevellingboards.

10. Operate the hydraulics to fold thewings.

11. Operatethehydraulicstoliftthedisccultivatorintothetransportposition.

12. Fitthedisccultivatortransportstraps.

13. FittheUniPresswingtransportstraptotiethetwowingsectionstogether.

14. Ensurethatparkingstandsarelockedupintheirworkposition.

Withbothmachinesinthetransportpositioni.e.raisedandfolded,thechassisofthedisccultivatorshouldbeslightlynosedownorhorizontal evenwhen thedownward loadfromtheUniPressisappliedtothedrawbarofthedisccultivator.

TheframemaybelevelledbyalteringtherearwardtiltoftheUniPresstoincreaseorreducetheloadingonthediscreardrawbar.



20

2.7.4 Rear Drawbar Setting

To prepare the rear drawbar for use:1. Open the tap on the rear drawbar

cylinder.

2. Retractthecylinderandinsertpin.

3. Closethetaptosecureitsposition.

To change back to road transport / 'not in use' position:1. Open the tap on the rear drawbar

cylinder.

2. Removethepinandstowintheholeshown.

3. Extendthecylinderandclosethetaptosecureitsposition.

2.7.2 Transporting a UniPress Towed Behind a Disc Cultivator

Withbothmachinesinthetransportpositioni.e.raisedandfolded,thechassisofthedisccultivatorshouldbeslightlynosedownorhorizontal evenwhen thedownward loadfromtheUniPressisappliedtothedrawbarof the disc cultivator.The chassis shouldNEVERbetaillowintransportasthiswillgiveahighnegativeloadingonthetractorwhichcould lead to lossof traction to therearwheels.

Extremecautionmustbe takenwhen theUniPressistransportedupsteepgradientsand across side slopes.Higher drawbarloadingcanbeachievedbyshorteningthedrawbarcylinder.

Priortoleavingthefieldtotravelonapublichighwayensure thatanyclodsofsoilareremovedfromthemachinetopreventthemfromfoulingtheroad.

MAXIMUMROADTRANSPORTSPEED16MPH(25km/h).

2.7.3 Changing from Work to Road Transport (UniPress Towed Behind a Disc Cultivator)

1. OperatethehydraulicstoraisethediscandUniPress.

2. Operate the hydraulics to fold thewingsonboththedisccultivatorandtheUniPress.

3. Fit the transport straps to bothmachines.

Itmay be necessary to shortenthedrawbar cylinder of thedisccultivator until the chassis ishorizontal or slightly nosedownbeforemovingthemachines.

Shortening theUniPressdrawbarcylinderwillincreasetheloadingontherearofthedisccultivatorframe.Ifnecessarythiscanbeusedtolevelthechassisforroadtransport.


Fig. 2.02: Rear Drawbar position when in use

STOWAGE HOLE

PINTAP (SHOWN OPEN)

Fig. 2.03: Rear Drawbar position when not in use


2.7.5 Hitching a Rear Roll to the UniPress

Followprocedure2.4(page16)tocoupleatractortotheUniPress.Oncethetractorissafelyconnectedtotheimplementandinitsfoldedsetting,raisethemachinefullyclearoftheground.

Maximum rear drawbar verticalloading=650kg

1. ReversetheUniPressuptotheroller.

2. AligntheUniPressandrollerdrawbars,lowertheUniPresstothegroundanddepressurisethelifthydraulics.

3. Raise / lower the axle as requiredto align the respective machines‘drawbarsandcoupletogether.

4. CoupletherearrolltotheliftcircuitoftheUniPress,ensuringthatthehosesare connected to the correspondingcircuitonthetrailingmachine.

5. Coupletherearrollwing(fold)circuittothewing(fold)circuitoftheUniPress.

6. Fully raise theUniPressand the rollclearoftheground.

7. Checkthatalltransportstraps/devicesarefittedorclosed.


2.8 When driving on the road

When driving on the road themachinemustbeconvertedtothetransportationposition.

Whendrivingontheroad,raisethemachinecompletelytopreventtheworkingelementsdraggingontheground.

2.9 Parking the machineIn order to avoid damage as a result ofmoisture,themachineshouldbeparked,ifpossible,indoorsorundercover.

Whenmanoeuvringthemachine,payattentiontoyoursurroundings.Ensure that nobody is in themanoeuvring area (watch forchildren!).

•Parkthemachineonlevelandsolidground.•Fitwheelchocks.•Withthemachineraisedmovetheparkingstandsintoposition.•Lowerthemachineontotheparkingstandsensuringthatitisstable.•Removethedrawbarpinanddriveforwardslowlyuntilhitchisclearoftractordrawbar.•Lowerthedrawbartotheground.•Switchoffthetractor.•Disconnecthydrauliclinesfromthetractor.

If parking onunevenor slopingground chock the machineandunfold / lower first to avoidinstability.

Fig. 2.04. Wheel chocks


22



3. Technical Data UniPress

*Itisimportanttocorrectlymatchyourimplementtoyourtractorforoptimumperformance.**Varieswithlift,tiltandoptions.

