Operator's Manual EPMII Digital

Serial No. 23059-

Ref. No. VOE21A1006353 EnglishCPN 12758560

CSTVolvo

CaliforniaProposition 65 Warning

Diesel engine exhaust and some of its constituents are known to the State of California to cause cancer, birth

defects, and other reproductive harm.

CaliforniaProposition 65 Warning

Battery posts, terminals and other related accessories contain lead and lead compounds, chemicals known to the State of California to cause cancer and other

reproductive harm.

Wash hands after handling.

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Contents Page

1. Basic Information .................................................................... 5

1.1 General Instructions ........................................................................................... 5

1.2 Scope of Supply .................................................................................................. 5

2. Technical Data ......................................................................... 7

2.1 View of the Control Panel ................................................................................... 7

2.2 View of the Auxiliary Control Panel ................................................................... 8

2.3 View of the LH Screed Control Panel ................................................................ 9

2.4 View of the RH Screed Control Panel .............................................................. 10

3. Control Panel ......................................................................... 11

3.1 Design ................................................................................................................ 113.1.1 View from the rear ............................................................................................... 113.1.2 View from above.................................................................................................. 113.1.3 Working Functions............................................................................................... 123.1.4 LCD screen ......................................................................................................... 143.1.5 Menu Functions................................................................................................... 143.1.6 Travel Drive Functions ........................................................................................ 15

3.2 Functions / Operation ....................................................................................... 163.2.1 Control Panel, general......................................................................................... 163.2.2 Options ................................................................................................................ 173.2.3 Diesel Engine START ......................................................................................... 173.2.4 Engine Speed Control, increasing / reducing the speed ..................................... 183.2.5 Smart Power ON/OFF ......................................................................................... 193.2.6 Diesel engine STOP............................................................................................ 213.2.7 Pressing / Releasing the Emergency STOP Button ............................................ 223.2.8 Releasing the Drive Lever, Forwards - Neutral - Reverse................................... 233.2.9 Selecting the Paving / Transport Speed Stage ................................................... 243.2.10 Speed potentiometer, SPEED INCREASE / REDUCE ....................................... 243.2.11 Steering Potentiometer, Steering to the Left / Straight Ahead / Right ................. 253.2.12 Turning on the Spot, to the Left / to the Right ..................................................... 263.2.13 Warning Horn ...................................................................................................... 273.2.14 LCD Standard Menu............................................................................................ 283.2.15 Screed Raise / Lower .......................................................................................... 333.2.16 Screed Floating Mode On / Off............................................................................ 343.2.17 Vario Screed Section LH + RH Extend / Retract ................................................. 353.2.18 Electric Heating Menu On / Off............................................................................ 363.2.19 Tamper Menu On / Off......................................................................................... 373.2.20 Vibration Menu On / Off....................................................................................... 393.2.21 Screed Lock On / Off ........................................................................................... 40

Ref. No. VOE21A1006353

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3.2.22 Levelling System Menu On / Off.......................................................................... 413.2.23 Tow Point Adjustment LH + RH, Raise / Lower................................................... 423.2.24 Augers LH + RH On / Off..................................................................................... 433.2.25 Augers LH + RH, Overmodulating....................................................................... 453.2.26 Augers LH + RH, Reverse Rotation .................................................................... 453.2.27 Conveyors LH + RH, On / Off.............................................................................. 463.2.28 Conveyors LH + RH, Overmodulating ................................................................. 473.2.29 Hopper Wings LH + RH, Open / Close................................................................ 483.2.30 Automatic On / Off ............................................................................................... 493.2.31 Changing the Menu, Standard / Main Menu........................................................ 503.2.32 Working Menu ..................................................................................................... 513.2.33 Information Menu ................................................................................................ 513.2.34 Operating Menu................................................................................................... 54

3.3 ABG2820 ............................................................................................................ 663.3.1 Screed Anti-Climbing Lock On / Off .................................................................... 663.3.2 Screed Assist, On / Off ........................................................................................ 673.3.3 Hydraulic Auger Height Adjustment, Raise / Lower............................................. 693.3.4 Augers LH + RH, Reverse Rotation .................................................................... 693.3.5 Conveyors LH + RH Reverse Mode .................................................................... 703.3.6 Hopper Wings LH + RH, Open / Close Separately, „Hopper Lock“..................... 713.3.7 The auxiliary control panel .................................................................................. 71

3.4 ABG5820 ............................................................................................................ 723.4.1 Optimisation of the cold start behaviour .............................................................. 723.4.2 Central Lubrication System ................................................................................. 733.4.3 Screed Anti-Climbing Lock On / Off .................................................................... 743.4.4 Screed Assist On / Off ......................................................................................... 753.4.5 Hydraulic Auger Height Adjustment, Raise / Lower............................................. 773.4.6 Conveyors LH + RH Reverse Mode .................................................................... 783.4.7 Hopper Wings LH + RH, Open / Close Separately, „Hopper Lock“..................... 793.4.8 The auxiliary control panel .................................................................................. 79

3.5 ABG6820 ............................................................................................................ 803.5.1 Optimisation of the cold start behaviour .............................................................. 803.5.2 Central Lubrication System ................................................................................. 813.5.3 Fumes Extraction On / Off ................................................................................... 823.5.4 Screed Anti-Climbing Lock On / Off .................................................................... 823.5.5 Screed Assist, On / Off ........................................................................................ 833.5.6 Hydraulic Auger Height Adjustment, Raise / Lower............................................. 853.5.7 Conveyors LH + RH Reverse Mode .................................................................... 863.5.8 Hopper Wings LH + RH, Open / Close Separately, „Hopper Lock“..................... 873.5.9 The auxiliary control panel .................................................................................. 87

3.6 ABG7820B.......................................................................................................... 883.6.1 Optimisation of the cold start behaviour .............................................................. 883.6.2 Central Lubrication System ................................................................................. 893.6.3 Fumes Extraction On / Off ................................................................................... 903.6.4 Screed Anti-Climbing Lock On / Off .................................................................... 913.6.5 Screed Assist / Screed Load Device, On / Off .................................................... 923.6.6 Hydraulic Auger Height Adjustment, Raise / Lower............................................. 953.6.7 Conveyors LH + RH Reverse Mode .................................................................... 963.6.8 Hopper Wings LH + RH, Open / Close Separately, „Hopper Lock“..................... 97

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3.7 ABG8820B.......................................................................................................... 983.7.1 Optimisation of the cold start behaviour .............................................................. 983.7.2 Central Lubrication System ................................................................................. 993.7.3 Fumes Extraction On / Off ................................................................................. 1003.7.4 Automatic steering ON / OFF ............................................................................ 1013.7.5 Screed Anti-Climbing Lock On / Off .................................................................. 1023.7.6 Screed Assist / Screed Load Device, On / Off .................................................. 1033.7.7 Hydraulic Auger Height Adjustment, Raise / Lower........................................... 1063.7.8 Conveyors LH + RH Reverse Mode .................................................................. 1073.7.9 Hopper Wings LH + RH, Open / Close Separately, „Hopper Lock“................... 108

3.8 ABG9820 .......................................................................................................... 1093.8.1 Central Lubrication System ............................................................................... 1093.8.2 Screed tensioning device ON / OFF.................................................................. 1103.8.3 Fumes Extraction On / Off ................................................................................. 1113.8.4 Crawler unit height adjustment RAISE / LOWER.............................................. 1123.8.5 Automatic steering ON / OFF ............................................................................ 1133.8.6 Screed Assist / Screed Load Device, On / Off .................................................. 1143.8.7 Hydraulic Auger Height Adjustment, Raise / Lower........................................... 1173.8.8 Conveyors LH + RH Reverse Mode .................................................................. 1183.8.9 Hopper Wings LH + RH, Open / Close Separately, „Hopper Lock“................... 119

4. Messages ............................................................................. 121

4.1 Message Codes ............................................................................................... 121

5. Auxiliary Control Panel ....................................................... 133

5.1 Design .............................................................................................................. 1335.1.1 View from the rear ............................................................................................. 1335.1.2 Functions........................................................................................................... 133

5.2 Functions / Operation ..................................................................................... 1345.2.1 Auxiliary Control Panel, General ....................................................................... 1345.2.2 Diesel Engine START ....................................................................................... 1355.2.3 Diesel engine speed.......................................................................................... 1355.2.4 Diesel engine STOP.......................................................................................... 1365.2.5 Pressing / Releasing the Emergency STOP Button .......................................... 1365.2.6 Releasing the Drive Lever, Forwards - Neutral - Reverse................................. 1375.2.7 Selecting the Paving / Transport Speed Stage ................................................. 1385.2.8 Speed potentiometer, SPEED INCREASE / REDUCE ..................................... 1395.2.9 Steering Potentiometer, Steering to the Left / Straight Ahead / Right ............... 1405.2.10 Screed Raise / Lower ........................................................................................ 1415.2.11 Hopper Wings LH + RH, Open / Close.............................................................. 142

6. Screed Control Panels LH + RH ......................................... 143

6.1 Design .............................................................................................................. 1436.1.1 View from the rear ............................................................................................. 1436.1.2 Functions........................................................................................................... 143

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6.2 Functions / Operation ..................................................................................... 1456.2.1 Screed Control Panels LH + RH general........................................................... 1456.2.2 Hydraulic Stop LH / RH ..................................................................................... 1466.2.3 Warning Horn LH / RH ...................................................................................... 1466.2.4 LCD Screen Standard Menu LH / RH................................................................ 1476.2.5 Vario Screed Section LH / RH Extend / Retract ................................................ 1486.2.6 Tow Point Adjustment LH / RH, Raise / Lower.................................................. 1496.2.7 Augers LH / RH, On / Off................................................................................... 1516.2.8 Augers LH / RH, Overmodulating...................................................................... 1526.2.9 Augers LH / RH, Reverse Rotation.................................................................... 1536.2.10 Conveyors LH / RH, On / Off ............................................................................. 1546.2.11 Conveyor LH / RH, Overmodulating .................................................................. 1556.2.12 Menu Change Key, Standard Operation ........................................................... 1566.2.13 Menu for the Augers.......................................................................................... 1576.2.14 Menu for the Tampers ....................................................................................... 1576.2.15 Menu for the Vibration ....................................................................................... 1586.2.16 Menu for the Conveyors .................................................................................... 1586.2.17 Menu for the Tow Points ................................................................................... 159

6.3 Backup Operating Mode ................................................................................. 1606.3.1 General.............................................................................................................. 1606.3.2 Changing the Menu in Backup Operating Mode ............................................... 1606.3.3 Menu „Engine (Backup mode)“ ......................................................................... 1626.3.4 Menu „Electric heating“ ..................................................................................... 1636.3.5 Menu „Screed“................................................................................................... 1656.3.6 Menu „Levelling system“ ................................................................................... 1666.3.7 Menu „Augers LH / RH“..................................................................................... 1666.3.8 Menu „Conveyors LH / RH“ ............................................................................... 1666.3.9 Menu „Tampers“ ................................................................................................ 1676.3.10 Menu „Vibration“................................................................................................ 1686.3.11 Menu „Tow points LH / RH“............................................................................... 168

7. Index ..................................................................................... 169

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1. Basic Information

1.1 General Instructions

These instructions are only valid together with the operating manual for tracked pavers ofthe ABG series and the operating manual for the paving screed mounted on the basicpaver.

Basic information contained in the operating manual for the paver, such as the serviceand warranty conditions, general safety instructions, using the paver for its intended useas well as instructions for operating the electric and gas heating systems still applyalthough they are not explicitly mentioned in this manual.

Carefully read and understand this operating manual as well as the information containedin the above mentioned manuals before operating the control panel.

Disregarding these instructions may lead to damage caused by faulty operationand even accidents.

1.2 Scope of Supply

Two operating manuals covering the control panel, auxiliary control panel and screedcontrol panel LH / RH.

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2. Technical Data

2.1 View of the Control Panel

8

2.2 View of the Auxiliary Control Panel

9

2.3 View of the LH Screed Control Panel

10

2.4 View of the RH Screed Control Panel

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3. Control Panel

3.1 Design

Thoroughly read and understand this section before operating the machine.

This will avoid errors and accidents.

3.1.1 View from the rear

1 Electrical connection:Maintenance

2 Electrical connection:Power supply, CAN

3 Ventilation:Goretex

4 Bracket:Control panel support

5 Hand grips:Transport

3.1.2 View from above

1 Paver:Working functions, additional functions

2 LCD Screen

3 Menu functions:LCD screen, warning horn button

4 Travel drive functions:Travel drive, steering, speed

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3.1.3 Working Functions

1 Options:Additional functions

2 Conveyor LH:Overmodulate

3 Turning on the spot

4 Deactivate all working functions(„Automatic“):ON / OFF

5 Conveyor LH:ON / OFF

6 Conveyor LH (additional functions):Reverse

7 Conveyor RH (additional functions):Reverse

8 Conveyor RH:ON / OFF

9 Diesel engine:START / STOP

10 Conveyor RH:Overmodulate

11 Tow point LH:Lower

12 Tow point LH:Raise

13 Hopper wing LH:Open

14 Hopper wing LH:Close

15 Levelling system:ON / OFF

16 Menu key, levelling system:ON

17 Hopper wing RH:Close

18 Hopper wing RH:Open

19 Tow point RH:Raise

20 Tow point RH:Lower

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3.1.3 Working Functions continued21 Screed lower

22 Screed floating mode:ON / OFF

23 Screed raise

24 Auger LH:Overmodulate

25 Auger LH:ON / OFF

26 Auger LH:Reverse

27 Hydr. auger height adjustment (Option):Raise

28 Auger RH:Reverse

29 Auger RH:ON / OFF

30 Auger RH:Overmodulate

31 Screed assist / screed load device (Option):Menu

32 Screed anti-climbing lock (Option):ON / OFF

33 Screed lock:ON / OFF

34 Hydr. auger height adjustment (Option):Lower

35 Vario screed section LH:Extend

36 Tampers:ON / OFF

37 Menu key, tampers:ON

38 Electric heating:ON / OFF

39 Menu bar, electric heating:ON

40 Vibration:ON / OFF

41 Menu key, vibration:ON

42 Vario screed section RH: Extend

43 Vario screed section RH: Retract

44 Vario screed section LH: Retract

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3.1.4 LCD screen

1 LCD screen

2 „Warning signals“ LED’s

3.1.5 Menu Functions

1 Function keys-allocation depends upon the menu-

2 Input keys-function depends upon the menu-

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3.1.5 Menu Functions continued3 Direction key LH

4 Direction key UP

5 Direction key RH

6 Change menu key:Standard / Main Menu

7 Warning horn key:ON

8 Direction key DOWN

9 Enter / return key:ENTER

10 Input key:„full stop“

3.1.6 Travel Drive Functions

1 Drive lever:Forwards / Neutral / Reverse

2 Speed stage:Paving speed

3 Speed stage:Transport speed

4 Steering potentiometer:LH - NEUTRAL - RH

5 Speed potentiometer:-Depends upon speed stage-LH = slowerRH = faster

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3.2 Functions / Operation



3.2.1 Control Panel, general

(� 2.1)

Ensure that:

– all operating elements are freely accessible,

– you know the significance of the functions selected when operating the machine,

– the plastic touch pad on the control panel is not damaged during operation,

– the plastic touch pad on the control panel is only cleaned with a commerciallyavailable spirit,

– the ignition is switched off when connecting or disconnecting the power supplycables.

