Operator’s Manual Power Washer Model: PW2000...2000 PSI Maximum Pressure 2. 1600 PSI Rated...

16
Operator’s Manual Power Washer Model: PW2000 WARNING: Do not assemble, install or operate this equipment without reading ALL of this manual and the safety precautions and warning illustrated in this manual. KDAR Company 3671 New Town Blvd St. Charles, MO 63301 Tel: (636) 493-9920 Fax: (636) 493-9921 Web: www.hotmaxtorches.com

Transcript of Operator’s Manual Power Washer Model: PW2000...2000 PSI Maximum Pressure 2. 1600 PSI Rated...

Page 1: Operator’s Manual Power Washer Model: PW2000...2000 PSI Maximum Pressure 2. 1600 PSI Rated Pressure 3. 1.6 Gallons Per Minute Output 4. CAM Type Pump 5. 25 Foot Hose 6. Thermal Relief

Operator’s Manual

Power Washer

Model: PW2000

WARNING: Do not assemble, install or operate this equipment without reading ALL

of this manual and the safety precautions and warning illustrated in this manual.

KDAR Company

3671 New Town Blvd

St. Charles, MO 63301

Tel: (636) 493-9920

Fax: (636) 493-9921

Web: www.hotmaxtorches.com

Page 2: Operator’s Manual Power Washer Model: PW2000...2000 PSI Maximum Pressure 2. 1600 PSI Rated Pressure 3. 1.6 Gallons Per Minute Output 4. CAM Type Pump 5. 25 Foot Hose 6. Thermal Relief

SAFETY PRECAUTIONS AND WARNINGS

PLEASE READ BEFORE USING EQUIPMENT

DANGER DANGER indicates a potentially hazardous situation which, if not avoided, WILL, result in

death or serious injury.

WARNING WARNING indicates a potentially hazardous situation which, if not avoided, could result in

death or serious injury.

CAUTION CAUTION indicates a potentially hazardous situation which, if not avoided, may result in

minor or moderate personal injury, or property damage.

KDAR Company 1

WARNING—Failure to follow the in-

structions and warnings in this manual

may result in death, serious injury or

property damage.

1. Know your power washer and how to

use it properly. When using the power

washer consider the limitations and po-

tential hazards.

2. The power washer must be placed on a

firm surface with sufficient support.

3. This power washer was designed for

specific applications. Do not modify or

use for any application for which it is

not designed.

4. Do not tamper with the parts that

may increase or decrease the gov-

erned engine speed. Increased engine

speed increases the chance of personal

injury.

5. Always remove the spark plug or spark

plug cable before performing mainte-

nance to avoid accidental starting.

6. Never operate a power washer with

missing or broken parts or without

protective housing or covers.

7. Store the power washer in a well ven-

tilated area with the fuel tank empty.

8. Always keep the power washer clean

and free of oil, mud and other foreign

matter.

9. Do not touch engine muffler or other

engine or pump parts which get hot

during operation.

10. Never operate the power washer un-

der the following conditions:

a. A noticeable change in engine

speed.

b. A noticeable loss of pressure.

c. Engine misfiring.

d. Smoke or flames are present.

e. In an enclosed area.

f. With excessive vibration.

g. In rain or inclement weather.

11. Do not allow the hose to be in contact

with the muffler when it is hot.

Page 3: Operator’s Manual Power Washer Model: PW2000...2000 PSI Maximum Pressure 2. 1600 PSI Rated Pressure 3. 1.6 Gallons Per Minute Output 4. CAM Type Pump 5. 25 Foot Hose 6. Thermal Relief

SAFETY PRECAUTIONS AND WARNINGS

PLEASE READ BEFORE USING EQUIPMENT

12. Stay alert. Watch what you are doing and

use common sense when operating a

power washer. Do not use a power wash-

er while tired or under the influence of

drugs, alcohol or medication. A moment

of inattention while operating the power

washer may result in serious personal

injury or death.

13. Follow the instructions in this manual for

preparing to store a power washer. Never

store fuel near the power washer.

14. Never direct water spray toward electri-

cal wiring or directly at the power wash-

er.

15. Never direct spray at people or animals.

16. Never let children operate the power

washer at any time.

17. Use both hands to control the wand.

18. Do not touch the nozzle or water spray

while operating.

19. Wear safety glasses during operation.

20. Use only approved hoses and nozzles.

21. All hose connections must be properly

sealed.

