Operator’s ManualOperator’s Manual, Morbark Integrated Control System—Model 20 Chipper v...

Operator’s ManualMorbark Integrated Control SystemModel 20 Chipper

ContentsIntroduction iv

Parts Identification 6

Display Module Display Pages 9Main Page 11

Engine Information Page 12

Feed Control Page 13

Control Devices Page 14

Performance Adjustment Pages 15AutoFeed Settings Page 17

Control Select Page 18

Menu System 19Accessing the Menu 21

Sub-Menus 23Adjust Menu 25

Measure 26

Preferences 27

Info 28

Troubleshooting 31

Introduction

Operator’s Manual, Morbark Integrated Control System—Model 20 Chipperiv

IntroductionThis manual was designed to provide a better understanding of the Control Panel that comes installed on your Machine. Each page of the Display Module, as well as any adjustable values, will be described in detail.

Contained within:

Part Identification of:1.

Display Pages 2.

Display Module Menu System3.

Parameter Adjustments4.

Troubleshooting5.

Each “Display Page” is shown exactly as it is on the Machine. This should make it easier to follow along when troubleshooting issues in the field. Also, every page has a section describing what each button on the Display Module does and the corresponding page number for that specific function.

Control Panel•

Display Module•

Operator’s Manual, Morbark Integrated Control System—Model 20 Chipper v

Cautions and Warnings

Warning: Before welding on the Machine, ensure that all connectors are disconnected from the control panel. Failure to do so could result in damage to the panel itself or its components.

Warning: Disconnect all power before making any wiring connections to the control panel.

Caution: Improper operation of these controls could cause damage to equipment. Do not allow anyone to operate this equipment before completely reading the manual.

Caution: Electronic controls are intended as general pur-pose switches. They are not safety devices. Malfunctions may occur.

Caution: Electronic products are used to initiate an operation where false operation could be dangerous. Point-of-operation guarding devices must be installed and maintained to meet OSHA and ANSI Machine safety stan-dards. The manufacturer shall not accept responsibility for installation, application, or safety of systems

Parts Identification

Operator’s Manual, Morbark Integrated Control System—Model 20 Chipper6

Parts IdentificationThis section describes all connectors and switches located on the exterior of the control panel, valve driver and the Display Module.

Control Panel Front View

Control Panel Right ViewControl Panel Left View

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Panel / Valve Driver Parts IdentificationNo. Description1 Master Display Module2 Manual Controls / Keypad

Feed Forward — Engage the Feed System•

Feed Reverse — Reverse the Feed System•

Yoke Up — Raise the Yoke•

Yoke Down — Lower the Yoke•

Spout Left — Rotate the Spout Left•

Spout Right — Rotate the Spout Right•

Throttle Increase — Increase the speed of the Engine•

Throttle Decrease —Decrease the speed of the Engine•

3 Diagnostics Connector4 Tether — Connection Point for the Tether control5 Cat Data Link6 John Deere or Cummins Data Link7 Key Switch8 Modem Option Connector9 Battery connector — To “Main Disconnect” and Negative (-) post on Starter10 Engine Connector — Connects to the Engine on the Machine11 Input Harness Connector

Hood Switch•

Feed Stop•

Feed Bar Proximity Switch•

Fuel Gauge•

12 Output Harness connectorFeed Forward•

Feed Reverse•

Yoke Up•

Yoke Down•

Right Track Forward•

Right Track Reverse•

Left Track Forward•

Left Track Reverse•

Spout Left•

Spout Right•

Winch In•

Winch Out•

Track Drive High•

Track Drive Enable•

Fan Reverse•



Display Module Parts Identification

No. Description

1 “Up” button — This button is used to navigate through the following:

Display Pages•

Menus•

Lists (i.e. selecting “Grinding Mode” or other adjustable parameters)•

2 “OK” button — This button is used as follows:

To navigate to the “Main Page” from any “Display Page”•

To confirm a selection within an adjustable screen (i.e. to set the “Grinding Mode”)•

3 “Down” button — This button is used to navigate through the following:

Display Pages•

Menus•

Lists (i.e. selecting “Grinding Mode” or other adjustable parameters)•

4 “Menu” button — This button is used to access the “System Menu”. It can be used at any time.

5 “Escape button — This button can be used as follows:

To cancel a selection•

Navigate to the “Main Page” from within any “Display Page” •

Escape from the “System Menu” to the “Display Page” that was being viewed prior to enter-•ing the “System Menu”

6 “Function” buttons — These buttons can be used from within any page in the system. Their functionality is dependant on the page that is currently displayed. A more in-depth descrip-tion will be given on a per-page basis.

