OPERATING AND MAINTENANCE INSTRUCTIONS€¦ · All labels conform to the following colour code: •...

OPERATING AND MAINTENANCEINSTRUCTIONS

SELF-PROPELLED LIFTHA 20PX - HA 260PX

2420328780 - E 01.06 AUS

Distribué par / Distributed by/ Distribuito da

Haulotte FranceTél / Phone +33 (0)4 72 88 05 70Fax / Fax +33 (0)4 72 88 01 43

Centre Mondial Pièces de RechangeSpare Parts International CentreTél / Phone +33 (0)4 77 29 24 51Fax / Fax +33 (0)4 77 29 98 88

Haulotte HubarbeitsbühnenTél / Phone + 49 76 33 806 920Fax / Fax + 49 76 33 806 82 18

Haulotte PortugalTél / Phone + 351 21 955 98 10Fax / Fax + 351 21 995 98 19

Haulotte UKTél / Phone + 44 (0) 1952 292753Fax / Fax + 44 (0) 1952 292758

Haulotte U.S. Inc.Main tool free 1-877-HAULOTTEService tool free 1-877-HAULOT-S

Haulotte AsiaTél / Phone + 65 6536 3989Fax / Fax + 65 6536 3969

Haulotte Netherlands BVTél / Phone + 31 162 670 707Fax / Fax + 31 162 670 710

Haulotte Australia PTY LtdTél / Phone + 61 3 9706 6787Fax / Fax + 61 3 9706 6797

Haulotte ItaliaTél / Phone + 39 05 17 80 813Fax / Fax + 39 05 16 05 33 28

Haulotte Do BrazilTél / Phone + 55 11 3026 9177Fax / Fax + 55 3026 9178

Haulotte Scandinavia AB u.b.Tél / Phone + 46 31 744 32 90Fax / Fax + 46 31 744 32 99

Haulotte Iberica - MadridTél / Phone + 34 91 656 97 77Fax / Fax + 34 91 656 97 81

Haulotte Iberica - SevillaTél / Phone + 34 95 493 44 75Fax / Fax + 34 95 463 69 44

Why use only Haulotte original spare-parts ?

1. RECALLING THE EEC DECLARATION OF CONFORMITY IN QUESTION

Components, substitutions, or modifications other than the ones recommended byHaulotte may recall in question the initial security conditions of our Haulotte equipment.The person who would have intervened for any operation of this kind will take responsibilityand recall in question the EEC marking validity granted by Haulotte. The EEC declarationwill become null and void and Haulotte will disclaim regulation responsibility.

2. END OF THE WARRANTY

The contractual warranty offered by Haulotte for its equipment will no longer be appliedafter spare-parts other than original ones are used.

3. PUBLIC AND PENAL LIABILITY

The manufacture and unfair competition of fake spare-parts will be sentenced by public andpenal law. The usage of fake spare-parts will invoke the civil and penal liability of themanufacturer, of the retailer, and, in some cases, of the person who used the fake spare-parts.Unfair competition invokes the civil liability of the manufacturer and the retailer of a “slavishcopy” which, taking unjustified advantage of this operation, distorts the normal rules ofcompetition and creates a “parasitism” act by diverting efforts of design, perfection,research of best suitability, and the know-how of Haulotte.

FOR YOUR SECURITY, REQUIRE HAULOTTE ORIGINAL SPARE-PARTS

4. QUALITY

Using Haulotte original spare-parts means guarantee of : • High quality partsl• The latest technological evolution• Perfect security• Peak performance• The best service life of your Haulotte equipment• The Haulotte warranty• Haulotte technicians’ and repair agents’ technical support

5. AVAILABILITY

Using Haulotte original spare-parts allows you to take advantage of 40 000 referencesavailable in our permanent stock and a 98% service rate.

WHY NOT TAKE ADVANTAGE ?

Operating and maintenance instructions

i

Caution !

Caution !

GENERAL

You have just taken delivery of your HAULOTTE self-propelled platform.

It will give you complete satisfaction if you follow the operating and maintenanceinstructions exactly.

The purpose of this instruction manual is to help you in this.

We stress the importance:• of complying with the safety instructions relating to the machine itself, its use

and its environment,• of using it within the limits of its performances,• of proper maintenance upon which its service life depends.

During and beyond the warranty period, our After-Sales Department is at yourdisposal for any service you might need.

Contact in this case our Local Agent or our Factory After-Sales Department,specifying the exact type of machine and its serial number.

When ordering consumables or spares, use this documentation, together with the"Spares" catalogue so as to receive original parts, the only guarantee ofinterchangeability and perfect operation.

This manual is supplied with the machine and is included

on the delivery note.

REMINDER:You are reminded that our machines comply with the provisions ofthe "Machinery Directive" 89/392/EEC of June 14th 1989 asamended by the directives 91/368/EEC of June 21st 1991, 93/44/EEC of June 14th 1993, 93/68/EEC of July 22nd 1993 and 89/336/EEC of May 3rd 1989, directive 2000/14/CE, directive EMC/89/336/CE and the provisions of the Australian Standards AS1418.10-1996.