3.TechnicalData

4.6m 5.5m 6.6m 7.2m 8.2mWorking Width 4600mm 5500mm 6600mm 7200mm 8200mmTransport Width 2950mm 2950mm 2950mm 2950mm 2950mmTransport Height 2820mm 3145mm 3925mm 3970mm 4417mmTransport Length 5125mm 5180mm 5125mm 5350mm 5500mmWeight 4246Kg 4775Kg 5276Kg 6135Kg 6638KgTractor Power Req.(Hp)* 120-140 140-160 160-180 170-190 200-220

Drawbar Load ** 1150Kg 1233Kg 1235Kg 1433Kg 1492KgAxle Load 3096Kg 3542Kg 4041Kg 4702Kg 5146Kg


24

The SimbaGreat Plains UniPress is aversatileimplementdesignedtoperformanexcellentshallowcultivationcombinedwitheffectiveconsolidation.TheUniPressmaybe towedon itsownor in tandembehindanotherimplemente.g.disccultivator.

It canbeused in reduced tillagesystemsbehindadisccultivatortoincorporatestubbleor toworkdownploughingonmedium toheavysoiltypes.LikeallSimbaGreatPlainsmachinesitfeaturesthelatestinnovationswhichcombinetogiveanefficient,well-builtunitwithunrivalledreliability.

TheUniPressconsistsoftworowsofsprungtines followedbyahydraulically operatedlevellingboardthenarowofpressrings.

Thelevellingboardconsistsofaseriesofsprung leaveswitheach leafsetbetweeneach roll ring.The levelling board carriessoilaheadoftheringstofilllowareas.Thesprung leaves crush clods as they passunder the levelling board andalign clodswiththepressrings.

TheuseoftheUniPressintandemwithadisccultivatorforstrawincorporation,istoconsolidatethestrawsoilmixthroughthesoil profile ensuringmaximum straw soilcontacttoincreasethebreakdownprocess,minimiseslugproblemsandtoleaveafirmweatherprooffinish.

4. Adjustment/Operation

1. Drawbar2. ShimStowage3. ParkingStands4. Tines5. LevellingBoard6. DD700Roll 7. TransportWheels8. WheelChocks9. RearDrawbar(iffitted)10. HydraulicHoseStowage

Fig. 4.01: UniPress

4.1 Description

4.Adjustment/Operation

123

456

7

9

10

8



4.2 Pro-Active (Sprung)TinesThePro-Activetinesaredesignedtomovesoilandshatterclods toagreaterdegreethan traditional rigid leading tines. Theabilitytomoveinalldirections(upwardsandsideways)allowsthemtoclearstonesandother obstructions. They feature simple,pinnedtinedepthadjustmentforeasydepthvariation.

Fig. 4.02: Pro-Active (Sprung) Tines

4.3 Levelling BoardsTheactionofthesprungleaftypelevellingboardsistocarryanddropsoiltolevelinfrontofthepressrings,torubclodagainstclodforadditionalsoilbreakdown,toforceclodsdownintothesoilprofileandtopresentremainingclodspassingbetweentheleavesintotherowofpressrings.

Fig. 4.03: Levelling Boards


26

4.4 Double Disc RollerThestandardDD700 roller ismadeupofindividual Double Disc (patented) Ringsegments.

TheDDringsaredesignedtoconsolidatethesoilwhilstcuttingandcrushinganyclods.

Even in heavy,wet soils it can easily beoperatedwithminimalblockagesoccurring.

TheDD roller carries a proportion of themachine’sweight toensureconsolidation.Thecorrugatedsurfaceleftbytherollerisweatherproofbothforwetordrysituations.

Fig. 4.04: Double Disc Roller


4.5 Work SettingsInwork thewingcylindersshouldbe fullyextended.Thegangsareabletofloatoveranyundulationsonthegroundduetotheirfloatingframes.

Optimum performance has been foundto be achievedwhen the press roll ringshavewornawaythepaintedfinishleavinga smooth shiny surface.When the pressrollringsareneworrusty,soilmaytendtopickupon thesurfaceandblockagemayoccur, thiswill reducewhen the ringsareshinyagain.

TheUniPressshouldberunwiththechassislevelfronttorearbyextendingthedrawbarcylinders to the necessary position.Thecylindersshouldnotbeoverextendedasthiswillremovetheloadontheringswhichcould lead to reduced drive and henceblockageoftheaxles.

ItisnotnecessarytotilttheUniPressontothetransportwheelsduringheadlandturnswhetherthemachineisusedindependentlyorintandemwithadisccultivator.Normally,theUniPressshouldbetiltedsufficientlyontotherollforthetinesandlevellingboardstocleartheground(atwhichpointtherearaxlewheelswillstillbeclearofgroundcontact).

4.5.1 Levelling BoardsThelevellingboardsaresetusingshimsinthelevellingboardcylinders.Duringwork,thesecylindersshouldberetractedontotheshimsbutcanbeextendedtoreleaseanysoil/trashbuildup.

Withthechassissetleveladdshimsuntilthelevellingboardsarecarryingsoil.Thelevel-lingboardswillneedtobesethigherduring1stpassoperationsespeciallyonploughedlandwherelargeclodsmaynotbeabletopassunderorbetweenthesprungleaves.



General Rules when Setting the UniPress

• Runslightlytaillowtogiveincreasedclod cutting and consolidation inharderconditions.

• In trashy conditions the use of thelevellingboardmaybelimitedduetorakingtrash.

• Increasetherakeangleofthelevellingboardinspringtimeoperationtocarrymoresoilforlevelling.

• Reducerakeangleonlevellingboardtoholdsoilandrubclodagainstclodinharderconditions.Thiswillalsoalignclodswith theDD rings facilitatingbettercutting.