Procedure for connecting the control panel:

– Remove the control panel (� 2.1) from the storage compartment on the machine.

– Place the control panel (� 2.1) on the support.

� tighten the fastening screw,

� connect the CAN cable to the electrical socket for the CAN power supply� 3.1.1)and turn the bayonet catch to securely lock it.

– Switch on the operating voltage.

� Turn the battery master switch to ON and the ignition switch to ON.

The green LED’s in the operating keys will indicate the operating status.

� ON = LED lights up,

� OFF = LED is extinguished,

� Function selected but not activated = LED flashes.

Warning and control indicators are located on the LCD screen (� 3.1.2).

A new message is signalled when the red LED’s flash on the LCD screen (� 3.1.4).

The LED's extinguish after you have confirmed the message with the Enter key(� 3.1.5).

The background of the LCD screen (� 3.1.2) is permanently illuminated.

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3.2.2 Options

(� 3.1.3)

Options are available depending on the machine model.

In this case, symbols will appear in the slide-in bar on the control panel which deviate fromthe standard range.

Further information is contained at the end of this chapter.

3.2.3 Diesel Engine START

(� 3.1.3)

Fully acquaint yourself with all functions and return these functions to theneutral position before starting the Diesel engine.

It is prohibited for persons to be in the danger zone.

Turn the key in the ignition switch on the maindistributor from the neutral position (1) to theignition position/ON (2).

It will take approximately 30 sec to boot thecomputer.

The main control panel is ready for operationas soon as the standard menu (4) appears onthe LCD screen.

Press the key „START / STOP“ , to startthe Diesel engine.

If the Diesel engine does not start, ensure that:

the emergency STOP buttons (�3.2.7) havebeen released and the drive lever (�3.2.8) isin the neutral position.Alternatively, you can turn the key in theignition switch from the ignition position/ON (2)to the start position (3) and release it when theengine starts.

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3.2.4 Engine Speed Control, increasing / reducing the speed

(� 3.1.5)

When starting a cold Diesel engine, let it run warm at a lower speed.

At temperatures below 10 °C, the warming up phase will take approx. 5 – 10 min.

Closely observe the instructions contained in the engine manufacturer's handbook.

After starting the Diesel engine, its speed willautomatically increase to „MIN“.

Increasing the engine speed:

step by step = press the key F6 „+“.

maximum = press the key F7 „MAX“.

Reducing the engine speed:

step by step = press the key F5 „-“.

minimum = press the key F4 „MIN“.

Only operate the paver at the maximum enginespeed to protect the hydraulic system.

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3.2.5 Smart Power ON/OFF

the diesel consumption and the noise level are as low as possible and that there is as littleexhaust emission as possible. When the Smart Power is off the transport and pavingspeed is as usual.

During transporting the Smart Power is automatically inactivated. If the Smart Power isactive, the engine’s speed is firmly adjusted, the paving speed is infinitely variable and themaximum speed is reduced.

� Switch the Smart Power on or off.

� Drive lever in neutral position: Idle running or heating speed or 50 Hz speed

� Drive lever moved into required position: Engine speed on Smart Power speed

Engine speed: Tamper with axialpiston pump

Tamper withgear pump

Vibration speed

ABG7820B 1600 1/min 1700 1/min 1500 1/min 2800 1/min

ABG8820B 1600 1/min 1700 1/min — 2800 1/min

Smart Power ONPress (4)Smart Power OFFPress (4)

Smart Power Modus OFF

When the Smart Power is OFF the machinecan be used at normal transporting and pavingspeed.

The speed can be adjusted via the keys F4 toF7.

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Smart Power Mode ON

Smart Power Mode ON - Tamper

Smart Power Mode ON - Vibration

When the Smart Power is ON the engine’sspeed is preset. F4 to F7 are inactivated.

The main display shows the fuel consumptionwith Smart Power and the remaining time withthe remaining fuel.

The Smart Power symbol indicates theengine’s speed when the Smart Power isactivated.

The Smart Power symbol in the status fieldindicates the engine’s speed when the SmartPower is activated .

The Smart Power symbol in the status fieldindicates the engine’s speed when the SmartPower is activated .

21

3.2.6 Diesel engine STOP

(� 3.1.3)

Before stopping the Diesel engine, let it run at a higher engine speed withoutload for approx. 5 min to cool down.

Return the drive lever and all other workingfunctions to the neutral position.

The press the key "START / STOP" tostop the Diesel engine.

22

3.2.6 Diesel engine STOP continued

Alternatively, you can turn the key in theignition switch from the ignition position (2) tothe zero position (1) to stop the Diesel engine.

After finishing work, stow the control panel inthe storage compartment provided to protect itagainst vandalism.

3.2.7 Pressing / Releasing the Emergency STOP Button

Only press the emergency STOP button (1) in cases of emergency.

This will break the entire current supply, immediately stop all working functions and themachine will come to an abrupt stop.

Caution! There is a danger of serious injury caused by your body suddenly accelerating.

Emergency STOP:

Press the emergency STOP button (1).

Releasing the emergency STOP:

Pull up the emergency STOP button (1).

Eliminate the cause for the emergency STOP.

When pressing the emergency STOP button(1), all functions will return to the neutralposition.

To restart the paver, all emergency STOPbuttons (1) on the machine must be releasedand the drive lever (�3.2.8) returned to theneutral position.

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3.2.8 Releasing the Drive Lever, Forwards - Neutral - Reverse

(� 3.1.6)

Fully acquaint yourself with all functions and return these functions to theneutral position before actuating the drive lever (1).


Releasing the drive lever (1):

Place two fingers underneath and on bothsides of the locking ring (2) and pull the drivelever upwards (A).

Keep the locking ring (2) pulled upwards tomove the drive lever (1) to and fro.

Forward direction of travel:

Release the drive lever (1) and move itforwards in the direction (3).

NEUTRAL, parking position (5):

To start and stop you must return the drivelever (1) to the parking position (5).

Reverse direction of travel:

Release the drive lever (1) and move itbackwards in the direction (4).

The drive lever (1) is only for selecting theforward or reverse direction of travel.

It switches the travel drive on or off.

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3.2.9 Selecting the Paving / Transport Speed Stage

(� 3.1.6)

Stop the machine to select the speed stage.

Before starting the machine again, turn the speed potentiometer (�3.2.10) to therequired speed value within the speed stage selected.

Return the drive lever (�3.2.8) to the neutralposition.

Paving speed stage:

Press the key (1), the LED lights up.

Transport speed stage:


3.2.10 Speed potentiometer, SPEED INCREASE / REDUCE

(� 3.1.6)

Turn the speed potentiometer (1) to the required speed value before moving themachine.

Ensure there are sufficient steering and braking properties in respect of the paving widthof the screed mounted on the paver.

Speed stages:

Paving speed stage = 0 – MAX.

Transport speed stage = 0 – MAX.

Increasing the speed:

Turn the potentiometer (1) clockwise.

Reducing the speed:

Turn the potentiometer (1) anti-clockwise.

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3.2.10 Speed Potentiometer continued, SPEED INCREASE / REDUCE

The speed to be selected depends upon thepaving conditions and the paving material.

Altering the speed during paving workinfluences the compaction performance andthe mat thickness.

3.2.11 Steering Potentiometer, Steering to the Left / Straight Ahead / Right

(� 3.1.6)

The paver will react differently depending on the load on the machine and itsconfiguration.

Keep an adequate safety distance to persons, buildings and other obstacles.


Steering to the left:

Turn the potentiometer (1) from the neutralposition to the left.

Straight ahead travel:

Turn the potentiometer (1) to the neutral centreposition.

Steering to the right:

Turn the potentiometer (1) from the neutralposition to the right.

Low steering value = large steering radius.

Large steering value = small steering radius.

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3.2.12 Turning on the Spot, to the Left / to the Right

(� 3.1.3)


Ensure the screed is raised and safely secured in the transport locking device.



Procedure:

Return the drive lever (1) to the neutral position(� 3.2.8).

Return the steering potentiometer (4) to theneutral position (� 3.2.11).

Turning on the spot:

Press the key for turning on the spot (5)and keep it pressed.

Turn the steering potentiometer (4) to therequired LH or RH direction.

Low steering value = slow turning on the spot.

High steering value = fast turning on the spot.

Once the paver has reached the requiredposition, turn the steering potentiometer (4) to

the neutral position and release the keyfor turning on the spot.

This function can be activated in the pavingspeed stage (2) and the transport speed stage(3).

However, turning on the spot must only bedone in the slower paving speed stage (2).

The transport speed stage (3) must beswitched to the paving speed stage (2) andafter turning on the spot, be switched back tothe transport speed stage if required.

Observe the different response characteristicsin each paving speed stage.

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3.2.13 Warning Horn

(� 3.1.5)

Sound the warning horn (1) to warn other persons of a possible danger.

Observe your locally prevailing laws and regulations concerning the use of warning horns.

To sound the warning horn:

Press the warning horn key (1).

The warning horn will stop as soon as yourelease the key (1).

Ensure the warning horn functions correctlybefore starting work with the machine.

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3.2.14 LCD Standard Menu

(� 3.1.4)

Repeatedly monitor the screen during paving work.

By promptly reacting to information displayed on the LCD screen, you will avoid damageto the machine.

� Ignition

After you have switched on the ignition(� 3.2.3), the following symbols must appearon the LCD screen:

Screed control panel LH (1) - if not mounted,

„Automatic“ (3) - if it has been deactivated,

Battery charging lamp (5),

Oil pressure indicator (6),

Automatic steering (10) - if it has beenactivated,

Screed control panel RH (12) - if not mounted.

After you have started the Diesel engine(� 3.2.3), the following symbols mustextinguish:

Battery charging lamp (5),

Oil pressure indicator (6).

The following symbols can appear duringoperation:

Travel drive sensor (2) - if faulty,

Control unit error (4) - if faulty,

Coolant temperature (7) - if too high,

Coolant level (8) - if too low,

Hydraulic oil temperature (9) - if too high.

Remote data diagnosis (11) - if it has beenactivated.

In addition, messages will be shown which aredescribed in chapter 4 .

29

3.2.14 LCD Standard Menu continued� Diesel engine speed

The Diesel engine speed is shown in bothfields (1).

Ensure you observe the warming up phase(� 3.2.4) to avoid damaging the Dieselengine.

Closely observe the instructions contained inthe engine manufacturer's handbook.

� Trip distance indicator

The distance covered is shown in the tripdistance indicator (1).

To return the trip distance indicator to "0":

Press the key F1.

With the trip distance indicator you can registerand monitor the distance paved by themachine.

� Travelling speed

The travelling speed is shown in field (1).

Observe the information in chapter (�3.2.10).

30

3.2.14 LCD Standard Menu continued� Coolant temperature indicator

The coolant temperature is shown in field (1).

Indicator positions:

Blue = Operating temperature too low,

Centre = Operating temperature has beenreached,

Red = Operating temperature too high.

The coolant temperature may changedepending on the ambient temperature, thedegree of load on the machine and the pavingwidth.

Under normal operating conditions, thetemperature indicator will increase to themiddle value.

A message will appear in the LCD screen if theoperating temperature reaches a too highvalue.

Further information is contained in chapter 5"Messages".

Closely observe the instructions contained inthe engine manufacturer's handbook.

� Fuel level indicator

The fuel level is shown in field (1).

Indicator positions:

Red = Reserve,

Right = Maximum fuel level.

The exact fuel level can only be indicatedwhen the machine is on level ground.

31

3.2.14 LCD Standard Menu continued� Operating hours and current fuel consumption

The operating hours are shown in field (1).

The current fuel consumption is shown in field(2).

Observe the manufacturer's recommendedservice and maintenance intervals for yourmachine.

� Tampers

The tamper settings are shown in field (1).

The settings depend upon the pavingconditions and paving material.

32

3.2.14 LCD Standard Menu continued� Vibrators

The vibrator settings are shown in field (1).


� Levelling System

The levelling system's settings are shown infield (1).


33

3.2.15 Screed Raise / Lower

(� 3.1.3)




Procedure:

Switch off the screed's floating mode (2) andthe LED will extinguish.

To raise the screed:

Press the key (1).

To lower the screed:

Press the key (3).

Secure the screed in the screed locking devicefor maintenance and transport purposes.

To commence paving, lower the screed ontochocks the same size as the mat to be paved.

Take the degree of slump after final rolling intoconsideration.

34

3.2.16 Screed Floating Mode On / Off

(� 3.1.3)




Procedure:

The floating mode (1) will only function afterthe screed has been completely lowered to theground with the key (2).

Switching on the floating mode:

Press the key (1), the LED will light up.

Switching off the floating mode:

Press the key (1), the LED will extinguish.


Immediately switch on the floating mode (1)when you start paving.

35

3.2.17 Vario Screed Section LH + RH Extend / Retract

(� 3.1.3)




How to change the paving width:

Extending the Vario screed sections:

LH = press the key (1).

RH = press the key (4).

Retracting the Vario screed sections:



You can react to changes in the paving widthwhereby the machine maintains its direction oftravel.

36

3.2.18 Electric Heating Menu On / Off

(� 3.1.3)

Closely observe your locally prevailing laws and directives for using heatingsystems as installed on your machine.