The technical data contained in this manual cannot involve

our responsibility and we reserve the right to proceed

with improvements or modifications without amending this manual.


ii

Operation and Maintenance - HA20PX - HA260PX

CONTENTS

1 - GENERAL RECOMMENDATIONS - SAFETY ............................................................ 1

1.1 - GENERAL WARNING ................................................................................................. 1

1.1.1 - Manual ..................................................................................................................................... 1

1.1.2 - Labels ...................................................................................................................................... 1

1.1.3 - Safety....................................................................................................................................... 1

1.2 - GENERAL SAFETY INSTRUCTIONS......................................................................... 2

1.2.1 - Operators ................................................................................................................................. 2

1.2.2 - Environment............................................................................................................................. 2

1.2.3 - Using the machine ................................................................................................................... 2

1.3 - RESIDUAL RISKS....................................................................................................... 4

1.3.1 - Risks of jerky movements and tipping over ............................................................................ 4

1.3.2 - Electrical risk............................................................................................................................ 4

1.3.3 - Risk of explosion or burning..................................................................................................... 4

1.3.4 - Risks of collision ...................................................................................................................... 4

1.4 - INSPECTIONS ............................................................................................................ 5

1.4.1 - Periodic inspections ................................................................................................................. 5

1.4.2 - Examination of machine suitability........................................................................................... 5

1.4.3 - State of conservation ............................................................................................................... 5

1.5 - REPAIRS AND ADJUSTMENTS................................................................................. 6

1.6 - CHECKS BEFORE RETURNING UNIT INTO SERVICE............................................ 6

1.7 - BEAUFORT SCALE .................................................................................................... 6

2 - PRESENTATION ......................................................................................................... 7

2.1 - IDENTIFICATION ........................................................................................................ 7

2.2 - MAIN COMPONENTS................................................................................................. 8

2.3 - WORK AREA............................................................................................................... 9

2.3.1 - HA20PX work area .................................................................................................................. 9

2.3.2 - HA260PX work area .............................................................................................................. 10

2.4 - TECHNICAL CHARACTERISTICS ........................................................................... 11

iii


2.4.1 - Technical characteristics ........................................................................................................ 11

2.5 - DIMENSIONS ............................................................................................................13

2.5.1 - Dimensions............................................................................................................................. 13

2.6 - LABELS......................................................................................................................14

2.6.1 - Common "yellow" labels......................................................................................................... 14

2.6.2 - Common "orange" labels........................................................................................................ 14

2.6.3 - Common "red" labels.............................................................................................................. 15

2.6.4 - Other common labels ............................................................................................................. 16

2.6.5 - Machine label references ....................................................................................................... 17

2.6.6 - Label positions ....................................................................................................................... 18

3 - OPERATING PRINCIPLE...........................................................................................19

3.1 - HYDRAULIC CIRCUIT...............................................................................................19

3.1.1 - Travel, telescoping, arm lifting and boom lifting movements.................................................. 19

3.1.2 - Slewing, jib lifting, platform rotation, compensation and steering movements ....................... 19

3.1.3 - Telescoping, boom lifting, arm lifting and jib lifting cylinders.................................................. 19

3.2 - ELECTRIC CIRCUIT AND OPERATING SAFETY SYSTEMS..................................19

3.2.1 - General................................................................................................................................... 19

3.2.2 - Automatic motor stop ............................................................................................................. 19

3.2.3 - Platform load check................................................................................................................ 20

3.2.4 - Tilt alarm - fault ...................................................................................................................... 20

3.2.5 - Travel speed........................................................................................................................... 20

3.2.6 - Hour counter........................................................................................................................... 20

3.2.7 - Range limitation (HA 260PX only).......................................................................................... 21

3.2.8 - Transport position command.................................................................................................. 21

3.2.9 - HEAD computer ..................................................................................................................... 21

3.2.10 - Length and angle sensors (HA260PX only) ........................................................................... 22

4 - USE.............................................................................................................................23

4.1 - OPERATING SAFETY SYSTEMS.............................................................................23

4.1.1 - Movement (controlled from the "platform" panel) ................................................................... 23

4.1.2 - Filling the fuel tank ................................................................................................................. 24

4.2 - UNLOADING - LOADING - MOVING - PRECAUTIONS............................................24

4.2.1 - Unloading with ramps............................................................................................................. 24

iv


4.2.2 - Loading .................................................................................................................................. 25

4.3 - OPERATIONS PRIOR TO FIRST USE..................................................................... 26

4.3.1 - Familiarisation with the control panels ................................................................................... 27

4.3.2 - Checks before use ................................................................................................................. 29

4.3.3 - Onboard generator (option) ................................................................................................... 32

4.4 - STARTING OPERATION .......................................................................................... 33

4.4.1 - Operations from the ground ................................................................................................... 33

4.4.2 - Operations from the platform ................................................................................................. 34

4.5 - EMERGENCY LOWERING....................................................................................... 36

4.6 - RESCUE LOWERING ............................................................................................... 36

4.6.1 - Rescue with the standby electropump unit ............................................................................ 36

4.6.2 - Uncoupling ............................................................................................................................. 37

5 - MAINTENANCE ......................................................................................................... 39

5.1 - GENERAL RECOMMENDATIONS ........................................................................... 39

5.2 - MAINTENANCE PLAN .............................................................................................. 40

5.2.1 - Consumables ......................................................................................................................... 40

5.2.2 - Maintenance diagram ............................................................................................................ 41

5.3 - OPERATIONS ........................................................................................................... 42

5.3.1 - Summary table....................................................................................................................... 42

5.3.2 - Instructions............................................................................................................................. 43

5.3.3 - List of consumables ............................................................................................................... 44

5.4 - LOAD TESTING ........................................................................................................ 44

5.4.1 - Overload Test ........................................................................................................................ 44

5.4.2 - Functional test........................................................................................................................ 44

5.4.3 - Stability test............................................................................................................................ 44

6 - OPERATING INCIDENTS.......................................................................................... 47

7 - SAFETY SYSTEMS ................................................................................................... 49

7.1 - FUNCTIONS OF RELAYS AND FUSES IN THE TURNTABLE BOX ....................... 49

7.2 - FUNCTIONS OF SAFETY CONTACTS.................................................................... 49

v


8 - WIRING DIAGRAM.....................................................................................................51

8.1 - DIAGRAM E 615A - FOLIO 01/05..............................................................................51

8.2 - DIAGRAM E 615A - FOLIO 02/05..............................................................................52

8.3 - DIAGRAM E 615A - FOLIO 03/05..............................................................................53

8.4 - DIAGRAM E 615A - FOLIO 04/05.............................................................................54

8.5 - DIAGRAM E 615A - FOLIO 05/05..............................................................................55

9 - HYDRAULIC DIAGRAMS ..........................................................................................57

9.1 - DIAGRAM HA20PX REFERENCE B17074 ...............................................................57

9.2 - DIAGRAM HA260PX REFERENCE P24340 .............................................................58

vi


Caution !