Theboardsneedtocarryacertainamountofsoiltoeffectalevellingoperationandalsotogiveaclodtoclodcrushingaction.

WhenreversingtheUniPressintocornerswhenworking headlands ensure that thelevelling boards are fully raised and themachinetiltedontotherollringsfarenoughtoallowthelowerendsofthesprungleavestocleartheground.

4.6 Pitch ControlPitchcontrolontheUniPress isgovernedbythequantityofshimsfittedtothedepthstops attached to the drawbar cylinders.Increasingthenumberofshimswillliftthefrontofthechassiswhenloweredintotheworkposition.

RunningtheUniPresslevelallowsthepressringstogiveanevenconsolidationandclodcrushingaction,withthesprungleavesofthelevellingboardaidingtheclodcrushingaction,aligningtheclodsfortherollrings.

Running themachine significantly nosedownorraisedwillreducetheloadontherearaxleleadingtolossofdriveoftheaxleandthenblockage,togetherwithareducedconsolidationeffect.

Ifanyrollaxlestartstoblockregularly,thisisgenerallyanindicationthattherollaxleisnottight.Failuretokeeptheaxlestightresultsinlossofdrivebetweeneachpairofringsallowing rings to turn individuallyontheaxle.Shouldthisoccurtheaxlemustbetightenedimmediatelytopreventanydam-ageoccurringtotheaxleshaft.

IftherollaxlesstarttoblockregularlythismayalsobeanindicationthatthegroundconditionsaretoowetfortheUniPresstobeeffective.

InpracticeitispossibletousetheUniPressongroundconditionsthatareunsuitabletoachievethedesiredeffect,anditisusuallypossible to operate themachinewithoutregular blockage under such unsuitableconditions,assumingthattheaxlesaretightandringssmooth.

Assuch,especially underwet conditions,it is advisable to checkon the cultivationeffectoftheUniPress.Oftentheuseofthepress12-24hoursafterthediscorlongerfollowing the plough gives a far superiorsurfaceconsolidationeffect.


28

WhentheUniPressisusedtiltedontotherings the loadingon thedisc cultivator ortractordrawbarisincreased.Thiswillcausetherearofthedisctodigdeepermovingthereargangtotheright.Shorteningthedisccultivatorlevellingspringsshouldallowthedisccultivatortopullstraightagain.Equally,increased tractor drawbar loadings willdeepenwheelingsrequiringmoreeffort toeradicatethese.

ItisnotnecessarytotilttheUniPressontothetransportwheelsduringheadlandturnswhetherthemachineisusedindependentlyorintandemwithadisccultivator.

Fully extending the drawbarcylinder and then reversing intotheheadlandfurrowcouldleadtodamageofthecylinder.

4.7 Using ShimsBeforeusingshimstoaltermachinesettingsensure themachine is stationary and thetractoristurnedoffwiththekeysout.Ensurethatalloperatorsareclearofthemachineandthatnoloadisbeingheldonanyexistingshimsinthecylinder.

Tofittheshimsholdthembythehandleand,usingafirmaction,clipthemontotherodasshowninFig. 4.05.Theyareremovedbyusingafingertopullfirmlyonthehandle.

Check thecylinders fordamageanddebrisbeforefittingshims.

Only attempt to add or removeshimsusingthehandle.Tryingtomanipulateshimsusingthejawscouldresultininjury.

Whenchangingmachinesettingsensurebothsidesofthemachinemirroreachother.The lefthandcylindershouldcontainthesameamountofshimsastheright,forexample.Failuretodothiscouldresultindamagetothemachine.

Fig. 4.05: Shims




4.8 Work InstructionsDriving speedTheUniPresscanbedrivenatspeedsofupto12km/h.

Thisdependsonthefieldconditions(typeofsoil,surfacetrash,etc.).

Drivemore slowly if the conditions aredifficultorafirmerfinishisrequired.

Bewareofstonesbeingthrownbythespringactionoftinesreturningfromtheirstressedstateinwork.

Parking the MachineIn order to avoid damage as a result ofmoisture,themachineshouldbeparked,ifpossible,indoorsorundercover.

Whenmanoeuvringthemachine,payattentiontoyoursurroundings.Ensurethatnobody(children!)isinthemanoeuvringarea.

•Parkthemachineonlevelandsolidground.•Fitwheelchocks.•Withthemachineraisedmovetheparkingstandsintoposition.•Lowerthemachineontotheparkingstandsensuringthatitisstable.•Removethedrawbarpinanddriveforwardslowlyuntilhitchisclearoftractordrawbar.•Lowerthedrawbartotheground.•Switchoffthetractor.•Disconnecthydrauliclinesfromthetractor.

If parking onunevenor slopingground chock the machineandunfold / lower first to avoidinstability.

4.9 ChecksThe working quality depends on theadjustmentsandchecksmadepriortoandduringwork,aswellasonregularservicingandmaintenanceofthemachine.

Before beginning work it is thereforeimportant to carry out any necessaryservicingandtolubricatethemachineasrequired.

Checks prior to, and during work:• Isthemachinecorrectlyhitchedupand

thecouplingdevicelocked?• Have the hydraulic and electric lines

beenconnectedaccordingtothecolourcoding?

• Is themachine in a level operatingposition and the working depth setcorrectly?

• Regularly inspect the machine fordamageandsignsofoverloading(stresscracksonweldedjoints,framedistortion)

Working Elements• Are the double disc rings and other

cult ivation tools in a serviceablecondition?