Wear protective clothing during operation.

There is a danger of injuries caused by hot components.

Electric heating menu: Press the key (1) andthe menu for the heating (3) will appear in thelower section of the screen.

Setting the desired temperature on the LHVario section:

Reduce = press F1 „-“.

Increase = press F2 „+“.

Setting the desired temperature on the basicscreed:



Setting the desired temperature on the RHVario section:



The actual temperatures measured will appearon the screed symbolised in the screen. Thecomparison between the desired andmeasured temperatures is automatically madewhen the heating is switched on provided theautomatic mode for the electric heating hasbeen switched on in the switch cabinet.

By pressing the "Enter" key (4), you will returnto the standard menu (� 3.2.14).

To switch on the electric heating:

Press the key (2), the LED will light up.

To switch off the electric heating: Press the key(2), the LED will extinguish.

Depending on the paving material, the screedmust be heated to prevent it sticking to thescreed sections which would reduce the pavingquality and paving results.

37

3.2.19 Tamper Menu On / Off

(� 3.1.3)

Keep away from moving and rotating machine components.

Keep all protective covers closed during operation.


Tamper menu:

Press the key (1) and the menu for thetampers (3) will appear in the lower section ofthe screen.

Selecting the settings:

Manual = press F1 „MAN“.

Automatic = press F2 „AUTO“.

Increasing the tamper speed:



Reducing the tamper speed:




Switching on the tampers:


Switching off the tampers:

Press the key (2), the LED extinguishes.

Depending on the mode selected, the tamperswill either be switched on and off by the drivelever in the "AUTO" mode or run continuouslyin the "MAN" mode.

The last tamper setting made will remainunchanged when the machine starts pavingagain (� 3.2.3).

38

3.2.19 Tamper Menu On / Off continued

Adjust the tamper speed to suit the materialbeing paved.

At a correct tamper speed, the screed will laysmoothly on the paved mat and only minorvibrations are noticed.

Do not run the tampers too fast as this maylead to grain destruction in the paving material.

39

3.2.20 Vibration Menu On / Off

(� 3.1.3)


Keep all protective covers closed during operation.


Vibration menu:

Press the key (1) and the menu for thevibration (3) will appear in the lower section ofthe screen.




Increasing the vibration speed:



Reducing the vibration speed:




Switching on the vibrators:


Switching off the vibrators:


Depending on the mode selected, the vibratorswill either be switched on and off by the drivelever in the "AUTO" mode or run continuouslyin the "MAN" mode.

The last vibrator setting made remainsunchanged when the machine starts pavingagain (� 3.2.3).

40

3.2.20 Vibration Menu On / Off continued

Adjust the vibrator speed to suit the materialbeing paved.

At a correct vibrator speed, the screed will laysmoothly on the paved mat and only minorvibrations are noticed.

The vibrators only serve for smoothing andclosing the surface of the mat.

3.2.21 Screed Lock On / Off

(� 3.1.3)

To switch on the screed lock:


To switch off the screed lock:


When the screed lock is switched on, it will beactivated and deactivated by the drive lever.

Switch on the screed lock when pavingmaterials with a low bearing capacity as thiswill prevent the screed sinking down into themat when the paver stops.

Otherwise the paving results will be negativelyaffected.

When switching off the ignition (� 3.2.5), thescreed will be automatically locked in itsposition even though the floating mode may beswitched on.

41

3.2.22 Levelling System Menu On / Off

(� 3.1.3)




Menu for the levelling system:

Press the key (1), and the menu for thelevelling system (3) will appear in the lowersection of the screen.




by pressing the Enter key (4) you will return tothe standard menu (� 3.2.14).

To switch on the levelling system:


To switch off the levelling system:


Depending on the mode selected, the levellingsystem will either be switched on and off by thedrive lever in the "AUTO" mode or runcontinuously in the "MAN" mode.

When paving, ensure the levelling cylindersand consequently the tow points maintain anadequate distance to the upper and lower limitstops. This is necessary for the system tofunction correctly.

We recommend the use of the optionallevelling system on your paver.

This will enable you to obtain the highestdegree of surface evenness when paving sub-base, base and binder courses.

Only use genuine accessories supplied by themanufacturer as these have been speciallydesigned for your machine.

42

3.2.23 Tow Point Adjustment LH + RH, Raise / Lower

(� 3.1.3)




Switch on the levelling system (� 3.2.22) sothat you can adjust the tow points.

Further information is contained in the menufor the levelling system, chapter 6.3.6.

Menu screen (1):

To raise the tow point:



To lower the tow point:



Depending on the mode selected (� 3.2.22),the tow points can be controlled by the drivelever in the "AUTO" mode or by hand in the"MAN" mode.

Damage will occur on the screed if the towpoints are adjusted to opposite limit stops, e.g.one tow point to the upper and one tow point tothe lower limit stop.

The maximum permissible difference in heightbetween both mat thickness scales is 10 cm.


Never operate the tow point adjustment whenthe screed is raised and secured in the screedtransport locks otherwise damage will occur tothe screed locking device.

43

3.2.24 Augers LH + RH On / Off

(� 3.1.3)



To switch the augers on:

LH = press the key (1), the LED lights up.

RH = press the key (2), the LED lights up.

To switch the augers off:

LH = press the key (1), the LED extinguishes.

RH = press the key (2), the LED extinguishes.

The menu (3) will appear in the lower sectionof the screen.




To increase the auger speed:

LH = press the key F4 „+“.

RH = press the key F6 „+“.

To reduce the auger speed:

LH = press the key F3 „-“.

RH = press the key F5 „-“.


Depending on the mode selected, the augerswill be controlled by the drive lever whentravelling forwards in the "AUTO" mode or runcontinuously in the "MAN" mode.

The auger mode will return to "AUTO" whenthe machine starts paving again (� 3.2.3).

44

3.2.24 Augers LH + RH On / Off continued

After being switched on, the augers willoperate automatically as long as the paddletype switches (only on the ABG5820) or theultrasonic sensors for controlling the flow ofmaterial are connected to the system.

The LH + RH auger control sensors are shownby the symbol (S) in the menu (3).

45

3.2.25 Augers LH + RH, Overmodulating

(� 3.1.3)



To overmodulate the augers:



The augers can be overmodulated whetherthey are switched on or off.

If you need to fill the auger channel with pavingmaterial when the paver is at a standstill, youcan either use the function augers LH + RHovermodulate or switch the LH + RH augers tothe "MAN" operating mode ( � 3.2.24).

3.2.26 Augers LH + RH, Reverse Rotation

(� 3.1.3)



To reverse the augers:



The augers can be reversed whether they areswitched on or off.

Reversing the LH and RH augers is a handyfunction for distributing the remaining materialat the end of a paved mat.

46

3.2.27 Conveyors LH + RH, On / Off

(� 3.1.3)



To switch the conveyors on:



To switch the conveyors off:


RH = press the key (2), the LED extinguishes.

The menu (3) will appear in the lower sectionof the screen.




To increase the conveyor speed:

LH = press the key F4 „+“.

RH = press the key F6 „+“.

To reduce the conveyor speed:

LH = press the key F3 „-“.

RH = press the key F5 „-“.


Depending on the mode selected, theconveyors will be controlled by the drive leverwhen travelling forwards in the "AUTO" modeor run continuously in the "MAN" mode.

The conveyors will return to the "MAN" modewhen the machine starts paving again(� 3.2.3).

47

3.2.27 Conveyors LH + RH On / Off continued

The conveyors are automatically controlled bypaddle type control switches or ultrasonicsensors located at the end of the conveyortunnel.

3.2.28 Conveyors LH + RH, Overmodulating

(� 3.1.3)



Overmodulating the conveyors:



The overmodulating mode still functionswhether the conveyors are switched on or off.

If you need to convey paving material to theaugers when the machine is at a standstill, youcan either use the function conveyor LH + RHovermodulate or switch the conveyors to the"MAN" operating mode (� 3.2.27).

The optimum head of material has beenreached when the augers are submerged by2/3 in the paving material.

Too much material in the auger channel willexert an excess load on the augers.

Please take this into consideration whenstarting work at large paving widths.

48

3.2.29 Hopper Wings LH + RH, Open / Close

(� 3.1.3)



Opening the hopper wings:



Closing the hopper wings:



Depending on the load, the hopper wings willopen and close at different speeds.

The hopper wings will always open and closesimultaneously whatever side you operate.

Ensure the rear of the dump truck does notdamage the hopper wings especially whencornering.

Close and lock the hopper wings whentransporting the paver or moving it around thejob-site.

49

3.2.30 Automatic On / Off

(� 3.1.3)




To switch on the automatic:


To switch off the automatic:


When switched off, the symbol (2) for theautomatic will appear in the LCD screen.

By switching OFF the automatic, all workingfunctions such as the tampers, vibrators,augers and conveyors will be deactivated withjust one touch of a button.

(The LED's for the working functions will flashwhen they have been deactivated).

This will enable you to quickly prepare thepaver for transport runs.

It is no longer necessary to switch off theindividual working functions.

The previous settings made to the workingfunctions will be saved and remain unchanged.

(When the automatic is switched OFF, you canalso select other working functions which youwill require when the automatic is switched ONagain).

Switch the automatic ON again after thetransport run.

All working functions previously used resp.selected will be reactivated.

50

3.2.31 Changing the Menu, Standard / Main Menu

(� 3.1.5)

To change the menu:

Press the key (1) if you wish to change fromthe standard menu (2) (� 3.2.14) to the mainmenu (3).

Menu bars in the main menu (3):

(4) = Working menu bar,

(5) = Information menu bar,

(6) = Operating menu bar,

(7) = Service menu bar. Only for Volvoservice.

You can go from menu bar to menu bar bypressing the pointer keys „UP“ (8) and„DOWN“ (9).

By pressing the keys F1 to F8 you can go tothe next function.

By pressing the key (1) again, you can returnto the standard menu (2) (� 3.2.14).

51

3.2.32 Working Menu

(� 3.2.31)

Working menu bar (1):

F1 = tampers (� 3.2.19),

F2 = Electric heating (� 3.2.18),

F3 = Vibration (� 3.2.20),

F4 = Levelling system (� 3.2.22),

F5 = Augers (� 3.2.24),

F6 = Conveyors (� 3.2.27),

F7 = Screed assist / screed load device -(� 3.3.2)

By pressing the key F8 = „Exit“ or the „MenuChange Key“ (2) you can return to thestandard menu (� 3.2.31).

3.2.33 Information Menu

(� 3.2.31)

Information menu bar (1):

F1 = Information

F2 = Brightness

F3 = Language

F5 = Smart Power

F6 = Settings Manager

By pressing the menu change key , youcan return to the standard menu (� 3.2.31).

52

3.2.33 Information Menu continued� Information

Information (1), - from the top to the bottom -

LH:

Coolant temperature, oil pressure, voltage.

Centre:

Control panel software version, machine serialnumber.

RH:

Date, time.

By pressing the key F8 „Exit“ or „Enter“you can return to the standard menu(� 3.2.31).

� Brightness

Brightness (1)

F1 = Select daytime.

F2 = Select night-time.

To reduce the brightness:

Press the key F3 „-“.

To increase the brightness:

Press the key F4 „+“.

The brightness setting made remains saveduntil it is altered.

By pressing the key F8 „Exit“ you can return tothe main menu (� 3.2.31).


53

3.2.33 Information Menu continued� Language

The illustration shows only a few of thelanguages available.

Language (1)


Press the key F1 or F3 until your country's flagis shown in a frame.

To select the unit of measure:

Press the key F6 until the unit of measure ismarked.

By pressing the key F8 „Exit“ you can return tothe main menu (� 3.2.31) and accept theentry.

By pressing the menu change key , youcan return to the standard menu(� 3.2.31).

� Smart Power

Smart Power

On the Smart Power information display youcan see:

On the left side the fuel consumption withSmart Power since work starting

On the right side the fuel consumption withSmart Power since restarting

The fuel consumption since work startingshows the total fuel consumption, the averagefuel consumption and the proportion of SmartPower in the working process. The values arereset automatically after two hours but can alsobe reset manually by the operated at any timevia the key F2.

The fuel consumption since work startingshows the total fuel consumption, the averagefuel consumption and the proportion of SmartPower in the working process. The values canonly be reset manually via key F6.

Settings Manager

For more information about the Settings Manager see last chapter of the operating manual.

54

Operating Menu

(� 3.2.31)

Operating menu bar (1):

F1 = Password,

F2 = Time, Date,

F3 = Offset Adjustment,

F4 = List of Messages,

F5 = Remote data diagnosis,

F7 = Service Interval Manager

F8 = menu lock, requires the password.


55

3.2.34 Operating Menu continued� Password

Password (1)

You can allocate a password to lock theoperating menu.

Entering the password:

Use the number keys (2) to enter a passwordconsisting of 5 digits.

Confirm the password with the "Enter" key

.

Enter the same password once again.

Now confirm the password once again by

pressing the "Enter" key .

The password has now been saved and youwill automatically return to the main menu.

Altering the password or cancelling thepassword for the menu lock:

Press the key F2 „No PWD“.


By pressing the menu change key , youcan return to the standard menu (� 3.2.31) .

56

3.2.34 Operating Menu continued� Time, Date

Time, date (1)

Setting the values:

Time

F1 „-“ = Reduce the minutes.

F2 „+“ = Increase the minutes.

F3 „++“ = Increase by a 1/4 of an hour.

Date

F5 „+“ = Increase the days.

F6 „+“ = Increase the months.

F7 „+“ = Increase the years.



57

3.2.34 Operating Menu continued� Offset Adjustment on the Travel Drive Pumps

Ensure you can easily reach the emergency STOP button (� 3.2.7) whenperforming the offset adjustment because the machine can unintentionally be put intomotion.



Procedure:

The machine must be parked on level ground.

The screed must be raised and safely securedin the transport locking device.

Start the Diesel engine (� 3.2.3).

Increase the engine speed to MAX.(� 3.2.4).

Wait until the machine has reached operatingtemperature.

Offset Adjustment (1):

Press the key F3 „Start“.

Push the drive lever (2) (� 3.2.8) to theforward travel position (3).

The LH travel drive pump will now becalibrated.

When the offset end value has been reached,an arrow will flash next to the indicator.

Now push the drive lever (2) (� 3.2.8) to thereverse travel position (4).

