Operator and Parts manual Verti-Drain® Model 7117 Serial ... · Ensure that other people are...

NOTE:

IN ORDER TO ENSURE THE SAFE USE AND TO ACHIEVE THE BEST PERFORMANCE, IT IS ESSENTIAL THAT THIS OPERATORS MANUAL IS CAREFULLY READ BEFORE THE VERTI-DRAIN IS USED.

1703 English 911.120.411

Operator and

Parts manual

Verti-Drain®

Model 7117

Serial number:

Translation of the original operating instructions

Kwekerijweg 8

3709JA Zeist

The Netherlands

T: (31)306933227

F: (31)306933228

E: [email protected]

www.redexim.com

2

FOREWORD.

Congratulations on the purchase of your VERTI-DRAIN. To ensure the safe and lasting operations of this VERTI-DRAIN you (and anyone using the machine) should read and understand this user’s manual. A complete knowledge of the contents of the manual is necessary in order to ensure the safe use of this machine.

The VERTI-DRAIN is not an independently operating machine. It is the responsibility of the user to use the correct tractor. The user will also need to check the tractor / VERTI-DRAIN combination on safety aspects, noise level, user instructions and risk analysis.

The VERTI-DRAIN is intended exclusively for grass fields or areas on which grass can grow.

On the following page, we will begin with the safety instructions. Every user must be familiar with these instructions and must follow them carefully. Below you will find a registration card, which should be returned to us so that we are able to process any future claims.

In this manual, many instructions are given which are stated in a number sequence. The user must follow the instructions according to this sequence. If the * appears this refers to safety instructions. If the @ is used, this refers to a tip and/ or note.

All information and technical specifications provided at the moment that this document is published are the most recent ones. Design specifications may be changed without prior notice.

This document is a translation of the original operating instructions.

Upon request, the original operating instructions are available in Dutch.

GUARANTEE CONDITIONS.

THIS VERTI-DRAIN PRODUCT IS DELIVERED TO THE CUSTOMER ACCOMMPANIED BY A GUARANTEE AGAINST DEFECTS IN THE MATERIALS USED. THIS GUARANTEE APPLIES FOR A PERIOD OF 12 MONTHS AS OF THE DATE OF PURCHASE.

VERTI-DRAIN GUARANTEES ARE SUBJECTED TO THE "GENERAL CONDITIONS FOR SUPPLY OF PLANT AND MACHINERY FOR EXPORT, NUMBER 188", WHICH ARE PUBLISHED UNDER THE AUSPICES OF THE UNITED NATIONS ECONOMIC COMMISSION FOR EUROPE.

REGISTRATION CARD.

For your own record, copy the information from the registration card to the table hereunder

Serial number of machine

Name of your distributor

Date of purchase

Any remarks

3

SAFETY INSTRUCTIONS.

1. Always use the VERTI-DRAIN with the correct tractor as described in the technical information

2. The user is responsible for a safe Tractor/VERTI-DRAIN combination. The combination must be tested for noise, safety, risk and easy usage.

3. The VERTI-DRAIN is suited exclusively to grass fields.

4. Every VERTI-DRAIN user must be fully informed of the information contained in the user manual.

5. Inspect the ground where the VERTI-DRAIN is to be applied. Remove loose obstacles, avoid uneven ground.

6. Never step off the tractor if the engine is still running.

7. Ensure that other people are standing at least 4 mtr. (14' ) away from the VERTI-DRAIN.

8. Use appropriate clothing. Wear strong shoes with a steel inforced toe cap, long trousers, tie up long hair. Do not have any loose pieces of clothing.

9. Never try to force the VERTI-DRAIN, a situation which is visible in the partial loosening of the front roller from the ground and unstable behavior of the VERTI-DRAIN.

10. Check the VERTI-DRAIN once a week to ensure there are no loose screws or nuts and bolts.

11. The VERTI-DRAIN may never be used without protection covers and safety stickers.

12. NEVER crawl underneath the VERTI-DRAIN. If you need to work underneath, turn the VERTI-DRAIN on its frontside.

13. Always switch off the engine and uncouple the power take off, before starting any maintenance, adjustment or repair. Also block the VERTI-DRAIN against sinking and block it against forward/backward movement or sliding.

14. Use only the original VERTI-DRAIN spare parts/ tines in order to ensure the safe operation of the machine.

15. Never use the VERTI-DRAIN in the dark, in heavy rain, on frozen ground, stormy conditions or on slopes greater than 20 degrees.

16. Before operating the machine, also read the instructions and the maintenance information for the power take off. This component has its own certification mark.

17. Maintain a log book of repairs.

18. If any modifications are carried out on the machine the CE certification mark will be no longer valid. The User/Dealer himself must then have the machine re-certified.

4

CONTENTS.

Paragraphe Description Page

Foreword 2

Guarantee conditions 2

Registration card 2

Safety instruction 3

1.0 Technical specification 5

2.0 First setup, lifting machine from pallet 6

3.0 General controls 7

4.0 PTO 8

4.1 PTO length 8

4.2 Use of PTO 9

4.3 Slip clutch information and maintenance 9

5.0 Working depth adjustment 10

6.0 Tine angle adjustment 10

7.0 Groundspeed 11

8.0 Starting procedures 12

9.0 General usage of Verti-Drain 13

10.0 Transport of Verti-Drain 13

11.0 Uncoupling of the Verti-Drain 13

12.0 Problem analysis 14

13.0 Maintenance 15

14.0 EU-Declaration 15

15.0 Technical information 16

15.1 Torque settings 17

15.2 The crankshaft 17

15.2.1 Replacing the transmission oil seal 17

15.2.2 Replacing of a crank and crank bearing 18

15.2.3 Removing the crankshaft tension 18

15.3 Alignment of an element 18

15.4 Assembly of the crown wheel and pignon 19

16.0 Options, tines 21

16.0.1 Solid tines 21

16.0.2 Hollow tines 22

16.1 Options, Core Collector 22

16.2 Options, Turf hold down kit 24

16.2 Options, Windrow kit 25

5

TECHNICAL SPECIFICATIONS.

Model 7117

Working width 1.70 mtr (68”)

Working depth Up to 150 mm (6”)

Tractor speed @ 500 rev’s at PTO

Hole spacing 55 mm (2-1/8”)

Hole spacing 90 mm( 3 ½”)

Hole spacing 125mm(5”)

Up to 2.0 km/h (1.25 mph)



PTO speed Up to 500 rpm in 1st and 2nd gear, 400 rpm in 3rd.

Weight 575 Kg (1265 lbs)

Hole spacing side-to-side 55 mm (2-1/8”)

Hole spacing in driving direction 25 – 125 mm ( 1 - 5”)

Recommended tractor size 28 HP with lift capacity of minimum 700 Kg

( 1550 lbs)

Capacity (maximum)

Spacing 55 mm (2-1/8”)

Spacing 90mm (3 ½ “)

Spacing 125mm (5”)

Up to 3300 sq.mtr (29500 sq ft)/ hour

Up to 5300 sq.mtr (47000 sq.ft)/ hour

Up to 7200 sq.mtr (63000 sq.ft)/ hour

Shipping dimensions 1900 x 750 x 1050 mm

(76”x 30”x 42”)

Maximum tine size Solid 12 x 150 mm (1/2”x 6”)

Hollow 19 x 150 mm (3/4”x 6”)

Slip clutch setting PTO Maximum 400 Nm. (3540 lb.inch.)

Three point linkage 3- point CAT 1

Transmission oil 80W90 (3 liters)

Lubrication grease EP 2

Standard items Set solid tines 12/150 (1/2”x 6”)

Front and rear roller with scrapers

3- shuttle gearbox

Toolbox with combi tool

6

2.0 FIRST SETUP, LIFTING MACHINE FROM PALLET.

The machine stands vertically up on the pallet. To remove the pallet and get the machine horizontal on the ground, handle as follows (see fig.1 ):

1. Open the rear cover

2. Connect a cable to lift point

* ensure the cable/crane/lift truck can lift minimum 1000 Kg.(2200 lbs).