7 Display Screen

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Display Module Display Pages

Display Module Display PagesMain Page 11

Engine Information Page 12

Feed Control Page 13

Control Devices Page 14



IntroductionThis section covers the main “Display Pages”. A listing of every parameter displayed on each page as well as the “unit of measure” for those items will be provided.

Contained within this section:

Main Page — The first page to be displayed when the system is powered up. Shows •some key Engine Parameters.

Engine Information Page — Displays information related to the Machine’s Engine•

Feed Control Page — Displays parameters of the Machine’s Feed Control System.•

Control Devices Page — Displays Part Numbers, Serial Numbers and, if applicable, •Channel of the Machine’s Control Devices (Panel, Radio Transmitter and Tether)

Each “Display Page” will have the option to change the “Control D evice ” for the Machine. To change between different options perform the following steps:

Press the “F4” button, this will open the “Control Select” page.

Press the “F1” button to change the control device

Use the “Up/Down” buttons to select the desired control device

When the green light is on next to the desired control device press the “OK” button

Press the “F4” button to return to the previous page



Main PageThis is the first page to be displayed when the panel is powered up. While in the main “Display Pages” of the system, this page can be reached by pressing the “OK” button, the “Escape” button or scrolling through the pages using the “UP/Down” arrows.

Contained within this page:

Parameter Unit of Measure

Engine speed RPM

Oil pressure PSI

Water temp ° Fahrenheit

Engine hours Hours

Display Module Navigation

Number Description Page

1 Up Arrow — Press to navigate to the “Engine Info” Page 12

2 OK Button — Not used on the current screen --

3 Down Arrow — Press to navigate to the “Control Devices” Page 14

4 Menu Button — Press to navigate to the “System Menu” 21

5 Escape Button — Not used on the current screen --

6 F4 Button — Press to navigate to the “Control Select” Page* 18

7 F3 Button — Not used on the current screen --



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Engine Information PageThis page displays information related to the Machine’s Engine. This information is broadcast by the ECM.



Engine speed RPM

Actual load Percent

Desired Engine speed RPM

Engine coolant temp ° Fahrenheit

Engine fuel temp ° Fahrenheit

Engine oil pressure PSI

Fuel delivery pressure PSI

Fuel rate Gallons per Hour

Boost pressure PSI

Intake manifold temp ° Fahrenheit

System voltage VDC



1 Up Arrow — Press to navigate to the “Feed Control” Page 13

2 OK Button — Press to return to the “Main Page” 11

3 Down Arrow — Press to return to the “Main Page” 11


5 Escape Button — Press to return to the “Main Page” 11

6 F4 Button — Press to navigate to the “Control Select” Page 18




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Feed Control PageThis page displays the parameters used to control the Machine’s feed system.



AutoFeed high setting RPM

AutoFeed low setting RPM

Backup time Seconds

Engine Speed RPM

Desired Engine Speed RPM

Actual Load Percent



1 Up Arrow — Press to navigate to the “Control Information” Page 14

2 OK Button — Press to return to the “Main Page” 11

3 Down Arrow — Press to return to the “Engine Information” Page 12





8 F2 Button — Press to navigate to the “Autofeed Setup“ option 17


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Control Devices PageThis page displays the Part Number, Serial Number and, if applicable, the Channel of the various Control Devices for the Machine (Control Panel, Radio Transmitter, Tether Remote.


Parameter Information Displayed

Panel Part Number Part Number of the Machine Control Panel

Panel Serial Number Serial number of the Machine Control Panel

Transmitter Part Number Part Number of the Radio Transmitter

Tx Serial Number Serial Number of the Radio Transmitter

Tether Part Number Part Number of the Tether Remote

Tether Serial Number Serial Number of the Tether Remote



1 Up Arrow — Press to navigate to the “Main” Page 11

2 OK Button — Press to return to the “Main” Page 11

3 Down Arrow — Press to return to the “Feed Control” Page 13







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Performance Adjustment Pages

Performance Adjustment PagesAutoFeed Settings Page 17

Control Select Page 18



IntroductionThis section covers the different adjustment pages for the Machine. The parameters contained within those pages will be provided along with a description and the values each parameter accepts.


AutoFeed Settings — Used to modify the performance of the Machine’s feed •system

Control Select — Used to select the “Control Device” for the Machine•

Note: All modifications discussed in this section can be reset to “Factory Defaults” by pressing the “F2” button from within the option’s adjustment page.

N o t e : T h e “ P e r f o r m a n c e Adjustment Pages are protected by a PIN Number to prevent unau-thorized access. In order to access these settings:

Navigate to the “Adjust ” Sub-Menu as described on page 25.

