Operator's Manual EPM II

8/18/2019 Operator's Manual EPM II

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Serial No. 23059-

Ref. No. VOE21A1005991 EnglishCPN 80913502

CSTVolvo


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California

Proposition 65 WarningDiesel engine exhaust and some of its constituents areknown to the State of California to cause cancer, birth

defects, and other reproductive harm.

California

Proposition 65 WarningBattery posts, terminals and other related accessoriescontain lead and lead compounds, chemicals knownto the State of California to cause cancer and other

reproductive harm.

Wash hands after handling.


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Contents Page

1. Basic Information .................................................................... 5

1.1 General Instructions ........................................................................................... 5

1.2 Scope of Supply .................................................................................................. 5

2. Technical Data ......................................................................... 7

2.1 View of the Control Panel ................................................................................... 7

2.2 View of the Auxiliary Control Panel ................................................................... 8

2.3 View of the LH Screed Control Panel ................................................................ 9

2.4 View of the RH Screed Control Panel.............................................................. 10

3. Control Panel ......................................................................... 11

3.1 Design ................................................................................................................ 113.1.1 View from the rear ............................................................................................... 113.1.2 View from above.................................................................................................. 113.1.3 Working Functions............................................................................................... 123.1.4 LCD screen ......................................................................................................... 143.1.5 Menu Functions................................................................................................... 143.1.6 Travel Drive Functions ........................................................................................ 15

3.2 Functions / Operation ....................................................................................... 163.2.1 Control Panel, general......................................................................................... 163.2.2 Options ................................................................................................................ 173.2.3 Diesel Engine START ......................................................................................... 173.2.4 Engine Speed Control, increasing / reducing the speed ..................................... 183.2.5 Smart Power ON/OFF ......................................................................................... 19

3.2.6 Diesel engine STOP............................................................................................ 213.2.7 Pressing / Releasing the Emergency STOP Button ............................................ 223.2.8 Releasing the Drive Lever, Forwards - Neutral - Reverse................................... 233.2.9 Selecting the Paving / Transport Speed Stage ................................................... 243.2.10 Speed potentiometer, SPEED INCREASE / REDUCE ....................................... 243.2.11 Steering Potentiometer, Steering to the Left / Straight Ahead / Right ................. 253.2.12 Turning on the Spot, to the Left / to the Right ..................................................... 263.2.13 Warning Horn ...................................................................................................... 273.2.14 LCD Standard Menu............................................................................................ 283.2.15 Screed Raise / Lower .......................................................................................... 333.2.16 Screed Floating Mode On / Off............................................................................ 343.2.17 Vario Screed Section LH + RH Extend / Retract ................................................. 35

3.2.18 Electric Heating Menu On / Off............................................................................ 363.2.19 Tamper Menu On / Off......................................................................................... 373.2.20 Vibration Menu On / Off....................................................................................... 393.2.21 Screed Lock On / Off........................................................................................... 40

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3.2.22 Levelling System Menu On / Off.......................................................................... 413.2.23 Tow Point Adjustment LH + RH, Raise / Lower................................................... 42

3.2.24 Augers LH + RH On / Off..................................................................................... 433.2.25 Augers LH + RH, Overmodulating....................................................................... 453.2.26 Augers LH + RH, Reverse Rotation .................................................................... 453.2.27 Conveyors LH + RH, On / Off.............................................................................. 463.2.28 Conveyors LH + RH, Overmodulating ................................................................. 473.2.29 Hopper Wings LH + RH, Open / Close................................................................ 483.2.30 Automatic On / Off............................................................................................... 493.2.31 Changing the Menu, Standard / Main Menu........................................................ 503.2.32 Working Menu ..................................................................................................... 513.2.33 Information Menu ................................................................................................ 513.2.34 Operating Menu................................................................................................... 54

3.3 ABG2820 ............................................................................................................ 663.3.1 Screed Anti-Climbing Lock On / Off .................................................................... 663.3.2 Screed Assist, On / Off........................................................................................ 673.3.3 Hydraulic Auger Height Adjustment, Raise / Lower............................................. 693.3.4 Augers LH + RH, Reverse Rotation .................................................................... 693.3.5 Conveyors LH + RH Reverse Mode.................................................................... 703.3.6 Hopper Wings LH + RH, Open / Close Separately, „Hopper Lock“..................... 713.3.7 The auxiliary control panel .................................................................................. 71

3.4 ABG5820 ............................................................................................................ 723.4.1 Optimisation of the cold start behaviour .............................................................. 723.4.2 Central Lubrication System ................................................................................. 73

3.4.3 Screed Anti-Climbing Lock On / Off .................................................................... 743.4.4 Screed Assist On / Off......................................................................................... 753.4.5 Hydraulic Auger Height Adjustment, Raise / Lower............................................. 773.4.6 Conveyors LH + RH Reverse Mode.................................................................... 783.4.7 Hopper Wings LH + RH, Open / Close Separately, „Hopper Lock“..................... 793.4.8 The auxiliary control panel .................................................................................. 79

3.5 ABG6820 ............................................................................................................ 803.5.1 Optimisation of the cold start behaviour .............................................................. 803.5.2 Central Lubrication System ................................................................................. 813.5.3 Fumes Extraction On / Off................................................................................... 823.5.4 Screed Anti-Climbing Lock On / Off .................................................................... 82

3.5.5 Screed Assist, On / Off........................................................................................ 833.5.6 Hydraulic Auger Height Adjustment, Raise / Lower............................................. 853.5.7 Conveyors LH + RH Reverse Mode.................................................................... 863.5.8 Hopper Wings LH + RH, Open / Close Separately, „Hopper Lock“..................... 873.5.9 The auxiliary control panel .................................................................................. 87

3.6 ABG7820B.......................................................................................................... 883.6.1 Optimisation of the cold start behaviour .............................................................. 883.6.2 Central Lubrication System ................................................................................. 893.6.3 Fumes Extraction On / Off................................................................................... 903.6.4 Screed Anti-Climbing Lock On / Off .................................................................... 913.6.5 Screed Assist / Screed Load Device, On / Off .................................................... 923.6.6 Hydraulic Auger Height Adjustment, Raise / Lower............................................. 953.6.7 Conveyors LH + RH Reverse Mode.................................................................... 963.6.8 Hopper Wings LH + RH, Open / Close Separately, „Hopper Lock“..................... 97


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3.7 ABG8820B.......................................................................................................... 983.7.1 Optimisation of the cold start behaviour .............................................................. 98

3.7.2 Central Lubrication System ................................................................................. 993.7.3 Fumes Extraction On / Off................................................................................. 1003.7.4 Automatic steering ON / OFF ............................................................................ 1013.7.5 Screed Anti-Climbing Lock On / Off .................................................................. 1023.7.6 Screed Assist / Screed Load Device, On / Off .................................................. 1033.7.7 Hydraulic Auger Height Adjustment, Raise / Lower........................................... 1063.7.8 Conveyors LH + RH Reverse Mode.................................................................. 1073.7.9 Hopper Wings LH + RH, Open / Close Separately, „Hopper Lock“................... 108

3.8 ABG9820 .......................................................................................................... 1093.8.1 Central Lubrication System ............................................................................... 1093.8.2 Screed tensioning device ON / OFF.................................................................. 110