• Are thescrapersstilloperable,so thattherollsdonotjam?


30

5.4 Hydraulics

A low oil flow should be used,i.e., tractor tickover or low flowselected.

Thewingcircuitiscontrolledbyanovercentrevalvecontainedwithinthemanifoldblockwhichpositivelylocksoilflowuntilpressurisedbythetractor.Systempressurecanbe retained in the circuiteven after depressurisation of thetractorquickreleasecouplings.

Exercise extreme care whenchecking the valve or circuits,and under no circumstancesattempttoadjustorloosenfittingswithout prior reference to yourauthorisedSimbaGreat Plainsdealer,anddetailedmaintenanceinstructions.

5. Servicing and Maintenance

Followthesafetyinstructionsforservicingandmaintenance.

Maintenancework should onlybeundertakenwiththemachineunfoldedandloweredoronstandswiththehydraulictapsshut.

Whenworkingunderthemachineensurethatthetractorhandbrakeison.

5.1 ServicingYour machine has been designed andconstructed formaximum performance,operational eff iciency and operatorfriendlinessunderawidevarietyofoperatingconditions.

Prior to delivery, yourmachine has beencheckedatthefactoryandbyyourauthoriseddealertoensurethatyoureceiveamachineinoptimumcondition.

To ensure trouble-free operation,it is important that servicing andmaintenanceworkisperformedattherecommendedintervals.

5.2 CleaningIn order to ensure that themachine isalwaysinoperatingconditionandtoachieveoptimumperformance,performthecleaningandservicingworkatregularintervals.

Avoid cleaning the roll bearings with ahigh-pressure hose or a directwater jet.Thehousing,screwedconnectionsandballbearingsarenotwatertight.

5.3 Double Disc AxlesTheaxlesonthisrolleraretensionedbythemainaxle through the centre of the ringsandbearings.

Specialistequipment is requiredfor the disassembly of DoubleDiscaxles.Pleaseconsultyourdealerunderanycircumstancesthatrequiredisassemblyoftheseaxles.

Maintenanceof these rollers is limited todailygreasingof thebearingstoflushoutdirt, and regular inspection to ensure theassemblies are tight, and scrapers arecorrectly set.Theaxles canbe tightenedprovided the bearing pillar ‘U’ bolts areloosenedtoavoidpreloadingthebearingsas theymove sideways to each other.Ensurethebearingpillarsarere-tightenedtothemainframeafterthis.

5.ServicingandMaintenance



5.8 Operator SupportIfyouhaveaproblem,pleasecontactyourdealer.Theywill endeavour to solve anyproblemswhichmayoccurandprovideyouwithsupportatalltimes.

Inordertoenableyourdealertodealwithproblemsasquicklyaspossible,ithelpsifyoucanprovidethemwiththefollowingdata.Alwaysstatethe:

•CustomerNumber•NameandAddress•MachineModel•SerialNumberofMachine•DateofPurchaseandOperatingHours•TypeofProblem

5.7 Preparation for StorageIfyouneedtostorethemachineforalongerperiod,observethefollowingpoints:

• Parkthemachineundercoverifpossible.• Protecttherollagainstrust.Ifyouneed

tospraytheimplementswithoil,uselightbiologicallydegradableoils,e.g.rapeoil.

Coveranyrubbersectionsbeforeusingoilsprays.Thesesectionsmust not be oiled. Removeany tracesof oilwith a suitablecleaningagent.

5.5 TinesWhen performingmaintenancework on tines extreme careshouldbetaken.Weargogglesandglovesat at all timeswhenmaintainingtines.

Safelysupportunfoldedmachinein raised position using tapsand stands before attemptingmaintenanceworkontines.

Donotattempttoassistfittingtinepointswithasteelheadedhammer,thiscanleadtosplinteringofthemetalduetoitshardness,whichcan cause injury. If tine fittingrequires assistance, a copper/hideor plasticmallet should beused.

Fig. 5.01: Knock-on Tine Point Removal Tool

STRIKE WITH MALLET

ENGAGE POINT REMOVAL TOOL

5.6 Levelling BoardsSafely support the unfoldedmachineinaraisedpositionusingtapsandstandsbeforeattemptingmaintenanceworkonthelevellingboards.


32

Avoid sharp-edgedand pointedparts (disc blades, etc.) whenworkingonthemachine.

Place themachine on suitables u p p o r t s w h e n w o r k i n gunderneath!Donotworkunderamachinewhichisnotsupported!

Onanewmachinetightenallnutsandboltsafter5hoursworkandagainafter15hours.Thisalsoapplies toparts that havebeenmovedorreplaced.Aftertheinitial15hoursofwork a once aweek check should besufficientdependingondailyworkrates.


5.10 Maintenance IntervalsApart f rom dai ly maintenance, themaintenance intervals are based on thenumberofoperatinghoursandtimedata.

Keepa recordof youroperatinghours toensure that the specifiedmaintenanceintervals are adhered to as closely aspossible.

Never use a machine that is due formaintenance.Ensure that all deficienciesfoundduringregularchecksareremediedimmediately.

5.11 To Adjust the System Pressure

A low oil flow should be used,i.e., tractor tickover or low flowselected.

Thewingcircuitiscontrolledbyanovercentrevalvecontainedwithinthemanifoldblockwhichpositivelylocksoilflowuntilpressurisedbythetractor.Systempressurecanbe retained in the circuiteven after depressurisation of thetractorquickreleasecouplings.