1 - GENERAL RECOMMENDATIONS - SAFETY

1.1 - GENERAL WARNING

1.1.1 - ManualThis manual is designed to familiarise the operator with HAULOTTE self-propelled platforms in order to ensure efficient and safe use. However, itcannot replace the basic training required by any user of site equipment.The site manager is bound to inform the operators of the instructionscontained in the manual. He is also responsible for applying the userregulations in force in the country of use. Before using the machine, it is essential to understand all these instructionsin order to ensure safe and efficient operation. This manual must be kept available for all operators. Additional copies canbe supplied by the manufacturer on request

1.1.2 - LabelsPotential dangers and machine instructions are indicated on labels andplates. All instructions on such plates must be read.All labels conform to the following colour code:

• Red indicates a potentially fatal danger.• Orange indicates a danger of causing serious injury.• Yellow indicates a danger that may cause material damage or slight

injury.The site manager must ensure that these labels are in good condition andremain legible. Additional copies can be supplied by the manufacturer onrequest.

1.1.3 - SafetyEnsure that any persons entrusted with the machine are fit to meet thesafety requirements that its use imposes.Avoid any working method that may jeopardise safety. Any use notcompliant with the instructions may cause risk and damage to persons andproperty.

To attract the reader's attention instructions are signalled by this

sign.

This manual must be kept by the user throughout the machine’s servicelife, including in the case of loan, lease and resale.Ensure that all plates or labels relative to safety and hazards are completeand legible.

1


Caution !

1.2 - GENERAL SAFETY INSTRUCTIONS

1.2.1 - OperatorsOperators must be aged over 18, and hold an operating permit issued bytheir employer after undergoing a medical check and a practical test thatprove they are apt to operate the machine. Always cheek for specificrequirements in the countrf of use.

Only trained operators can use Haulotte self-propelled platforms.

There must always be at least two operators present, so that one of themat ground level can:

• Take fast action if necessary.• Take over the controls in case of accident or malfunction.• Monitor and prevent movement of vehicles and people near the plat-

form.• Guide the platform operator if required.

1.2.2 - EnvironmentNever use the machine:

• On ground that is soft, unstable, congested.• On ground that has a slope greater than permissible limit.• In winds greater than the permissible limit. If used outside, use an an-

emometer or refer to the beafort scale ref. clause 1-7 to ensure thatthe wind speed does not exceed the permissible limit.

• Near power lines (check minimum safe approach distances accordingto voltage carried).

• In temperatures less than -15°C (especially in refrigerated chambers).Consult us if it is necessary to work below -15°C.

• In explosive atmospheres.• In poorly-ventilated areas, since the exhaust fumes are toxic.• During storms (risk of lightning).• In the dark, unless the optional floodlight is fitted.• In the presence of intense electromagnetic fields (radar, moving and

high currents).DRIVING ON PUBLIC ROADS IS PROHIBITED.

1.2.3 - Using the machineIn normal service (i.e. operating from the platform), the platform/turntablecontrol select key must be removed and kept at ground level by a personwho is present and trained in rescue/emergency assistance manoeuvres.

Do not use the machine:• with a load greater than allowed load,• if wind speed exceeds the maximum• with more than maximum authorised number of occupants in platform,• with a side load in the platform greater than permissible limit.

X km/h

Y km/h Y>X

-15

0

˚C

2


Caution !

To reduce the risks of serious falls, operators must respect thefollowing instructions:

• Hold the guardrail firmly when moving the platform.• Remove any traces of oil or grease from the platform steps, floor or

guardrails.• Wear personal protective equipment suited to working conditions and

conform to local regulations, particularly when working in hazardousareas.

• Never disable the limit switches of the safety devices.• Avoid contact with stationary or moving obstacles.• Do not increase the platform operating height by means of ladders or

other accessories.• Never use the guardrails to climb into or out of the platform (use the

steps provided).• Never climb on the guardrails when the platform is elereted.• Avoid driving the machine at high speed in narrow or congested are-

as.• Never use the machine without putting in place the platform safety bar

or closing the safety gate.• Never climb on the covers.

Never use the platform as a crane, hoist or lift.

Never use the machine to pull or tow.

Never use the boom as a ram or thruster or to raise the wheels.

To reduce the risks of tipping over, operators must follow theseinstructions:

• Never disable the limit switches of the safety devices.• Never move the control handles from one direction to the other with-

out stopping in the «O» position. (To stop when travelling, graduallymove the handle to «O», keeping your foot down on the pedal.).

• Do not exceed the maximum load or the number of occupants allowedin the platform.

• Spread the load and if possible place in the centre of the platform.• Check that the ground resists the pressure and load per wheel.• Avoid contact with stationary or moving obstacles.• Do not drive the platform at high speed in narrow or congested areas.• Do not drive the platform in reverse gear at high speed (poor visibility).• Do not use the machine with a congested platform.• Do not use the machine with equipment or objects hanging from the

guardrails or boom.• Do not use the machine with items liable to increase the wind load

(e.g. panels).• Never carry out maintenance on the machine with the platform raised,

without first installing the required safety provisions (overhead crane,crane).