Use the “Up/Down” buttons to navigate to the desired option (only the “AutoFeed Settings and “Control Select” options are avail-able to be modified. All others are Pre-Set by the OEM).

Press the “OK” button. This will bring up a dialog box for entry of the PIN code

Use the “Up/Down” and OK but-tons to enter the PIN code 0747. The “OK” button must be pressed between each digit.

After the last digit is entered press the “OK” button two(2) times, this will open the desired adjustment option.



Note: Setting the “AutoFeed Low Setting” to a value above the “AutoFeed High Setting” will cause the Machine to not func-tion properly.

Caution: Turning the AutoFeed off could result in plugging the mill and stalling the Engine. DO SO AT YOUR OWN RISK.

AutoFeed Settings PageThe settings on this page allow performance modification of the Machine’s feed system.


Parameter Description Unit of Measure

AutoFeed Low Setting The value that will cause the Machine to stop/reverse feeding material into the mill.

RPMs

Backup Time The length of time that the feed will reverse, allow-ing the Engine to recover to performance level and maintain consistent material output.

Seconds (0-20)

AutoFeed High Setting The value that will allow the Machine to start feed-ing material into the mill.

RPMs

AutoFeed Disable Setting at which the Machine AutoFeed will inhibit the Feed System from reversing until the Engine reaches the AutoFeed High Setting. This setting is set below the AutoFeed Low Setting.

RPMs

AutoFeed On/Off Toggle the AutoFeed option on and off On / Off



1 Up Arrow — Press to navigate through the list of options --

2 OK Button — Press to select the desired option --

3 Down Arrow — Press to navigate through the list of options --

4 Menu Button — Press to navigate to the previous “Display Page” --

5 Escape Button — Press to return to the “Main” menu screen 21



8 F2 Button — Press to reset all values to “Factory Default” --

9 F1 Button — Press to return to the “Main” menu screen 21

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Control Select PageThis page provides the ability to select the desired Control Device for the Machine.


Parameter Description

Control Selected This value specifies whether the system will run from the Control Panel, Radio Remote or Tether Remote.



1 Up Arrow — Press to navigate through the list of options --

2 OK Button — Press to select the desired option --

3 Down Arrow — Press to navigate through the list of options --

4 Menu Button — Press to navigate to the previous “Display Page” --

5 Escape Button — Press to return to the “Main” menu screen 21



8 F2 Button — Press to reset all values to “Factory Default” --

9 F1 Button — Press to return to the “Main” menu screen 21

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Menu SystemAccessing the Menu 21



IntroductionThis section will discuss how to access and use the Display Module’s menu system to obtain useful troubleshooting information and/or make performance adjustments to the Machine.


Accessing the Menu System — Access the Menu System to make performance •adjustments to the Machine or adjust settings specific to the Display Module





1 Up Arrow — Not used on the current screen --

2 OK Button —Not used on the current screen --

3 Down Arrow — Not used on the current screen --

4 Menu Button — Press to return to previous “Display Page” --

5 Escape Button — Press to return to previous “Display Page” --

6 F4 Button — Press to navigate to the “Info” sub-menu 28

7 F3 Button — Press to navigate to the “Preferences” sub-menu 27

8 F2 Button — Press to navigate to the “Measure” sub-menu 26

9 F1 Button — Press to navigate to the “Adjust” sub-menu 25

Accessing the MenuThe menu system can be accessed at any time by simply pressing the “Menu” button located in the lower right corner of the module. Once in the “Main” menu page the “Function” buttons can be used to access the different sub-menus. These sub-menus will be discussed in detail later in this section.


Menu Description

Adjust This menu provides access to the adjustable parameters for the Machine.

Measure This menu provides access the Machine’s “Measure Groups”. These allow measure-ments of performance for certain aspects of the Machine.

Preferences This menu allows adjustment of the settings for the Display Module itself

Info This menu provides information related directly to the Machine

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Sub-MenusAdjust Menu 25

Measure 26

Preferences 27

Info 28



IntroductionThe sub-menus provide access to a variety of information about the Machine. This sec-tion will explain each of them in detail.

Contained in this section:

Adjust Menu — Provides access to the various adjustable settings on the Machine •

Measure Menu — Provides the ability to measure the performance of various •parameters on the Machine.

Preferences Menu — Allows modification of settings specific to the Display •Module

Info Menu — Provides quick access to information about the Machine•

Note: To return to the “Main” menu screen from within a sub-menu press the “F1” button.