Exercise extreme care whencheckingthevalveorcircuits,andunder no circumstancesattempttoadjustorloosenfittingswithoutpriorreferencetoyourauthoriseddealer,anddetailedmaintenanceinstructions.

Itisnormaltooperateat10-20bar.Thiscanbeincreasedto40-50barmax,orreducedto5barasconditionsdetermine. Higherpressurewillcausethewingtips todig incausingthecentreofthemachinetoliftitout.Toolittlepressurewillcausethewingtipstoliftout&thecentreofthemachinetodigin.WhentowinganotherimplementbehindtheUniPress,thepressuremayneedincreasingtocompensate.

Inallcasesthenormaladjustmentmethodis tominimise systempressure and thenincrease by adjusting the pressure valveuntilthedesiredpressureisachieved.

In all cases, regardless of tractormake,adjustmentshouldstartfromzero(minimumpressure) and gradually increase up todesiredpressurevalue.

5.9 Brakes & Wheel HubsThebrakesshouldbetestedbeforeusingforthefirsttimeandafterthefirstladenjourney.

Checkthattheroadandparkingbrakes operate and releasecorrect ly before using themachine.

Checkforhydraulicfluidandairleaks.

Brakeandhubmaintenanceandservicingshouldbecarriedoutbyanauthoriseddealer.



Withthemachineofftheground,

1. Pressurisethewingstounfold.Astheunfoldingbeginsthepressurereadingon the gauge will drop.When thewingshavefullyunfoldedthepressurereading will start to climb. Keeppressurisingthewingsuntilthegaugehasstabilisedatthepre-setpressure.Thestandardfactorysettingis15bar.

2. Ifthesystemneedsadjusting:-Partiallyfold the wings & hold them in thisposition.Toadjustthepressureutilisevalve3(shown in Fig. 5.03).Unscrewtheadjustingscrewuntilnoresistancecan be felt (almost fully unscrewedposition). Unfold thewings fully asbefore, checking thegauge reading.Maintainhydraulicpressureunfoldingwings & adjust the screw whilstpressurising.

• Turningadjusterclockwiseincreasespressure.

• Turning adjuster anti-clockwisedecreasespressure.

Oncethedesiredpressureisachievedlockthevalve.Asacheck,partiallyfoldthewings,stop, and then unfold againmaintainingpressureuntilthegaugestabilisesatyourdesiredsetting.

Fig. 5.03: Manifold Block


34


5.12 Maintenance OverviewWheel Nut Torque:

270NmTyres:

400/60-15.514Ply500/50-1714Ply

Max Tyre Pressure:50psi/3.5bar

10 Hours

DD Axles

10 Hours

TinesDD Roll

Lev. Board

L

Parking Stands

L

50 Hours

Wing Pivots

50 Hours

Drawbar Pivots

600 Hours

Hubs

Hubs / Brakes

L10 Hours

Scrapers

L

Before Each Use

Lights

LL

Inspect

Grease

Transport Strap

L

Before Each Use

Before Each Use

Before Each Use

Before Each Use

Key

All Hydraulics

LBefore Each Use


5.13 Lubricating the MachinePlease read the section below carefullybeforelubricatingthemachine.

Themachinemustbelubricatedregularlyinorderfor it toremainserviceable.Regularlubrication also contributes towardsextendingtheservicelifeofyourmachine.

Therecommendedlubricatingintervalsarespecifiedin“MaintenanceOverview”.

After it has beenwashed using a high-pressure hose or steam cleaned, themachineshouldalwaysbelubricatedusingagreasegun.

5.14 Handling of LubricantsPleaseensurethatyoureadthefollowinginstructions as well as the relevantinformation.Thisalsoappliestoanyofyouremployeeswhohandlelubricants.

HygieneLubricantsdonotpresentahealthhazardprovided theyareused for their specifiedpurpose.

In the case of prolonged skin contact,lubricants,especiallylow-viscosityoils,mayremovethenaturallayeroffatcontainedintheskin,resultingindrynessandpossibleirritation.

It is important to takeextremecarewhenhandlingwasteoilasitmaycontainotherirritants.

Vapoursgivenoffbycleaningagentsandoilsarealsoapotentialhealthhazard.Youshouldthereforenotcarryanyoilyclothsaround.Change soiledwork clothing assoonaspossible.

Alwaysexerciseextremecareandobservethe recommended hygiene rules whenhandlingmineral oil products. Details ofthese handling regulations can be foundin information provided by the healthauthorities.

Storage and Handling• Always store lubricants where they

cannotbeaccessedbychildren.• Never store lubricants in open or

unlabelledcontainers.

Fresh Oil• Apart from taking the usual care and

observinghygienerules,thereisnoneedto take any special precautionswhenhandlingfreshoil.

Waste Oil• Waste o i l can conta in harmfu l

contaminants whichmay cause skincancer,allergiesandotherillnesses.

Attention!Oilisatoxicsubstance.Shouldyouswallowanyoil,donottrytovomit.Contactadoctorimmediately.Protect your handswith barrier creamorwearglovestoavoidcontactwiththeskin.Washoffany tracesofoil thoroughlywithsoapandhotwater.

• Wash your skin thoroughlywith soapandwater.

• Usespecialcleaningagentstocleananydirtoffyourhands.

• Neverwashoil residue fromyourskinwithpetrol,dieselfuelorparaffin.