3. Raise machine with pallet 50 mm (2")from the ground.

4. Remove pallet by sliding it over the bottom 3-point pins

* Do not crawl under the machine

5.Lower the machine gentle till 3-point connecting plates contact the ground.

6. Drop the machine further, enabling it to rotate on its front roller.

7. Gently lower the machine till it stands on the front and rear roller.

8. Connect the machine to a tractor.

* Use correct tractor see specifications.

9. Lift the machine from the ground.

10. Remove the rear roller lock pins. Put pins in hole 4.

11. Lower the machine on the ground and adjust the angle of 90 degrees with top link

@ this angle is very important, see further.

12. Adjust tractor lower link stabilizers to limit sideways movement to about 100 mm (4”).

13. Fix tine angle adjustment lever to machine (separately packed ).

14. Mount the tines. Use some grease on the shank.

15. PTO length, see 3.1

7

16. When machine is taken of the pallet, remove the upper plug of the gearbox and replace it with the supplied breather.

3.0 GENERAL CONTROLS

In fig.2. some key details of the machine are shown, as follows:

1. Safety decal RA, before using machine read manual. Decal is located at the toolbox with manual and combi-tool. 2. Safety decal RB, Keep 4 mtr (14') distance to the machine

3. Safety decal RC, Turn engine off when maintaining or repairing machine

* All decal should be on the machine and understood all the time

4. Serial number of machine can be found inside

5. Spindle to adjust working depth.

6. Working depth indicator. Note the indication is related to maximum tine length.

7. Tine angle adjustment lever.

8. Clamps for securing the rear access door of the VERTI-DRAIN.

* rear access door should always be closed and free of any damage.

9. Rubber stops for supporting the rear access door when opened.

10. Rear roller support guide.

11. Rear roller lock pin. Lock only when machine is stored or roller is raised from the ground.

12. Front roller support lock nuts.

13. Lower 3-point linkage pins. May be repositioned and facing in or out.

14. PTO protection covers at the machine. Top one can be removed for maintenance.

15. PTO input shaft. Slip clutch should be assembled at this shaft.

16. Rear roller scraper, can be adjusted.

8

4.0 PTO.

The PTO is a very important item. It drives the machine from the tractor and ensures the safe operations when correctly maintained and installed. The PTO shaft has its own CE certification. Read the PTO shaft manual, which is connected to the shaft itself.

4.1 PTO LENGTH.

The length of the PTO is very important. When too long, the transmission of the tractor and/or VERTI-DRAIN may be damaged. When the overlap length of the tubes drops under 150 mm (6") anytime, the PTO may be damaged. * the length changes when the machine is raised or when another tractor is used.

To cut the standard PTO from new or for another tractor, work as follows (see fig. 3):

1. Measure the distance A between tractor PTO shaft and VERTI-DRAIN PTO shaft from groove to groove when machine is on the ground at correct angle and attached to the tractor.

2. Measure the length B of the PTO in its shortest position from lock pin to lock bolt.

3. Split PTO in two pieces and remove safety cover from each end

4. Both tubes and safety cover ends should be shortened: (B - A) + 75 mm (3").

5. Deburr all items, use some grease and put all parts together.

6. Assemble the slip clutch side of the PTO to the VERTI-DRAIN transmission.

* Torque for lock bolt should be 80 Nm (700 lb.in.)and checked every 40 hours

7. Connect other side to the tractor.

8. Check overlap of tubes.

* Never run machine with a damaged PTO safety cover. Replace it first.

9

4.2 USE OF PTO

For the correct use of the PTO, the following items need to be checked:

1. During work the angle of the joints may never exceed 30 degrees

2. The joints have to be in line all the time

3. The tube overlap should always be minimal 150 (6") mm

4. Never use the machine with a damaged PTO protection cover.

5. For greasing see par. 13.0 Maintenance.

4.3 SLIPCLUTCH INFORMATION AND MAINTENANCE.

The slip clutch will protect your machine against breakages when correctly used and maintained. The following items are important.

1. The spring length is standard set at 34.0 mm , 1.339".

2. When the slip clutch slips, the bolt/nuts may be tightened a quarter of a turn at a time, till the minimum length of 32.5mm, 1.280" on the spring is reached. Any further compression will overload the machine.

@ If too tight the machine may break down in the end or unsafe situations may occur.

3. The slip clutch should be maintained every month. Work as follows;

- Remove the top PTO protection cover of the machine

- Loosen up all bolts/ nuts two turns.

- Run the machine in the field at very low rpm's

- If the clutch slips, stop after 10 seconds.

- If it doesn't slip, loosen bolts more or go to (annual) maintenance.

- When the slip clutch has slipped, tighten the bolts/nuts up to the point the slip clutch works fine.

* Do not tighten it to the previous setting right away.

4. Annual maintenance:

- remove PTO from machine.

- inspect PTO shaft parts. Damaged parts should be replaced.

- disassemble the slip clutch by removing all bolts/nuts that hold the springs

- the slip clutch should fall apart in pieces.

- lay down the pieces and inspect parts. If parts are damaged or weared, replace them.

- clean all mating surfaces.

- assemble all parts and tighten bolts/nuts till the springs are all set at 34.0 mm , 1.339".

- Grease both tubes and assemble both PTO parts to each other.

- Assemble the PTO and mount it to the machine.

- Readjust the springs of the slip clutch when necessary as previously described.

@ The slip clutch protects the machine only against peak loads, when correctly adjusted. A continuous overload will damage the machine in the long run and is not protected by the slip clutch. Do not overload your machine.

10

5.0 WORKING DEPTH ADJUSTMENT.

The working depth can be adjusted when the machine is lifted from the ground as follows, see fig. 4:

Unscrew nuts 1 at each side of the machine one turn. Screw spindle 3 in or out. Every revolution is 4 mm (0.160"). The decal 2 at each side of the machine shows the actual depth. When the correct depth is reached, tighten the nuts 1 at each side.

@ Never adjust one side more than 4 turns. Compensate the other side first before proceeding.

@ The adjustment can be done with a special tool in the machine tool box.

@ The value at the decal’s is only true when 150 mm (6") long tine are used. When shorter tines are used, deduct the length difference to the 150 mm (6") from the actual decal reading.

@ Clean and spray the spindle and nut with anti-sticking grease oil every 100 hours, to prevent dirt sticking on the nut.

6.0 TINE ANGLE ADJUSTMENT.

The adjustment of the angle of all tine holders is centrally located at the right side of the machine, see fig.5..

Raise the machine above the ground, slacken the nuts 2 at each side of the machine and nuts 3 at the center of the machine, one turn each.

Adjust the tine angle by rotating the lever 1. The angle-value can be read from the decal 4 next to the handle.

After the correct angle is set, tighten all nuts.

@ An angle of 90 degrees means almost no tine movement in the ground. This is required for hollow coring tines and advised for thinner tines.

11

@ From 90 to 75 degrees means more "kick action". This is advised for solid tines, depending on ground conditions, tine size and customer requirements.

@ The angle of 90 degrees means that the tines penetrate perpendicular into the ground. This is only true if the machine is correctly set, see fig.1. If this isn't correct a push force F, see fig 5. is applied, which can seriously damage the machine.

@ The length of the draw rod assembly should be 290 mm (11.437"), which can be set by the calibrating shimms, see the spare part page.

7.0 GROUNDSPEED.

The groundspeed determines the hole spacing D in the drive direction, see fig.6. The VERTI-DRAIN doesn't need a creeper gear, however if the customer wants a close hole spacing, the groundspeed should be low enough, which depends on the tractor.

The gearbox has standard three different gear setting, resp. 1,2 and 3. When set in 3, reduce PTO revs till 400 rpm’s max, otherwise damage may occur.

The input speed R on the PTO may be maximum 500 rpm. When stones or rocks are expected, the input speed should be lowered.

With heavier tines or attachments, the tine holders may start to float. Lower rpm's at that time, before the tine holders start to turn upwards. We advise using 400 revs on PTO all the time.

In Fig.6., a graph is drawn in which the relation between the groundspeed, the gear setting and the hole spacing is given. If the tractor groundspeed is known at 500 rpm's of the PTO, the hole spacing can be determined at different gearbox settings.