Wait until the offset end value has beenreached and the arrow flashes next to theindicator.

Now return the drive lever (2) (� 3.2.8) to theneutral position.

The offset adjustment to the LH travel drivepump has now been completed.

Now press the key F5 „Start“.

Now perform the above procedure on the RHtravel drive pump until all offset values havebeen reached.

58

3.2.34 Operating Menu continuedOffset Adjustment continued

If the offset adjustment has failed, a warningsymbol (2) will appear on the LCD screen (1).

In this case, repeat the offset adjustmentprocedure.

If this fails once again, contact our servicedepartment.

By pressing the key F8 „Exit“ or the „Enter“ key

you can return to the main menu(� 3.2.31).


By performing the offset adjustment, thestarting values for the travel drive pumps arecalibrated.The offset adjustment must be performed if thepaver does not travel in a straight line.Always calibrate both pumps one after theother.The offset adjustment process can be stoppedat any time by returning the drive lever(� 3.2.8) to the neutral position.After completing the offset adjustment, put thepaver into motion in the (L) paving speedstage.Repeat the procedure if irregularities still occurwhen putting the paver into motion.

59

3.2.34 Operating Menu continued� List of messages

You can call up the coded error messages innumerical order in the list of messages (1).

The total number of messages is shown at thetop LH side.

The highest number is the last message in thelist.

To scroll through the pages:

Forwards – press the key F1 „+“.

Backwards – press the key F2 „-“.



The list informs you of the paver's sequence ofmessages.To remedy the cause, inform our servicedepartment of the list of messages.

60

3.2.34 Operating Menu continued� Remote data diagnosis

The remote data diagnosis application (1) isused for transmitting the machine's currentstatus via a mobile telephone equipped with"blue tooth".

Read the instruction leaflet for your mobilephone for this application.

Procedure:

Switch off the electrical power supply(� 3.2.1) before plugging in the datatransmission stick (A).

Plug the data transmission stick (A) into themaintenance socket on the control panel(� 3.1.1) and turn the bayonet catch until itlocks.

Switch on the electrical power supply(� 3.2.1).

Press the menu change key to go from thestandard menu to the main menu(� 3.2.31).

Then select the "operator menu bar".

Press the key F5 = remote data diagnosis (1)(� 3.2.34).

Searching for a mobile telephone:

Press the key F1 „Search“.

The control panel will then search for all mobiletelephones with a transmitting ability which areswitched on within a radius of approx. 10 m.

The symbol for the telephone and the outputsignal (2) will flash during the search process.

After the search process is finished, all mobilephones located will be shown in the boxes (3)together with their recognition.

Selecting a mobile telephone:

Press the key F2 „Select“ until you havemarked the box (3) for the required mobiletelephone.

61

3.2.34 Operating Menu continuedRemote data diagnosis continued

Using the mobile telephone:

Press the key F3 „Use“ - the mobile telephone(5) selected will be indicated and used for thesubsequent connection.

"Select" the type of connection required to ourservice department:

Press the key F5 „Select“ until you havemarked the kind of connection required inboxes (8).

Passive dial up to our service department:

Select = „Wait for call“.

Active dial up to our service department:

Select = (one of the two possible telephonenumbers in the lower two boxes (8) which youcan enter using the numbered input keys(� 3.1.5).

Dial up to our service department:

Press the key F6 „Start“ - the connection youhave selected will be shown next to the"Telephone No.:" (7) and then be dialled.

Telephone link via „Bluetooth":Confirm the enquiry on your mobile telephonewith "Yes".After setting up the link to your mobiletelephone, enter the factory PIN: 656671 intoyour mobile phone so that the connection tothe control panel is completely enabled.

„Connecting“:Confirm the enquiry on your mobile telephonewith "Yes".The connection will now be set up; the arrow(4) and the remote diagnosing symbol (6) willlight up.

62


Please Note:

If you change the password (� 3.2.34), youwill also alter the factory PIN .

You must enter the changed PIN (yourpersonal password) for a new connection.

It is not necessary to enter the PIN once againon mobile telephones which have already beenlinked to the control panel.

Terminate the connection with our servicedepartment:

Press the key F7 „Terminate“ - and the dialled-up connection will be terminated.



Removing the data transmission stick:

Switch off the electrical power supply(� 3.2.1) before removing the datatransmission stick (A).

Turn and release the bayonet catch and thenremove the data transmission stick (A) fromthe maintenance socket on the control panel(� 3.1.1).

Keep the data transmission stick (A) in a safeplace on the machine.

63


The "Warning" symbol will appear if:(9) = the data transmission stick (A) has beenremoved, it is faulty or this option has not beenpurchased with the paver.(10) = the mobile telephone suppresses theconnection to the control panel, it is locatedoutside a radius of approx. 10 m or it is notsuitable for this application.(11) = you have selected a box (8) without atelephone number.

Remote diagnosing symbol (6) + (12) in theoperating and standard menus:

lights up = a connection has been madebetween the mobile telephone and the controlpanel.

Flashes = a connection between the remotestation (service department) and the mobiletelephone has been set up.

Please Note:

After the service department has terminatedthe connection, the connection to mobiletelephone will be automatically terminated.

The remote diagnosing symbols (6) + (12) willstop flashing, light up for a short time and thenextinguish.

The connection has now been completelyterminated.

64

3.2.34 Operating Menu continued� System diagnosis menu

The functions of this menu may only beused in cooperation with the Volvo service(e.g. during a troubleshooting viatelephone).

F1 = LED Test

F2 = ECU Monitor

F8 = return to operating menu (� 3.2.31).

Access to the LED test menu is only possiblewith the engine switched off.

Use F1 to check, if all LED's are on.

When pressing each key the electronicssystem checks, if the actuation has beenrecognized correctly. The key on the menu willthen turn green or grey.

Press F8 to return to system diagnostics menu.

In the menu ECU Monitor you can read thevalue of the inputs and outputs of therespective ECU's .

F1 = ECU1

F2 = ECU2

F3 = ECU3

F4 = ECU4

Press F8 to return to system diagnostics menu.

Service Interval ManagerFor more information about the Service Interval Manager see last chapter of the operating manual.

65

3.2.34 Operating Menu continued� Menu lock

Main menu

View of the:

locked operating menu (1).

To unlock the operating menu:

press the key F1.

Enter your password (2) using he number keys(3).

The operating menu (1) is now unlocked.

You can now access the entire menu bar (4).

To lock the operating menu:

Press the key F8.

The operating menu is now locked.


Please refer to (� 3.2.34) for changing thepassword, password protection resp. lockingthe menu.

66

3.3 ABG2820

Commencing S/N 17910.

3.3.1 Screed Anti-Climbing Lock On / Off

(� 3.1.3)

To switch on the screed anti-climbing lock:Press the key (1).To switch off the screed anti-climbing lock:Press the key (1).When the screed anti-climbing lock is switchedon, it will be activated and deactivated by thedrive lever.

By switching on the screed anti-climbing lock,you will prevent the screed being forcedupwards by the paving material for a distanceof approx. 60 cm when the machine startsmoving forwards.During this distance, it is not possible to adjustthe tow points (� 3.2.23).Thereafter, the screed will automatically returnto the floating mode (� 3.2.16).

67

3.3.2 Screed Assist, On / Off

(� 3.1.3)

To call up the menu:Press the key (1).

By pressing the „Enter“ key , you willreturn to the standard menu (� 3.2.31).

By pressing the key (1), you can deactivate thefunction without calling up the menu.

68

3.3.2 Screed Assist continued� Screed Assist On / Off(� 3.1.3)

To switch on the screed assist:Press the key F3.To switch off the screed assist:Press the key F3.If the screed assist is switched on, it will beactivated and deactivated by the drive lever.


Switch on the screed assist if you are pavingmaterial with a low bearing capacity.The pressure on the screed assist is set on acontrol valve in the factory.This pressure setting can vary depending onthe paving conditions and paving material.Further information is contained in the chapter"Hydraulics".

69

3.3.3 Hydraulic Auger Height Adjustment, Raise / Lower

(� 3.1.3)



Hydraulic Auger Height Adjustment, Raise:Press the key (1).Hydraulic Auger Height Adjustment, Lower:Press the key (2).

Alternatively, you can operate the hydraulicauger height adjustment on the maindistributor.Further information is contained in the chapter"Electrics".Set the height of the augers to suit the matthickness and paving material.The augers are correctly adjusted when theyare submerged by 2/3 in the paving material.

3.3.4 Augers LH + RH, Reverse Rotation

(� 3.2.26)

70

3.3.5 Conveyors LH + RH Reverse Mode

(� 3.1.3)



To reverse the conveyors:LH = press the key (1).RH = press the key (2).The reverse function will automatically stopafter approx. 2 sec.

Reverse the conveyors at the end of the mat toconvey the paving material back into theconveyor tunnel.

71

3.3.6 Hopper Wings LH + RH, Open / Close Separately, „Hopper Lock“

(� 3.1.3)



To open the hopper wings:



To close the hopper wings:




With this option, the hopper wings can only beopened and closed separately.



3.3.7 The auxiliary control panel

Further information is contained in chapter 5 "Auxiliary Control Panel".

72

3.4 ABG5820


The function that are not available on your control panel will remain inactivated when thecontrol panel is switched on.

3.4.1 Optimisation of the cold start behaviour

Cold start

When the engine is started at low ambienttemperatures, a warning message is displayedon the monitor of the control panel.

The driving function is switched off. Thehydraulic system is activated within about 10sec. The locking message disappears. Themachine can now be driven.

.Cooling phase of the starter

If the engine does not start after repeatedattempts, e.g. owing to an empty tank, acooling phase of the starter is required. Duringthe cooling phase a warning message isdisplayed on the monitor of the control panel.The cooling phase may last several minutes.

After the cooling phase the engine canbe started again.

73

3.4.2 Central Lubrication System

Ensure the central lubrication system functions correctly.

Automatic lubrication process:During machine operation, all grease pointsconnected to the system will be regularlylubricated.Manual lubrication process:Press the key (1) to start the lubricationprocess.After the lubrication cycle has been completed,the forced flow of grease will automaticallystop.

The grease container must be filled by at least1/3 with grease.The central lubrication system will not functionif air has penetrated the grease lines.The air must be breathed off the system beforeit is used again.Regularly check the grease lines for faults andleakage to avoid damage to the bearings.

74


(� 3.1.3)



75

3.4.4 Screed Assist On / Off

(� 3.1.3)




76





77


(� 3.1.3)





78


(� 3.1.3)





79


(� 3.1.3)















80

3.5 ABG6820




Cold start






81




The grease container must be filled by at least1/3 with grease.The central lubrication system will not functionif air has penetrated the grease lines.The air must be breathed off the system beforeit is used again.Regularly check the grease lines for faults andleakages to avoid damage to the bearings.

82

3.5.3 Fumes Extraction On / Off

Ensure the fumes extraction system functions correctly.

To switch on the fumes extraction system:Press the key (2).To switch off the fumes extraction system:Press the key (2).

Regularly check the fumes extraction systemfor faults and leaks to avoid damage.


(� 3.1.3)



83

3.5.5 Screed Assist, On / Off

(� 3.1.3)




84





85


(� 3.1.3)





86


(� 3.1.3)





87


(� 3.1.3)















88

3.6 ABG7820B



Cold start



89





90





91


(� 3.1.3)



92

3.6.5 Screed Assist / Screed Load Device, On / Off

(� 3.1.3)

To call up the menu:Press the key (1).To select the function:Select the required function if your machine isequipped with both options.Press the key F1 to call up the menu for thescreed assist (2).Press the key F2 to call up the menu for thescreed load device (3).



93

3.6.5 Screed Assist / Screed Load Device continued� Screed Assist On / Off(� 3.1.3)




94

3.6.5 Screed Assist / Screed Load Device continued� Screed Load Device On / Off(� 3.1.3)

Setting the values:Press the key F8 until the field for the settingsis marked in the screen.from left to right:Hydraulic pressure, linear speeding up path,proportional speeding up path.Increasing the values:step by step = press the key F6 „+“.maximum = press the key F7 „MAX“.Reducing the values:step by step = press the key F5 „-“.minimum = press the key F4 „MIN“.To switch on the screed load device:Press the key F3.To switch off the screed load device:Press the key F3.If the screed load device is switched on, it willbe activated and deactivated by the drive lever.


Switch on the screed load device after breaksin paving to avoid the screed being forcedupwards and forming a start-off-bump in themat when the machine starts paving again.Set the pressure on the screed load device tomatch your paving conditions and pavingmaterial.Further information is contained in the chapter"Hydraulics".

95


(� 3.1.3)





96


(� 3.1.3)





97


(� 3.1.3)













98

3.7 ABG8820B



Cold start






99





100





101

3.7.4 Automatic steering ON / OFF

Ensure the fumes steering system functions correctly.

It is prohibited for persons to be in the danger zone!

Automatic steering ON:Press the key (3).Automatic steering OFF:Press the key (3).

When the function is active the steering symbol(4) appears on the LCD display of the standardmenu.Before paving check the correct function of thesteering to ensure good paving results.

102


(� 3.1.3)



103


(� 3.1.3)




104





105

3.7.6 Screed Assist / Screed Load Device continued� Screed Load Device On / Off(� 3.1.3)




106


(� 3.1.3)





107


(� 3.1.3)




Reverse the conveyors at the end of the mat toconvey the paving material back into theconveyor tunnel.This will significantly reduce shovelling work.

108


(� 3.1.3)













109

3.8 ABG9820

Commencing S/N 20812





110

3.8.2 Screed tensioning device ON / OFF

Make sure no one should be working or staying within the area of the screedtensioning device during operation.

Ensure the wire rope does not wind around the auger extensions when retracting theVariomatic screed.

Check the clamps on the wire rope for tightness before using the screed tensioningdevice.

The screed tensioning device will improve thepaving behaviour especially on Variomatic screedsat large widths. It has a permanent positiveinfluence on the screed's floating behaviour andensures a positive angle of attack.

Mount the screed tensioning device asdescribed in the operator’s manual for thepaver.

Screed tensioning ON:Press the key (2). The key’s green LEDilluminates. Both tensioning cylinders willtighten the wire rope and the screed is nowtensioned. The screed can be extended andretracted and the tension on the wire roperemains constant.