22. Use only recommended chemicals.

23. Check the unit before each use for signs

of deterioration such as worn or porous

hose, loose or missing fittings, a dam-

aged tank or cap. Replace all defective

parts before operating the power washer.

24. The power washer should be operated,

serviced and/or refueled under the fol-

lowing conditions only.

a. Start and run the power washer out-

doors. Never run a power washer in

an enclosed area even if the win-

dows and doors are opened. Avoid

areas where exhaust vapors can be

trapped. DANGER—CARBON

MONOXIDE HAZARD: The engine

exhaust contains carbon monoxide,

a poisonous, odorless, invisible gas

which, if breathed, may cause death

or personal injury.

KDAR Company 2

b. Good ventilation for cooling. The

power washer is air cooled and

requires appropriate air flow.

Temperatures should not exceed

104° F ambient.

c. Refuel the power washer in a well

ventilated area with sufficient

light. Allow the engine to cool for 3

-4 minutes before refueling. Avoid

spills and never refuel while the

power washer is running.

d. Never refuel the power washer

near open flames, sparking elec-

trical equipment or pilot lights.

e. Never start or run the power

washer without the muffler and

air filter installed and in good con-

dition as they work as flame ar-

resters in case of backfires.

f. Never smoke near the generator.

25. Do not kink the high pressure hose.

26. Do not wear lose clothing or jewelry

that could get caught in the starter or

other moving parts.

27. Be sure ice has not formed anywhere on

or in the equipment prior to starting the

engine in cold weather.

28. Place the power washer away from

cleaning site during operation.

29. Secure the locking trigger when not in

use.

30. Never use damaged high pressure hoses.

31. Do not run the power washer for more

then 5 minutes without pulling the trig-

ger. This could damage the pump.

32. Never insert anything through the venti-

lation slots, this could cause damage to

the power washer or personal injury.

33. Drain fuel before transporting the power

washer.

34. Power washers are heavy, use proper

lifting techniques.

Page 4: Operator’s Manual Power Washer Model: PW2000...2000 PSI Maximum Pressure 2. 1600 PSI Rated Pressure 3. 1.6 Gallons Per Minute Output 4. CAM Type Pump 5. 25 Foot Hose 6. Thermal Relief

KDAR Company 3

Specifications/Features & Benefits/Package Contents

Table 1

1. 2000 PSI Maximum Pressure

2. 1600 PSI Rated Pressure

3. 1.6 Gallons Per Minute Output

4. CAM Type Pump

5. 25 Foot Hose

6. Thermal Relief Valve

7. Quick Connect Water Hose Fitting

8. 4 Quick Change Nozzles (0, 15, 40 Degree and

Detergent)

9. Low Pressure Detergent Injection

10. 4.0 HP Engine at 3600 RPM

11. Low Oil Shut Off

12. Spark Arresting Muffler

13. 8” Solid Wheels with Quick Attach Axles

14. .6 GAL Fuel Tank

15. EPA Engine Certification

16. Recoil Start

Package Contents

1. Engine Pump Assembly

2. Operator’s Manual

3. Warranty Card

4. Spark Plug Wrench

5. Screw Driver

6. Gun Handle

7. Extension Spray Wand

8. 20’ Hose

9. 0° Spray Nozzle (Red)

10. 15° Spray Nozzle (Yellow)

11. 40° Degree Spray Nozzle (White)

12. Detergent Nozzle (Black)

13. Tip Cleaner

14. Handle

15. Wheels w/ Axle Attached (2)

16. Holder for Hose

17. Holder for Gun

18. Bolts M5x40 (4)

19. Bolts M5x32 (2)

20. Nuts M5 (6)

21. Washer M5 (12)

Pump Engine

Type CAM Engine Type & Displacement OHV Single Cylinder 120cc

Running Pressuer 1600 PSI Maximum Output HP/RPM 4.0/3600

Peak Preassuer 2000 PSI Oil Capacity .63 Qt. (.6 Liter)

Gallons Per Minute 1.6 Low Oil Shut Down Standard

Thermal Releif Valve Standard Fuel Type Gasoline

Low Pres. Det Inj. Yes Fuel Capacity .6

Features

Page 5: Operator’s Manual Power Washer Model: PW2000...2000 PSI Maximum Pressure 2. 1600 PSI Rated Pressure 3. 1.6 Gallons Per Minute Output 4. CAM Type Pump 5. 25 Foot Hose 6. Thermal Relief