@ If the machine is not set correctly behind the tractor, see fig.1., different angles at the PTO may cause vibration into the drive line of the VERTI-DRAIN. This vibration can hurt the machine and also the performance of the holes in the ground.

@If the gear box setting is hard to shift, rotate the crankshaft a little till the shifting is possible.

@ If the PTO shaft is incorrectly fitted (too long or too short), extra forces are applied to the input shaft of the gearbox. Damage may occur.

* When the gearbox is shifted, shut off the tractor engine.

12

8.0 STARTING PROCEDURES.

The starting procedure is VERY important. If the start up is not done as described hereunder, serious damage to the machine may occur. Proceed as follows, see fig.7.:

1. Drive to the spot you want to start the operation.

2. Lower the machine, till the lowest tines are almost on the ground.

3. Set tractor engine at app. 1200 rpm's

4. Put tractor in correct gear, and start moving forward (A)

5. Engage PTO at tractor (B)

6. DURING rolling forwards with the machine RUNNING, GENTLY lower the machine in the ground (C), till front roller is tight on the ground.

7. Increase engine rpm's till the maximum value advised.

At the end of a pass, quit the operation as follows:

1. Lower engine rpm's till about 1200.

2. Raise machine out of the ground.

3. As soon as all tines are out of the ground, disengage PTO.

4. Raise machine further, till the lowest tines are at least 120 mm (5") above the ground.

5. Move to the next spot and start again as described above.

@ It is absolutely necessary to proceed as described above. If the machine is put into the ground first, without the PTO running, serious damage may occur. @The machine needs to be lowered GENTLY.

@ Be careful with driving backwards.

During work the front roller needs to be stable on the ground. If the machine starts to be unstable, change the rpm's on the PTO. If this doesn't make any difference, adjust the working depth or change to other tines who penetrate easier.

@ If nothing is done on the instability of the machine, serious troubles may arise afterwards. The machine is NOT protected against these circumstances on the long term.

13

@ Never drive backwards with the tines in or close to the ground.

@ NEVER drive backwards, when the lowest tines are less than 120 mm (5") above the ground. If the tines get caught, serious damage will appear on the machine. @ Do not use a hydraulic top link.

9.0 GENERAL USAGE OF VERTI-DRAIN.

The VERTI-DRAIN can only be used when the circumstances are right. Check the following items:

1. Are there any loose objects on the field. If so, these must be removed first. 2. Are there any slopes. The maximum slope for the VERTI-DRAIN is 20 degrees. Always operate the VERTI-DRAIN from the top to the bottom of a slop. 3. Are there any pipes/wires/cables in the ground. If so, ascertain at what depth and set the working depth at a maximum of 60% of the pipe etc. depth. 4. Are there any hard objects in the ground. If so, operate the VERTI-DRAIN with a very low PTO speed, or adjust working depth. 5. Is there any danger of flying objects such as golf balls, which could distract the attention of the driver ? If so, the VERTI-DRAIN can not be operated at that moment. 6. Is there any danger of subsidence or land/mud slides ? If so, the VERTI-DRAIN cannot be operated on the field at that moment. 7. Is the ground frozen or very wet. Postpone operation till circumstances are better. 8. When ground is very compacted, use shorter thinner tines to penetrate, or adjust working depth.

10.0 TRANSPORT OF VERTI-DRAIN.

The user is responsible for the transport of the VERTI-DRAIN behind the tractor along the public streets. Check on the national legislations. Across open ground a maximum speed of 12 km/h (8 mph) applies. In view of the weight of the VERTI-DRAIN, a higher speed could be dangerous for the driver and bystanders. The machine could also suffer damage due to jolt which can occur with higher speeds.

* At least 20% of the tractor weight should rest on the front axle when machine is lifted.

11.0 UNCOUPLING OF THE VERTI-DRAIN.

The machine can be disconnected from the tractor as follows:

1. Open the rear cover.

2. Rotate the crankshaft, until both central tine holders right/left from the gearbox, are at their highest position.

3. Turn all other tine holder upwards against the stop

4. Lower the machine on a firm surface

5. Lock pin 3 into a corresponding hole, see fig.1.

6. Block the rear and front roller against rolling away.

7. Remove the top link.

8. Disconnect the PTO shaft from the tractor side

9. Disconnect the lower three point linkage arms.

*Shut down the tractor engine during walking around the VERTI-DRAIN.

14

12.0 PROBLEM ANALYSIS.

Machine vibrates

Crankshaft rotates irregular

Tough circumstances

Machine not at 90 degrees

PTO joint angles different

PTO joints not in line

Adjust working depth

Use thinner/ shorter tines

If dry, irrigate first

Solid/ hollow tines

Are bending/ breaking

Wrong tine

Tough circumstances

Quick wearing

Change tine, use shorter one

Use solids first before hollow to break the soil


Use thinner/ shorter tines

If dry, irrigate first

Use solids first to break the soil

Adjust tine angle setting

Front roller is not stable

On the ground

Wrong tines, too much resistance

Tough circumstances

Change tine size


Use other size tines


Irrigate first

Do job not in one pass

PTO breakages

Slip clutches slips often

Tubes are cracking

Check setting

Replace lining plates

Clean clutch internally

PTO angles too wide

PTO angles not the same

Damage to draw rods

Bending/ breaking

Machine not at 90 degrees

Central bar bent

Bearing bushes worn

Tines hit the ground with reversing.

Lift height not correct

Damage to the turf

Oval holes

Turf damage

Soil too wet

Change tine angle setting

Reduce forward speed


Use thinner tines

Tine not tight in tine holder

Tough circumstances Use other tines

Grind flat area to tines

Adjust the tine angle setting

15

Crankshaft problems

Big end nuts slacken

Solve vibration, see vibration

Crankshaft bearing collapsed

Incorrect assembled after repair.

Remove, clean, use loctite

Rear roller shaking

Rear roller locked

Rear roller moves upwards with hollow coring

Tough circumstances

Unlock

Change speed and PTO rev’s

Put roller free on the ground

Change machine settings.

13.0 MAINTENANCE.

Pre-Delivery-Inspection

Check bolts/ nuts

Connect the unit to a tractor

Run unit for 5 min

See instructions in this manual

Look and listen

After first 20 hours

(new or repaired)

Grease PTO and rollers

Check bolts/nuts

Look closely at machine

4 shots each EP 2

After every 100 hours Grease PTO and rollers

Check bolts/ nuts

Look closely at machine

Grease spindles front roller

4 shots each EP 2

After every 500 operating hours.

Replace the oil in the gearbox.

Use 80W90 (3 liters).

14.0 EU-Declaration

We, Redexim Utrechtseweg 127 3702 AC Zeist Holland, hereby declare fully on our authority that the product:

VERTI-DRAIN 7117, WITH MACHINE NUMBER AS INDICATED ON THE MACHINE AND IN THIS MANUAL,

to which this declaration relates is according to the stipulation of the 2006/42/EC directive for machines as well as the following standards: NEN-EN-ISO 12100 : 2010 and NEN-EN-ISO 13857 : 2008.

Zeist, 01/10/09

A.C. Bos

Manager Operations & Logistics

Redexim Holland

16

15.0 TECHNICAL INFORMATION.

Generally speaking, this Verti-Drain is not a complicated machine. A couple of technical items will be explained. If you still have questions, please contact your dealer, who is willing to assist you.

Fig. 8

In the above fig.8. the torque setting for the several bolts/nuts is given and the timing of the crankshaft.

The angle of both handles on the gearbox should be 33.75 degrees.

The gearbox position should be parallel with the machine.

If the head of a tine holder bolt is damaged by a tine, remove the leftover bolt by drilling from the rear of the machine. Replace the bolt after that.

The draw rod length should be 290 (±1) mm (11.440 0±0.004”). This can be set with the additional shims F.

The rubber stop in the draw rod is accessible via removing head G.

Use the self lock nuts only once.

The machine has three different kind of cranks: one for the gearbox, one for the big end pin and one for the big end nut.

Carefully time the crankshaft after parts are replaced. Damage/ vibrations may occur when not properly done. Use only genuine parts.

remove spring tension of draw rod first by extracting and blocking the draw rod.

Place the machine on sturdy studs, before starting any repair.