• Avoidskincontactwithanyoilyclothing.• Donotkeepanyoilyragsinyourpockets.• Washsoiledclothingbeforewearing it

again.• Ensurethatanyoilyfootwearisdisposed

ofinthepropermanner.



36

Measures in case of injury through oilEyes:Shouldanyoilbesplashedintoyoureyes,rinsewithwaterfor15minutes.Iftheeyeisstillirritated,contactadoctorimmediately

If oil is swallowedIfoilisswallowed,itisimportantnottoinducevomiting.Contactadoctorimmediately.

Skin irritation caused by oilIncaseofprolongedskincontact,washofftheoilwithsoapandwater.

Oil SpillsUse either sand or a suitable granularabsorbenttosoakupanyspiltoil.Disposeof the oil-contaminated absorbent in thepropermanner.

Oil FiresNever usewater to extinguish anoil fire.Theoilwillfloaton thewatercausing thefiretospread.

Burningoil-lubricantmustbeextinguishedusing a carbon dioxide powder or foamextinguisher.Always wear respiratoryequipmentwhendealingwith firesof thistype.

Waste Oil DisposalOil-contaminatedwasteandusedoilmustbedisposedofinaccordancewithcurrentlegislation.

Wasteoilmustbecollectedanddisposedofinaccordancewithlocalregulations.Neverpourusedoilintounsealedsewagesystemsordrainsorontotheground.

5.15 Lubricants & Hydraulic OilHydraulic SystemThehydraulicfluidfromthetractorismixedwiththehydraulicfluidfromthemachine.

The suppliedmachine hydraulic systemcontainsTotalAZOLLAZS32oil.

LubricantsAlllubricatingpointsonthemachinecanbelubricatedwithmultigradelubricatinggreaseasspecifiedinDIN51825KP/2K-40.



6. Faults and Remedies

6.FaultsandRemedies

UniPress TroubleshootingFault Possible Cause RemedyRollaxlestartstoblockregularly.

Machinerunningtootaillow.

Lengthenworkdrawbarcylinderuntilchassisishorizontalorjusttaillow.Increasequantityofshimsindepthstopunit.

Rollaxleisnottight. Tightenaxle.Groundconditionstoowet. Waitformoresuitable

groundconditions.Rollscrapersincorrectlyadjusted.

Setscraperstorunjustclearofringsandcentrallybetweeneachring.


38

7.PartsandAssembly

7. Parts & AssemblyGeneral Assembly .................................................................................. 404.6mUniPressComplete............................................................................................... 405.5mUniPressComplete............................................................................................... 426.6mUniPressComplete............................................................................................... 447.2mUniPressComplete............................................................................................... 468.2mUniPressComplete............................................................................................... 484.6m-6.6mDrawbarAssembly...................................................................................... 507.2m-8.2mDrawbarAssembly...................................................................................... 526.6m+8.2mDrawbarAssembly(FGOption)................................................................. 544.6-6.6mChassisAssembly.......................................................................................... 567.2-8.2mChassisAssembly.......................................................................................... 58FrontLightKit................................................................................................................ 60RearLightBracket......................................................................................................... 62WiringLoomAssembly.................................................................................................. 646StudHubAssembly.................................................................................................... 66RearDrawbarAssembly................................................................................................ 68Wings ...................................................................................................... 704.6mWingAssemblyRH............................................................................................... 704.6mWingAssemblyLH............................................................................................... 725.5mWingAssemblyRH............................................................................................... 745.5mWingAssemblyLH............................................................................................... 766.6mWingAssemblyRH............................................................................................... 786.6mWingAssemblyLH............................................................................................... 807.2mWingAssemblyRH............................................................................................... 827.2mWingAssemblyLH............................................................................................... 848.2mWingAssemblyRH............................................................................................... 868.2mWingAssemblyLH............................................................................................... 88Tines & Tine Frames .............................................................................. 904.6mPro-ActiveTineFrameRH.................................................................................... 904.6mPro-ActiveTineFrameLH.................................................................................... 925.5mPro-ActiveTineFrameRH.................................................................................... 945.5mPro-ActiveTineFrameLH.................................................................................... 966.6mPro-ActiveTineFrameRH.................................................................................... 986.6mPro-ActiveTineFrameLH.................................................................................. 1007.2mPro-ActiveTineFrameRH.................................................................................. 1027.2mPro-ActiveTineFrameLH.................................................................................. 1048.2mPro-ActiveTineFrameRH.................................................................................. 1068.2mPro-ActiveTineFrameLH.................................................................................. 108Pro-ActiveTineAssembly.............................................................................................110TineAssembly-StraightTine.......................................................................................112TineAssembly-CrankedTine,220mmSweep............................................................114TineAssembly-CrankedTine,320mmSweep...........................................................116Levelling Boards .................................................................................. 1184.6mLevellingBoardAssemblyRH.............................................................................1184.6mLevellingBoardAssemblyLH............................................................................. 1205.5mLevellingBoardAssemblyRH............................................................................ 1225.5mLevellingBoardAssemblyLH............................................................................. 124