• Perform the daily checks and monitor the machine’s good working or-der during periods of use.

• Protect the machine from any vandalism when it is not in use.

NOTE : Do not tow the platform. (It has not been designed to be towerand must be transported on a trailer).

3


Caution !

Caution !

1.3 - RESIDUAL RISKS

1.3.1 - Risks of jerky movements and tipping over

The direction of travel can be reversed after a 180° turntable

rotation. Take account of the colour of the arrows on the chassis

compared with the direction of travel (green = forward, red =

reverse)Thus, moving the manipulator in the direction of the green arrow on the control panel will move the machine according to the direction indicated by the green arrow on the chassis. Similarly, moving a joystick in the direction of the red arrow on the

control panel, will move the machine in the direction of the red

arrow on the chassis

Risks of jerky movement and instability are high in the following situations:- Sudden action on the controls.- Overloading of the platform.- Uneven ground (Be careful during thaw periods in winter).- Gusts of wind.- Contact with an obstacle on the ground or at a height.- Work on floors or over drains or culverts, etc.

Allow sufficient stopping distances: - 3 meters at high speed,- 1 meter at low speed.

Do not alter or neutralise any components connected in any way to themachine’s safety or stability. Do not place or fasten a load so that it overhangs the machine’s parts.Do not touch adjacent structures with the elevator arm.

1.3.2 - Electrical risk

If the machine has a 220 V 16A max. plug, the extension must be connected to a mains socket

protected by a 30 mA differential circuit breaker.

Electrical risks are high in the following situations:- Contact with a live line (check safety distances before operation

near electricity lines).- Use during storms.

1.3.3 - Risk of explosion or burningThe risks of explosion or burning are high in the following situations:

- Working in explosive or inflammable atmosphere.- Filling the fuel tank near naked flames.- Contact with the hot parts of the motor.- Use of a machine generating hydraulic leakage.

1.3.4 - Risks of collision- Risk of crushing people in the machine operation zone (when

travelling or manoeuvring equipment).- The operator must assess the risks above him before using the

machine.- Pay attention to the position of the arms during turntable rotation.- Adapt movement speed to conditions related to the ground, traffic,

slope and movement of people, or any other factor that may causea collision.

- When driving down the ramp of a truck, ensure sufficient space isavailable for safe unloading.

- Check brake pad wear regularly to avoid all risk of collision.

4


1.4 - INSPECTIONSComply with the national regulations in force in the country of machine use.

NOTE : For AUSTRALIA: .refer to AS2550.10.

For FRANCE: Order dated 1st March 2004 + circular DRT 93 dated 22September 1993 which specify:

1.4.1 - Periodic inspectionsThe machine must be inspected every 6 months in order to detect anydefects liable to cause an accident.These inspections are performed by an organisation or personnel speciallydesignated by the site manager and under his responsibility (whether or notthey belong to the company) Articles R 233-5 and R 233-11 of the FrenchLabour Code, for Australia refer to AS 2550.10.The results of these inspections are recorded in a log book kept on themachine. Moreover, before each use, check the following:

• the operator’s manual is in the storage compartment on the platform,• the stickers are placed according to the section concerning "Labels

and their positions",• oil level and any items in the maintenance operation table • look out for any damaged, incorrectly installed, modified or missing

parts.

NOTE : This register can be obtained from trade organisations, and insome cases from the OPPBTP or private prevention agen-cies.

The designated persons must be experienced in risk prevention (Articles R233-11 or order n° 93-41).. No person is allowed to perform any check whatsoever during machineoperation (Article R 233-11 of the French Labour Code). Unless undercontrolled conditions and supervision by a competent persons

1.4.2 - Examination of machine suitabilityThe manager of the site where the machine is operated must ensure themachine is suitable, i.e. capable of performing the work in complete safety,and in compliance with the operating manual. Furthermore, the Frenchorder of 1st March 2004 addresses problems relative to leasing,examination of the state of conservation, checking upon operation afterrepairs, and test conditions (static test coefficient 1.25; dynamic testcoefficient 1.1). All users must consult this order’s requirements andcomply with them.

1.4.3 - State of conservationDetect any deterioration liable to cause hazardous situations (concerningsafety devices, load limiters, tilt sensor, cylinder leaks, deformation, welds,bolt tightness, hoses, electrical connections, tyre state, excessivemechanical gaps).

NOTE : If the machine is rented/leased, the user responsible for themachine must examine its state of conservation and suitabili-ty. He must obtain assurance from the leaser that general pe-riodic inspections and pre-operation inspections have beenperformed.

5


Caution !

1.5 - REPAIRS AND ADJUSTMENTSThese cover major repairs, and work on or adjustments to safety systemsor devices (of a mechanical, hydraulic or electrical nature).These must be performed by personnel from or working for PINGUELY-HAULOTTE who will use only original parts.Any modification not controlled by PINGUELY-HAULOTTE isunauthorised.The manufacturer cannot be held responsible if non-original parts are usedor if the work specified above is not performed by PINGUELY-HAULOTTE-approved personnel.

1.6 - CHECKS BEFORE RETURNING UNIT INTO SERVICETo be performed after:

• extensive disassembly-reassembly operation,• repair affecting the essential components of the machine,• any accident caused by the failure of an essential component.

It is necessary to perform a "state of conservation" examination (see Chap1.4.2, page 5), a stability (static overload) test and a functional (dynamic)test.

These tests must be performed by a competent person.