17

15.1 TORQUE SETTINGS.

In fig.8., the torque settings of the most important bolts/nuts are given. For the ones the torque setting is not mentioned, please be sure that they are tightened as a similar size bolt/nut would be tightened. If bolts/nuts are working themselves loose, loctite may be applied.

15.2 THE CRANKSHAFT.

In fig.9. the assembly of the crankshaft is given. Also look at the spare part page for a more clear view and setup. On a Verti-Drain 7117 the angle between the handles on the gearbox should be 33,75 degrees.

15.2.1 REPLACING A TRANSMISSION OIL SEAL.

In fig.9. a top view of the crankshaft is given. To replace an oil seal at the transmission, handle as follows:

1. Loosen nuts II and IV, which may be tight through the loctite. Some heat may help.

2. Remove nuts III, remove crank handles VI.

3. Remove big end IX.

4. Slacken nut VIII, remove handle X.

5. Pull oil seal out, clean area, insert new seal..

6. Assemble (new) handle X, watch the timing.

7. Fill outside area between handle and splines with silicon paste.

8. Attach new locking plate and nut VIII.

9. Tighten and lock the nut according specifications (fig.8).

10. Assemble all other parts the way they were removed.

11. If the crankshaft seems lumpish, continue “removing crankshaft tension”, 15.2.3

18

15.2.2. REPLACEMENT OF A CRANK WITH BEARING.

Replacing a crank is necessary when it is cracked or when the big end nuts start to come loose on a regular bases. Either the crank bearing, the crank bearing fitting or the big end pin holes in the crank are damaged. Replace the crank / bearing as soon as possible, to avoid any more damage to other parts, as follows:

1. Remove the big end V.

2. Remove the handles IV.

3. Take the splined shaft with bearing out.

4. Remove bearing from splined shaft.

5. Replace the parts and assemble the other way round.

@ Use loctite for nut II, III and VIII.

15.2.3 REMOVING THE CRANKSHAFT TENSION.

If parts have been replaced on the crankshaft, the crankshaft may seem running tight. This is because of possible tension in the crankshaft parts. It is necessary to resolve the tension, see fig.9.:

1. Tap the center of the crank adjacent to the gearbox, alternately left and right.

2. Feel whether the crank moves and continue till the crank has nested.

3. Repeat this operation with the adjacent crank and continue this way till the crankshaft will operate more smoothly.

@ After any repair on the crankshaft, the crankshaft nuts should be checked regularly, see 12.0

@ Don’t assemble the cranks at the wrong side of the machine. See the spare part for the right part numbers.

15.3 ALIGNMENT OF AN ELEMENT.

In the event that an element is no longer in line with the adjacent elements, the alignment can be corrected as follows (see fig.8.):

- Slacken the four bolts/nuts A, that connect the crankshaft to the element.

- Slacken the two bolts B, that fix the element to the main frame.

- Try to align the element by moving it side wards, till it aligns with the adjacent ones.

- Start to tighten all bolts/nuts.

@ The element may be pushed out of line due to overload to the machine

@ When a crank is replaced, always realign the element, so that no additional tension is created in the total element assembly.

@ Any pre-tension in the element assembly will shorten the bearing life and may damage other parts as well, so check regularly.

19

15.4 ASSEMBLY OF THE CROWN WHEEL AND PIGNON

1. Assemble the pignon wheel H, making sure to have the roller bearings unit positioned on the cir-clip side. (see fig. 10)

2. Mount both bearings B into the bearing Houses C.

3. Mount the bearing assembly BC on side A of the gearbox.

4. Mount the shaft D without the bush E .

5. Mount the crown wheel F.

6. Measure the distance T1 of the bearing assembly BC.

- T1 should reach 22.7mm if not adjust with shims on point X to get the required distance of 22.7mm.

7. Mount the bearing assembly BC on side G of the gearbox and tighten well.

8. Check the play between the crown wheel F and pignon wheel H; this should have a slight play.

- If the play is correct proceed with point 9.

- If the play is too small replace the shim on point X for a thinner one and re-check the play.

- If the play is too big replace the shim on point X for a thicker one and re-check the play.

9. Remove the bearing assembly BC on side A.

10. Mount bush E.

11. Measure distance T1 of the removed bearing assembly BC.

12. Measure distance T.

13. Calculate T-T1+0.1mm; this is the required thickness of the shim to place at point Y.

14. Mount the required shim and the bearing assembly BC and tighten well.

15. Final Check:

- Check again the play between the crown wheel F and pignon-wheel H, this should have a slight play.

- If there is still too much play disassemble side G, side A and add a thicker shim. After this go back to point 11 and re-measure and re-check the play.

20

Fig. 10

21

16.0 OPTIONS, TINES

Tines are essential for the correct working of the machine. Several tines are available for this machine, see the spare part pages for a total overview. Generally speaking, tines can be divided into two categories: Solids and Hollows. We advise using genuine tines, since they are fully adapted to the machine.

In fig.11. several tine combination are given. The tine holders have 3 x 12 mm (1/2”) holes for adapting tines. The lock bolt L may be tightened till 40 Nm (30 lbs.ft.). If the tines still slip out of the adapter, grind a flat area to the tine.

16.0.1 SOLID TINES.

Solid tines will break the hard compaction of the ground. The tine angle setting (see par.6.0) determines the amount of “kick” action in the ground. If the angle is adjusted from 90 degrees up to 75 degrees, the “kick” action increases. With a 90 degrees setting we hardly create any tine motion in the ground, with 75 degrees we have the maximum tine action in the ground.

When tines are new, they may disrupt the turf, especially when the root system is weak. Clean the tines first by hand or use the machine for 10 minutes at another rough area.

If the root system is weak, don’t try to break the soil much deeper than the root system. Adjust the working depth till the penetration is about 75 mm (3”) more than the root system depth. This allows the roots to grow deeper. Next time penetrate deeper. Using this method will save you from damaging the turf and will establish a healthy root system.

We advise to use the solid tines with the sharp point facing to the front roller. This will create the best tine action in the ground. However with a weak turf, it is worth using the tines with the sharp edge facing the rear roller.

The rear roller may not be locked.

Use always tines with the same length and size. Replace a bent tine immediately. When this is not done, the machine can be unstable. Don’t use any thicker/ longer tines as what is offered by Redexim.

22

Shorter tines can be used in case shallower penetration is required. The machine doesn’t need to be adjusted that much at that time. Note that the depth reading on the decal is only correct when using the full maximum length tine

If oval holes are created, it means that we have a weak top layer and a hard pan underneath. Use thinner tines or wait till the (wet) top layer has dried.

If topdressing needs to be applied, spread it first before using the Verti-Drain.

If the ground is hard to penetrate, irrigate first, use smaller diameter shorter tines or adjust working depth. If not done, the machine will be hurt in the end.

With heavy tines, the tine holders may start to float. Reduce the PTO speed at that moment immediately, because damage may occur when the tines hit the rear roller.

16.0.2 HOLLOW TINES.

With hollow tines, the composition of the soil can be altered. Different sizes of hollow tines are available, see the spare part manual. The tines should be mounted so that the side outlet faces the rear of the Verti-Drain.

It is important that the tine angle is set at 90 degrees with hollow coring tines. The tine motion in the ground is minimum and we create a nice clean hole. If the tine is still moving in the ground, the hollow tine may break in the end.

If top dressing needs to be applied, use the Verti-Drain first, remove the cores and start spreading sand.

If a lot of dirt is created during hollow coring, reduce your rpm’s or irrigate first. The dirt may wear your machine

When the turf is damaged use the solid tines first to establish a healthy root system first or adjust the working depth.

The rear roller may be lifted and locked with the lock pin, so it doesn’t squash the cores. However when the machine is a bit unstable and the rear roller starts to vibrate, it is better to keep the rear roller on the ground.

If the hollow tines block, it means that the ground is (very) compacted and solid need to be used first to break the ground. Irrigation may help as well, as adjusting the working depth.

@ It is advisable using the dirt protection plates B1 (see fig. 11), that prevents the cores from entering the machine. This part has number 318.302.150.

16.1 OPTIONS, CORE COLLECTOR.

An easy mountable core collector is available for the Verti-Drain 7117. The part number is 9300080.