Screed tensioning OFF:Press the key (2). The key’s LED extinguishes.

In order to avoid unexpected motions thescreed tensioning device is switched off beforethe motor is started.

111





112

3.8.4 Crawler unit height adjustment RAISE / LOWER

Presence of persons within the danger area is forbidden!

Never carry out the thick lift paving adjustment on ground which has not sufficient bearingcapacity.

Raise and lower the crawler unit evenly on the left and right side.

By calling up the menu for the thick lift pavingadjustment, the screed transport cylinders canbe used for raising and lowering the rear of thepaver.

Call main menu crawler unit height adjustment:Press the key (4).

An animated display reminds the operator thatthe crawler unit should be evenly raised. PressF7 (1) when it's finished.

Press the key F8 to finish.

Press one of the following function keys untilthe crawler unit has been raised or lowered tothe desired height:

F1: raise left sideF2: lower left side

F3: raise left and right sideF4: lower left and right side

F5: lower rightF6: raise right side

Press the key F8 to finish.

113

3.8.5 Automatic steering ON / OFF

Ensure the fumes steering system functions correctly.

It is prohibited for persons to be in the danger zone!

Automatic steering ON:Press the key (5).Automatic steering OFF:Press the key (5).

When the function is active the steering symbol(6) appears on the LCD display of the standardmenu.Before paving check the correct function of thesteering to ensure good paving results.

114


(� 3.1.3)




115


Setting the values:Increasing the values:step by step = press the key F6 „+“.maximum = press the key F7 „MAX“.Reducing the values:step by step = press the key F5 „-“.minimum = press the key F4 „MIN“.




116





117


(� 3.1.3)





118


(� 3.1.3)




Reverse the conveyors at the end of the mat toconvey the paving material back into theconveyor tunnel.This will significantly reduce shovelling work.

119


(� 3.1.3)













121

4. Messages

Monitor the machine's messages on the control panel.

Immediately check the messages to avoid damage.

Inform our Service Department if you cannot rectify the cause of the error.

After the computer's "boot process" has beencompleted (� 3.2.3), any new messages willappear in the top bar (1) in the standard menu(� 3.2.31).

At the same time, the LED warning signals willflash (� 3.1.4).

If there are several messages in the memory,the number of messages not shown will beindicated in field (3).

Confirm the messages by pressing the „Enter“

key .

After you have confirmed all the messages, theLED warning signals (2) will extinguish.

Information on the sequence of messages canbe taken from the list of messages(� 3.2.33).

4.1 Message Codes

Code Message on the LCD screen Reaction

1 STOP on screed control panel [LH /RH] has been actuated.

Return the drive lever to the neutral position.

Locate and eliminate the cause for the stop.

Thereafter the machine is ready for operation.

2 Error on control panel MCU. Start the machine again.

Inform our service dept. if the fault reoccurs.

3 Control No. [1/2/3/4/5/6/7] reports anerror.

Fault in communication between controls[1/2/3/4/5/6/7] and the control panel.

Check the status LED's on the controls as wellas the CAN cable for tight fitting and damage.

122

Code Message on the LCD screen Reaction

3(continued)

Control No. [1/2/3/4/5/6/7] reports anerror.

Status LED

OFF*:

Error, no power supply to the control, softwareis missing or the hardware is faulty.

RED*:

Software not yet started.

RED flashing*:

Operator software is missing.

GREEN:

Control is O'K', waiting for control panel.

GREEN flashing:

Control functions in normal operation.

Orange flashing*:

Control operates in auxiliary mode.

*Inform our service dept. if necessary.

4 Caution : System operating withauxiliary control panel.

The control panel was connected after startingthe machine.

The control is operating in the auxiliary mode.

The machine is ready for operation.

5 Error when reading the parameters. Inform our service dept.

Have the parameters checked.

6 Error when writing the parameters. Inform our service dept.

The parameters were not saved correctly.

7 The parameters in control No.[1/2/3/4/5/6/7] were retransmitted.

Inform our service dept.

The parameters were retransmitted from thecontrol panel to the control unit [1/2/3/4/5/6/7].

8 Control No. [1/2/3/4/5/6/7] in auxiliarymode has been restored.

The control panel switched the control back tonormal operation.

The machine is ready for operation.

20 Fault steering potentiometer In the event of a permanent fault, use theadditional control panel.

Inform the service department.

21 Fault speed potentiometer The speed is firmly adjusted to approximately4 m/s.

Inform the service department.

123

Code Message on the LCD Screen Reaction

22 Service due since <x> <x> means actual operating hours.

The service must be carried out and confirmed.

23 Service carried out after <x> <x> means actual operating hours.

The service has been carried out.

24 Service carried out after <x> (servicetechnician)

<x> means actual operating hours.

The service was carried out by the servicetechnician.

4001 Error on travel drive sensor [LH / RH]. Check the travel drive sensor [LH / RH] as wellas all connections and cables.

Renew any faulty parts.


4011 Error, steering sensor The automatic steering sensor's signal isoutside the correct range.

Check the sensor, connections and cables.

5001 Diesel engine, coolant level too low: n! Permanent acoustic warning, messagerepeated every 5 min.

Reduce the load on the engine.

Check the coolant level.

Top up coolant to the correct level mark.

If this message frequently appears, check theentire cooling system and repair any leaks.


5002 Diesel engine, oil pressure too low :n bar!

Acoustic warning and message repeated every5 min].


Check the engine oil level.

Top up oil to the correct level mark.

If this message frequently appears, check theentire oil circuit and repair any leaks.


5003 Diesel engine, coolant temperature toohigh : n °C!

Acoustic warning and message repeated every5 min.


Check the coolant level.

Top up coolant to the correct level mark.

If this message frequently appears, check theentire cooling system and repair any leaks.


124


5004 Diesel engine, charging airtemperature too high : n °C!

Message repeated every 5 min].


Check the radiator and air intake and removeall dirt and blockages.

If this message frequently appears, check thecharging air radiator and turbo charger fordamage.


5005 Diesel engine, error on speed sensor :n 1/min!


The sensor is faulty and must be renewed.

5006 Diesel engine, error on sensor forcharging air pressure : n °C!

- Please refer to the above reaction. -

5007 Diesel engine, error on sensor for oilpressure :n bar!



5008 Diesel engine, error on sensor forcoolant temperature : n °C!



5009 Diesel engine, error on sensor forcharging air temperature : n °C!



5020 Diesel fuel on reserve level. Check the fuel level.

Top up with fuel.

The fuel level gauge is O'K' if the valuechanges when topping up with fuel.

Check the fuel gauge including all cables andconnections for tight fitting and function.



125


5040 EMR connection interrupted. Inform our service dept.

It is only possible to start and stop the Dieselengine with the ignition switch.

It is not possible to regulate the engine speed.

It is only possible to operate the machine atMAX engine speed.

Engine data and messages cannot be shownon the screen.

5050 EMR, CAN Bus Controller. Inform our service dept.

5051 EMR, CAN Interface. Inform our service dept.

5052 EMR, Bus error. Inform our service dept.

5053 EMR, write EEPROM. Inform our service dept.

5054 EMR, Programme test. Inform our service dept.

5055 EMR, RAM Test. Inform our service dept.

5056 EMR, internal power supply. Inform our service dept.

5057 EMR, internal temperature. Inform our service dept.

5058 EMR, Atmospheric pressure. Inform our service dept.

5059 EMR, read EEPROM. Inform our service dept.

5060 EMR, batch overflow Inform our service dept.

5061 EMR, internal error. Inform our service dept.

5070 Unknown EMR error. Inform our service dept.

5080 Fault EMR, FM1 and SPN Inform our service dept.

5090 Check motor identification Inform our service dept.

5100 Generator is not charging: n V! Use the respective wiring diagram and checkthe „D+“- path.


5200 Error, heating isolation !Caution, medium voltage „400 V“!

The electric heating system may only beserviced and repaired by a fully qualifiedelectrician according to your locally prevailinglaws and directives.

Check all the heater bars using the respectivewiring diagram.


5220 Error, temperature sensor [1,2,3] n °C. Inform our service dept.


126


6001 Error, hydraulic filter 1 : n °C! Renew the hydraulic filter.

6002 Error, hydraulic filter 2 : n °C! Renew the hydraulic filter.

6003 Hydraulic oil temperature too high : n°C!


Check the radiator and air intake and removeall dirt and blockages.

Change the hydraulic oil.


6004 Error, hydraulic temperature sensor: n°C!



6011 Check the Diesel exhaust filter ! Clean the filter and renew it if necessary.

6012 Air filter dirty ! Clean the filter and renew it if necessary.

6013 Diesel filter dirty ! Check the filter / filters, drain off the waterresp. renew them if necessary.

6014 Fault diesel fuel filter sensor Inform our service dept.The sensor is faulty and must be renewed.

6021 Central lubrication, grease tank empty ! Ensure there is sufficient grease in the greasetank.

Fill grease into the grease tank.

6022 Central lubrication, no grease supply. Check the function of the central lubricationsystem.

Repair the leakage.

6200 Auger %5 functioning with US sensor

6201 Augers [LH / RH] operating withoutultrasonic sensor.

This message will only appear if, for example,the ultrasonic sensors fail after the machineparameterized for USS has been started orthey have been disconnected or they were notmounted.

The ultrasonic sensors must always bedisconnected before starting the machine.

6210 Conveyors %5 functioning with USsensor

6211 Conveyor [LH / RH] operating withoutultrasonic sensors.

This message will only appear if, for example,the ultrasonic sensors fail after the machineparameterized for USS has been started orthey have been disconnected or they were notmounted.

The ultrasonic sensors must always bedisconnected before starting the machine.

127


6220 Error, conveyor sensor [LH / RH]. This error message will only appear if thesensor signal is beyond the range defined.

Possible causes:

Loose contacts, faulty wiring,

or

sensors not adjusted correctly or they arefaulty.


6300 Error, tamper speed sensor. Check whether the tampers start working.

Check the cables and connections for damage.



7001 Undefined error. This error has been caused by a connection inthe control system which is not used and hasno influence on the function of the machine.

7002 [Open circuit / short circuit /overcurrent] Solenoid, travel drivepump LH forwards.

Switch off the function.

Wait for a few seconds.

Switch the function back on.

If the error message reappears, check thefollowing:

solenoid, wiring and connections.

Readjust the components or renew them ifnecessary.


7003 [Open circuit / short circuit /overcurrent] Solenoid, travel drivepump LH reverse.


7004 [Open circuit / short circuit /overcurrent] Solenoid, travel drivepump RH forwards.


7005 [Open circuit / short circuit /overcurrent] Solenoid, travel drivepump RH reverse.


7010 [Open circuit / short circuit /overcurrent] Solenoid for speedchange to transport stage.


128


7011 [Open circuit / short circuit /overcurrent] Solenoid, travel drivemotor LH.





Solenoid, wiring and connections.



7012 [Open circuit / short circuit /overcurrent] Solenoid, travel drivemotor RH.


7030 [Open circuit / short circuit /overcurrent] Solenoid, tampers.


7032 [Open circuit / short circuit /overcurrent] Solenoid, vibration.


7051 [Open circuit / short circuit /overcurrent] Solenoid, screed floatingmode.


7053 [Open circuit / short circuit /overcurrent] Solenoid, screed assist.


7054 [Open circuit / short circuit /overcurrent] Solenoid, screed loaddevice.


7055 [Open circuit / short circuit /overcurrent] Solenoid, screed anti-climbing lock.


7056 [Open circuit / short circuit /overcurrent] Solenoid, screed raise.


7057 [Open circuit / short circuit /overcurrent] Solenoid, screed lower.


7070 [Open circuit / short circuit /overcurrent] Solenoid, crown controlraise.


7071 [Open circuit / short circuit /overcurrent] Solenoid, crown controllower.


7080 [Open circuit / short circuit /overcurrent] Solenoid, hopper close.


7081 [Open circuit / short circuit /overcurrent] Solenoid, hopper open.


129


7082 [Open circuit / short circuit /overcurrent] Solenoid, hopper lock RH.








7083 [Open circuit / short circuit /overcurrent] Solenoid, hopper lock LH.


7100 [Open circuit / short circuit /overcurrent] Solenoid, auger LH.


7101 [Open circuit / short circuit /overcurrent] Solenoid, auger RH.


7102 [Open circuit / short circuit /overcurrent] Solenoid, auger reverseLH.


7103 [Open circuit / short circuit /overcurrent] Solenoid, auger reverseRH.


7104 [Open circuit / short circuit /overcurrent] Solenoid, augers lower.


7105 [Open circuit / short circuit /overcurrent] Solenoid, augers raise.


7110 [Open circuit / short circuit /overcurrent] Solenoid, conveyor LH.


7111 [Open circuit / short circuit /overcurrent] Solenoid, conveyor RH.


7112 [Open circuit / short circuit /overcurrent] Solenoid, conveyorreverse LH.


7113 [Open circuit / short circuit /overcurrent] Solenoid, conveyorreverse RH.


7120 [Open circuit / short circuit /overcurrent] Warning flasher,Variomatic.


7121 [Open circuit / short circuit /overcurrent] Solenoid, Variomatic LHretract.


130


7122 [Open circuit / short circuit /overcurrent] Solenoid, Variomatic LHextend.






Readjust the components or renew them ifnecessary. Inform our service dept.

7123 [Open circuit / short circuit /overcurrent] Solenoid, Variomatic RHretract.


7124 [Open circuit / short circuit /overcurrent] Solenoid, Variomatic RHextend.


7140 [Open circuit / short circuit /overcurrent] Solenoid, fumes extractor.


7150 [Open circuit / short circuit /overcurrent] Solenoid, cylinderpressure.


7160 [Open circuit / short circuit /overcurrent] Solenoid, brake.


7170 [Open circuit / short circuit /overcurrent] Solenoid, centrallubrication system.


7180 [Open circuit / short circuit /overcurrent] Solenoid, cooling fandrive.


7190 [Open circuit / short circuit /overcurrent] Solenoid, tow point LHraise.


7191 [Open circuit / short circuit /overcurrent] Solenoid, tow point LHlower.


7192 [Open circuit / short circuit /overcurrent] Solenoid, tow point RHraise.


7193 [Open circuit / short circuit /overcurrent] Solenoid, tow point RHlower.