Note: The “AutoFeed Settings” Page requires a pin number to access the settings. This number is set to 0747. All other settings on this page are Pre-Set at the fac-tory and adjustable by the OEM only.





1 Up Arrow — Press to navigate parameters / increase parameter value --

2 OK Button — Press to select desired parameter / set new parameter value --

3 Down Arrow — Press to navigate parameters / decrease parameter value --


5 Escape Button — Press to return to the “Main” menu page 21




9 F1 Button — Press to return to the “Main” menu page 21

Adjust MenuThis page provides access to the various adjustable settings on the Machine. To access the “Adjust” menu:

Press the “F1” button while on the “Main” menu page. 1.


Option Description Page No.

OEM Adjustable Settings These settings are pre-set from the factory.

AutoFeed Settings Settings related to the AutoFeed functionality of the Machine Page 17

Feed Forward These settings are pre-set from the factory.

Feed Reverse These settings are pre-set from the factory.

Yoke Up These settings are pre-set from the factory.

Yoke Down These settings are pre-set from the factory.

Left Track Forward These settings are pre-set from the factory.

Left Track Reverse These settings are pre-set from the factory.

Right Track Forward These settings are pre-set from the factory.

Right Track Reverse These settings are pre-set from the factory.

Tx Joystick Deadband These settings are pre-set from the factory.

Th Joystick Deadband These settings are pre-set from the factory.

Control Select Settings Related to the Control Device(s) for the Machine Page 18

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1 Up Arrow — Press to navigate through the list of measure groups --

2 OK Button — Press to select the desired measure group --

3 Down Arrow — Press to navigate through the list of measure groups --






9 F1 Button — Press to navigate to the “Main” menu page 21

MeasureThis page provides the ability to measure the performance of various parameters on the Machine. To access the “Measure” menu:

Press the “F2” button while on the “Main” menu page.1.


Measure Group Description

Start Panel Inputs Provides information about the inputs coming from the Start Panel to the Machine

Start Panel Outputs Provides information on the status of the various outputs coming from the panel to the Machine

Engine Parameters Provides information about the status of the different Engine parameters

Radio Control Inputs Provides information about the various inputs coming from the Radio Control to the Machine

Tether Remote Inputs Provides information about the various inputs coming from the Tether Remote to the Machine

Feed Control Provides information on the status of the various aspects of the Machine’s Feed System

Valve Driver Status Provides information on the status of the Valve Driver

Track Control Provides information on the status of the various Machine Track Control Functions

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7 F3 Button — Press to set the “Language” for the Display Module system --

8 F2 Button — Press to set the “Date/Time” for the Display Module system --

9 F1 Button — Press to adjust the “Display” settings for the Display Module system

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PreferencesThe “Preferences” menu allows modification of settings specific to the Display Module.


Option Description

Display Modify the intensity of the Backlight and toggle the Screensaver on or off

Date/Time Modify the Date and Time of the system

Language Change the Language option for the display

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7 F3 Button — Press to view the “Logs” for the Machine 29


9 F1 Button — Press to display the “Module Info” page 29

InfoThe “Info” menu provides quick access to information about the Machine. It also pro-vides access to the status of all modules connected to the Machine.


Parameter

Machine ID

Machine Serial Number

Engine Serial Number

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Pressing the “F1” button will display the “Modules” information page. This page dis-plays the status of the various modules connected to the Machine.


Module

MD3 (Start Panel)

Engine ECM

LOR Receiver

J1939 Keypad

LOR Tether

Pressing the “F3” button will display the various logs or error events that are stored on the system.

Press the “Up / Down” buttons to navigate through the logs. 1.

Press the “OK” button to view the log. 2.

While viewing a log:

Press the “F2” button to change the “Sort order” of the logs1.

Press the “F3” button to toggle the display of the date and time2.

Press the “F4” button to toggle between showing individual lines or pages. 3.


Log File

System Log

Engine Log



TroubleshootingThis control system was designed to help interactively troubleshoot any issues that may arise. To that end, anytime an issue occurs a detailed message will be displayed on the Display Module’s screen. WRITE THESE MESSAGES AND THE SYSTEM PART NUMBER(S)/SERIAL NUMBER(S) DOWN BEFORE CONTACTING A SERVICE REPRESENTATIVE. This information will be vital in helping diagnose issues on the Machine.

For service for your Machine contact your Morbark Representative. Information in this manual is subject to change without noticePublication — LMIP_MAN_M20C_100303_USVersion 1.0 March 2010Ph: 800.233.6065www.morbark.com

Operator’s ManualOperator’s Manual, Morbark Integrated Control System—Model 20 Chipper v...

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