ASSEMBLING INSTUCTIONS (see Fig 12):

- Preparation of the Verti-Drain:

- Fit eye bolts 24 to the main frame 26

- Assemble bushes 15 with the new longer bolts 18 to the rear roller supports.

@ These bushes can stay on the machine all the time

@ Use washers 16 to align the bushes to the rear roller scraper support.

23

Assembling the core collector itself:

- Assemble supports 17 with eye bolts 9 and nuts 10/11 to the main collector plate 1

- Screw the side panels 2/3 with bolts 7 and Bushes 8 to the main collector plate 1

- Assemble the rubber strip 12 with bolts 13, washers 14 and nuts 6 to the plate 1

- Assemble all the sheet springs 4 , well aligned, to the main plate 1.

@ Choose for the time being the center hole for bolts 7. This setting can be changed later

@ The side panels 2/3 should not be tight, but moveable around the bushes 8.

USER INSTRUCTIONS:

- When the core collector and the Verti-Drain are well prepared, the core collector supports 17 can be slided (X) onto the bushes 15. Secure it with R pins 19. The rear roller is of the ground, when the core collector is attached. If the clearance is not enough, do NOT remove the rear roller (since the weight is needed) but turn the roller up by taking on bearing bolt out.

- The rear roller supports at the machine must float. So don’t lock them with pin 10 (fig.2.)

- Fit chain 20 with two D- shackles to support 17 and eye bolt 24. Ensure left and right are set at the same length. Allow about 100 mm ( 4”) play, so the core collector can follow the ground perfectly and is lifted when the machine is raised. When the working depth on the machine is adjusted, the chain length need to be checked.

- The rubber seal strip 12 is the first and major shovel, that will hold the cores. The ground clearance should be about the core diameter and can be adjusted by choosing other holes for bolts 7.

- The blade springs 4 act as fine cleaner, because they can individually follow the ground contours. The pressure can be set by tilting the main body plate 1 forwards or backwards (Y). This can be achieved by adjusting the top and bottom eye bolt 9 position to the main plate 1.

20 12 14 6 16 19

15

16

17

10

9

18

111 5 4 13 14 786 62

22

23

26

25

24

3

X

Y

Fig.12.

24

- The core collector can collect the core for a certain pass length. The length depends on the amount of cores and the sizes.

- If the area isn’t clean, check the gap between the rubber seal strip 12 and the blade spring tension 4. Extra weight on top of the core collector may help as well.

16.2 OPTIONS, TURF HOLD DOWN KIT.

The Turf Hold Down Kit, # 9300045, can be used when the turf is coming loose.

ASSEMBLING THE TURF HOLD DOWN KIT ( see fig.13):

- Assemble square nut 8 on the main beam 7. The nut should face vertical in the end. Tighten the nut, since it can stay on the machine.

- The main beam can be hooked onto the machine.

- When the main beam is hooked up, fit bolt 9 and nut 13. When assembled and tightened, the main beam is in place.

- The ordered kit comes with fingers 10. Assemble the fingers with bolt 11 and nut 12. Use the slotted hole in the fingers to align the fingers to the tines.

- The whole assembly can be taken off by removing the bolt 9 and nut 13.

- If the fingers are bent in one direction after a long while, mount them upside down.

SOME OTHER NOTES:

- When the tines are not centered to the machine anymore, the tines may hit the side of the slots. Realign the tine holders.

- If the tines hit the front of the hole between the fingers (during work), check the draw rod length.

* Never creep under the machine. Have the machine well blocked.

25

16.3 OPTIONS, WINDROW KIT.

An optional windrow kit can be purchased, see fig. 14. The kit has the following part-number: 211.731.010. A detailed guide on how to assemble the kit can be found in the part pages of this manual. MOUNTING INSTRUCTIONS (see fig. 14)

1. Mount the lifting eye nuts (1) instead of the nut that holds the clamp. Check part pages to see a detailed picture.

2. Mount the bushes (2) by using the long bolts to the rear roller support.

The bushes can be left on the machine, even when not having the kit attached to the Verti-Drain.

3. Mount the strips (4) on the bushes and secure the bushes with R-clip (5)

Fig. 14

Parts manual

9

Page 3

Page 5

Page 4

Page 6

Page 2

Page 7

Page 10: PTOPage 11: TinesPage 12: Adapters and turf hold down kitPage 13: Optional windrow kitPage 14: Optional core collector

Redexim CodePageVerti-Drain 7117 01 1620

TM

111PR013-PP01

2

7

18

5

9

6

3

4

10

10

4


TM

111PR013-PP02

ITEM PART NUMBER DESCRIPTION REMARKS QUA1 911.260.404 Angle setting label VD 12 900.260.420 Decall PTO 300 500 13 900.260.403 Logo Label 24 911.260.403 Decall Verti-drain 35 911.280.402 Safety Decall Verti-Drain 26 911.280.404 Decall close cover 27 900.280.402 Safety decall manual 18 900.260.406 Height Label 150 29 911.260.414 Label 7117 210 900.280.404 Decall cut off fingers 2


111PR013-PP02

A

2625

2423

11

2221

2221

21

1022

21

29

30

1531

14

8

7

20

9

19

15 2 1213

2832

27

3127

28

4

2731

28

TOOLSET

DETAIL ASCALE 1 : 5

1617185

16

17

1716

18

6

18

33

22

21


TM

111PR013-PP03

ITEM PART NUMBER DESCRIPTION REMARKS QUA1 470.061.710 Lock plate 22 590.342.700 Clamp 23 468.060.904 Rear plate 24 456.180.037 Rear cover 7117 15 2281783 Bottom PTO Protection 16 2281782 TOP PTO protection cover 17 456.875.568 Front cover right 18 456.875.566 Front cover left 19 404.100.122 Distance bush 210 446.080.550 Rubber stop 211 444.803.100 Toolbox Complete 112 468.050.904 Clamp spacer 213 816.080.300 Bolt M8 x 30 - DIN 7991 814 804.080.250 Bolt M8 x 25 - ISO 4017 815 830.080.080 Self Lock Nut M8 - ISO 10511 1616 804.060.160 Bolt M6 x 16 - ISO 4017 1017 826.060.060 Nut M6 - DIN 934 1018 844.060.060 Winged nut 1019 804.100.350 Bolt M10 x 35 - ISO 4017 220 830.100.100 Self Lock Nut M10 - ISO 10511 221 864.100.030 Washer M10 - ISO 7089 1022 804.100.250 Bolt M10 x 25 - ISO 4017 823 864.140.031 Large washer M14 - DIN 9021 224 864.080.024 Large washer M8 - DIN 9021 225 866.080.020 Spring Washer M8 - DIN 127 226 804.080.350 Bolt M8 x 35 - ISO 4017 227 830.080.080 Self Lock Nut M8 - ISO 10511 428 804.080.300 Bolt M8 x 30 - ISO 4017 429 599.032.200 Foam rubber L=220 230 599.030.700 Foam rubber L=70 231 464.041.060 Bracket 232 464.040.620 Bracket 2