1.7 - BEAUFORT SCALEThe Beaufort Scale of wind force is accepted internationally and is usedwhen communicating weather conditions. It consists of number 0 - 17, eachrepresenting a certain strength or velocity of wind at 10m (33 ft) aboveground level in the open.

Description of Wind Specifications for use on land MPH m/s0 Calm Calm; smoke rises vertically 0-1 0-0.21 Light Air Direction of wind shown by smoke 1-5 0.3-1.52 Light Breeze Wind felt on face; leaves rustle; ordinary vanes moved by

wind6-11 1.6-3.3

3 Gentle Breeze Leaves and small twigs in constant motion; wind extends light flag

12-19 3.4-5.4

4 Moderate Breeze Raises dust and loose paper; small Branches are moved 20-28 5.5-7.95 Fresh Breeze Small trees in leaf begin to sway; crested wavelets form

on inland waterways29-38 8.0-10.7

6 Strong Breeze Large branches in motion; whistling heard in telephone wires; umbrellas used with difficulty

39-49 10.8-13.8

7 Near Gale Whole trees in motion; inconvenience felt when walking against wind

50-61 13.9-17.1

8 Gale Breaks twigs off trees; generally impedes progress 62-74 17.2-20.79 Strong Gale Slight structural damage occurs (chimney pots and slates

removed)75-88 20.8-24.4

6

Operation and maintenance - HA20PX - HA260PX

2 - PRESENTATION

The self-propelled platforms, models HA 20PX et HA 260PX, are designedfor all overhead work, within the limits of their characteristics (seechap. 2.3, page 9, and chap. 2.4, page 11) and in compliance with allsafety instructions specific to the equipment and places of use.The main operating station is in the platform.The operating station in the turntable is an emergency station.

2.1 - IDENTIFICATIONA plate (Fig. 1, page 7), fixed at the back of the chassis on the right, isengraved with information enabling machine identification.

Fig. 1 - Manufacturer’s plate

REMINDER:When requesting information, intervention or ordering spareparts, specify the type and serial number of the machine.

26

7


2.2 - MAIN COMPONENTS

Fig. 2 - Positions of main components

1 - Rolling chassis 13 - Link part2 - Front drive and steering wheels 14 - Hydraulic travel motors and reducers3 - Rear drive and steering wheels 15 - Hydraulic travel motors and reducers4 - Jib 16 - Right compartment (hydraulic and diesel tanks, control

panel)5 - Rotating cylinder 17 - Arm6 - Platform 18 - Anchor rod7 - Platform control panel 19 - Left compartment (motor + pump + starter battery)8 - Compensation receiver cylinder 20 - Counterweight9 - 2-part boom 21 - Stowing and lifting lugs10 - Slew ring 22 - "Failsafe" pedal11 - Turntable 23 - Turntable slew stop pin 12 - Covers 24 - Failsafe pedal

54153102312 14 6 22

24

19

78917

16

11121813 20

21

8


2.3 - WORK AREA

2.3.1 - HA20PX work area

0- 6ft 6in- 13ft 10in 26ft 2in 32ft 9in 39ft 4in 45ft 11in19ft 8in13ft 10in6ft 6in

21 68 ft 10 in

65 ft 7 in

ft in

62 ft 4 in

59 ft

55 ft 9 in

52ft 5 in

49 ft 2 in

45 ft 11 in

42 ft 7 in

39 ft 4 in

36 ft 1 in

32 ft 9 in

9 ft 10 in

6 ft 6 in

3 ft 3 in

0

29 ft 6 in

26 ft 2 in

22 ft 11 in

19 ft 8 in

16 ft 4 in

13 ft 1 in

- 4 - 3 - 2 0- 1 1413121110987654321

20

19

18

17

16

15

14

13

12

11

10

3

2

1

0

9

8

7

6

5

4

m

9


2.3.2 - HA260PX work area

2

1

0- 4

4

3

6

5

8

7

9

11

10

13

12

15

14

16

17

19

18

21

20

23

22

24

26

25

- 3 - 2 - 1 0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

06ft 6in- -13ft 10in 26ft 2in 32ft 9in 39ft 4in 45ft 11in 52ft 5in19ft 8in13ft 10in6ft 6in