4 KDAR Company

Set Up

Air

Filter

Choke

Fuel

Valve

Manual Recoil

Starter

Handle

Nozzle

Muffler

Wheel

Gun

High

Pressure

Hose

Extension

Spray

Wand

Throttle Thermal Relief

Valve

Water Supply

Connection

Thermal Relief

Hose

Detergent Take

Up Hose

Water

Output

Fuel Tank

Pump

Page 6: Operator’s Manual Power Washer Model: PW2000...2000 PSI Maximum Pressure 2. 1600 PSI Rated Pressure 3. 1.6 Gallons Per Minute Output 4. CAM Type Pump 5. 25 Foot Hose 6. Thermal Relief

KDAR Company 5

Set Up

Wheel, Handle & Holder Assembly

Note: All fasteners can be tightened as each

procedure is completed. There is no need to

wait until assembly is complete to tighten the

fasteners.

1. Using 2 M6x40 bolts, 2 M6 nuts and 2 M6

washers, attach the handle to the main frame.

2. Using 2 M6x45 bolts, 2 M6 nuts and 2 M6

washers, attach the handle holder to the right

side of the power washer handle.

Engine Preparation

Engine Oil

NOTE: Engine oil is a major factor affecting

the performance and service life of this power

washer. Non-detergent and 2-stroke engine oils

WILL damage the engine and are not recom-

mended.

1. Use 4 stroke oil, or an equivalent high deter-

gent, premium quality motor oil certified to

meet or exceed U.S. automobile manufactur-

er’s requirements for Service Classification

SG, SF/CC, CD. This designation will be on

the motor oil container.

2. SAE 10W-30 is recommended for general, all-

temperature use. See chart for appropriate

weights for your area.

3. Locate the oil filler cap and remove.

Oil Filler

Cap

4. Fill with .63 quarts (.6 Li-

ters) of motor oil.

5. Confirm proper fill by re-

placing the dip stick and

checking the oil level.

3. Using 2 M6x45 bolts, 2 M6 nuts and 2 M6

washers, attach the hose holder to the left side

of the power washer handle.

4. Insert wheel axle into the axle support tube by

depressing the detent pin. Be sure to align the

detent pin with the pin hole in the axle. Repeat

for the other wheel assembly.

Page 7: Operator’s Manual Power Washer Model: PW2000...2000 PSI Maximum Pressure 2. 1600 PSI Rated Pressure 3. 1.6 Gallons Per Minute Output 4. CAM Type Pump 5. 25 Foot Hose 6. Thermal Relief

KDAR Company 6

Fueling the Engine

WARNING

• Gasoline is extremely flammable and is

explosive under certain conditions.

• Fuel and refuel in a well ventilated ar-

ea with the engine stopped.

• Do not smoke or allow flames or

sparks in the area where the engine is

being refueled or where gasoline is

stored.

• Do not over fill the tank (there should

be no fuel in the filler neck).

• After refueling, make sure the tank

cap is closed properly and securely.

• Be careful not to spill fuel when fueling

or refueling. Spilled fuel or fuel vapor

may ignite.

• If fuel is spilled make sure the area is

dry and free of fumes before starting

the engine.

• Avoid fuel contact with the skin or

breathing vapors for a prolonged peri-

od.

• KEEP FUEL OUT OF THE REACH

OF CHILDREN.

1. Unleaded gasoline with a octane rating of 86 or

higher is recommended because it produces

fewer engine and spark plug deposits and ex-

tends the exhaust system life.

2. Remove tank cap and fill tank.

3. Do not fill tank above the shoulder of the fuel

strainer.

Strainer

Shoulder

4. Never use stale or contaminated gasoline or

oil/gasoline mixture. KDAR recommends a

fuel stabilizer.

5. Avoid getting dirt or water in the fuel tank.

Set Up

Spark Arresting Muffler

All Hot Max generators are equipped with spark

arresting mufflers allowing for use around agricul-

tural crops, forests, brush, grass and other similar

items. Spark arresting mufflers are required in the

State of California and on some U.S. Forest Ser-

vice Land and may also be legally required under

other statutes and ordinances. The California stat-

ues requiring a spark arresting muffler are Sections

13005(b), 4442 and 4443.

Pump Connection

The power washer is shipped with the pump pre-

filled with oil. There is no need to add or check the

oil level.