7200 [Open circuit / short circuit /overcurrent] Solenoid, warning horn.

Due to the design, only the distance betweenthe control unit and the relay is monitored.


131


7210 [Open circuit / short circuit /overcurrent] Solenoid, engine startermotor.

Due to the design, only the distance betweenthe control unit and the relay is monitored.


10001 Restart ECU [1/2/3/4/7]. The control unit restarts.

Inform our service dept. if the fault reoccurs.

10020 No valid module number: n! The control setting is not valid.

Check the module-select-wire using therespective wiring diagram.


10100 Standard parameter ECU [1/2/3/4/7]. Inform our service dept.

The parameters were resent from the controlpanel to the control unit [1/2/3/4/7].

15001 Error could not be entered in errorarray.

Only appears in the service menu.

Is shown if more than 20 errors occur percontrol unit.

133

5. Auxiliary Control Panel

5.1 Design




1 Electrical connection:Power supply, control cable

5.1.2 Functions

1 Speed stage:Transport speed stage (H)Paving speed stage (L)

2 Hopper wingsOpen / Close

3 Screed raise / lower

4 Speed potentiometer-depends upon speed stage selected-LH = slowerRH = faster

5 Steering potentiometerLH - Neutral - RH

6 Drive leverForwards - Neutral - Reverse

134




5.2.1 Auxiliary Control Panel, General

(� 2.2)

Ensure that:



– the operating controls are not damaged during operation,

– the auxiliary control panel is only cleaned with a commercially available spirit,



– To use the auxiliary control panel, you must disconnect the CAN power supply cablefrom the main control panel (� 3.2.1).

– Remove the auxiliary control panel (� 2.2) from the storage compartment on themachine.

� Connect the power supply and control cable(� 5.1.2) to the electrical connection on the main distributor and tighten thethreaded plug.



– Now sit on the LH operator's seat,

– Hold the auxiliary control panel (� 5.1.2) in your hands and operate the machine.

If the main control panel (� 3) is not available, you can use the auxiliary control panel tooperate the basic functions on the machine.

All other functions can be operated on the screed control panels.

Further information is contained in chapter 6, screed control panels LH & RH 6.3, auxiliarycontrol.

135

5.2.2 Diesel Engine START

(� 3.2.3)

Fully acquaint yourself with all functions and return these functions to theneutral position before starting the Diesel engine.


Turn the key in the ignition switch on the maindistributor from the neutral position (1) to theignition position (2) and after a pause ofapprox. 2 sec., turn it to the start position (3)until the Diesel engine starts.

If the Diesel engine does not start, ensure that:

the emergency STOP buttons have beenreleased and

the drive lever is in the neutral position.

5.2.3 Diesel engine speed

(� 3.2.4)

When starting a cold Diesel engine, let it run warm at a lower speed.

At temperatures below 10 °C, the warming up phase will take approx. 5 – 10 min.

Closely observe the instructions contained in the engine manufacturer's handbook.

After starting the Diesel engine, the so-called "boot process" for the electrics will takeapprox. 45 sec.

Once the Diesel engine has started, its speed will automatically increase to a presetvalue.

You can now activate the functions on the auxiliary control panel (� 2.2).

136

5.2.4 Diesel engine STOP

(� 3.2.5)

Before stopping the Diesel engine, let it run at the preset speed without load forapprox. 5 min to cool down.

Return the drive lever and all other workingfunctions to the neutral position.

Turn the key in the ignition switch from theignition position (2) to the neutral position (1) tostop the Diesel engine.

After finishing work, stow the control panel inthe storage compartment provided to protect itagainst vandalism.

5.2.5 Pressing / Releasing the Emergency STOP Button

(� 3.2.7)

137

5.2.6 Releasing the Drive Lever, Forwards - Neutral - Reverse

(� 5.1.2) / (� 3.2.8)

Fully acquaint yourself with all functions and return these functions to theneutral position before actuating the drive lever (1).


Releasing the drive lever (1):

Place two fingers underneath and on bothsides of the knob and pull the drive leverupwards in direction (A).

Keep the knob pulled upwards to move thedrive lever (1) to and fro.

Forward direction of travel:

Release the drive lever (1) and move itforwards in direction (2).

Neutral, parking position:

To start and stop, you must release the drivelever (1) and return it to the parking position(4).

Reverse direction of travel:

Release the drive lever (1) and move itbackwards in direction (3).

The drive lever (1) is only for selecting theforward or reverse direction of travel.

It switches the travel drive on or off.

138

5.2.7 Selecting the Paving / Transport Speed Stage

(� 5.1.2) / (� 3.2.9)

Stop the machine to select the speed stage.

Before starting the machine again, turn the speed potentiometer (� 5.2.8) to therequired speed value within the speed stage selected.

Return the drive lever to the neutral position.

Paving speed stage:

Move the speed stage switch to the position(1).

Transport speed stage:

Move the speed stage switch to the position(2).

139

5.2.8 Speed potentiometer, SPEED INCREASE / REDUCE

(� 5.1.2) / (� 3.2.10)

Turn the speed potentiometer (1) to the required speed value before moving themachine.

Ensure there are sufficient steering and braking properties in respect of the paving widthof the screed mounted on the paver.

Caution! There is a danger of serious injury caused by your body suddenly accelerating.

Speed stages:

Paving speed stage = 0 – MAX.

Transport speed stage = 0 – MAX.

Increasing the speed:

Turn the speed potentiometer (1) to the right.

Reducing the speed:

Turn the speed potentiometer (1) to the left.

The speed to be selected depends upon thepaving conditions and the paving material.

Altering the speed during paving workinfluences the compaction performance andthe mat thickness.

140

5.2.9 Steering Potentiometer, Steering to the Left / Straight Ahead / Right

(� 3.1.6) / (� 3.2.11)




Steering to the left:

Turn the steering potentiometer (1) from theneutral position to the left.

Straight ahead travel:

Turn the steering potentiometer (1) to themiddle of the adjusting range.

Steering to the right:

Turn the steering potentiometer (1) from theneutral position to the right.

Low steering value = large steering radius.

Large steering value = small steering radius.

141

5.2.10 Screed Raise / Lower

(� 5.1.2) / (� 3.2.15)




Switch off the floating mode on the screedcontrol panel.

Further information is contained in the screedmenu chapter “Screed Menu”.

To raise the screed:

Move the switch (1) in the direction (2).

To lower the screed:



To commence paving, lower the screed ontochocks of wood the same size as the mat to bepaved.

Take the degree of slump after final rolling intoconsideration.

142

5.2.11 Hopper Wings LH + RH, Open / Close

(� 5.1.2) / (� 3.2.29)



To open the LH & RH hopper wings:


To close the LH & RH hopper wings:



Both hopper wings will be operatedsimultaneously.



143

6. Screed Control Panels LH + RH

6.1 Design




LH screed control panel(the RH screed control panel is a mirrored versionof the LH screed control panel)

2 Positioning screws:Panel bracket

3 Fastening screw:Panel bracket

4 Ventilation:Goretex

5 Electrical connection:Power supply, CAN

6.1.2 Functions

LH screed control panel(the RH screed control panel is a mirrored versionof the LH screed control panel)

1 Lower the LH tow point

2 Raise the LH tow point

3 Levelling system LH AUTO / MAN

4 - not used -

5 LCD screen

6 Menu change key LH

7 Enter key LH

8 Increase settings key "+" LH

9 Reduce settings key "-" LH

144

6.1.2 Functions continuedLH screed control panel(the RH screed control panel is a mirrored versionof the LH screed control panel)

10 Augers,LH = Overmodulate(RH = Reverse)

11 Augers,LH = Reverse,(RH = Overmodulate)

12 Augers LH (RH)On / Off

13 Warning horn LH (RH)On

14 Vario screed section RHextend

15 Vario screed section RHretract

16 Vario screed section LHretract

17 Vario screed section LHextend

18 Hydraulics LH STOP (RH)On

19 Conveyors,LH = Overmodulate(RH = Overmodulate)

20 Conveyors LH (RH)On / Off

145




6.2.1 Screed Control Panels LH + RH general

(� 2.3) / (� 2.4)

Ensure that:



– the plastic touch pad on the control panel is not damaged during operation,

– the plastic touch pad on the control panel is only cleaned with a commerciallyavailable spirit,



– The main control panel (� 3) or the auxiliary control panel (� 5) must be mountedand connected to the machine.

– Remove the screed control panels (� 2.3) / (� 2.4) from the storage compartmenton the machine.

– Fit the screed control panels (� 2.3) / (� 2.4) on the mounting brackets.

� Tighten the positioning and fastening screws (� 6.1.1).

� connect the CAN cable to the electrical socket for the CAN power supply(� 6.1.1) and turn the bayonet catch to securely lock it.



The green LED’s in the operating keys will indicate the operating status.

� ON = LED lights up,

� OFF = LED is extinguished,

� Function selected but not activated = LED flashes.

Menus for various functions can be called up on the LCD screen (� 6.1.2).

146

6.2.2 Hydraulic Stop LH / RH

(� 6.1.2)

Only press the STOP key (1) to stop the hydraulics in emergency cases.

The travel drive as well as all other functions operating in the "AUTO" mode willimmediately stop. All functions operating in the "MAN" mode will continue to function.

There is a danger of serious injury caused by your body accelerating when the machinestarts or comes to an abrupt stop.

To switch on the hydraulic STOP:

Press the key (1).

Eliminate the cause for the hydraulic STOPbefore operating the machine again.

6.2.3 Warning Horn LH / RH

(� 6.1.2) / (� 3.2.13)

Sound the warning horn, keys (1) to warn persons of a possible danger.

Observe your locally prevailing laws and regulations concerning the use of warning horns.

To sound the warning horn:

Press the key (1).

The warning horn will stop as soon as yourelease the key (1).

Ensure the warning horn functions correctlybefore starting work with the machine.

147

6.2.4 LCD Screen Standard Menu LH / RH

(� 6.1.2)

After the ignition has been switched on, thescreen (1) will show the following information.

The software version installed on the screedcontrol panel,

the current language setting.

The so-called "boot process" on the screedcontrol panel will take about 10 sec.

Thereafter, the screen (1) will show:

the current auger speed setting.

If the main control panel (� 3) is not availableor the auxiliary control panel (� 5) isconnected, the screen will show the currentauger speed setting and after approx. 45 sec,the word (NOT) will appear. The word NOTmeans the machine is operating in the backupmode.

Further information is contained in the chapter6.3 Backup Operating Mode.

148

6.2.5 Vario Screed Section LH / RH Extend / Retract

(� 6.1.2) / (� 3.2.17)




Extending the Vario screed sections:



Retracting the Vario screed sections:



Each screed control panel controls its own sideof the screed.

With these functions you can extend or reducethe width of the screed.

You can react to changes in the paving widthwhereby the machine maintains its direction oftravel.

149

6.2.6 Tow Point Adjustment LH / RH, Raise / Lower

(� 6.1.2) / (� 3.2.23)






Menu screen (1):




To lower the tow point:



Depending on the mode selected (� 3.2.22),the tow points can be controlled by the drivelever in the "AUTO" mode or by hand in the"MAN" mode.

The operating mode activated will be indicatedby an LED in the key (3).

150

6.2.6 Tow Point Adjustment LH / RH, Raise / Lower continued


Damage will occur on the screed if the towpoints are adjusted to opposite limit stops, e.g.one tow point to the upper and one tow point tothe lower limit stop.

The maximum permissible difference in heightbetween both mat thickness scales is 10 cm.


Never operate the tow point adjustment whenthe screed is raised and secured in the screedtransport locks otherwise damage will occur tothe screed locking device.

151

6.2.7 Augers LH / RH, On / Off

(� 6.1.2) / (� 3.2.24)



To switch the augers on:

LH = press the key (1), the LED will light up.

RH = press the key (1), the LED will light up.

To switch the augers off:


RH = press the key (1); the LED extinguishes.


After being switched on, the augers willfunction automatically as long as the ultrasonicsensors for controlling the flow of material areconnected to the system.

152

6.2.8 Augers LH / RH, Overmodulating

(� 6.1.2) / (� 3.2.25)



To overmodulate the augers:




The augers can be overmodulated whetherthey are switched on or off.

Use the LH and RH overmodulating function tofill the auger channel with paving materialwhen the paver is at a standstill.

153

6.2.9 Augers LH / RH, Reverse Rotation

(� 6.1.2) / (� 3.2.26)



To reverse the augers:




The augers can be reversed whether they areswitched on or off.

Reversing the LH and RH augers is a handyfunction for distributing the remaining materialat the end of a paved mat.

This will significantly reduce shovelling work.

154

6.2.10 Conveyors LH / RH, On / Off

(� 6.1.2) / (� 3.2.27)



To switch the conveyors on:



To switch the conveyors off:


RH = press the key (1); the LED extinguishes.


Single chain conveyors are operated fromeither the LH or the RH screed control panel.

The conveyors are automatically controlled bypaddle type control switches or ultrasonicsensors located at the end of the conveyortunnel.

155

6.2.11 Conveyor LH / RH, Overmodulating

(� 6.1.2) / (� 3.2.28)



Overmodulating the conveyors:





The overmodulating mode still functionswhether the conveyors are switched on or off.

Use the LH and RH overmodulating mode toconvey paving material to the augers when thepaver is at a standstill.

The optimum head of material has beenreached when the augers are submerged by2/3 in the paving material.

Too much material in the auger channel willexert an excess load on the augers.

Please take this into consideration whenstarting work at large paving widths.

156

6.2.12 Menu Change Key, Standard Operation

(� 6.1.2)

To change the menu:

Keep pressing the key LH (RH) (2) in thestandard mode until the required menuappears in the screen.

menu screen (1):

1 Auger LH (RH)+/- n %

2 Tamper Speed+/- n rpm

3. Vibrator speed+/- n rpm

4. Conveyor LH (RH)+/- n %

5 Tow Point RH (LH)+/-

If no entries are made in the menu, you willautomatically return to the first menu for theaugers after approx. 15 sec.

157

6.2.13 Menu for the Augers

(� 6.2.12)

Menu screen (1):

1 Auger LH (RH)+/- n %


Press the key „+“ (4).


Press the key „-“ (5).

Press the menu change key (� 6.2.12) if youwish to go to another menu.