68 ft 10 in

72 ft 2 in

75 ft 5 in

78 ft 8 in

82 ft

85 ft 3 in

65 ft 7 in

62 ft 4 in

59 ft

55 ft 9 in

52ft 5 in

49 ft 2 in

45 ft 11 in

42 ft 7 in

39 ft 4 in

36 ft 1 in

32 ft 9 in

9 ft 10 in

6 ft 6 in

3 ft 3 in

0

29 ft 6 in

26 ft 2 in

22 ft 11 in

19 ft 8 in

16 ft 4 in

13 ft 1 in

m

ft in

10


2.4 - TECHNICAL CHARACTERISTICS

2.4.1 - Technical characteristics

DESCRIPTION HA20PX HA20PXOption 250 kg (551 lbs) HA260PX

Load230 kg inc. 2

people

507 lbs inc. 2 people

250 kg inc. 2

people


230 kg inc. 2

people


Max. lateral manual effort CE: 400 N (40 kg) - ANSI. CSA: 670 N (150 lb)Max. wind speed 45 km/h 28 m/h 60 km/h 37 m/h 45 km/h 28 m/hFloor height 18.65 m 61 ft 2 in 18.65 m 61 ft 2 in 23.60 m 77 ft 5 inWorking height 20.65 m 67 ft 8 in 20.65 m 67 ft 8 in 25.60 m 83 ft 11 inOverall length 8.925 m 29 ft 3 in 8.925 m 29 ft 3 in 12 m 39 ftOverall width 2.38 m 7 ft 9 in 2.38 m 7 ft 9 in 2.38 m 7 ft 9 inOverall height 2.67 m 8 ft 9 in 2.67 m 8 ft 9 in 2.67 m 8 ft 9 inWheelbase 2.80 m 9 ft 2 in 2.80 m 9 ft 2 in 2.80 m 9 ft 2 inFloor clearance 420 mm 1 ft 4 in 420 mm 1 ft 4 in 420 mm 1 ft 4 inMax. range 13.50 m 44 ft 3 in 13.50 m 44 ft 3 in 15.70 m 51 ft 6 inBoom range 0° + 75°Telescoping (travel) 4200 mm 13 ft 9 in 4200 mm 13 ft 9 in 6915 mm 22 ft 8 inTurntable rotation ContinuousMax. slope in travel 40%Tyre dimensions 385 x 65 x 22.5External turning radius 3.9 m 12 ft 9 in 3.9 m 12 ft 9 in 3.9 m 12 ft 9 inTilt-controller CE. CSA 5° (≈ 9%) - USA : 0°Hydraulic tank 150 litres -33 gallonsDiesel tank 150 litres - 33 gallonsTotal mass 11 710 kg 25.816 lbs 12 260 kg 27.029 lbs 15 950 kg 35.164 lbsNumber drive wheels 4Number steering wheels 4Differential blocking YESHydraulic brakes YESFreewheel YESWheel nut tightening torque 32 mdaNSlew ring nut tightening torque 21.5 mdaNVibrations at foot level < 0.5/s2

Vibrations at hand level < 2.5/s2

DEUTZ diesel motorPowerIdling power Consumption Idling consumption

F4L 1011 F57.1 ch / 42 kW at 2400 rpm20.4 ch / 15 kW at 1250 rpm

230 g/kWh230 g/kWh

LOADSENSING hydraulic pump 85 l/min max - 19 gallons/min maxHydraulic pressure:General TravelSteering Slewing Equipment

240 bars - 3481 PSI240 bars - 3481 PSI240 bars - 3481 PSI100 bars - 1450 PSI240 bars - 3481 PSI

Travel speed- micro speed:- low speed:- medium speed:- high speed:

0.5 km/h1 km/h2 km/h

4.5 km/h

0.31 mph0.62 mph

1.23 mph2.80 mph


4.5 km/h

0.31 mph0.62 mph1.23 mph2.80 mph


4.5 km/h

0.31 mph0.62 mph1.23 mph2.8 mph

Max. floor pressure with permit-ted load - hard ground (concrete)- soft ground (beaten earth)

12 daN/cm2

6 daN/cm2174PSI87 PSI

14 daN/cm2

4.3 daN/cm2203 PSI62 PSI

13 daN/cm2

6.2 daN/cm2188 PSI90 PSI

Max. effort on wheel 4030 daN 6194 daN 6450 daNStarter battery 1 X 12 V - 95 AhSupply voltage 12 V

11


Acoustic power 108 dB(A) (CE only)Sound level at 10m 73.9 dB(A) (CE only)

DESCRIPTION HA20PX HA20PXOption 250 kg (551 lbs) HA260PX

12


2.5 - DIMENSIONS

2.5.1 - Dimensions HA20PX HA260PX

A 6.80 m 22 ft 3 in 9.57 m 31 ft 4 inB 2.80 m 9 ft 2 in 2.80 m 9 ft 2 inC 1.07 m 3 ft 6 in 1.07 m 3 ft 6 inD 3.71 m 12 ft 2 in 3.71 m 12 ft 2 inE 8.93 m 29 ft 3 in 12 m 39 ftF 0.87 m 2 ft 10 inG 1.80 m 5 ft 10 in 1.80 m 5 ft 10 inH 2.38 m 7 ft 9 in 2.38 m 7 ft 9 in

B

C D

F

E

A

H

G

13


2.6 - LABELS

2.6.1 - Common "yellow" labels

2.6.2 - Common "orange" labels

68 4369 2325

8

28

14


2.6.3 - Common "red" labels

.F

.GB

.D

7814 518

Composant spØcifique � cette machine.

NE PAS INTERCHANGER.

Component specificto this machine.

DO NOT INTERCHANGE.

Komponenten nur f�rdiese maschine geeignet. BITTE AUF EINE ANDERE

MASCHINE NIGHT MONTIEREN.

N� MACHINE - MASCHINE N�

44

21 70

10 5

37 90 86

93

15 49 94

15


2.6.4 - Other common labels

7814-3937814-394

19

66

42

67

4

19 91

DANGERBEWARE OF OVERHEAD ELECTRICAL HAZARDSREGULATION 133A of the CONSTRUCTION SAFETY ACT 1912 REQUIRESa. Minimum approach of an appliance

to live electrical apparatus.b. Inspection of the work site for

electrical hazards before commencing to use the appliance.

c. Constant vigilance and an observer required whilst working or travelling the appliance in the vicinity of live electrical apparatus.