3.8.3 Fumes Extraction On / Off................................................................................. 1113.8.4 Crawler unit height adjustment RAISE / LOWER.............................................. 1123.8.5 Automatic steering ON / OFF ............................................................................ 1133.8.6 Screed Assist / Screed Load Device, On / Off .................................................. 1143.8.7 Hydraulic Auger Height Adjustment, Raise / Lower........................................... 1173.8.8 Conveyors LH + RH Reverse Mode.................................................................. 1183.8.9 Hopper Wings LH + RH, Open / Close Separately, „Hopper Lock“................... 119

4. Messages ............................................................................. 121

4.1 Message Codes ............................................................................................... 121

5. Auxiliary Control Panel ....................................................... 133

5.1 Design .............................................................................................................. 1335.1.1 View from the rear ............................................................................................. 1335.1.2 Functions........................................................................................................... 133

5.2 Functions / Operation ..................................................................................... 1345.2.1 Auxiliary Control Panel, General ....................................................................... 1345.2.2 Diesel Engine START ....................................................................................... 1355.2.3 Diesel engine speed.......................................................................................... 135

5.2.4 Diesel engine STOP.......................................................................................... 1365.2.5 Pressing / Releasing the Emergency STOP Button .......................................... 1365.2.6 Releasing the Drive Lever, Forwards - Neutral - Reverse................................. 1375.2.7 Selecting the Paving / Transport Speed Stage ................................................. 1385.2.8 Speed potentiometer, SPEED INCREASE / REDUCE ..................................... 1395.2.9 Steering Potentiometer, Steering to the Left / Straight Ahead / Right ............... 1405.2.10 Screed Raise / Lower ........................................................................................ 1415.2.11 Hopper Wings LH + RH, Open / Close.............................................................. 142

6. Screed Control Panels LH + RH ......................................... 143

6.1 Design .............................................................................................................. 1436.1.1 View from the rear ............................................................................................. 1436.1.2 Functions........................................................................................................... 143


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6.2 Functions / Operation ..................................................................................... 1456.2.1 Screed Control Panels LH + RH general........................................................... 145

6.2.2 Hydraulic Stop LH / RH ..................................................................................... 1466.2.3 Warning Horn LH / RH ...................................................................................... 1466.2.4 LCD Screen Standard Menu LH / RH................................................................ 1476.2.5 Vario Screed Section LH / RH Extend / Retract ................................................ 1486.2.6 Tow Point Adjustment LH / RH, Raise / Lower.................................................. 1496.2.7 Augers LH / RH, On / Off................................................................................... 1516.2.8 Augers LH / RH, Overmodulating ...................................................................... 1526.2.9 Augers LH / RH, Reverse Rotation.................................................................... 1536.2.10 Conveyors LH / RH, On / Off............................................................................. 1546.2.11 Conveyor LH / RH, Overmodulating .................................................................. 1556.2.12 Menu Change Key, Standard Operation ........................................................... 1566.2.13 Menu for the Augers .......................................................................................... 157

6.2.14 Menu for the Tampers ....................................................................................... 1576.2.15 Menu for the Vibration ....................................................................................... 1586.2.16 Menu for the Conveyors .................................................................................... 1586.2.17 Menu for the Tow Points ................................................................................... 159

6.3 Backup Operating Mode ................................................................................. 1606.3.1 General.............................................................................................................. 1606.3.2 Changing the Menu in Backup Operating Mode ............................................... 1606.3.3 Menu „Engine (Backup mode)“ ......................................................................... 1626.3.4 Menu „Electric heating“ ..................................................................................... 1636.3.5 Menu „Screed“................................................................................................... 1656.3.6 Menu „Levelling system“ ................................................................................... 166

6.3.7 Menu „Augers LH / RH“..................................................................................... 1666.3.8 Menu „Conveyors LH / RH“ ............................................................................... 1666.3.9 Menu „Tampers“ ................................................................................................ 1676.3.10 Menu „Vibration“................................................................................................ 1686.3.11 Menu „Tow points LH / RH“............................................................................... 168

7. Index ..................................................................................... 169


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1. Basic Information

1.1 General Instructions

These instructions are only valid together with the operating manual for tracked pavers of the ABG series and the operating manual for the paving screed mounted on the basicpaver.

Basic information contained in the operating manual for the paver, such as the serviceand warranty conditions, general safety instructions, using the paver for its intended useas well as instructions for operating the electric and gas heating systems still applyalthough they are not explicitly mentioned in this manual.

Carefully read and understand this operating manual as well as the information containedin the above mentioned manuals before operating the control panel.

Disregarding these instructions may lead to damage caused by faulty operationand even accidents.

1.2 Scope of Supply

Two operating manuals covering the control panel, auxiliary control panel and screedcontrol panel LH / RH.


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2. Technical Data

2.1 View of the Control Panel


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2.2 View of the Auxiliary Control Panel


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2.3 View of the LH Screed Control Panel


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2.4 View of the RH Screed Control Panel


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3. Control Panel

3.1 Design

Thoroughly read and understand this section before operating the machine.

This will avoid errors and accidents.

3.1.1 View from the rear

1 Electrical connection:Maintenance

2 Electrical connection:Power supply, CAN

3 Ventilation:Goretex

4 Bracket:Control panel support

5 Hand grips:Transport

3.1.2 View from above

1 Paver:Working functions, additional functions

2 LCD Screen

3 Menu functions:LCD screen, warning horn button

4 Travel drive functions:Travel drive, steering, speed


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3.1.3 Working Functions

1 Options: Additional functions

2 Conveyor LH:Overmodulate

3 Turning on the spot

4 Deactivate all working functions(„Automatic“):ON / OFF

5 Conveyor LH:ON / OFF

6 Conveyor LH (additional functions):Reverse

7 Conveyor RH (additional functions):Reverse

8 Conveyor RH:ON / OFF

9 Diesel engine:START / STOP

10 Conveyor RH:Overmodulate

11 Tow point LH:

Lower 12 Tow point LH:

Raise

13 Hopper wing LH:Open

14 Hopper wing LH:Close

15 Levelling system:ON / OFF

16 Menu key, levelling system:ON

17 Hopper wing RH:Close

18 Hopper wing RH:Open

19 Tow point RH:Raise

20 Tow point RH:Lower


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3.1.3 Working Functions continued

21 Screed lower

22 Screed floating mode:ON / OFF

23 Screed raise

24 Auger LH:Overmodulate

25 Auger LH:ON / OFF

26 Auger LH:Reverse

27 Hydr. auger height adjustment (Option):Raise

28 Auger RH:Reverse

29 Auger RH:ON / OFF

30 Auger RH:Overmodulate

31 Screed assist / screed load device (Option):Menu

32 Screed anti-climbing lock (Option):ON / OFF

33 Screed lock:ON / OFF

34 Hydr. auger height adjustment (Option):Lower

35 Vario screed section LH:Extend

36 Tampers:ON / OFF

37 Menu key, tampers:ON

38 Electric heating:ON / OFF

39 Menu bar, electric heating:ON

40 Vibration:ON / OFF

41 Menu key, vibration:ON

42 Vario screed section RH: Extend

43 Vario screed section RH: Retract

44 Vario screed section LH: Retract


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3.1.4 LCD screen

1 LCD screen

2 „Warning signals“ LED’s

3.1.5 Menu Functions

1 Function keys-allocation depends upon the menu-

2 Input keys-function depends upon the menu-


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3.1.5 Menu Functions continued

3 Direction key LH

4 Direction key UP

5 Direction key RH

6 Change menu key:Standard / Main Menu

7 Warning horn key:ON

8 Direction key DOWN

9 Enter / return key:ENTER

10 Input key:„full stop“

3.1.6 Travel Drive Functions

1 Drive lever:Forwards / Neutral / Reverse

2 Speed stage:Paving speed

3 Speed stage:Transport speed

4 Steering potentiometer:LH - NEUTRAL - RH

5 Speed potentiometer:-Depends upon speed stage-LH = slower RH = faster


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3.2 Functions / Operation

Thoroughly read and understand this section before operating the machine.