33 468.083.060 Set of tools


111PR013-PP03

2 46 45 32 35 31 47 16

3838

4233

4140

43

2934

39

30

4 48 31 44 32 36 49

23 19 20 21 22 19 23

17 9 14 6 6 5 112

13 5 6 6 14 9 17

13 5 6 6 14

2528

24

14 6 6 5 12 261

24

18 66 18

10 7

26 2

8

37

15 15

18

3

290 + 20 mm

Use shim 864.140.012 to create correct length

Apply 15ml greaseinside drawrod 50

24 24 282724 28 27 24 24 24


TM

111pr013-PP04

ITEM PART NUMBER DESCRIPTION REMARKS QUA1 802.060.400 Bolt M6 x 40 - ISO 4014 Quantity for one element 12 830.100.100 Self Lock Nut M10 - ISO 10511 Quantity for one element 73 804.100.450 Bolt M10 x 45 - ISO 4017 Quantity for one element 24 804.120.500 Bolt M12 x 50 - ISO 4017 Quantity for one element 15 872.035.150 Circlip D=35 - DIN 472 Quantity for one element 46 713.150.110 Bearing 6202-LLU Quantity for one element 107 4001675 Tine holder bolt M10x35 Quantity for one element 38 448.610.830 Bearing support Empty Quantity for one element 29 464.083.300 Element strip Quantity for one element 210 448.401.320 Tine holder Empty Quantity for one element 111 416.151.100 Support Axle Short Quantity for one element 112 416.151.310 Support Axle Long Quantity for one element 113 402.150.150 Inner bush Quantity for one element 214 412.150.050 Distance washer Quantity for one element 415 404.120.130 Distance bush tine holder Quantity for one element 216 802.100.600 Bolt M10 x 60 - ISO 4014 Quantity for one element 117 830.140.140 Self Lock Nut M14 - ISO 10511 Quantity for one element 218 830.120.120 Self Lock Nut M12 - ISO 10511 Quantity for one element 319 713.300.130 Bearing 6006 LLU Quantity for one element 220 872.055.200 Circlip D=55 - DIN 472 Quantity for one element 121 448.401.200 Big End Empty Quantity for one element 122 412.270.030 Inner bush Quantity for one element 123 402.300.180 Distance bush Quantity for one element 224 468.072.180 Connecting rod 1225 2890052 Stop Quantity for one element 126 802.100.400 Bolt M10 x 40 - ISO 4014 Quantity for one element 427 2381404 Connecting rod middle 428 2381402 Connecting rod center 429 830.080.080 Self Lock Nut M8 - ISO 10511 Quantity for one element 130 802.080.450 Bolt M8 x 45 - ISO 4014 Quantity for one element 131 872.047.180 Circlip D=47 - DIN 472 Quantity for one element 232 713.250.120 Bearing 6005-LLU Quantity for one element 233 872.028.130 Circlip D=28 - DIN 472 Quantity for one element 134 476.321.830 Tube for draw rod Quantity for one element 135 448.640.820 Draw rod head with hole Quantity for one element 136 448.640.960 Draw rod head with stud Quantity for one element 137 426.161.720 Draw rod Quantity for one element 138 864.140.012 Shim S=1 Quantity for one element 239 446.280.200 Rubber stop Quantity for one element 140 406.180.200 Distance bush Quantity for one element 141 442.180.300 Bearing bush Quantity for one element 142 761.160.030 Seal Quantity for one element 143 576.241.320 Compression spring Quantity for one element 144 406.120.120 Distance bush Ø25/Ø12 L=12 Quantity for one element 145 406.100.120 Distance bush Ø25/Ø10 L=12 Quantity for one element 146 404.100.040 Distance bush Ø55/Ø32/Ø10 L=4.25 Quantity for one element 147 404.100.050 Distance bush Ø55/Ø32/Ø10 L=5.2 Quantity for one element 148 404.120.050 Dust washer Ø55/Ø32/Ø12 L=5.2 Quantity for one element 149 404.120.040 Dust washer Ø55/Ø32/Ø12 L=4.25 Quantity for one element 1

50 490.323.552 Drawrod complete


111pr013-PP04

10 9 3 6 311 12

9 10 10 9

8 3 5 3

11 7 12

9 10 10 9

8 3 5 3 11

7 9 10 10 9

12 8 4 6 11 7 123

9 10 10 9 8 4 6 3 11

7 9 10

2 1

13

left and right side of crankshaft are symmetrical

7


TM

111pr013-PP05

ITEM PART NUMBER DESCRIPTION REMARKS QUA1 2281502 Protection plate 22 804.100.200 Bolt M10 x 20 - ISO 4017 43 2604527 Distance bush 164 406.460.120 Distance bush 45 2465010 Splined shaft long 46 2465012 Splined shaft short 67 2447102 Crank plate nut side 108 2447100 Crank plate big end side 89 4221078 Lock Washer MB/AW Ø40 2010 4165400 M40x1.5 KM8 2011 834.270.180 Self lock nut M27 1012 2490105 Big End Pin 813 713.450.160 Bearing 6009-LLU 10


111pr013-PP05

13251016

14

2529

24

15

23

3

1

19

10

21

22 20

18

172

5

12

10

3 4 6 4

12 1297

5

12

38

83 11

11

1111

26

28 272828 2827


TM

111pr013-PP06

ITEM PART NUMBER DESCRIPTION REMARKS QUA1 462.403.800 Support 12 892.400.020 Plastic Stop 40x40 13 523.100.570 Linch pin - 9 1/2mm 74 2251100 Top linkage strip 25 2251102 Top link support strip 26 2611518 Distance bush 17 521.191.120 3-Point Pin 18 2490881 Bottom 3-Point Pin 29 802.161.300 Bolt M16 x 130 - ISO 4014 110 830.160.160 Self Lock Nut M16 - ISO 10511 711 804.140.500 Bolt M14 x 50 - ISO 4017 412 830.140.140 Self Lock Nut M14 - ISO 10511 413 830.120.120 Self Lock Nut M12 - ISO 10511 214 802.200.550 Bolt M20 x 55 - ISO 4017 415 830.080.080 Self Lock Nut M8 - ISO 10511 416 2281506 Support plate central bar 217 2381400 Central draw bar VD7117 118 426.161.020 Bolt assembly Central Bar 219 2611527 Distance plate 3mm 220 2611528 Distance plate 2.5mm 221 446.300.700 Cover for lever 122 468.032.120 Handle for angle adjustment 123 2282186 Support bolt assembly central bar

7117/7316 124 2691018 U-Bolt M8, for tube 50 225 402.130.100 Distance bush Ø12.5/Ø40 L=10 426 2900100 Frame VD 7117 127 2479102 Clamp 228 814.120.550 Bolt M12 x 55 - DIN 912 429 521.161.050 Pin 4


111pr013-PP06

32

9

32

4

17

1717

17

5

6

8

15

1116

11

13

7 7 14 1

1

102

1

21

4

12

24

33

32

21

6 28

22

21

21

30

29

27

271

1187 8

2011

1126

26

29

31

628

12

23

8

13

2525

34

21

18


TM

111pr013-PP07

ITEM PART NUMBER DESCRIPTION REMARKS QUA1 830.160.160 Self Lock Nut M16 - ISO 10511 162 864.160.030 Washer M16 - ISO 7089 123 802.160.700 Bolt M16 x 70 - ISO 4014 44 468.123.700 Main Rear Roller support 45 464.153.820 Second rear roller support 26 804.080.200 Bolt M8 x 20 - ISO 4017 87 830.080.080 Self Lock Nut M8 - ISO 10511 88 864.080.030 Washer M8 - ISO 7089 129 523.030.750 R-Clip Round 3, DIN 11024 210 521.160.510 Lock pin rear roller 211 802.160.550 Bolt M16 x 55 - ISO 4014 812 880.060.100 Grease nipple M6 DIN 71412A 413 742.250.360 Bearing UCFL 205 414 2281510 Rear roller scraper support 7117 215 2281512 Rear roller scraper 7117 116 2343800 Front roller 7117 217 404.160.160 Pivot bush 818 468.062.162 Scraper support right 119 468.062.160 Scraper support left 120 468.089.170 Scraper 121 2381200 Front roller support 7117 222 2282096 Spindle nut bracket 223 2282098 Spindle nut TR18x4 224 2281520 Bolt Assembly 225 804.080.300 Bolt M8 x 30 - ISO 4017 426 830.100.100 Self Lock Nut M10 - ISO 10511 427 802.100.450 Bolt M10 x 45 - ISO 4014 428 866.080.020 Spring Washer M8 - DIN 127 429 406.180.170 Distance bush Ø18/Ø10.2 L=16.5 430 2281738 Height indicator 231 2611534 Bush 232 2692101 Spindle 233 2282108 Spindle head 234 878.050.220 Roll Pin 5 x 22 - ISO 8752 2