3 m for voltages up to 132,0006 m for voltages above 132,000

and up to 330,0008 m for voltages above 330,000

22

16


2.6.5 - Machine label referencesItem Code Qty Designation

3 307P215200 2 Floor height + load capacity for HA20PX3 307P216870 2 Floor height + load capacity for HA260PX3 307P215640 2 Floor height + load capacity for HA20PX (option)4 3078143680 1 Refer to the Operating Manual5 3078145070 1 Danger: direction of travel7 307P215720 1 «Basket» panel8 3078144570 1 The plug must be connected9 3078137650 1 HA20PX9 307P216920 1 HA260PX10 3078143620 2 Risk of crushing (hands and fingers)15 3078144490 4 Sling load19 3078143520 1 Hydraulic oil19 3078148890 1 Biodegradable hydraulic oil (option)20 307P217080 3 Haulotte21 3078143880 2 Do not park in the area in which the machine is working22 3078144430 1 Risk of electrocution: this machine is not isolated23 3078143600 2 Do not wash... Do not use the machine...24 307P216900 1 Turret panel25 3078144650 1 Risk of overturning : check tilt26 307P218080 1 Name plate28 3078144560 1 User instructions30 2421808660 1 Yellow and black adhesive marking37 3078153510 1 Sliding bar42 3078143590 1 «High and low level» hydraulic oil43 3078143640 2 Do not climb onto the hood44 3078145180 1 Multi-language, do not interchange45 3078148740 1 Acoustic power49 3078144510 1 Filling66 3078143930 1 Green arrow (forwards)67 3078143940 1 Green arrow (backwards)68 3078143530 2 Before slewing, remove the rod69 3078143570 1 Greasing of the rotation ring70 3078143630 2 Risk of crushing of body71 307P217770 1 Haulotte HA20PX71 3078148970 1 Haulotte HA260PX86 307P216930 1 Safety components90 3078149240 2 Built-in generator (option)91 3078150500 1 Built-in generator button (option)92 307P215210 4 Load on one wheel for HA20PX92 307P216880 4 Load on one wheel for HA260PX92 307P215230 4 Load on one wheel for HA20 PX (option)93 3078144500 1 Emergency94 3078144520 1 Harness load

17


2.6.6 - Label positions

20

30

23

1949

2824

12

3

7

58

37

9394

491

4471

4315

2392

15

68 25

2215

1592

90

326

4521

4243

10 9270203067

66

69

2270 920

10

86

Onl

y fo

r Aus

tralia

Onl

y fo

r Aus

tralia

Onl

y fo

r Aus

tralia

Onl

y fo

r Aus

tralia

Onl

y fo

r Aus

tralia

Onl

y fo

r Aus

tralia

92

157P

243550 a

18


Caution!

Caution!

3 - OPERATING PRINCIPLE

3.1 - HYDRAULIC CIRCUITAll the machine’s movements are powered by hydraulic energy supplied byan open circuit, self-regulating piston pump, equipped with a “LOADSENSING” compensator.

3.1.1 - Travel, telescoping, arm lifting and boom lifting movements

These movements are performed in proportional distribution with pressurecompensation. Pump output, via the “LOAD SENSING” channel is automa-tically adapted to the demand. In neutral, there is no pump output.

3.1.2 - Slewing, jib lifting, platform rotation, compensation and steering movements

These movements are controlled by 4-channel, on/off flow electrovalves. Aproportional distributor tray supplies the flow required.The platform is rotated via a rotating cylinder .Compensation works by oil transfer between two cylinders with the samecharacteristics.The compensation receiver cylinder is equipped with a double flangedcontrolled flap.

Only specialised personnel may perform adjustments.

3.1.3 - Telescoping, boom lifting, arm lifting and jib lifting cylinders

These cylinders are equipped with sealed, flanged balancing valves.

3.2 - ELECTRIC CIRCUIT AND OPERATING SAFETY SYSTEMS

3.2.1 - GeneralThe electric power used for the commands and thermal motor startupcomes from a 12V battery.To prevent the machine from being used in excess of its capacity, safetysystems are included to protect personnel and the machine. Thesesystems immobilise the machine or neutralise movements.

Do not attempt any movements before reading the instructions in

chap. 4, page 23.

In this case, insufficient knowledge of the machine’s characteristics andoperation may result in a failure being diagnosed whereas in reality, it ismerely the safety systems operating correctly. It is therefore essential toassimilate all the instructions of these chapters.If an emergency or rescue operation is necessary, the safety systems canbe disabled.

3.2.2 - Automatic motor stopThe motor is automatically cut off when oil pressure is insufficient: ref. 1,Photo 1, page 27 comes on.

19


3.2.3 - Platform load checkWhen maximum load is reached, the platform panel overload light indicatorcomes on and the buzzer alerts the operator. The command circuit isautomatically cut off, preventing all movements. Load must be removed toreset.

3.2.4 - Tilt alarm - fault

3.2.4.1 -TiltIn the idle position (machine folded), the fault light indicator (ref. 18,photo 2, page 28) flashes when the machine is tilted.In the work position (machine unfolded), the tilt control box emits an audiblesignal when maximum permitted tilt is reached. If the situation persists,after a time delay of 1 to 2 seconds, the following movements are disabled:arm and jib lifting, boom lifting and travel.When the telescope is fully retracted, the boom lifting movement ispossible.To restore travel, all lifting elements must be folded, then the machine canbe moved to a position where tilt is acceptable.

NB: While the machine is unfolded, the tilt control box emits anaudible signal as long as the slope is greater than the permit-ted threshold, to inform the operator that the platform cannotbe unfolded any further.

3.2.4.2 -Fault (HA260PX only)The fault light indicator is on if an anomaly is detected by the rangelimitation management system.In this case, the machine automatically switches to the DOWNGRADEDMODE: movement possibilities are reduced and the telescope must be fullyretracted to enable the boom to be lowered.

NB: If the user presses the emergency stop button during the te-lescoping movement, when the machine restarts, it will be inthe DOWNGRADED MODE: the machine must be completelyfolded, switched off then on again to reinitialise.

3.2.5 - Travel speedThere are three travel speeds (low, medium and high) in the transportposition. They are activated by a three position switch.In the High Speed position (rabbit), the selector enables maximum travelspeed.In the Low Speed position (snail), the selector enables maximum torque fordifficult terrain or slopes.In the Medium Speed position (tortoise), the selector enables the machineto be moved as calmly as possible.

3.2.6 - Hour counterAn hour counter indicates the operating time of the thermal motor.