This will avoid errors and accidents.

3.2.1 Control Panel, general

( 2.1)

Ensure that:

– all operating elements are freely accessible,

– you know the significance of the functions selected when operating the machine,

– the plastic touch pad on the control panel is not damaged during operation,

– the plastic touch pad on the control panel is only cleaned with a commerciallyavailable spirit,

– the ignition is switched off when connecting or disconnecting the power supplycables.

Procedure for connecting the control panel:

– Remove the control panel (

2.1) from the storage compartment on the machine. – Place the control panel ( 2.1) on the support.

tighten the fastening screw,

connect the CAN cable to the electrical socket for the CAN power supply 3.1.1)

and turn the bayonet catch to securely lock it.

– Switch on the operating voltage.

Turn the battery master switch to ON and the ignition switch to ON.

The green LED’s in the operating keys will indicate the operating status.

ON = LED lights up,

OFF = LED is extinguished,

Function selected but not activated = LED flashes.

Warning and control indicators are located on the LCD screen ( 3.1.2).

A new message is signalled when the red LED’s flash on the LCD screen ( 3.1.4).

The LED's extinguish after you have confirmed the message with the Enter key

( 3.1.5).

The background of the LCD screen ( 3.1.2) is permanently illuminated.


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3.2.2 Options

( 3.1.3)

Options are available depending on the machine model.

In this case, symbols will appear in the slide-in bar on the control panel which deviate fromthe standard range.

Further information is contained at the end of this chapter.

3.2.3 Diesel Engine START

( 3.1.3)

Fully acquaint yourself with all functions and return these functions to theneutral position before starting the Diesel engine.

It is prohibited for persons to be in the danger zone.

Turn the key in the ignition switch on the maindistributor from the neutral position (1) to theignition position/ON (2).

It will take approximately 30 sec to boot the

computer.The main control panel is ready for operationas soon as the standard menu (4) appears onthe LCD screen.

Press the key „START / STOP“ , to startthe Diesel engine.

If the Diesel engine does not start, ensure that:

the emergency STOP buttons (3.2.7) have

been released and the drive lever (3.2.8) isin the neutral position.

Alternatively, you can turn the key in theignition switch from the ignition position/ON (2)to the start position (3) and release it when theengine starts.


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3.2.4 Engine Speed Control, increasing / reducing the speed

( 3.1.5)

When starting a cold Diesel engine, let it run warm at a lower speed.

At temperatures below 10 °C, the warming up phase will take approx. 5 – 10 min.

Closely observe the instructions contained in the engine manufacturer's handbook.

After starting the Diesel engine, its speed willautomatically increase to „MIN“.

Increasing the engine speed:step by step = press the key F6 „+“.

maximum = press the key F7 „MAX“.

Reducing the engine speed:

step by step = press the key F5 „-“.

minimum = press the key F4 „MIN“.

Only operate the paver at the maximum engine

speed to protect the hydraulic system.


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3.2.5 Smart Power ON/OFF

the diesel consumption and the noise level are as low as possible and that there is as littleexhaust emission as possible. When the Smart Power is off the transport and pavingspeed is as usual.

During transporting the Smart Power is automatically inactivated. If the Smart Power isactive, the engine’s speed is firmly adjusted, the paving speed is infinitely variable and themaximum speed is reduced.

Switch the Smart Power on or off.

Drive lever in neutral position: Idle running or heating speed or 50 Hz speed

Drive lever moved into required position: Engine speed on Smart Power speed

Engine speed: Tamper with axialpiston pump Tamper withgear pump Vibration speed

ABG7820B 1600 1/min 1700 1/min 1500 1/min 2800 1/min

ABG8820B 1600 1/min 1700 1/min — 2800 1/min

Smart Power ONPress (4)Smart Power OFFPress (4)

Smart Power Modus OFF

When the Smart Power is OFF the machinecan be used at normal transporting and pavingspeed.

The speed can be adjusted via the keys F4 toF7.


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Smart Power Mode ON

Smart Power Mode ON - Tamper

Smart Power Mode ON - Vibration

When the Smart Power is ON the engine’sspeed is preset. F4 to F7 are inactivated.

The main display shows the fuel consumptionwith Smart Power and the remaining time withthe remaining fuel.

The Smart Power symbol indicates theengine’s speed when the Smart Power isactivated.

The Smart Power symbol in the status fieldindicates the engine’s speed when the SmartPower is activated .

The Smart Power symbol in the status fieldindicates the engine’s speed when the SmartPower is activated .


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3.2.6 Diesel engine STOP

( 3.1.3)

Before stopping the Diesel engine, let it run at a higher engine speed withoutload for approx. 5 min to cool down.

Return the drive lever and all other workingfunctions to the neutral position.

The press the key "START / STOP" to

stop the Diesel engine.


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3.2.6 Diesel engine STOP continued

Alternatively, you can turn the key in theignition switch from the ignition position (2) tothe zero position (1) to stop the Diesel engine.

After finishing work, stow the control panel inthe storage compartment provided to protect itagainst vandalism.

3.2.7 Pressing / Releasing the Emergency STOP Button

Only press the emergency STOP button (1) in cases of emergency.

This will break the entire current supply, immediately stop all working functions and themachine will come to an abrupt stop.

Caution! There is a danger of serious injury caused by your body suddenly accelerating.

Emergency STOP:

Press the emergency STOP button (1).Releasing the emergency STOP:

Pull up the emergency STOP button (1).

Eliminate the cause for the emergency STOP.

When pressing the emergency STOP button(1), all functions will return to the neutralposition.

To restart the paver, all emergency STOPbuttons (1) on the machine must be released

and the drive lever (3.2.8) returned to theneutral position.


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3.2.8 Releasing the Drive Lever, Forwards - Neutral - Reverse

( 3.1.6)

Fully acquaint yourself with all functions and return these functions to theneutral position before actuating the drive lever (1).


Releasing the drive lever (1):

Place two fingers underneath and on bothsides of the locking ring (2) and pull the drivelever upwards (A).

Keep the locking ring (2) pulled upwards to

move the drive lever (1) to and fro.

Forward direction of travel:

Release the drive lever (1) and move itforwards in the direction (3).

NEUTRAL, parking position (5):

To start and stop you must return the drivelever (1) to the parking position (5).