111pr013-PP07

9

151

8

141

1

13

11

12

10

4

6

5

1

1

1

3

1

1 7

1

12

4

3


TM

111pr013-PP08

ITEM PART NUMBER DESCRIPTION REMARKS QUA1 804.080.200 Bolt M8 x 20 - ISO 4017 122 2471220 Top plate gearbox 13 2401203 Casing gearbox 14 4561000 Tap 1/2" 25 2401204 Rear part gearbox 16 820.210.180 Level / fill glass 17 4067008 Breather gearbox 18 2471241 Shield 19 1991400 Gear shifter 110 2779976 Fork 111 2469200 Lever with pin 112 4752009 Seeger RS9 113 4420170 O-ring D13.1x2.62 114 2894039 Plastic washer 19x34x1.5 115 878.040.200 Roll Pin 4 x 20 - ISO 8752 1

Use liquid silicon paste to seal partsUse oil 80W90 3 liter

1441100-34 Gearbox complete


111pr013-PP08

56

2532

24

37

34

3522

3138

4

56

3224

34

31

37

2115

1633

142

119

8

219

3618

1

212

1217

1317

117

39

2010

20

27

29

2839

30

23

2625

3522

25

33,75°


TM

111pr013-PP09

PART NUMBER DESCRIPTION REMARKS QUA1 872.072.250 Circlip D=72 - DIN 472 22 870.035.160 Circlip d=35 - DIN 471 33 872.080.250 Circlip D=80 - DIN 472 14 2462005 Axle 15 4165400 M40x1.5 KM8 26 4221078 Lock Washer MB/AW Ø40 27 4135000 Nut 18 2460400 Input shaft 19 2611208 Distance bush 110 2611200 Distance bush 111 432.200.892 Gearwheel Z=19 112 432.200.720 Gearwheel Z=15 113 432.200.810 Gearwheel Z=17 114 2504421 Gearwheel Z=17 115 2504467 Gearwheel Z=21 116 432.320.890 Gearwheel Z=19 117 2611212 Distance bush 218 2661256 Washer 119 711.350.170 Bearing 6207 220 4810470 Bearing 32208 221 4816750 Bearing 6305 222 4809420 Bearing 30209 223 2611108 Distance bush 124 2471100 Bearing support flange 225 2462003 Pignon shaft 126 4317430 Cotter Pin 3.2 x 56 - DIN 94 127 884.100.350 Key 10x8x35 - DIN 6885 128 2611110 Mounting bush 129 2611109 Mounting bush with thread 130 814.100.400 Bolt M10 x 40 - DIN 912 131 4307024 Shims 55x45 Set of shims: (2x) 0.1, 0.2, 0.3, 0.5, 1 and 2

mm 132 814.060.200 Bolt M6 x 20 - DIN 912 1233 4755035 Seeger SW35 134 4423350 O-ring Ø88.57x2.62 235 4408880 Oil Seal 60x75x8 236 4406420 Oil seal 35x72x10 137 2490105 Big End Pin 238 432.200.970 Crown wheel Z23 139 432.450.820 Pignon wheel Z19 1


111pr013-PP09

17

14

12

13

12

1610

4

87

9

1

3

2

4

5

11

6

15

Redexim CodePageVerti-Drain 7117 PTO 10 1612

TM

111pr013-PP11 (PTO)

ITEM PART NUMBER DESCRIPTION REMARKS QUA1 152140207 Outer tube 12 151014006 Outer tube yoke 13 190000014 Outer roll pin 14 180014130 Cross and 4x circlip kit 25 141024430 Complete collar yoke 16 1422400307430 Complete guard Cut to correct length 17 190000012 Inner roll pin 18 151004007 Inner tube yoke 19 153140107 Inner tube 110 180014022 Spring 811 180015020 Bush 112 180014019 Lining ring 213 151014018 Hub 114 180014020 Pressure plate 115 165000502 Bolt and Nut Retighten every 40 hours 116 151014017 Flanged yoke 117 165000501 Bolt and nut 8

400510 Complete PTO

ALWAYS deburr parts when cutMEASURE correct length of PTO firstMAINTAIN slipclutch every monthNEVER USE PTO over 30 degrees angleSLIPCLUTCH always on machine side

Redexim CodePageVerti-Drain 7117 PTO 10 1612

111pr013-PP11 (PTO)

Solid tines

Mountig Ø (mm) Tine Size (mm) Tine Size (inch) Part #

5 5 x 125 3/16 x 5 311.105.125

8 8 x 150 5/16 x 6 311.108.150

8 8 x 175 5/16 x 7 9990056

8 8 x 250 5/16 x 10 9990059 K - Don't use in MTH. Will bend

12 12 x 150 1/2 x 6 311.112.150

12 12 x 200 1/2 x 8 311.112.200

12 12 x 225 1/2 x 9 311.112.225

12 12 x 250 1/2 x 10 2381837

12 12 x 300 1/2 x 12 2381838

18 18 x 200 3/4 x 8 311.118.200

18 18 x 225 3/4 x 9 311.118.225

18 18 x 250 3/4 x 10 2381841

18 18 x 300 3/4 x 12 2382638

18 18 x 350 3/4 x 14 311.118.350

18 18 x 400 3/4 x 16 2382639

24 24 x 225 1 x 9 311.124.225

24 24 x 350 1 x 14 311.124.350

24 24 x 400 1 x 16 2382640

19 10x100 3/8 x 4 39200-447

8 8x95 5/16 x 3 13/16 311.108.095

Hollow tines


8 10 x 6 x 80 3/8 x 1/4 x 3 311.210.080

8 10 x 6 x 125 3/8 x 1/4 x 5 311.210.127

12 16 x 10 x 150 5/8 x 3/8 x 6 311.216.150

12 16 x 10 x 175 5/8 x 3/8 x 7 9990022

12 19 x 12 x 150 3/4 x 1/2 x 6 311.219.150

18 19 x 12 x 200 3/4 x 1/2 x 8 311.219.200

12 19 x 12 x 200 3/4 x 1/2 x 8 311.219.201

18 19 x 12 x 225 3/4 x 1/2 x 9 311.219.225

12 19 x 12 x 225 3/4 x 1/2 x 9 311.219.226

12 19 x 12 x 250 3/4 x 1/2 x 10 9990040

18 19 x 12 x 250 3/4 x 1/2 x 10 9990023

18 25 x 16 x 200 1 x 5/8 x 8 311.225.200

18 25 x 16 x 225 1 x 5/8 x 9 311.225.225

18 25 x 17 x 250 1 x 5/8 x 10 9990024

18 29 x 19 x 250 1 1/8 x 3/4 x 10 9990066

24 32 x 21 x 300 1 1/4 x 13/16 x 12 9990034

18 32 x 21 x 300 1 1/4 x 13/16 x 12 9990041


19 21x12x125 13/16 x 1/2 x 5 9990075

19 19x10x125 3/4 x 3/8 x 5 311.219.159

19 19x10x110 3/4 x 3/8 x 4 3/8 311.219.158

19 16x7x110 5/8 x 1/4 x 4 3/8 311.219.138

Replacement tubes


12 16 x 10 x 150 5/8 x 3/8 x 6 311.716.150

12 16 x 10 x 175 5/8 x 3/8 x 7 9990036

12 19 x 12 x 150 3/4 x 1/2 x 6 311.719.150

18 19 x 12 x 200 3/4 x 1/2 x 8 311.719.200

12 19 x 12 x 200 3/4 x 1/2 x 8 311.719.200

18 19 x 12 x 225 3/4 x 1/2 x 9 311.719.225

12 19 x 12 x 225 3/4 x 1/2 x 9 311.719.225

12 19 x 12 x 250 3/4 x 1/2 x 10 9990037

18 19 x 12 x 250 3/4 x 1/2 x 10 9990037

18 25 x 16 x 200 1 x 5/8 x 8 311.725.200

18 25 x 16 x 225 1 x 5/8 x 9 311.725.225

18 25 x 17 x 250 1 x 5/8 x 10 9990038

18 29 x 19 x 250 1 1/8 x 3/4 x 10 9990067

24 32 x 21 x 300 1 1/4 x 13/16 x 12 9990039

18 32 x 21 x 300 1 1/4 x 13/16 x 12 9990039

Cross tines


8 12 x 90 1/2 x 3 1/2 9990020

12 12 x 90 1/2 x 3 1/2 311.812.090

12 19 x 120 3/4 x 5 9990021

Chisel tines


12 4.8 x 19 x 175 3/16 x 3/4 x 7 311.619.175

12 4.8 x 19 x 120 3/16 x 3/4 x 4 3/4 311.619.120

19 5 x 30 x 90 3/16 x 1 3/16 x 3 1/2 311.619.127

Composed hollow Shank

tines Size (mm) Size (inch) Part #

A 12 1/2 311.120.690 (Straight)