1. Attach the high pressure hose to the water out-

let by threading it clockwise onto the outlet.

Take care not to cross thread the connections.

2. Connect the gun to the to the high pressure

hose by threading it clockwise.

3. Attach the spray wand to the gun threading it

clockwise..

CAUTION

Water flow should be at least 4.0 g.p.m. with 20

p.s.i. of pressure or the pump may be damaged.

1. Select and connect the desired nozzle for the

job being done.

2. Connect a garden hose the water supply con-

nection using the quick connect coupler sup-

plied.

Note: Run water through the hose to clean it

out before connecting. 3. With the water supply on, depress the trigger

on the power washer gun to remove air from

the lines prior to starting the pressure washer.

WARNING

Be sure the wand is securely connected to the

gun, a wand that is not securely locked to the

gun can separate under high pressure and when

operating the gun, potentially causing serious

injury or property damage.

Page 8: Operator’s Manual Power Washer Model: PW2000...2000 PSI Maximum Pressure 2. 1600 PSI Rated Pressure 3. 1.6 Gallons Per Minute Output 4. CAM Type Pump 5. 25 Foot Hose 6. Thermal Relief

KDAR Company 7

Operation

Starting the Engine

1. Check the oil and fuel levels.

2. Open the fuel shut off valve.

Pre-Start Preparation

NOTE: The following procedures are to be

completed each time the power washer is start-

ed.

1. Before using the power washer, check to make

sure there are no loose or missing parts.

WARNING

The power washer must not be operated if all

factory installed heat shields are not in place.

Failure to comply may result in the fuel tank

over heating which could cause personal injury

from fire.

3. Slide the choke and throttle left (if starting a

cold engine).

4. Turn ON/OFF switch to the ON position

5. Pull starter rope with a fast steady pull.

Starter

Rope

Handle

6. As engine warms up return choke back to open

position

DANGER

• Provide adequate ventilation for

toxic exhaust gases and cooling air

flow.

• Do not start or run the power wash-

er in and enclosed area, even if win-

dows or doors are open.

• Engines give off carbon monoxide, a

odorless colorless, poison gas.

• Breathing carbon monoxide can

cause nausea, fainting or death.

ON Start Up Procedure

1. Make sure water supply is connected and

turned on.

2. Release the safety lock on the gun if it is

locked.

3. Depressed the gun trigger until a steady stream

of water is flowing from the nozzle.

4. Remove any dirt or obstructions from the gun

outlet, nozzle and the male connector of the

wand.

5. Insert the wand into the gun and nozzle into

the wand.

Page 9: Operator’s Manual Power Washer Model: PW2000...2000 PSI Maximum Pressure 2. 1600 PSI Rated Pressure 3. 1.6 Gallons Per Minute Output 4. CAM Type Pump 5. 25 Foot Hose 6. Thermal Relief

KDAR Company 8

Operation

Nozzle Selection

Note: The force of the spray on the surface be-

ing cleaned increases as the nozzle is moved

closer to the surface.

0° High Pressure (Red) - This nozzle produces a

very aggressive water stream and extreme caution

must be used to prevent injury to persons or ani-

mals and damage to surface.

15° High Pressure (Yellow) - Provides a wide

cleaning area with a high pressure water stream.

This nozzle is used for most cleaning applications.

40° High Pressure (White) - The widest coverage

area for cleaning with a high pressure water

stream.

65° Low Pressure (Black) - Wide coverage with

low pressure, normally used for the application of

chemicals.

7. Aim wand at surface to be cleaned and depress

the gun trigger.

Do not run the power washer for more then 5

minutes without depressing the gun trigger to

allow water to flow. The excessive heat build up

could damage the pump.

CAUTION

Cleaning Techniques

Cleaning with Water

When cleaning with a pressure washer, many sur-

faces can be cleaned with just water. On a vertical

surface, clean from the bottom up using a horizon-

tal motion. Then rinse from the top down using the

same motion.

Application of Soap or Degreaser 1. Insert the chemical suction hose into the con-

tainer.

2. Select the low pressure nozzle (black).

3. Spray cleaner onto a dry surface. For a vertical

surface start at the bottom and move up using a

horizontal motion.

4. Allow solution to remain on the surface for a

short time to work in.

5. Rinse surface under high pressure from bottom

up and then from top down.

CAUTION

Only car wash detergents developed for use

with a pressure washer and mild soaps should

be used with this pressure washer. Only chemi-

cals compatible with the aluminum and brass

parts of this pressure washer should be used.