7.PartsandAssembly

6.6mLevellingBoardAssemblyRH............................................................................ 1266.6mLevellingBoardAssemblyLH............................................................................. 1287.2mLevellingBoardAssemblyRH(Inner)................................................................. 1307.2mLevellingBoardAssemblyLH(Inner)................................................................. 1327.2mLevellingBoardAssemblyRH(Outer)................................................................ 1347.2mLevellingBoardAssemblyLH(Outer)................................................................ 1368.2mLevellingBoardAssemblyRH(Inner)................................................................. 1388.2mLevellingBoardAssemblyLH(Inner)................................................................. 1408.2mLevellingBoardAssemblyRH(Outer)................................................................ 1428.2mLevellingBoardAssemblyLH(Outer)................................................................ 144DD700 Roll Assembly ........................................................................... 1464.6mDD700RollAssemblyRH................................................................................... 1464.6mDD700RollAssemblyLH................................................................................... 1485.5mDD700RollAssemblyRH................................................................................... 1505.5mDD700RollAssemblyLH................................................................................... 1526.6mDD700RollAssemblyRH................................................................................... 1546.6mDD700RollAssemblyLH................................................................................... 1567.2mDD700RollAssemblyRH................................................................................... 1587.2mDD700RollAssemblyLH................................................................................... 1608.2mDD700RollAssemblyRH................................................................................... 1628.2mDD700RollAssemblyLH................................................................................... 164DDAxleAssembly-5Ring.......................................................................................... 166DDAxleAssembly-7Ring.......................................................................................... 168DDAxleAssembly-8Ring.......................................................................................... 170DDAxleAssembly-9Ring.......................................................................................... 172DDAxleAssembly-10Ring........................................................................................ 174DoubleDiscPillarAssembly........................................................................................ 176Brakes .................................................................................................. 178AirBrakeCircuitLayout............................................................................................... 178HydraulicBrakeCircuitLayout.................................................................................... 180Hydraulics ............................................................................................ 1824.6m-8.2mLiftCircuit.................................................................................................. 1824.6m-5.5mWingCircuit............................................................................................... 1846.6m-8.2mWingCircuit............................................................................................... 1864.6m-5.5mLevellingBoardCircuit.............................................................................. 1886.6mLevellingBoardCircuit........................................................................................ 1907.2m-8.2mLevellingBoardCircuit.............................................................................. 192RearDrawbarCircuit(Lift)........................................................................................... 194RearDrawbarCircuit(Wings)...................................................................................... 196Stickers ................................................................................................ 1984.6mUniPressStickers............................................................................................... 1985.5mUniPressStickers............................................................................................... 2006.6mUniPressStickers............................................................................................... 2027.2mUniPressStickers............................................................................................... 2048.2mUniPressStickers............................................................................................... 206


40

7.PartsandAssembly


7.PartsandAssembly

AS3732 GENERAL ASSEMBLY - 4.6m

ITEM PART NO DESCRIPTION QTY COMMENTS1 AS3008 WING ASSEMBLY RH - 4.6m 12 AS3009 WING ASSEMBLY LH - 4.6m 13 AS3308 LEVELLING BOARD ASSEMBLY 4.6m LH 14 AS3309 LEVELLING BOARD ASSEMBLY 4.6m RH 15 AS3707 REAR DRAWBAR ASSEMBLY 16 AS3709 DRAWBAR ASSEMBLY - 4.6 - 6.6m 17 AS3711 LIGHT KIT FRONT 1 OPTION8 AS3712 REAR LIGHT BRACKETS 19 AS3713 CHASSIS ASSEMBLY - 4.6m - 6.6m 1

10 AS3743 UNIPRESS STICKER LAYOUT 4.6M 111 AS4163 WING ASSEMBLY RH - 4.6m 112 AS4164 WING ASSEMBLY LH - 4.6m 113 AS4181 TINE FRAME ASSEMBLY RH - 4.6m 114 AS4182 TINE FRAME ASSEMBLY LH - 4.6m 115 P17921 MANUAL - UNIPRESS 2011 11617181920212223242526272829303132333435363738394041424344454647484950


42

7.PartsandAssembly


7.PartsandAssembly

AS4152 GENERAL ASSEMBLY - UNIPRESS5.5m

ITEM PART NO DESCRIPTION QTY COMMENTS1 AS3010 WING ASSEMBLY RH - 5.5m 12 AS3011 WING ASSEMBLY LH - 5.5 13 AS3306 LEVELLING BOARD ASSEMBLY 5.5m LH 14 AS3307 LEVELLING BOARD ASSEMBLY - 5.5m RH 15 AS3707 REAR DRAWBAR ASSEMBLY 16 AS3709 DRAWBAR ASSEMBLY - 4.2-6.6 17 AS3711 LIGHT KIT FRONT 1 OPTION8 AS3712 REAR LIGHT BRACKETS 19 AS3713 CHASSIS ASSEMBLY - 4.6m - 6.6m 1

10 AS4011 UNIPRESS STICKER LAYOUT 5.5m 111 AS4165 DD700 ROLL ASSEMBLY RH - 5.5m 112 AS4166 DD700 ROLL ASSEMBLY LH - 5.5 113 AS4183 TINE FRAME ASSEMBLY RH - 5.5m 114 AS4184 TINE FRAME ASSEMBLY LH - 5.5m 115 P17921 MANUAL - UNIPRESS 2011 11617181920212223242526272829303132333435363738394041424344454647484950


44

7.PartsandAssembly


7.PartsandAssembly


ITEM PART NO DESCRIPTION QTY COMMENTS1 AS3014 WING ASSEMBLY RH - 6.6m 12 AS3015 WING ASSEMBLY LH - 6.6m 13 AS3302 LEVELLING BOARD ASSEMBLY 6.6m LH 14 AS3303 LEVELLING BOARD ASSEMBLY 6.6m RH 15 AS3707 REAR DRAWBAR ASSEMBLY 16 AS3709 DRAWBAR ASSEMBLY - 4.6 - 6.6m 17 AS3711 LIGHT KIT FRONT 1 OPTION8 AS3712 REAR LIGHT BRACKETS 19 AS3713 CHASSIS ASSEMBLY - 4.6m - 6.6 1