Reverse direction of travel:Release the drive lever (1) and move itbackwards in the direction (4).

The drive lever (1) is only for selecting theforward or reverse direction of travel.

It switches the travel drive on or off.


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3.2.9 Selecting the Paving / Transport Speed Stage

( 3.1.6)

Stop the machine to select the speed stage.

Before starting the machine again, turn the speed potentiometer (3.2.10) to the

required speed value within the speed stage selected.

Return the drive lever (3.2.8) to the neutral

position.

Paving speed stage:Press the key (1), the LED lights up.

Transport speed stage:

Press the key (2), the LED lights up.

3.2.10 Speed potentiometer, SPEED INCREASE / REDUCE

( 3.1.6)

Turn the speed potentiometer (1) to the required speed value before moving the

machine.Ensure there are sufficient steering and braking properties in respect of the paving widthof the screed mounted on the paver.

Speed stages:

Paving speed stage = 0 – MAX.

Transport speed stage = 0 – MAX.

Increasing the speed:

Turn the potentiometer (1) clockwise.

Reducing the speed:

Turn the potentiometer (1) anti-clockwise.


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3.2.10 Speed Potentiometer continued, SPEED INCREASE / REDUCE

The speed to be selected depends upon thepaving conditions and the paving material.

Altering the speed during paving workinfluences the compaction performance andthe mat thickness.

3.2.11 Steering Potentiometer, Steering to the Left / Straight Ahead / Right

( 3.1.6)

The paver will react differently depending on the load on the machine and itsconfiguration.

Keep an adequate safety distance to persons, buildings and other obstacles.


Steering to the left:

Turn the potentiometer (1) from the neutral

position to the left.

Straight ahead travel:

Turn the potentiometer (1) to the neutral centreposition.

Steering to the right:

Turn the potentiometer (1) from the neutralposition to the right.

Low steering value = large steering radius.Large steering value = small steering radius.


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3.2.12 Turning on the Spot, to the Left / to the Right

( 3.1.3)


Ensure the screed is raised and safely secured in the transport locking device.



Procedure:

Return the drive lever (1) to the neutral position

( 3.2.8).

Return the steering potentiometer (4) to the

neutral position ( 3.2.11).

Turning on the spot:

Press the key for turning on the spot (5)and keep it pressed.

Turn the steering potentiometer (4) to the

required LH or RH direction.Low steering value = slow turning on the spot.

High steering value = fast turning on the spot.

Once the paver has reached the requiredposition, turn the steering potentiometer (4) to

the neutral position and release the keyfor turning on the spot.

This function can be activated in the paving

speed stage (2) and the transport speed stage(3).

However, turning on the spot must only bedone in the slower paving speed stage (2).

The transport speed stage (3) must be

switched to the paving speed stage (2) andafter turning on the spot, be switched back tothe transport speed stage if required.

Observe the different response characteristicsin each paving speed stage.


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3.2.13 Warning Horn

( 3.1.5)

Sound the warning horn (1) to warn other persons of a possible danger.

Observe your locally prevailing laws and regulations concerning the use of warning horns.

To sound the warning horn:

Press the warning horn key (1).

The warning horn will stop as soon as yourelease the key (1).

Ensure the warning horn functions correctlybefore starting work with the machine.


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3.2.14 LCD Standard Menu

( 3.1.4)

Repeatedly monitor the screen during paving work.

By promptly reacting to information displayed on the LCD screen, you will avoid damageto the machine.

Ignition

After you have switched on the ignition

( 3.2.3), the following symbols must appear on the LCD screen:

Screed control panel LH (1) - if not mounted,

„Automatic“ (3) - if it has been deactivated,

Battery charging lamp (5),

Oil pressure indicator (6),

Automatic steering (10) - if it has beenactivated,

Screed control panel RH (12) - if not mounted.

After you have started the Diesel engine

( 3.2.3), the following symbols must

extinguish:

Battery charging lamp (5),

Oil pressure indicator (6).

The following symbols can appear duringoperation:

Travel drive sensor (2) - if faulty,Control unit error (4) - if faulty,

Coolant temperature (7) - if too high,

Coolant level (8) - if too low,

Hydraulic oil temperature (9) - if too high.

Remote data diagnosis (11) - if it has beenactivated.

In addition, messages will be shown which aredescribed in chapter 4 .


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3.2.14 LCD Standard Menu continued Diesel engine speed

The Diesel engine speed is shown in bothfields (1).

Ensure you observe the warming up phase

( 3.2.4) to avoid damaging the Diesel

engine.

Closely observe the instructions contained in

the engine manufacturer's handbook.

Trip distance indicator

The distance covered is shown in the tripdistance indicator (1).

To return the trip distance indicator to "0":

Press the key F1.

With the trip distance indicator you can register and monitor the distance paved by themachine.

Travelling speed

The travelling speed is shown in field (1).

Observe the information in chapter (3.2.10).


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3.2.14 LCD Standard Menu continued Coolant temperature indicator

The coolant temperature is shown in field (1).

Indicator positions:

Blue = Operating temperature too low,

Centre = Operating temperature has beenreached,

Red = Operating temperature too high.

The coolant temperature may changedepending on the ambient temperature, thedegree of load on the machine and the pavingwidth.

Under normal operating conditions, thetemperature indicator will increase to themiddle value.

A message will appear in the LCD screen if theoperating temperature reaches a too highvalue.

Further information is contained in chapter 5"Messages".

Closely observe the instructions contained inthe engine manufacturer's handbook.

Fuel level indicator

The fuel level is shown in field (1).

Indicator positions:

Red = Reserve,

Right = Maximum fuel level.

The exact fuel level can only be indicatedwhen the machine is on level ground.


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3.2.14 LCD Standard Menu continued Operating hours and current fuel consumption

The operating hours are shown in field (1).

The current fuel consumption is shown in field(2).

Observe the manufacturer's recommendedservice and maintenance intervals for your machine.

Tampers

The tamper settings are shown in field (1).

The settings depend upon the pavingconditions and paving material.


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3.2.14 LCD Standard Menu continued Vibrators

The vibrator settings are shown in field (1).

The settings depend upon the pavingconditions and paving material.

Levelling System

The levelling system's settings are shown infield (1).

The settings depend upon the paving

conditions and paving material.


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3.2.15 Screed Raise / Lower

( 3.1.3)




Procedure:

Switch off the screed's floating mode (2) andthe LED will extinguish.

To raise the screed:

Press the key (1).

To lower the screed:

Press the key (3).

Secure the screed in the screed locking devicefor maintenance and transport purposes.

To commence paving, lower the screed ontochocks the same size as the mat to be paved.

Take the degree of slump after final rolling intoconsideration.


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3.2.16 Screed Floating Mode On / Off

( 3.1.3)




Procedure:

The floating mode (1) will only function after the screed has been completely lowered to theground with the key (2).

Switching on the floating mode:

Press the key (1), the LED will light up.

Switching off the floating mode:

Press the key (1), the LED will extinguish.

Secure the screed in the screed locking devicefor maintenance and transport purposes.

Immediately switch on the floating mode (1)when you start paving.