B 18 3/4 311.180.782 (Straight)

C 12 1/2 311.180.780

D 24 1 311.240.862 (Straight)

E 18 3/4 311.240.860

Clip

Size (mm) Size (inch) Part #

F 16 5/8 438.160.160

G 22 7/8 438.220.220

H 30 1 3/16 438.300.300

Hollow tine tube (folded)

Tine Size (mm) Tine Size (inch) Part #

16 x 150 5/8 x 6 317.316.150 Combine with: A and F

16 x 200 5/8 x 8 317.316.200 Combine with: A and F

22 x 150 7/8 x 6 317.322.150 Combine with: B or C and G




30 x 150 1 3/16 x 6 317.330.150 Combine with: E and H



12C+12G

7117

Qua

30A+30F

30B+30G

30C+30G

12B+12G

30

7117

Qua

30

30

n/a

n/a

7117

Qua

30

30

Qua

30

30

7117

Qua

30

7117

Qua

30 + K

30

7117

7117

Qua

30+J

30+K or 50+T+O+U+Y+Z

30

Qua


30

30

7117

Qua


n/a

n/a

9990014

K or multi-tine block

Tines for verti-core

Tines for verti-core that also fit Verti-drain 15xx


Top

Adapter

Ejecting from

Combine with rollpin

9990012

L or non needed

L or non needed

Adapter

L or non needed

L or non needed

J or multi-tine block mini



Tines for verti-core that also fit Verti-drain

Tines for verti-core that also fit Verti-drain

9990012

9990012

9990010

9990010

Adapter

Side

Top

9990014

9990016

9990016

9990014

Redexim Verti-drain Code 1620 Page 11



L or non needed

L or non needed

Side

L or non needed

L or non needed

L or non needed


L or non needed

L or non needed

L or non needed

L or non needed

9990012

9990012

9990012

9990012

L or non needed

9990016

Adapter


J 5 3/16 314.205.043

K 8 5/16 314.208.043

Adapter


L 18 3/4 2451800

Multi-tine block complete WO tines

Tine Size (mm) Tine Size (inch) Part # Tines:

8mm (5 tines) 5/16 211.700.016 Combination of: T-O-U-Y-Z A1-A3-A4-A5

8mm (6 tines) 5/16 9990206 Combination of: M-U A1-A2-A3-A4-A5

8mm (8 tines) 5/16 9990208 Combination of: N-U A1-A2-A3-A4-A5

8mm (8 tines) 5/16 9990211 Combination of: N-U-W A1-A2-A3-A4-A5

8mm (8 tines) 5/16 314.430.209 Combination of: P-U A1-A2-A3-A4-A5

Tines:

A1 8 x 150 5/16 x 6 311.108.150 Solid tine

A2 8 x 175 5/16 x 7 9990056 Solid tine

A3 10 x 6 x 80 3/8 x 1/4 x 3 311.210.080 Hollow tine

A4 10 x 6 x 125 3/8 x 1/4 x 5 311.210.127 Hollow tine

A5 12 x 90 1/2 x 3 1/2 9990020 Cross tine

Multi-tine block empty


M 8mm (6 tines) 5/16 9990201

N 8mm (8 tines) 5/16 314.430.240

O 8mm (5 tines) 5/16 480.301.430

P 8mm (8 tines) 5/16 211.215.002

Multi-tine block mini needles empty


Q 5 (21 tines) 3/16 480.251.740

R 5 (12 tines) 3/16 314.425.140

S 5 (24 tines) 3/16 314.425.240

Backup plate

Size (mm) Part #

T 143x50x3 464.031.432

Tine lock bolt

Size (mm) Part #

U 10x40 812.100.401

10x35 4001675

Bolt

Size (mm) Part #

Y M10 x 80 802.100.800

Nut

Size (mm) Part #

Z SI nut M10 830.100.100

Turf hold down fingers

Part # Qua

311.506.161 10

Turf hold down kit

Part # Qua

211.711.004 1

50

Redexim Verti-drain Code 1620 Page 12

Turf hold down finger MTH

Turf hold down finger

Part name

Turf hold down finger 24mm

Turf hold down finger 24mm end



Turf hold down finger 12mm end

Qua

30

30

7117

Qua

7117

Qua

10 (50 tines)

7117

7117

7117

Qua

10

7117

Qua

Qua

10

7117

Qua

7117

Qua

20

7117

Qua

20

7117

7117

THD kit complete 24mm



THD kit complete MTH

THD kit complete

Part name

17

16

9 4

103

13

1

7

8

2

6

5

12

11

14

15

17

A

DETAIL ASCALE 1 : 5

Remove nut and mount lifting eye (17)

Redexim CodePageVerti-drain 7117 Optional Windrow kit 13 1612

TM

111PR013-PP Windrow kit

ITEM PART NUMBER DESCRIPTION REMARKS QUA1 468.089.000 Windrow plate 22 464.106.350 Windrow support 23 406.170.150 Distance bush 24 406.130.150 Distance bush 25 802.120.650 Bolt M12 x 65 - ISO 4014 46 804.120.450 Bolt M12 x 45 - ISO 4017 27 804.160.450 Bolt M16 x 45 - ISO 4017 28 864.160.031 Large washer M16 - DIN 9021 29 830.120.120 Self Lock Nut M12 - ISO 10511 210 830.160.160 Self Lock Nut M16 - ISO 10511 211 523.030.752 Special R-clip d3 412 864.120.030 Washer M12 - ISO 7089 413 846.080.241 D-Shackle D8 614 406.120.150 Distance bush 415 804.080.250 Bolt M8 x 25 - ISO 4017 216 846.064.300 Chain, 12 chackles (d=5mm l=0.5m) 317 822.080.360 Lifting Eye Nut M8 - DIN 582 4

211.731.010 Windrow kit 7117 complete

Redexim CodePageVerti-drain 7117 Optional Windrow kit 13 1612

111PR013-PP Windrow kit

A

3

DETAIL ASCALE 1 : 8

910

1620

21

18

1515 17

19

614

6

1413

87

5

2

1

2022

4

12

12

B

DETAIL BSCALE 1 : 10

Remove nut and mount lifting eye (22)

Redexim CodePageVerti-Drain 7117 Optional Core Collector 14 1621

111PR013-PP Core collector 7117

ITEM PART NUMBER DESCRIPTION REMARKS QUA1 470.049.202 Frame beam 12 468.035.420 Right side plate 13 468.035.422 Left side plate 14 468.013.100 Blade spring 155 804.080.160 Bolt M8 x 16 - ISO 4017 306 830.080.080 Self Lock Nut M8 - ISO 10511 437 804.080.200 Bolt M8 x 20 - ISO 4017 48 404.080.700 Distance bush 49 822.100.400 Eye bolt M10 x 40 DIN 444 - LB 410 826.100.100 Nut M10 - DIN 934 412 830.100.100 Self Lock Nut M10 - ISO 10511 412 446.049.201 Rubber strip 113 804.080.250 Bolt M8 x 25 - ISO 4017 914 864.080.030 Washer M8 - ISO 7089 1815 404.160.100 Distance bush 416 864.160.030 Washer M12 - ISO 7089 417 470.053.000 Support arm 218 802.160.650 Bolt M12 x 65 - ISO 4014 419 523.030.752 Special R-clip d3 420 846.080.241 D-Shackle D8 421 846.064.300 Chain d=5mm l=0.5m 222 822.080.360 Lifting Eye Nut M8 - DIN 582 2

9300080 Core Collector 7117 complete 1

Cre

ated

with

Sol

idW

orks

Redexim CodePagVerti-Drain 7117 Optional Core Collector 14 1621

Operator and Parts manual Verti-Drain® Model 7117 Serial ... · Ensure that other people are...

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Transcript of Operator and Parts manual Verti-Drain® Model 7117 Serial ... · Ensure that other people are...