10 AS4013 UNIPRESS STICKER LAYOUT 6.6m 1 P1224611 AS4169 DD700 ROLL ASSEMBLY RH - 6.6m 112 AS4170 DD700 ROLL ASSEMBLY LH - 6.6m 113 AS4187 TINE FRAME ASSEMBLY RH - 6.6m 114 AS4188 TINE FRAME ASSEMBLY LH - 6.6m 115 P17921 MANUAL - UNIPRESS 2011 11617181920212223242526272829303132333435363738394041424344454647484950


46

7.PartsandAssembly


7.PartsandAssembly

AS4155 GENERAL ASSEMBLY - UNIPRESS 7.2m

ITEM PART NO DESCRIPTION QTY COMMENTS1 AS3511 WING ASSEMBLY RH - 7.2m 12 AS3512 WING ASSEMBLY LH - 7.2m 13 AS3513 LEVELLING BOARD ASSEMBLY RH INNER 14 AS3514 LEVELLING BOARD ASSEMBLY LH INNER 15 AS3515 LEVELLING BOARD ASSEMBLY LH OUTER 16 AS3516 LEVELLING BOARD ASSEMBLY RH OUTER 17 AS3707 REAR DRAWBAR ASSEMBLY 18 AS3711 LIGHT KIT FRONT 19 AS3712 REAR LIGHT BRACKETS 1 OPTION

10 AS4014 UNIPRESS STICKER LAYOUT 7.2m 111 AS4158 CHASSIS ASSEMBLY HD 112 AS4160 DRAWBAR ASSEMBLY HD 113 AS4171 DD700 ROLL ASSEMBLY RH - 7.2m 114 AS4172 DD700 ROLL ASSEMBLY LH - 7.2m 115 AS4189 TINE FRAME ASSEMBLY RH - 7.6m 116 AS4190 TINE FRAME ASSEMBLY LH - 7.6m 117 P17921 MANUAL - UNIPRESS 2011 1181920212223242526272829303132333435363738394041424344454647484950


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7.PartsandAssembly


7.PartsandAssembly


ITEM PART NO DESCRIPTION QTY COMMENTS1 AS2829 LEVELLING BOARD ASSEMBLY RH INNER 12 AS2830 LEVELLING BOARD ASSEMBLY RH OUTER 13 AS2831 LEVELLING BOARD ASSEMBLY LH INNER 14 AS2832 LEVELLING BOARD ASSEMBLY LH OUTER 15 AS3018 WING ASSEMBLY RH - 8.2m 16 AS3019 WING ASSEMBLY LH - 8.2m 17 AS3707 REAR DRAWBAR ASSEMBLY 18 AS3711 LIGHT KIT FRONT 1 OPTION9 AS3712 REAR LIGHT BRACKETS 1

10 AS4016 UNIPRESS STICKER LAYOUT 8.2m 111 AS4158 CHASSIS ASSEMBLY HD 112 AS4160 DRAWBAR ASSEMBLY HD 113 AS4173 DD700 ROLL ASSEMBLY RH - 8.2m 114 AS4174 DD700 ROLL ASSEMBLY LH - 8.2m 115 AS4191 TINE FRAME ASSEMBLY RH - 8.2m 116 AS4192 TINE FRAME ASSEMBLY LH - 8.2m 117 P17921 MANUAL - UNIPRESS 2011 1181920212223242526272829303132333435363738394041424344454647484950


50

7.PartsandAssembly

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7.PartsandAssembly

AS3709 DRAWBAR ASSEMBLY - 4.6-6.6m

ITEM PART NO DESCRIPTION QTY COMMENTS1 P00045 BOLTM36x200GR.8.8 22 P00389 PINØ30x125 13 P01646 BUSHSPRUNG-Ø40xØ32x30 14 P02007 NUTLOCKM12 15 P02012 NUTLOCKM36 26 P02484 LYNCHPINCAT2 17 P02600 WASHERFLATM10 48 P02604 WASHERFLATM24Ø50 49 P02609 WASHERFLATM39 210 P03088 BOLTM12x60GR.8.8 111 P05492 NUTLOCK1"UNF 212 P05534 NUTLOCKM10 213 P08548 BOLT1"UNFx7"GR.V 214 P09092 HOSESTOWAGEPLATE 115 P09112 CLAMP½"BSPPAIR 616 P09113 CLAMP-TOPPLATE 217 P09252 HOSEMAST 118 P09516 HITCH-FRONT 119 P10049 BOLTM8x25STAUFFSTACK 420 P10234 LOCKCLIP 421 P10278 BOLTM8x45GR.8.8 222 P11156 SHIMKITFORØ60mmROD 123 P12690 BOLTM10x30GR.8.8 224 P16360 CAT3-CAT2BUSHINSERT 125 P17122 UNIPRESSF/WDRAWBAR 126272829303132333435363738394041424344454647484950


52

7.PartsandAssembly

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OPERATORS MANUAL · manual. (h) the Installation and Warranty Registration Certificate is not...

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Transcript of OPERATORS MANUAL · manual. (h) the Installation and Warranty Registration Certificate is not...