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3.2.17 Vario Screed Section LH + RH Extend / Retract

( 3.1.3)




How to change the paving width:

Extending the Vario screed sections:LH = press the key (1).

RH = press the key (4).

Retracting the Vario screed sections:

LH = press the key (2).


You can react to changes in the paving width

whereby the machine maintains its direction of travel.


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3.2.18 Electric Heating Menu On / Off

( 3.1.3)

Closely observe your locally prevailing laws and directives for using heatingsystems as installed on your machine.

Wear protective clothing during operation.

There is a danger of injuries caused by hot components.

Electric heating menu: Press the key (1) and

the menu for the heating (3) will appear in thelower section of the screen.

Setting the desired temperature on the LHVario section:

Reduce = press F1 „-“.

Increase = press F2 „+“.

Setting the desired temperature on the basicscreed:



Setting the desired temperature on the RHVario section:



The actual temperatures measured will appear on the screed symbolised in the screen. Thecomparison between the desired andmeasured temperatures is automatically madewhen the heating is switched on provided theautomatic mode for the electric heating hasbeen switched on in the switch cabinet.

By pressing the "Enter" key (4), you will return

to the standard menu ( 3.2.14).

To switch on the electric heating:

Press the key (2), the LED will light up.

To switch off the electric heating: Press the key

(2), the LED will extinguish.

Depending on the paving material, the screedmust be heated to prevent it sticking to the

screed sections which would reduce the pavingquality and paving results.


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3.2.19 Tamper Menu On / Off

( 3.1.3)

Keep away from moving and rotating machine components.

Keep all protective covers closed during operation.


Tamper menu:

Press the key (1) and the menu for the

tampers (3) will appear in the lower section of the screen.

Selecting the settings:

Manual = press F1 „MAN“.

Automatic = press F2 „AUTO“.

Increasing the tamper speed:

step by step = press the key F6 „+“.


Reducing the tamper speed:

step by step = press the key F5 „-“.minimum = press the key F4 „MIN“.



Switching on the tampers:


Switching off the tampers:

Press the key (2), the LED extinguishes.

Depending on the mode selected, the tamperswill either be switched on and off by the drivelever in the "AUTO" mode or run continuouslyin the "MAN" mode.

The last tamper setting made will remainunchanged when the machine starts paving

again ( 3.2.3).


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3.2.19 Tamper Menu On / Off continued

Adjust the tamper speed to suit the materialbeing paved.

At a correct tamper speed, the screed will laysmoothly on the paved mat and only minor vibrations are noticed.

Do not run the tampers too fast as this maylead to grain destruction in the paving material.


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3.2.20 Vibration Menu On / Off

( 3.1.3)


Keep all protective covers closed during operation.


Vibration menu:

Press the key (1) and the menu for the

vibration (3) will appear in the lower section of the screen.




Increasing the vibration speed:

step by step = press the key F6 „+“.


Reducing the vibration speed:

step by step = press the key F5 „-“.minimum = press the key F4 „MIN“.



Switching on the vibrators:


Switching off the vibrators:


Depending on the mode selected, the vibratorswill either be switched on and off by the drivelever in the "AUTO" mode or run continuouslyin the "MAN" mode.

The last vibrator setting made remainsunchanged when the machine starts paving

again ( 3.2.3).


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3.2.20 Vibration Menu On / Off continued

Adjust the vibrator speed to suit the materialbeing paved.

At a correct vibrator speed, the screed will laysmoothly on the paved mat and only minor vibrations are noticed.

The vibrators only serve for smoothing andclosing the surface of the mat.

3.2.21 Screed Lock On / Off

( 3.1.3)

To switch on the screed lock:


To switch off the screed lock:


When the screed lock is switched on, it will beactivated and deactivated by the drive lever.

Switch on the screed lock when pavingmaterials with a low bearing capacity as thiswill prevent the screed sinking down into themat when the paver stops.

Otherwise the paving results will be negativelyaffected.

When switching off the ignition ( 3.2.5), the

screed will be automatically locked in its

position even though the floating mode may beswitched on.


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3.2.22 Levelling System Menu On / Off

( 3.1.3)




Menu for the levelling system:

Press the key (1), and the menu for thelevelling system (3) will appear in the lower section of the screen.




by pressing the Enter key (4) you will return to

the standard menu ( 3.2.14).

To switch on the levelling system:


To switch off the levelling system:


Depending on the mode selected, the levellingsystem will either be switched on and off by thedrive lever in the "AUTO" mode or runcontinuously in the "MAN" mode.

When paving, ensure the levelling cylindersand consequently the tow points maintain anadequate distance to the upper and lower limitstops. This is necessary for the system tofunction correctly.

We recommend the use of the optionallevelling system on your paver.

This will enable you to obtain the highestdegree of surface evenness when paving sub-base, base and binder courses.

Only use genuine accessories supplied by themanufacturer as these have been specially

designed for your machine.


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3.2.23 Tow Point Adjustment LH + RH, Raise / Lower

( 3.1.3)




Switch on the levelling system ( 3.2.22) so

that you can adjust the tow points.Further information is contained in the menufor the levelling system, chapter 6.3.6.

Menu screen (1):

To raise the tow point:



To lower the tow point:


RH = press the key (4).Depending on the mode selected ( 3.2.22),the tow points can be controlled by the drivelever in the "AUTO" mode or by hand in the"MAN" mode.

Damage will occur on the screed if the towpoints are adjusted to opposite limit stops, e.g.one tow point to the upper and one tow point tothe lower limit stop.

The maximum permissible difference in heightbetween both mat thickness scales is 10 cm.

When paving, ensure the levelling cylindersand consequently the tow points maintain anadequate distance to the upper and lower limitstops. This is necessary for the system tofunction correctly.

Never operate the tow point adjustment whenthe screed is raised and secured in the screedtransport locks otherwise damage will occur tothe screed locking device.


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3.2.24 Augers LH + RH On / Off

( 3.1.3)



To switch the augers on:

LH = press the key (1), the LED lights up.

RH = press the key (2), the LED lights up.

To switch the augers off:

LH = press the key (1), the LED extinguishes.

RH = press the key (2), the LED extinguishes.

The menu (3) will appear in the lower sectionof the screen.




To increase the auger speed:

LH = press the key F4 „+“.RH = press the key F6 „+“.

To reduce the auger speed:

LH = press the key F3 „-“.

RH = press the key F5 „-“.



Depending on the mode selected, the augerswill be controlled by the drive lever whentravelling forwards in the "AUTO" mode or run

continuously in the "MAN" mode.

The auger mode will return to "AUTO" when

the machine starts paving again ( 3.2.3).


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3.2.25 Augers LH + RH, Overmodulating

( 3.1.3)



To overmodulate the augers:



The augers can be overmodulated whether they are switched on or off.

If you need to fill the auger channel with pavingmaterial when the paver is at a standstill, youcan either use the function augers LH + RHovermodulate or switch the LH + RH augers to

the "MAN" operating mode ( 3.2.24).

3.2.26 Augers LH + RH, Reverse Rotation

( 3.1.3)



To reverse the augers:



The augers can be reversed whether they areswitched on or off.

Reversing the LH and RH augers is a handyfunction for distributing the remaining materialat the end of a paved mat.