KDAR assumes no responsibility for damages

cause by chemicals used with this pressure

washer.

Safety Features

Thermal Relief

This pressure washer is equipped with a thermal

relief valve to protect the pump from overheating.

This valve is intended to be a backup system and

every effort should be made to keep the pump

from over heating.

Turn the power washer off if it is not going to

be used for more than five minutes. This will

extend the life of the pump and save fuel.

Safety Lock Off Latch The gun is equipped with a safety lock off latch to

prevent accidental discharge of high pressure wa-

ter. The safety latch should be engaged whenev-

er the pressure washer is not in use.

Low-Oil Shutdown

This power washer is equipped with low-oil shut-

down. If the oil level in the engine gets too low the

engine will shut down automatically. This prevents

damage to the engine resulting from insufficient

lubrication.

It the engine shuts down and the oil is at the proper

level, make sure the pressure washer is on a level

surface. Having the unit at an angle may shift the

oil giving the sensor a false reading.

Page 10: Operator’s Manual Power Washer Model: PW2000...2000 PSI Maximum Pressure 2. 1600 PSI Rated Pressure 3. 1.6 Gallons Per Minute Output 4. CAM Type Pump 5. 25 Foot Hose 6. Thermal Relief

KDAR Company 9

Item What To Do

Each

Use

First Month or

20 Hours

Every 3 Months or

50 Hours

Every 6 Months or

100 Hours

Every Year or 300

Hours

Engine Oil Check Oil Level X

Change X X

Air Cleaner Check X

Clean or Replace X

Sedimant Cap Clean X

Spark Plug Check, adjust gap and clean X

Spark Arrester Clean X

Valve Clearance Check & Adjust X

Fuel Tank and Strainer Clean X

Fuel Filter (Attached to fuel valve)

Clean - Replace if necessary X

Fuel Line Clean - Replace if necessary X

Exhaust System Check for leakage. Tighten or replace gasket, if neces-sary

X

Fittings & Fasteners Check, replace if necessary X

Maintenance Schedule—Engine

Maintenance

Engine Oil Change

1. Change oil while engine is warm to assure

complete and rapid draining.

2. Power washer should be on a level surface.

3. Remove oil filler cap.

4. Place pan under generator to catch oil.

5. Remove oil drain plug.

6. Allow oil to drain completely.

7. Replace drain plug.

8. Refill with recommended oil (page 5).

9. Check oil level.

Oil Filler

Cap Oil Drain

Plug

Air Cleaner Service

1. Unsnap the air cleaner cover clips.

2. Remove the air filter element.

3. Wash the element in a solution of household

detergent and warm water and rinse thoroughly

(a nonflammable or high flash point solvent

can also be used).

4. Allow to dry completely.

5. Pour a small amount of clean en-

gine oil on the element and

squeeze out the excess.

6. Reinstall air filter element and

replace cover.

1. Unsnap the air cleaner cover clips.

2. Remove the air filter element.

Spark Arrestor Cleaning

Note: Muffler must be cool to touch.

1. To remove the Spark Arrestor, loosen screw on

clamp and remove the Arrestor. (Make sure to

handle carefully and gently)

2. Lightly brush the element in a solution of

household detergent and warm water and rinse

thoroughly (a nonflammable or high flash

point solvent can also be used).

3. Re-install Arrestor and tighten Clamp.

Page 11: Operator’s Manual Power Washer Model: PW2000...2000 PSI Maximum Pressure 2. 1600 PSI Rated Pressure 3. 1.6 Gallons Per Minute Output 4. CAM Type Pump 5. 25 Foot Hose 6. Thermal Relief

KDAR Company 10

Fuel Valve Cleaning

1. Remove the sediment cup and O-ring at the

bottom of the fuel valve with a small wrench.

2. Clean and wash out the sediment cap with a

nonflammable or high flashpoint solvent.

3. Replace the sediment cap and O-ring.

Sediment

Cup

Fuel Strainer Cleaning

1. Remove the plastic fuel strainer from under the

fuel tank cap.

2. Clean and wash out the strainer with a non-

flammable or high flashpoint solvent.

3. Replace strainer.

Spark Plug Service

Recommended Spark Plug:

BP6ES (NGK)

W20EPR-U (Nippondensu)

To insure proper engine operation, the spark plug

must be properly gapped and free of deposits.