6.2.14 Menu for the Tampers

(� 6.2.12)

Menu screen (1):

2 Tamper Speed+/- n rpm

To increase the tamper speed:


To reduce the tamper speed:



158

6.2.15 Menu for the Vibration

(� 6.2.12)

Menu screen (1):

3. Vibrator speed+/- n rpm

To increase the vibrator speed:


To reduce the vibrator speed:



6.2.16 Menu for the Conveyors

(� 6.2.12)

Menu screen (1):

4. Conveyor LH (RH)+/- n %








159

6.2.17 Menu for the Tow Points

(� 6.2.12)



Menu screen (1):

5 Tow Point RH (LH)+/-



To lower the tow point:Press the key „-“ (5).

Press the menu change key (� 6.2.12) if youwish to go to the menu for the augers.

This function can only be operated to oppositesides on the screed control panels.

160

6.3 Backup Operating Mode



6.3.1 General

This chapter contains the function menus which deviate from the standard operation.

Details on all further functions are contained in the chapters:

� Auxiliary Control Panel (� 5)

� Screed Control Panels LH + RH (� 6.1) / (� 6.2)

6.3.2 Changing the Menu in Backup Operating Mode

(� 6.2.12)

To change the menu:

Keep pressing the key LH (RH) (2) in thebackup operating mode until the requiredmenu appears in the screen.

The menu order depends on the starting point.

Menu screen (1) before start of engine:

1. Engine (Backup mode) (refer page 162)

2. Electric heating (refer to page 163)

3. Screed (refer to page 165)

4. Levelling system (refer to page 166)

5. Tampers (refer to page 167)

5. Augers LH / RH (refer to page 166)

6. Conveyors LH / RH (refer to page 166)

8. Vibration (refer to page 168)

9. Tow points LH / RH (refer to page 168)

If no entries are made in the menu, you willautomatically return to the first menu for theengine (Not) after approx. 15 sec.

161

6.3.2 Changing the Menu in Backup Operating Mode continued

Menu screen (1) after start of engine:









9. Motor (Backup mode) (refer to page 162)

The selected menu is displayed until a newone is called. In this way, you can take yourtime for entering the settings.

Display Menu (1) after motor start, when allfunctions have been tested for the firsttime:









9. Motor (Backup mode) (refer to page 162)

After 15 seconds without entry the systemchanges automatically to the menu "auger"that is used most frequently.

162

6.3.3 Menu „Engine (Backup mode)“

Menu screen (1):

1. Engine

To call up the submenu „A“:

Press the „Enter“ key (3).

Submenu "A" in the screen (1):

EngineStart / [Stop]

To start the engine:


To stop the engine:


The word shown in brackets indicates themode selected.

(� 3.2.3) / (� 5.2.2)

To call up the submenu "B":


Submenu "B" in the screen (1):

Engine speed+/- n rpm

To increase the engine speed:


To reduce the engine speed:


(� 3.2.4) / (� 5.2.3)

Press the menu change key if you wish to goto another menu.

163

6.3.4 Menu „Electric heating“

Menu screen (1):

2. Electric heating




Electric heatingON / [OFF]

To switch on the electric heating:


To switch off the electric heating:






Electric heating LH+/- nactual nset C

164

6.3.4 Menu „Electric heating“ continued

To increase the set temperature value LH side:


To reduce the set temperature value LH side:


To call up the submenu "C":


Submenu "C" in the screen (1):

Electric heating M+/- nactual nset C

To increase the set temperature value on themiddle screed section:


To reduce the set temperature value on themiddle screed section:


To call up the submenu „D“:


Submenu "D" in the screen (1):

Electric heating RH+/- nactual nset C

To increase the set temperature value RHside:


To reduce the set temperature value RH side:


The set temperature value you have selectedwill be automatically reached when the heatingis switched on.

165

6.3.5 Menu „Screed“

Menu screen (1):

3. Screed




Floating ModeON / [OFF]

To switch on the floating mode:


To switch off the floating mode:



(� 3.2.16)

In the backup operating mode, the function:

screed lock is always deactivated and thescreed anti-climbing lock (if installed) isalways activated.

166

6.3.6 Menu „Levelling system“

Menu screen (1): 4. Levelling system




Levelling SystemON / [OFF]

To switch on the levelling system:


To switch off the levelling system:






Levelling Systemman / [auto]

To switch the levelling system to the MANmode:


To switch the levelling system to the AUTOmode:


The word shown in brackets indicates themode selected. In the AUTO mode, thelevelling system will be switched on and off bythe drive lever and in the MAN mode it willfunction continuously (� 3.2.19).

6.3.7 Menu „Augers LH / RH“

(� 6.2.13)

6.3.8 Menu „Conveyors LH / RH“

(� 6.2.16)

167

6.3.9 Menu „Tampers“

(� 6.2.14)

Menu screen (1):

7. Tampers




TampersON / [OFF]

Switching on the tampers:


Switching off the tampers:






Tampersman / [auto]

To switch the tampers to the MAN mode:


To switch the tampers to the AUTO mode:



In the AUTO mode, the tampers will beswitched on and off by the drive lever and inthe MAN mode, they will run continuously(� 3.2.19).

168

6.3.10 Menu „Vibration“

(� 6.2.15)

Menu screen (1):

8. Vibration




VibrationON / [OFF]

Switching on the vibrators:


Switching off the vibrators:






Vibrationman / [auto]

Vibration MAN mode:


Vibration AUTO:



In the AUTO mode, the vibrators will beswitched on and off by the drive lever and inthe MAN mode they will run continuously(� 3.2.20)

6.3.11 Menu „Tow points LH / RH“

(� 6.2.17)

Settings managerSettings managerApplies to models: ABG7820B, ABG8820B

The settings manager serves to create, manage and reuse

machine configurations.

By calling prepared configurations the machine can be set more

easily.

Table 1. Description and function of the icons

Icon Description Function

V1082849

Settings Manager By pressing the function key

you will have access to the set‐

tings manager main menu

V1082949

Settings Manager main menu The icon on the left upper corner

shows that you are in the Set‐

tings Manager main menu

V1082850

Previous components of the

machine configuration

By pressing the function key

you can view the previous 10

components of a machine con‐

figuration

V1082851

Next components of the

machine configuration

By pressing the function key

you can view the next 10 com‐

ponents of a machine configu‐

ration

V1082852

Edit Menu The Edit Menu is opened by

pressing the function key

V1082854

Accept machine configuration The selected machine configu‐

ration is accepted by pressing

the function key

V1082855

Save The Save Menu is opened by

pressing the function key

V1082856

Delete The selected machine configu‐

ration is deleted by pressing the

function key

V1082858

Exit To quit the current menu and

return to the higher level press

the function key

V1082951

Detail view The icon on the left upper corner

shows that you are in Detail

View

V1082952

Edit Menu The icon on the left upper corner

shows that you are in the Edit

Menu

V1082868

Blue frame The variable on which the blue

frame is positioned can be

changed

Settings manager


V1082859

Machine component This column of the Edit Menu

shows the machine compo‐

nents

V1082860

Operating mode By pressing + and - you can

choose between automatic or

manual mode

V1082861

Status By pressing + and - you can

choose between On or Off

mode

V1082862

Value By pressing + and - you can

increase or reduce the value

V1082864

ON The machine component is

switched on

V1082865

Off The machine component is

switched off

V1082866

Automatic mode The machine component is

switched to automatic mode

V1082867

Manual The machine component is

switched to manual mode

V1082869

plus The function key is used to

switch

V1082870

minus The function key is used to

switch

V1082871

confirm The entry is confirmed via the

function key

V1082872

cancel The entry is cancelled via the

function key

V1082953

Save menu The icon on the left upper corner

shows that you are in the save

menu

V1082873

up The blue frame is moved up via

the function key

V1082874

down The blue frame is moved down

via the function key

Settings manager


V1082875

Save as Via the function key you open

the window by assigning a

name to the machine configura‐

tion

V1082954

Save as These icons on the left upper

corner shows that you are in the

Save As Menu

Display unit, content

Applies to models: ABG7820B, ABG8820B

By pressing F6 on the information menu bar you have access to

the Settings Manager.

Main screen


In the Settings Manager main menu you can view already saved

machine configurations. You can view, edit, delete or directly use

a machine configuration. The display shows the names of the

machine configurations.

NOTE!

The supply includes an information configuration.This machine

configuration is always on top of the list.The information configu‐

ration cannot be deleted.

F3: The Detail View is called via F3.

F4: The Edit Menu is opened via F4

In the Edit Menu you can edit the selected machine configuration.

F5: The selected machine configuration can be used right away

by pressing F5.

The machine configuration can only be used with the machine

stopped.This is to avoid inadvertent activation of the machine

configurations. Then the system changes automatically to the

main display.

F6: To open the Save Menu press F6

F6 Settings Manager

Settings Manager main menu

Settings manager

F7: The selected Machine Configuration can be deleted by press‐

ing F7.

NOTE!

When a machine configuration has been deleted, the position of

that machine configuration is left empty.The following machinethat machine configuration is left empty.The following machine

configurations do not move up. In this way the linkage betweenconfigurations do not move up. In this way the linkage between

position number and machine configuration is maintained.

F8: To quit the main menu and return to the information display

press F8.

Detailed screen


The settings of every machine configuration are shown on the

detail view.

F1: By pressing F1 you can view the previous 10 components of

a machine configuration.

F2: By pressing F2 you can view the next 10 components of a

machine configuration.

F4: The Edit Menu is opened via F4

In the Edit Menu you can edit the selected machine configuration.

F5: The selected machine configuration can be used right away

by pressing F5.

The machine configuration can only be used with the machine

stopped.This is to avoid inadvertent activation of the machine

configurations. Then the system changes automatically to the

main display.

F6: To open the Save Menu press F6.

F7: The selected Machine Configuration can be deleted by press‐

ing F7.

F8: To quit the detail view and return to the main menu press F8.

Table 2. Adjustable functions and their positions on Detail and

Edit Menu

Function Page Position number in the machine setting of the tracked paverPosition number in the machine setting of the tracked paver

Smart Power 1 1

Paving speed 1 2 (information only)

Tamper 1 3

Vibration 1 4

Levelling System 1 5

Conveyor LH 1 6

Conveyor RH 1 7

Auger LH 1 8

Auger RH 1 9

reserved 1 10

Heating 2 11

Heating LH 2 12

Heating M 2 13

Detail view

Settings manager

Function Page Position number in the machine setting of the tracked paverPosition number in the machine setting of the tracked paver

Heating RH 2 14

Screed assist 2 15

Screed lock 2 16

Screed anti-climbing lock 2 17

Screed load device 2 18

Starting distance linear 2 19

Starting distance proportional 2 20

NOTE!

Depending on the equipment, on some machines the compo‐

nents may be masked.

Edit


The values of a machine configuration can be edited on the Edit

Menu.

F1: By pressing F1 you can view the previous 10 components of

a machine configuration.

F2: By pressing F2 you can view the next 10 components of a

machine configuration.

When the Edit Menu is opened the blue frame is set on the value

of the first machine configuration variable.

The blue frame can be set on Operating Mode, Status or Value.It

cannot be set on the machine components.

Operating mode: Automatic/manual

Status: On/Off

Value: The stored value is shown

The blue frame is moved via the arrow keys.

- Arrow left:

The blue frame moves one position to the left. If the blue frame

is already at the far left, there will be no reaction.

- Arrow right:

The blue framemoves one position to the right. If the blue frame

is already at the far left, there will be no reaction.

- Arrow up

The blue frame moves one position up. If the blue frame is

already at the top, there will be no reaction.

- Arrow down

The blue frame moves one position down. If the blue frame is

already at the bottom the blue frame jumps back to the first line.

If you set the blue frame on operating mode, you can choose

between automatic or manual mode by pressing F3 + and F4 -.

On the display the operating mode is shown by icons.

If you set the blue frame on Status, you can choose between On

and Off by pressing F3 + and F4 -. On the display the status is

shown by icons.

If you set the blue frame on Value, you can increase the value by

pressing F3 or reduce it by pressing F4.

Edit Menu

Settings manager

F6: To open the Save Menu press F6

If you close the Edit Menu before saving it with F6 the changes

will not be saved.

F8: To quit the Edit Menu press F8 The Edit Menu is closed and

the last window displayed opens.

Delete


From the main display and the detail display you can select a

machine configuration to delete it.

To delete a machine configuration press F7.

Before deleting a machine configuration confirm the inquiry.

The information configuration programmed by the manufacturer

cannot be deleted.

When a machine configuration is deleted, the selection has to be

confirmed beforehand. The pop-up window shows the position

and the name of the machine configuration.

F4: To confirm the selection press F4 – the machine configuration

will be deleted. After deleting the main menu of the Settings Man‐

ager is displayed.

F5: To stop the deleting process press F5. After cancelling the

previously called view is displayed.

Save


In the Main Menu, the Detail View and the Edit Menu you can

open the save menu and create a new machine configuration by

pressing F6.

When you open the Save Menu, you must first select the position

of the new machine configuration.

When the Save Menu is opened the blue frame is set according

to the following rules:

1 If no machine configuration has been activated after starting,

the newmachine configuration will be set on the first free posi‐

tion.If there are no positions free, the new machine configura‐

tion is set on position "1".

2 If a machine configuration has been activated after starting,

the new machine configuration will be set on position "n".

F3: To move the blue frame one position up press F3.

F4: To move the blue frame one position down press F4.

F6 (Save): To open the Enter Name Menu press F6. The values

of the marked machine configuration are accepted when saving.

Inquiry delete machine configuration

Select machine configuration

Settings manager

F7 (Save as):F7 (Save as): To open the Enter Name Menu press F7. The cur‐

rently set machine values are accepted.

As a new name the system proposes "S" and the number of the

free position.If there is a machine configuration already existing

on that position the name of that machine configuration will be

displayed.You can also assign a new name to a machine config‐

uration.

F1: To enter capital letters press F1. F1 is used to switch over

from capital letters to small letters and vice versa. The status

(capital or small letters) remains activated until F1 is pressed

again.

The icon located above F1 turns green when the capital letters

are activated.

NOTE!

The name shall not have more than 25 characters.The name shall not have more than 25 characters.

The name is entered via the keyboard. All characters from 0-9

and from a-z are allowed. Additional characters may be “!”, “?”,

“-”, “,” and “.”.

The name can be deleted character by character via the left arrow

key.