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3.2.27 Conveyors LH + RH, On / Off

( 3.1.3)



To switch the conveyors on:

LH = press the key (1), the LED lights up.

RH = press the key (2), the LED lights up.

To switch the conveyors off:

LH = press the key (1), the LED extinguishes.

RH = press the key (2), the LED extinguishes.

The menu (3) will appear in the lower sectionof the screen.




To increase the conveyor speed:

LH = press the key F4 „+“.RH = press the key F6 „+“.

To reduce the conveyor speed:

LH = press the key F3 „-“.

RH = press the key F5 „-“.



Depending on the mode selected, theconveyors will be controlled by the drive lever when travelling forwards in the "AUTO" mode

or run continuously in the "MAN" mode.

The conveyors will return to the "MAN" modewhen the machine starts paving again

( 3.2.3).


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3.2.27 Conveyors LH + RH On / Off continued

The conveyors are automatically controlled bypaddle type control switches or ultrasonicsensors located at the end of the conveyor tunnel.

3.2.28 Conveyors LH + RH, Overmodulating

( 3.1.3)



Overmodulating the conveyors:



The overmodulating mode still functions

whether the conveyors are switched on or off.If you need to convey paving material to theaugers when the machine is at a standstill, youcan either use the function conveyor LH + RHovermodulate or switch the conveyors to the

"MAN" operating mode ( 3.2.27).

The optimum head of material has beenreached when the augers are submerged by2/3 in the paving material.

Too much material in the auger channel willexert an excess load on the augers.

Please take this into consideration whenstarting work at large paving widths.


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3.2.29 Hopper Wings LH + RH, Open / Close

( 3.1.3)



Opening the hopper wings:



Closing the hopper wings:



Depending on the load, the hopper wings willopen and close at different speeds.

The hopper wings will always open and closesimultaneously whatever side you operate.

Ensure the rear of the dump truck does notdamage the hopper wings especially whencornering.

Close and lock the hopper wings whentransporting the paver or moving it around the

job-site.


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3.2.30 Automatic On / Off

( 3.1.3)




To switch on the automatic:

Press the key (1), the LED lights up.To switch off the automatic:


When switched off, the symbol (2) for theautomatic will appear in the LCD screen.

By switching OFF the automatic, all workingfunctions such as the tampers, vibrators,augers and conveyors will be deactivated with

just one touch of a button.

(The LED's for the working functions will flashwhen they have been deactivated).

This will enable you to quickly prepare thepaver for transport runs.

It is no longer necessary to switch off theindividual working functions.

The previous settings made to the workingfunctions will be saved and remain unchanged.

(When the automatic is switched OFF, you can

also select other working functions which youwill require when the automatic is switched ONagain).

Switch the automatic ON again after thetransport run.

All working functions previously used resp.selected will be reactivated.


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3.2.31 Changing the Menu, Standard / Main Menu

( 3.1.5)

To change the menu:

Press the key (1) if you wish to change from

the standard menu (2) ( 3.2.14) to the main

menu (3).

Menu bars in the main menu (3):

(4) = Working menu bar,

(5) = Information menu bar,(6) = Operating menu bar,

(7) = Service menu bar. Only for Volvoservice.

You can go from menu bar to menu bar by

pressing the pointer keys „UP“ (8) and„DOWN“ (9).

By pressing the keys F1 to F8 you can go tothe next function.

By pressing the key (1) again, you can return

to the standard menu (2) ( 3.2.14).


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3.2.32 Working Menu

( 3.2.31)

Working menu bar (1):

F1 = tampers ( 3.2.19),

F2 = Electric heating ( 3.2.18),

F3 = Vibration ( 3.2.20),

F4 = Levelling system ( 3.2.22),

F5 = Augers (

3.2.24),F6 = Conveyors ( 3.2.27),

F7 = Screed assist / screed load device -

( 3.3.2)

By pressing the key F8 = „Exit“ or the „Menu

Change Key“ (2) you can return to the

standard menu ( 3.2.31).

3.2.33 Information Menu

( 3.2.31)

Information menu bar (1):

F1 = Information

F2 = Brightness

F3 = Language

F5 = Smart Power

By pressing the menu change key , you

can return to the standard menu ( 3.2.31).


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3.2.33 Information Menu continued Information

Information (1), - from the top to the bottom -

LH:

Coolant temperature, oil pressure, voltage.

Centre:

Control panel software version, machine serialnumber.

RH:

Date, time.

By pressing the key F8 „Exit“ or „Enter“you can return to the standard menu

( 3.2.31).

Brightness

Brightness (1)

F1 = Select daytime.

F2 = Select night-time.

To reduce the brightness:Press the key F3 „-“.

To increase the brightness:

Press the key F4 „+“.

The brightness setting made remains saveduntil it is altered.

By pressing the key F8 „Exit“ you can return to

the main menu ( 3.2.31).


can return to the standard menu (

3.2.31).


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3.2.33 Information Menu continued Language

The illustration shows only a few of thelanguages available.

Language (1)


Press the key F1 or F3 until your country's flagis shown in a frame.

To select the unit of measure:

Press the key F6 until the unit of measure ismarked.


the main menu ( 3.2.31) and accept theentry.

By pressing the menu change key , youcan return to the standard menu

( 3.2.31).

Smart Power

Smart Power

On the Smart Power information display you

can see:

On the left side the fuel consumption withSmart Power since work starting

On the right side the fuel consumption withSmart Power since restarting

The fuel consumption since work startingshows the total fuel consumption, the averagefuel consumption and the proportion of SmartPower in the working process. The values are

reset automatically after two hours but can alsobe reset manually by the operated at any timevia the key F2.

The fuel consumption since work startingshows the total fuel consumption, the averagefuel consumption and the proportion of SmartPower in the working process. The values canonly be reset manually via key F6.


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3.2.34 Operating Menu

( 3.2.31)

Operating menu bar (1):

F1 = Password,

F2 = Time, Date,

F3 = Offset Adjustment,

F4 = List of Messages,

F5 = Remote data diagnosis,

F8 = menu lock, requires the password.




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3.2.34 Operating Menu continued Password

Password (1)

You can allocate a password to lock theoperating menu.

Entering the password:

Use the number keys (2) to enter a passwordconsisting of 5 digits.

Confirm the password with the "Enter" key

.

Enter the same password once again.

Now confirm the password once again by

pressing the "Enter" key .

The password has now been saved and youwill automatically return to the main menu.

Altering the password or cancelling thepassword for the menu lock:

Press the key F2 „No PWD“.




can return to the standard menu ( 3.2.31) .


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3.2.34 Operating Menu continued Time, Date

Time, date (1)

Setting the values:

Time

F1 „-“ = Reduce the minutes.

F2 „+“ = Increase the minutes.

F3 „++“ = Increase by a 1/4 of an hour.

Date

F5 „+“ = Increase the days.

F6 „+“ = Increase the months.

F7 „+“ = Increase the years.






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3.2.34 Operating Menu continued Offset Adjustment on the Travel Drive Pumps

Ensure you can easily reach the emergency STOP button ( 3.2.7) when

performing the offset adjustment because the machine can unintentionally be put intomotion.



Procedure:

The machine must be parked on level ground.