WARNING

If the engine has been running the muf-

fler will be very hot. Care must be taken

not to touch the muffler when removing

the spark plug.

1. Remove the spark plug cap.

2. Clean any dirt from around the spark plug

base.

3. Use the wrench supplied with the generator to

remove the spark plug.

4. Visually inspect the spark plug and discard if

the insulator is cracked or chipped.

3. Clean with a wire brush if the spark plug is to

be reused.

4. Measure the plug gap with a feeler gauge.

5. Correct as necessary by carefully bending the

side electrode.

The gap should be: 0.70—0.80 (0.028-0.031

in.)

8. Check to make sure the spark plug washer is in

good condition.

9. Thread the spark plug in by hand to prevent

cross-threading.

10. After the spark plug is seated, tighten with the

spark plug wrench to compress the washer.

If installing a new spark plug, tighten 1/2 turn

after the spark plug seats to compress the

washer. If reinstalling a used spark plug, tight-

en 1/8-1/4 turn after the spark plug seats to

compress the washer.

CAUTION

The spark plug must be securely tightened. An

improperly tightened spark plug can become

very hot and could damage the engine.

Never use spark plugs which have an improper

heat range. Use only the recommended spark

plugs or equivalent.

Fuel Filter Cleaning

1. Drain fuel from tank.

2. Disconnect fuel line from fuel valve.

3. Remove fuel valve from tank.

4. Remove Fuel filter from the top of the fuel

valve by unthreading (should be able to be re-

moved with fingers.

5. Clean fuel filter with a nonflammable or high

flashpoint solvent.

6. Reattach fuel filter to fuel valve and reattach

fuel valve to tank and fuel line.

Maintenance

Page 12: Operator’s Manual Power Washer Model: PW2000...2000 PSI Maximum Pressure 2. 1600 PSI Rated Pressure 3. 1.6 Gallons Per Minute Output 4. CAM Type Pump 5. 25 Foot Hose 6. Thermal Relief

KDAR Company 11

Maintenance

Maintenance Schedule—Pump

1. Check all connections on the pump, hose, gun

and wand before each use.

2. Clean connections if required.

3. Every 10 hours or sooner if needed, lubricate

connections on the pressure washer hose, gun

and wand with a Teflon® based, waterproof

lubricant/sealant to prevent leaks and damage

to o-rings.

Item What to Do

Each

Use

Every 10

Hours

Every 500

Hours

Connections Check X

Lubricate X

Nozzle Check for Clogs X

Water Screen Check for Clogs X

Seals Replace X

Connections

Nozzles

1. Check nozzle before each use.

Note: A clogged nozzle will cause the pres-

sure in the pump to be too high and can

cause the pump to over heat. 2. Clean clogged nozzles with the tip cleaner pro-

vided with your power washer or a firm piece

of wire.

3. Flush water backwards through the nozzle.

4. Re-inspect and connect to the wand if clean.

5. If nozzle is unable to be cleared, replace with a

new nozzle.

WARNING

Never clean the nozzle while the nozzle is con-

nected to the pressure washer gun. Serious inju-

ry may occur as a result of accidental discharge

of high pressure water.

Water Screen

This power washer is equipped with a water inlet

screen to protect the pump. This screen is located

inside the water supply connection.

1. Carefully, remove the screen.

2. Thoroughly wash the screen.

3. Carefully replace the screen.

Take care not to damage the screen in any way;

the pump may be damaged if foreign matter

gets into the pump. If the screen is damaged,

DOT USE THE POWER WASHER WITH A

DAMAGED SCREEN OR NO SCREEN. Or-

der a new screen and replace before using.

Preparing for Transportation

1. Turn the engine switch and fuel valve to the

off or stop position.

2. Let the engine cool before transporting.

3. Keep the power washer level to prevent fuel

spillage.

4. Take care not to drop or strike the power wash-

er when transporting.

5. Do not place heavy objects on the power wash-

er.

Preparation for Storage—Pump

If the power washer is going to be stored where the

temperature will get below 32° F, the risk of dam-

age from freezing will be reduced using the fol-

lowing procedure.

1. Turn off the water supply, disconnect the gar-

den hose and depress the trigger on the gun to

relieve pressure. Leave the high pressure hose

connected.

2. Carefully, tip the unit on its side with the water

supply connector up.

3. Pour in about 1/4 cup of antifreeze.

4. Disconnect the spark plug wire.

5. Pull the recoil several times to distribute the

anti freeze within the pump.