F6: To save the machine configuration with the entered name

press F6. The machine configuration is saved locally.

F8: To close the Enter-Name Menu press F8. The last window

(selection of memory position) is reactivated.

Overwrite


In order to prevent a machine configuration to be overwritten a

pop-up window is displayed indicating that the selected memory

position is already assigned.

F4: To save the machine configuration press F4. After saving the

Main Menu appears on screen and the blue frame is set on the

currently saved machine configuration.

F5: The machine configuration is not saved by F5. The pop-up

window disappears and the Enter Name Menu including the last

entries is displayed.

Save — Enter name

Pop-up window Overwrite

Settings manager

Standard menuStandard menu


On the standard menu the number of the selected machine con‐

figuration is shown so that the operator can see which machine

configuration is currently activated.

If a machine configuration parameter is changed without using

the Settings Manager the machine configuration turns grey:

Exceptions:

1 Auger tolerance +/- 10%.

2 Conveyor tolerance +/- 5%.

3 Paving speed is not considered.

A grey frame shows the current paving speed compared with the

paving speed indicated on the Settings Manager.

Settings Man‐

ager paving

speed

Display on standard menu Effect

approx. 100%

V1080835

Actual speed corresponds to default value.

approx. 125%

V1080837

Actual speed approximately 25% above default

value,

e.g. 5 m/min to 4 m/min

approx. 150%

V1080857


value,

e.g. 6m/min to 4m/min

> 150%

V1080858

Actual speed more than 50% above default

value.

approx. 75%

V1080859


value,


approx. 50%

V1080860


value,


< 50 %

V1080861

Actual speed less than 50% of default value.

The beam and the „S“-display only appear, if the machine con‐

figuration has been activated after starting.

Standard menu, machine configuration S5 active

Machine configuration is grey

Settings manager

Service interval

Service Interval Manager


The Service Interval Manager informs you about the next or over‐

due service or maintenance intervals.

The Service Interval Manager shows you service lists with the

corresponding service measures.

Standard menu


Every time the control panel is started a message appears

remembering the operator of the daily maintenance.

The Standard Menu shows the machine’s operating hours.

The next due maintenance is indicated 50 hours in advance by a

yellow Service Interval Manager sign.

Exception: Maintenance intervals under 500 hours are indicated

10 hours in advance.

Reminder daily maintenance

Standard menu with Service Display

The Service Interval Manager shows the pending

maintenance work

Service interval

If the maintenance interval is overdue, the Service Interval sign

turns red.

Service list


Main Menu

To get to the Service List of the next service interval press F7 on

the operator menu bar.

Service List

F1 To scroll up the pages of the displayed Service Interval use

F1

F2 To scroll down the pages of the displayed Service Interval use

F2

F4 Press F4 to view the Service List of the 10-hours-maintenance

F7 Press F7 to confirm that the maintenance work has been car‐

ried out.

A confirmation window opens in which the accomplished mainte‐

nance work has to be confirmed again.

Standard Menu in the event of overdue service

F7 Service Interval Manager

Service List

Service interval

F4 Press F7 to confirm that the maintenance work has been car‐

ried out.

F5 Press F5 to cancel that the maintenance work has been car‐

ried out.

The message list shows the accomplished maintenance work.

Confirmation for accomplished maintenance work

Service interval

169

7. Index

Auxiliary control panel................................................................................................................ 133Design........................................................................................................................................ 133Diesel engine speed .................................................................................................................. 135Diesel Engine START ................................................................................................................ 135Diesel engine STOP .................................................................................................................. 136Functions ................................................................................................................................... 133Functions / Operation................................................................................................................. 134Pressing / Releasing the Emergency STOP Button................................................................... 136Releasing the Drive Lever, Forwards - Neutral - Reverse ......................................................... 137Screed Raise / Lower................................................................................................................. 141Selecting the Paving / Transport Speed Stage .......................................................................... 138Speed potentiometer , SPEED INCREASE / REDUCE ............................................................. 139Steering Potentiometer, Steering to the Left / Straight Ahead / Right........................................ 140View from the rear...................................................................................................................... 133

Auxiliary Control Panel, General ...............................................................................................134Control panelOptions - ABG 7820 - Central Lubrication System............................................................... 89, 109

Control panelAugers LH + RH On / Off ............................................................................................................. 43Augers LH + RH, Overmodulating ............................................................................................... 45Augers LH + RH, Reverse Rotation ............................................................................................. 45Automatic On / Off........................................................................................................................ 49Changing the Menu, Standard / Main Menu ................................................................................ 50Conveyors LH + RH, On / Off ...................................................................................................... 46Conveyors LH + RH, Overmodulating.......................................................................................... 47Diesel Engine START .................................................................................................................. 17Diesel engine STOP .................................................................................................................... 21Electric Heating Menu On / Off .................................................................................................... 36Engine Speed Control, increasing / reducing the speed.............................................................. 18Hopper Wings LH + RH, Open / Close ........................................................................................ 48Information Menu ......................................................................................................................... 51Information menu - Brightness.....................................................................................................52Information menu - Information -.................................................................................................. 52Information menu - Language...................................................................................................... 53LCD screen .................................................................................................................................. 14LCD Standard Menu .................................................................................................................... 28LCD Standard Menu - Travelling speed -.................................................................................... 29LCD Standard Menu - Vibrators -................................................................................................ 32LCD Standard Menu - Coolant temperature - .............................................................................. 30LCD Standard Menu - Diesel engine speed - .............................................................................. 29LCD Standard Menu - Fuel level indicator - ................................................................................. 30LCD Standard Menu - Levelling System -.................................................................................... 32LCD Standard Menu - Operating hour meter -............................................................................. 31LCD Standard Menu - Tampers -................................................................................................. 31LCD Standard Menu - Trip distance indicator -............................................................................ 29Levelling System Menu On / Off .................................................................................................. 41Menu Functions ........................................................................................................................... 14Operating Menu ........................................................................................................................... 54Operating Menu - List of Messages - ........................................................................................... 64Operating Menu - Menu Lock - .................................................................................................... 65Operating menu - Password - ...................................................................................................... 55

170

Operating menu - Time, Date - .................................................................................................... 56Operating Menu, Offset Adjustment \on the Travel Drive Pumps" ............................................... 57Option - ABG 2820 - Screed Assist On / Off ................................................................................ 67Option - ABG 5820 - Screed Assist On / Off ................................................................................ 75Option - ABG 6820 - Screed Assist On / Off ................................................................................ 83Options - ABG 2820 - Augers LH + RH Reverse Mode ............................................................... 69Options - ABG 2820 - Auxiliary Control Panel ............................................................................. 71Options - ABG 2820 - Conveyors LH + RH Reverse Mode ......................................................... 70Options - ABG 2820 - Hopper Wings LH + RH, Open / Close Separately, "Hopper Lock" .......... 71Options - ABG 2820 - Hydraulic Auger Height Adjustment, Raise / Lower.................................. 69Options - ABG 2820 - Screed Anti-Climbing lock On / Off ........................................................... 66Options - ABG 2820 - Screed Assist On / Off .............................................................................. 68Options - ABG 5820 - Auxiliary Control Panel ............................................................................. 79Options - ABG 5820 - Central Lubrication System....................................................................... 73Options - ABG 5820 - Conveyors LH + RH Reverse Mode ......................................................... 78Options - ABG 5820 - Hopper Wings LH + RH, Open / Close Separately, "Hopper Lock" .......... 79Options - ABG 5820 - Hydraulic Auger Height Adjustment, Raise / Lower.................................. 77Options - ABG 5820 - Screed Anti-Climbing Lock On / Off.......................................................... 74Options - ABG 5820 - Screed Assist On / Off .............................................................................. 76Options - ABG 6820 - Auxiliary Control Panel ............................................................................. 87Options - ABG 6820 - Central Lubrication System....................................................................... 81Options - ABG 6820 - Conveyors LH + RH Reverse Mode ......................................................... 86Options - ABG 6820 - Fumes Extraction On / Off - ...................................................................... 82Options - ABG 6820 - Hopper Wings LH + RH, Open / Close Separately, "Hopper Lock" .......... 87Options - ABG 6820 - Hydraulic Auger Height Adjustment, Raise / Lower.................................. 85Options - ABG 6820 - Screed Anti-Climbing lock On / Off ........................................................... 82Options - ABG 6820 - Screed Assist On / Off .............................................................................. 84Options \\...................................................................................................................................... 17Pressing / Releasing the Emergency STOP Button..................................................................... 22Releasing the Drive Lever, Forwards - Neutral - Reverse ........................................................... 23Screed Floating Mode On / Off .................................................................................................... 34Screed Lock On / Off ................................................................................................................... 40Screed Raise / Lower................................................................................................................... 33Selecting the Paving / Transport Speed Stage ............................................................................ 24Speed potentiometer , SPEED INCREASE / REDUCE ............................................................... 24Steering Potentiometer, Steering to the Left / Straight Ahead / Right.......................................... 25Tamper Menu On / Off ................................................................................................................. 37Tow Point Adjustment LH + RH, Raise / Lower ........................................................................... 42Travel Drive Functions ................................................................................................................. 15Turning on the Spot, to the Left / to the Right .............................................................................. 26Vario Screed Section LH + RH Extend / Retract.......................................................................... 35Vibration Menu On / Off ............................................................................................................... 39View from above .......................................................................................................................... 11View from the rear........................................................................................................................ 11Warning Horn .............................................................................................................................. 27Working Functions ....................................................................................................................... 12Working Menu.............................................................................................................................. 51

Control panelOptions - ABG 7820 - Fumes Extraction On / Off - ...................................................................... 90Options - ABG 7820 - Screed Anti-Climbing lock On / Off ........................................................... 91Options - ABG 7820 - Screed Assist / Screed Load Device, On / Off.......................................... 92Options - ABG 7820 - Screed Assist On / Off .............................................................................. 93Options - ABG 7820 - Screed Load Device On / Off.................................................................... 94

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Options - ABG 7820 - Hydraulic Auger Height Adjustment, Raise / Lower.................................. 95Options - ABG 7820 - Conveyors LH + RH Reverse Mode ......................................................... 96Options - ABG 7820 - Hopper Wings LH + RH, Open / Close Separately, "Hopper Lock" .......... 97Options - ABG 8820 - Central Lubrication System....................................................................... 99Options - ABG 8820 - Fumes Extraction On / Off - .................................................................... 100Options - ABG 8820 - Screed Anti-Climbing lock On / Off ......................................................... 102Options - ABG 8820 - Screed Assist / Screed Load Device, On / Off........................................ 103Options - ABG 8820 - Screed Assist On / Off ............................................................................ 104Options - ABG 8820 - Screed Load Device On / Off.................................................................. 105Options - ABG 8820 - Hydraulic Auger Height Adjustment, Raise / Lower................................ 106Options - ABG 8820 - Conveyors LH + RH Reverse Mode ....................................................... 107Options - ABG 8820 - Hopper Wings LH + RH, Open / Close Separately, "Hopper Lock" ........ 108Options - ABG 8820 - Hydraulic Auger Height Adjustment, Raise / Lower................................ 117Options - ABG 8820 - Conveyors LH + RH Reverse Mode ....................................................... 118Options - ABG 8820 - Hopper Wings LH + RH, Open / Close Separately, "Hopper Lock" ........ 119

Control panels ............................................................................................................................... 11Basic Information ........................................................................................................................... 5Design.......................................................................................................................................... 11Functions / Operation................................................................................................................... 16General instructions ....................................................................................................................... 5Message Codes ......................................................................................................................... 121Messages................................................................................................................................... 121Options - ABG 2820..................................................................................................................... 66Options - ABG 5820..................................................................................................................... 72Options - ABG 6820..................................................................................................................... 80Options - ABG 7820..................................................................................................................... 88Options - ABG 8820..................................................................................................................... 98Options - ABG 9820................................................................................................................... 109Scope of Supply............................................................................................................................. 5

Screed Control Panels LH + RH................................................................................................. 143Augers LH / RH, On / Off ........................................................................................................... 151Augers LH / RH, Overmodulating............................................................................................... 152Augers LH / RH, Reverse Rotation ............................................................................................ 153Backup Operating Mode ............................................................................................................160Backup Operating Mode - General - .......................................................................................... 160Conveyor LH / RH, Overmodulating........................................................................................... 155Conveyors LH / RH, On / Off...................................................................................................... 154Design........................................................................................................................................ 143Functions / Operation................................................................................................................. 145Hydraulic Stop LH / RH.............................................................................................................. 146LCD screen Standard Menu LH / RH......................................................................................... 147Menu Change Key, Standard Operation .................................................................................... 156Menu for the Augers .................................................................................................................. 157Menu for the Conveyors............................................................................................................. 158Menu for the Tampers................................................................................................................ 157Menu for the Tow Points ............................................................................................................159Menu for the Vibration................................................................................................................ 158Tow Point Adjustment LH / RH, Raise / Lower .......................................................................... 149Vario Screed Section LH / RH Extend / Retract......................................................................... 148View from the rear...................................................................................................................... 143Warning Horn............................................................................................................................. 146

Screed Control Panels LH + RHFunctions ................................................................................................................................... 143

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Screed Control Panels LH + RH general ................................................................................... 145Screed Control Panels, Backup Operating ModeMenu „Engine (Backup mode)“ .................................................................................................. 162Menu „Tow points LH / RH......................................................................................................... 168

Screed Control Panels, Backup Operating ModeMenu change key....................................................................................................................... 160Menu „Electric heating“ .............................................................................................................. 163Menu „Levelling system" ............................................................................................................ 166Menu „Augers LH / RH“..............................................................................................................166Menu „Conveyors LH / RH“........................................................................................................ 166Menu „Tampers“......................................................................................................................... 167Menu „Vibration.......................................................................................................................... 168

Table of Contents ............................................................................................................................ 1Technical Data ................................................................................................................................. 7View of the Auxiliary Control Panel............................................................................................... 8View of the Control Panel ............................................................................................................... 7View of the LH Screed Control Panel ............................................................................................9View of the RH Screed Control Panel.......................................................................................... 10

The warranty statement is provided within the manual kit shipped with the machine.

Ref. No. VOE21A1006353 EnglishCPN 12758560

CSTVolvo

Operator's Manual EPMII Digital

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Transcript of Operator's Manual EPMII Digital