The screed must be raised and safely securedin the transport locking device.

Start the Diesel engine ( 3.2.3).

Increase the engine speed to MAX.

( 3.2.4).

Wait until the machine has reached operatingtemperature.

Offset Adjustment (1):

Press the key F3 „Start“.

Push the drive lever (2) ( 3.2.8) to the

forward travel position (3).

The LH travel drive pump will now becalibrated.

When the offset end value has been reached,an arrow will flash next to the indicator.

Now push the drive lever (2) ( 3.2.8) to the

reverse travel position (4).

Wait until the offset end value has beenreached and the arrow flashes next to theindicator.

Now return the drive lever (2) ( 3.2.8) to theneutral position.

The offset adjustment to the LH travel drivepump has now been completed.

Now press the key F5 „Start“.

Now perform the above procedure on the RHtravel drive pump until all offset values havebeen reached.


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3.2.34 Operating Menu continuedOffset Adjustment continued

If the offset adjustment has failed, a warningsymbol (2) will appear on the LCD screen (1).

In this case, repeat the offset adjustmentprocedure.

If this fails once again, contact our servicedepartment.

By pressing the key F8 „Exit“ or the „Enter“ key

you can return to the main menu

( 3.2.31).


( 3.2.31).

By performing the offset adjustment, thestarting values for the travel drive pumps arecalibrated.The offset adjustment must be performed if thepaver does not travel in a straight line.

Always calibrate both pumps one after theother.The offset adjustment process can be stoppedat any time by returning the drive lever

( 3.2.8) to the neutral position.

After completing the offset adjustment, put thepaver into motion in the (L) paving speedstage.Repeat the procedure if irregularities still occur when putting the paver into motion.


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3.2.34 Operating Menu continued Remote data diagnosis

The remote data diagnosis application (1) isused for transmitting the machine's currentstatus via a mobile telephone equipped with"blue tooth".

Read the instruction leaflet for your mobilephone for this application.

Procedure:

Switch off the electrical power supply

( 3.2.1) before plugging in the data

transmission stick (A).

Plug the data transmission stick (A) into themaintenance socket on the control panel

( 3.1.1) and turn the bayonet catch until it

locks.

Switch on the electrical power supply

( 3.2.1).

Press the menu change key to go from thestandard menu to the main menu

( 3.2.31).

Then select the "operator menu bar".

Press the key F5 = remote data diagnosis (1)

( 3.2.34).

Searching for a mobile telephone:

Press the key F1 „Search“.

The control panel will then search for all mobiletelephones with a transmitting ability which areswitched on within a radius of approx. 10 m.

The symbol for the telephone and the outputsignal (2) will flash during the search process.

After the search process is finished, all mobilephones located will be shown in the boxes (3)together with their recognition.

Selecting a mobile telephone:

Press the key F2 „Select“ until you have

marked the box (3) for the required mobiletelephone.


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3.2.34 Operating Menu continuedRemote data diagnosis continued

Using the mobile telephone:

Press the key F3 „Use“ - the mobile telephone

(5) selected will be indicated and used for thesubsequent connection.

"Select" the type of connection required to our service department:

Press the key F5 „Select“ until you have

marked the kind of connection required inboxes (8).

Passive dial up to our service department:

Select = „Wait for call“.

Active dial up to our service department:

Select = (one of the two possible telephonenumbers in the lower two boxes (8) which youcan enter using the numbered input keys

( 3.1.5).

Dial up to our service department:Press the key F6 „Start“ - the connection youhave selected will be shown next to the"Telephone No.:" (7) and then be dialled.

Telephone link via „Bluetooth":Confirm the enquiry on your mobile telephonewith "Yes".

After setting up the link to your mobiletelephone, enter the factory PIN: 656671 intoyour mobile phone so that the connection to

the control panel is completely enabled.

„Connecting“:Confirm the enquiry on your mobile telephonewith "Yes".The connection will now be set up; the arrow(4) and the remote diagnosing symbol (6) willlight up.


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Please Note:

If you change the password ( 3.2.34), you

will also alter the factory PIN .

You must enter the changed PIN (your personal password) for a new connection.

It is not necessary to enter the PIN once againon mobile telephones which have already beenlinked to the control panel.

Terminate the connection with our servicedepartment:

Press the key F7 „Terminate“ - and the dialled-up connection will be terminated.




( 3.2.31).

Removing the data transmission stick:

Switch off the electrical power supply

( 3.2.1) before removing the data

transmission stick (A).

Turn and release the bayonet catch and thenremove the data transmission stick (A) fromthe maintenance socket on the control panel

( 3.1.1).

Keep the data transmission stick (A) in a safeplace on the machine.


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The "Warning" symbol will appear if:(9) = the data transmission stick (A) has beenremoved, it is faulty or this option has not beenpurchased with the paver.(10) = the mobile telephone suppresses theconnection to the control panel, it is locatedoutside a radius of approx. 10 m or it is notsuitable for this application.

(11) = you have selected a box (8) without a

telephone number.

Remote diagnosing symbol (6) + (12) in theoperating and standard menus:

lights up = a connection has been madebetween the mobile telephone and the controlpanel.

Flashes = a connection between the remotestation (service department) and the mobiletelephone has been set up.

Please Note: After the service department has terminatedthe connection, the connection to mobiletelephone will be automatically terminated.

The remote diagnosing symbols (6) + (12) willstop flashing, light up for a short time and thenextinguish.

The connection has now been completelyterminated.


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3.2.34 Operating Menu continued System diagnosis menu

The functions of this menu may only beused in cooperation with the Volvo service(e.g. during a troubleshooting viatelephone).

F1 = LED Test

F2 = ECU Monitor

F8 = return to operating menu ( 3.2.31).

Access to the LED test menu is only possible

with the engine switched off.Use F1 to check, if all LED's are on.

When pressing each key the electronicssystem checks, if the actuation has beenrecognized correctly. The key on the menu willthen turn green or grey.

Press F8 to return to system diagnostics menu.

In the menu ECU Monitor you can read thevalue of the inputs and outputs of therespective ECU's .

F1 = ECU1

F2 = ECU2

F3 = ECU3

F4 = ECU4

Press F8 to return to system diagnostics menu.


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3.2.34 Operating Menu continued Menu lock

Main menu

View of the:

locked operating menu (1).

To unlock the operating menu:

press the key F1.

Enter your password (2) using he number keys(3).

The operating menu (1) is now unlocked.

You can now access the entire menu bar (4).

To lock the operating menu:

Press the key F8.

The operating menu is now locked.


( 3.2.31).

Please refer to ( 3.2.34) for changing thepassword, password protection resp. lockingthe menu.


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3.3 ABG2820

Commencing S/N 17910.

3.3.1 Screed Anti-Climbing Lock On / Off

( 3.1.3)

To switch on the screed anti-climbing lock:Press the key (1).To switch off the screed anti-climbing lock:Press the key (1).

When the screed anti-climbing lock is switchedon, it will be activated and deactivated by thedrive lever.

By switching on the screed anti-climbing lock,you will prevent the screed being forcedupwards by the paving material for a distanceof approx. 60 cm when the machine startsmoving forwards.During this distance, it is not possible to adjust

the tow points ( 3.2.23).Thereafter, the screed will automatically returnto the floating mode ( 3.2.16).