6. Re-connect the spark plug wire.

An alternate method for reducing the risk of dam-

age from freezing is as follows.

1. Stop the pressure washer.

2. Detach the garden hose.

Page 13: Operator’s Manual Power Washer Model: PW2000...2000 PSI Maximum Pressure 2. 1600 PSI Rated Pressure 3. 1.6 Gallons Per Minute Output 4. CAM Type Pump 5. 25 Foot Hose 6. Thermal Relief

KDAR Company 12

Transporting/Storage

3. Depress the trigger on the gun to relieve the

pressure and drain water from the high pres-

sure hose.

4. Disconnect the high pressure hose.

5. Restart the power washer and let it run for

about 5 seconds (until water is no longer com-

ing out of the discharge outlet.

Preparation for Storage—Engine

1. Be sure the storage area is free of excessive

humidity and dust.

2. Preparation will depend on the length of time

the power washer will be stored as outlined

below.

Less than 1 Month • No preparation necessary.

1 to 2 Months

• Fill with fresh gasoline.

• Add fuel stabilizer to the gasoline.

2 Months to 1 Year

• Fill with fresh gasoline.

• Add fuel stabilizer to the gasoline.

• Drain the carburetor float bowl.

• Drain the fuel sediment cup.

1 Year or More • Fill with fresh gasoline.

• Add fuel stabilizer to the gasoline.

• Drain the carburetor float bowl.

• Drain the fuel sediment cup.

• Remove the spark plug and put one ta-

blespoon of clean engine oil into the

cylinder. Turn engine slowly with the

pull rope to distribute the oil and rein-

stall the spark plug.

• Change the engine oil.

Drain Carburetor

1. Loosen the carburetor drain screw.

2. Drain carburetor into a suitable container.

3. Replace drain screw.

WARNING

• Gasoline is extremely flammable and

is explosive under certain conditions.

• Do not smoke or allow flames or

sparks in the area when the carbure-

tor is being drained.

• Be careful not to spill fuel when

draining the carburetor. Spilled fuel

or fuel vapor may ignite.

• Avoid fuel contact with the skin or

breathing vapors for a prolonged pe-

riod.

• KEEP FUEL OUT OF THE REACH

OF CHILDREN.

Carburetor

Drain Screw

Internal Oiling

1. Remove the spark plug.

2. Pour 1 tablespoon of clean engine oil into the

cylinder.

3. Crank the engine several times by pulling on

the starter rope.

4. Reinstall the spark plug.

5. Slowly pull the starter rope until resistance is

felt. At this point the piston is coming up on its

compression stroke and both the intake and

exhaust valves are closed. Storing the engine in

this position will help protect it from internal

corrosion.

• After removal from storage, drain the stored

gasoline into a suitable container and fill with

fresh gasoline before starting.

The power washer may be damaged if there is

ice in the pump, hose, gun or wand. Make sure

any ice that may be on or in the unit is thawed

before starting the power washer

CAUTION

Page 14: Operator’s Manual Power Washer Model: PW2000...2000 PSI Maximum Pressure 2. 1600 PSI Rated Pressure 3. 1.6 Gallons Per Minute Output 4. CAM Type Pump 5. 25 Foot Hose 6. Thermal Relief

KDAR Company 13

Troubleshooting

Engine Will Not Start

Is there fuel in the tank? Refill the tank.

Is there oil in the engine? Add the recommended oil.

NO

YES NO

Is there a spark from the

spark plug?

Replace the

spark plug.

Take the generator to an

authorized KDAR genera-

tor service center.

NO Still no Spark

YES

To Check: 1. Remove the spark plug cap and

clean any dirt from around the

spark plug.

2. Remove the spark plug and in-

stall the spark plug in the plug

cap.

3. Set the plug side electrode on the

cylinder head.

4. Crank engine, sparks should

jump across the gap.

WARNING

• Be sure there is no spilled fuel

in the area.

• Gasoline is extremely flamma-

ble and is explosive under cer-

tain conditions.

Is the fuel reaching the

carburetor?

YES

Clean the fuel sediment cup

and fuel filter.

NO

To Check: 1. Turn off the engine switch and

loosen the carburetor drain

screw.

2. Fuel should flow from the drain

when the fuel valve is turned on.

If the engine still does

not start, take the genera-

tor to a authorized

KDAR service center.