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3.3.2 Screed Assist, On / Off

( 3.1.3)

To call up the menu:Press the key (1).

By pressing the „Enter“ key , you will

return to the standard menu ( 3.2.31).

By pressing the key (1), you can deactivate the

function without calling up the menu.


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3.3.2 Screed Assist continued Screed Assist On / Off

( 3.1.3)

To switch on the screed assist:Press the key F3.To switch off the screed assist:Press the key F3.If the screed assist is switched on, it will beactivated and deactivated by the drive lever.



Switch on the screed assist if you are pavingmaterial with a low bearing capacity.The pressure on the screed assist is set on acontrol valve in the factory.This pressure setting can vary depending onthe paving conditions and paving material.Further information is contained in the chapter "Hydraulics".


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3.3.3 Hydraulic Auger Height Adjustment, Raise / Lower

( 3.1.3)



Hydraulic Auger Height Adjustment, Raise:

Press the key (1).Hydraulic Auger Height Adjustment, Lower:Press the key (2).

Alternatively, you can operate the hydraulicauger height adjustment on the maindistributor.Further information is contained in the chapter "Electrics".Set the height of the augers to suit the matthickness and paving material.The augers are correctly adjusted when theyare submerged by 2/3 in the paving material.

3.3.4 Augers LH + RH, Reverse Rotation

( 3.2.26)


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3.3.5 Conveyors LH + RH Reverse Mode

( 3.1.3)



To reverse the conveyors:

LH = press the key (1).RH = press the key (2).The reverse function will automatically stop

after approx. 2 sec.

Reverse the conveyors at the end of the mat toconvey the paving material back into theconveyor tunnel.


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3.3.6 Hopper Wings LH + RH, Open / Close Separately, „Hopper Lock“

( 3.1.3)



To open the hopper wings:



To close the hopper wings:




With this option, the hopper wings can only beopened and closed separately.



job-site.

3.3.7 The auxiliary control panel

Further information is contained in chapter 5 "Auxiliary Control Panel".


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3.4 ABG5820


The function that are not available on your control panel will remain inactivated when thecontrol panel is switched on.

3.4.1 Optimisation of the cold start behaviour

Cold start

When the engine is started at low ambienttemperatures, a warning message is displayedon the monitor of the control panel.

The driving function is switched off. Thehydraulic system is activated within about 10sec. The locking message disappears. Themachine can now be driven.

.

Cooling phase of the starter

If the engine does not start after repeatedattempts, e.g. owing to an empty tank, acooling phase of the starter is required. Duringthe cooling phase a warning message isdisplayed on the monitor of the control panel.The cooling phase may last several minutes.

After the cooling phase the engine canbe started again.


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3.4.2 Central Lubrication System

Ensure the central lubrication system functions correctly.

Automatic lubrication process:During machine operation, all grease pointsconnected to the system will be regularlylubricated.Manual lubrication process:Press the key (1) to start the lubricationprocess.

After the lubrication cycle has been completed,the forced flow of grease will automaticallystop.

The grease container must be filled by at least1/3 with grease.The central lubrication system will not functionif air has penetrated the grease lines.The air must be breathed off the system beforeit is used again.Regularly check the grease lines for faults and

leakage to avoid damage to the bearings.


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( 3.1.3)

To switch on the screed anti-climbing lock:Press the key (1).To switch off the screed anti-climbing lock:Press the key (1).When the screed anti-climbing lock is switchedon, it will be activated and deactivated by thedrive lever.

By switching on the screed anti-climbing lock,you will prevent the screed being forcedupwards by the paving material for a distanceof approx. 60 cm when the machine startsmoving forwards.During this distance, it is not possible to adjustthe tow points ( 3.2.23).Thereafter, the screed will automatically returnto the floating mode ( 3.2.16).


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3.4.4 Screed Assist On / Off

( 3.1.3)

To call up the menu:Press the key (1).



By pressing the key (1), you can deactivate the

function without calling up the menu.


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( 3.1.3)






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( 3.1.3)





Alternatively, you can operate the hydraulicauger height adjustment on the maindistributor.Further information is contained in the chapter "Electrics".Set the height of the augers to suit the matthickness and paving material.The augers are correctly adjusted when theyare submerged by 2/3 in the paving material.


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3.4.6 Conveyors LH + RH Reverse Mode

( 3.1.3)



To reverse the conveyors:

LH = press the key (1).RH = press the key (2).The reverse function will automatically stop

after approx. 2 sec.

Reverse the conveyors at the end of the mat toconvey the paving material back into theconveyor tunnel.


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3.4.7 Hopper Wings LH + RH, Open / Close Separately, „Hopper Lock“

( 3.1.3)



To open the hopper wings:



To close the hopper wings:




With this option, the hopper wings can only beopened and closed separately.



job-site.

3.4.8 The auxiliary control panel

Further information is contained in chapter 5 "Auxiliary Control Panel".


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3.5 ABG6820


The function that are not available on your control panel will remain inactivated when thecontrol panel is switched on.

3.5.1 Optimisation of the cold start behaviour

Cold start

When the engine is started at low ambienttemperatures, a warning message is displayedon the monitor of the control panel.

The driving function is switched off. Thehydraulic system is activated within about 10sec. The locking message disappears. Themachine can now be driven.

.

Cooling phase of the starter

If the engine does not start after repeatedattempts, e.g. owing to an empty tank, acooling phase of the starter is required. Duringthe cooling phase a warning message isdisplayed on the monitor of the control panel.The cooling phase may last several minutes.

After the cooling phase the engine canbe started again.


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3.5.2 Central Lubrication System

Ensure the central lubrication system functions correctly.

Automatic lubrication process:During machine operation, all grease pointsconnected to the system will be regularlylubricated.Manual lubrication process:Press the key (1) to start the lubricationprocess.

After the lubrication cycle has been completed,the forced flow of grease will automaticallystop.

The grease container must be filled by at least1/3 with grease.The central lubrication system will not functionif air has penetrated the grease lines.The air must be breathed off the system beforeit is used again.Regularly check the grease lines for faults and

leakages to avoid damage to the bearings.


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3.5.3 Fumes Extraction On / Off

Ensure the fumes extraction system functions correctly.

To switch on the fumes extraction system:Press the key (2).To switch off the fumes extraction system:Press the key (2).

Regularly check the fumes extraction system

for faults and leaks to avoid damage.


( 3.1.3)

To switch on the screed anti-climbing lock:Press the key (1).To switch off the screed anti-climbing lock:Press the key (1).When the screed anti-climbing lock is switchedon, it will be activated and deactivated by thedrive lever.

By switching on the screed anti-climbing lock,you will prevent the screed being forcedupwards by the paving material for a distanceof approx. 60 cm when the machine startsmoving forwards.During this distance, it is not possible to adjustthe tow points ( 3.2.23).Thereafter, the screed will automatically returnto the floating mode ( 3.2.16).


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( 3.1.3)






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( 3.1.3)





Alternatively, you can operate the hydraulicauger height adjustment on the maindistributor.Furthe

Operator's Manual EPM II

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Transcript of Operator's Manual EPM II