YES

NOTE: The nearest KDAR authorized ser-

vice center can be found by visiting

www.hotmaxtorches.com.

Page 15: Operator’s Manual Power Washer Model: PW2000...2000 PSI Maximum Pressure 2. 1600 PSI Rated Pressure 3. 1.6 Gallons Per Minute Output 4. CAM Type Pump 5. 25 Foot Hose 6. Thermal Relief

KDAR Company 14

Troubleshooting

No Pressure from Gun/Wand

Is faucet open? Open faucet

Inadequate water supply? (4gpm @ 20 psi) Improve water supply.

Wand nozzle warn or damaged? Replace nozzle.

Air in pump? Turn off engine, depress trigger on gun

until steady stream of water is released.

Water inlet screen clogged? Clean inlet screen.

Unit stored in freezing temperatures? Thaw unit completely, including hose, gun

and wand.

If pressure is still not restored, take the

power washer to a authorized KDAR ser-

vice center.

YES

YES

YES

YES

YES

YES

NO

NO

NO

NO

NO

NO

No Intake of Chemicals

Is injection tube securely attached to unit?

Is the injection tube cracked or split?

Is the correct nozzle attached to the wand?

Is the injection tube strainer clogged or

blocked?

If injection is still not restored, take the

power washer to a authorized KDAR ser-

vice center.

Attach tube securely to unit.

Replace injection tube.

Attach correct nozzle.

Clean the strainer.

YES YES

YES

YES

NO

NO NO

NO

Page 16: Operator’s Manual Power Washer Model: PW2000...2000 PSI Maximum Pressure 2. 1600 PSI Rated Pressure 3. 1.6 Gallons Per Minute Output 4. CAM Type Pump 5. 25 Foot Hose 6. Thermal Relief

KDAR Company 15

Limited Warranty

KDAR Company, and its affiliates, warrants that

the power washers covered under this warranty are

free from defects in material and workmanship for

one year from the date of purchase. This warranty

is extended to the original purchaser who uses the

product in a consumer application (personal, resi-

dential or household usage). All power washers

covered under this limited warranty which are

used in commercial applications (i.e. income pro-

ducing) are warranted to be free from defects in

material and workmanship for 90 days from the

date of original purchase. The products covered

under this warranty are the power washers.

KDAR Company, and its affiliates, will repair or

replace, at KDAR’s sole discretion, parts found to

be defective in material or workmanship within the

warranty period. Warranty service will be sched-

uled according to the normal work flow and busi-

ness hours of the service center doing the work as

well as the availability of replacement parts. All

decisions from KDAR Company regarding this

limited warranty shall be final.

Original Purchaser’s Responsibility:

1. Retain the original cash register receipt as

proof of purchase.

2. Follow manual instructions regarding the care

and operation of your power washer.

3. If warranty work is required, DO NOT RE-

TURN THIS POWER WASHER TO THE

RETAILER. Take the power washer to the

nearest KDAR Authorized Service Center for

evaluation. Visit www.hotmaxtorches.com or

call KDAR Company M-F 8AM-5PM CST to

locate the nearest Authorized Service Center.

Not Covered:

1. Transportation charges for sending or deliver-

ing the power washer to the Authorized Ser-

vice Center or returning the repaired or re-

placement power washer back to the customer.

These charges are the responsibility of the cus-

tomer.

2. Damages caused by ordinary wear, abuse, rain,

freeze damage, negligence, accident or failure

to operate or maintain the power washer in ac-

cordance with the instructions in the operator’s

manual supplied with the power washer.

3. Damage caused by unauthorized repair or al-

terations.

Exclusions and Limitations:

KDAR Company makes no other warranty of

any kind, express or implied. Implied warran-

ties, including warranties of merchantability

and of fitness for a particular purpose, are

hereby disclaimed. The warranty service de-

scribed above is the exclusive remedy under

this warranty; liability for incidental and conse-

quential damages is excluded to the extent per-

mitted by law.

This warranty gives you specific legal rights, and

you may have other rights which vary from state to

state. Some states do not allow a disclaimer of im-

plied warranties, or the exclusion of incidental and

consequential damages, so the above disclaimers

and exclusions may not apply to you.

For warranty service or to obtain service parts

or accessories:

Call: (636) 493-9920 M-F 8-5 PM, CST

Or:

Write: KDAR Company

3671 New Town Blvd

St. Charles, MO 63301