20


Caution!

Caution!

3.2.7 - Range limitation (HA 260PX only)The range limitation light indicator (orange) on the platform panel is a visualindicator.

• It flashes to indicate that the machine is making a movement by itselfin addition to the movement requested in order to keep the platformwithin the limits of its stability zone. For example, the machine retractsthe telescope gradually as you lower the boom. To increase safety,accumulation of other movements are not authorised during thesephases. Travel is not permitted in this zone.

• The light indicator remains on when the operator requests a move-ment that would require the platform to leave its work area.

3.2.8 - Transport position commandActivation of this switch (ref. 10 Photo 1, page 27), located on the turntablepanel, enables the basket to be lowered under the boom. It is only activewhile the machine is folded (boom retracted and placed on the turntable).The basket must be empty of personnel and material when using thiscommand.From the idle position, to put the machine in the transport position, from theturntable panel (Photo 1, page 27):

• Raise the jib,• Lower the transport position command,• Raise the boom slightly,• Lower the jib.

3.2.9 - HEAD computer

The computer of your machine may not be exchanged with that of

another machine.

Each machine is equipped with a specific computer, configured for thefunctions of that machine. Replacing or exchanging the computer withoutapproval from a HAULOTTE technician may cause serious machinemalfunctions.A non-violability label is placed on the computer. If the label is torn,defective or does not correspond to the machine when the machine isreturned to Aftersales or during intervention by a HAULOTTE technician oragent, the manufacturer’s warranty shall cease to apply to the computerand the machine.

3.2.9.1 - Head computer battery

However, the light indicator may stop flashing if the indicator is required to resume its initial

function and warn of a malfunction.

Wear of the HEAD computer battery is indicated by simultaneous flashingof the 3 light indicators on the bottom panel when the machine is firstswitched on.These light indicators are:

• motor oil pressure• motor temperature• clogging indicator

As soon as battery wear is observed, please contact our Aftersalesdepartment immediately.

21


Caution!

3.2.10 -Length and angle sensors (HA260PX only)

Do not use the machine until it has been calibrated.

Each machine is equipped with angle and length sensors for which thecomputer has been specifically calibrated. Any intervention on thesecomponents required calibration by a HAULOTTE technician.Any subsequent calibration must be recorded in the machine’s "inspectionand repair register".

22


Caution!

Caution!

Caution!

Caution!

4 - USE

4.1 - OPERATING SAFETY SYSTEMSIn order to prevent the machine from being used in excess of its capacity,safety systems are provided to protect personnel and the machine.

These systems immobilise the machine or disable movements.

In this case, insufficient knowledge of machine characteristics andoperation may lead to a failure being diagnosed whereas in fact, it is merelythe correct operation of the safety systems.It is therefore essential to assimilate all the instructions of these chapters.

4.1.1 - Movement (controlled from the "platform" panel)

Do not make any movements before reading the instructions in

chap. 4.3, page 26.

To move the machine, the "failsafe" safety system must be activated bypressing the pedal with your foot.

NB: If the user presses the pedal for more than 8 seconds withoutmaking any other movement, the system becomes inoperati-ve. The pedal must then be released and pressed again.

Release of the "failsafe" pedal stops travel.Travel is possible with the machine folded on a flat surface only (tilt lessthan 5°).

In travel, no boom lifting, arm lifting or turntable slewing movements are

possible.

NB: High, medium and low travel speeds are only available if thetelescope is retracted and the boom lowered to the horizontalposition, otherwise, micro speed is automatically selected.

Do not drive on public highways. • Traffic rules and instructions must be scrupulously respected in allmovement areas.

• On rugged terrain, first check the route before commencing overheadwork.

• Always drive leaving a sufficient distance from unstable edges orbanks.

• Ensure that there is no-one in the immediate vicinity of the machinebefore making any movement or travel.

23


Caution!

Caution!

Caution!

4.1.2 - Filling the fuel tank• Before any filling operation, check that you have the recommended

fuel and that it has been stored in clean conditions to prevent conta-mination.

• Do not draw from a barrel without decanting, and never use the dregsof a barrel.

Due to the fire risk during tank filling, the following precautions must betaken:

• do not smoke,• stop the thermal motor if it is running,• stand upwind to avoid being sprayed by fuel,• touch the outside of the filling hole with the pump’s spout before filling

to eliminate the risk of sparking due to static electricity,• close the tank cap properly and clean any fuel spills from the outside

of the tank.

4.2 - UNLOADING - LOADING - MOVING - PRECAUTIONS

NB: When starting a machine that has been put in slings andtransported, our safety system may detect a "false overload",disabling all movements from the top station. If so, raise thejib a few centimeters from the bottom station to reinitialise thesystem.

An incorrect movement may cause the machine to fall, causing very

serious bodily and material injury.

NB: Before any manipulation, check that the machine is in goodcondition, to make sure that it was not damaged during trans-port. If this is not the case, make any reserves in writing to thetransport company.

Perform unloading movements on a stable, sufficiently resistant(chap. 2.4, page 11), flat and clear surface.

When transporting the machine, the turntable must be blocked using the rotation stop pin under the turntable

Photo 7, page 31.

4.2.1 - Unloading with rampsPrecautions: ensure that the ramps can bear the load, that they areproperly secured and that adherence is sufficient to avoid all risks of slidingduring the manœuvre.Select low travel speed.

Never stand under or too close to the machine during movements.

NB: The ramp slope is almost always greater than the maximumworking slope permitted (5°), it is therefore necessary to lowerthe boom and arms to enable travel. In this case, the buzzersounds but travel is possible.

If the slope is greater than the maximum slope permitted in travel (seechap. 2.4, page 11), use a winch to provide additional traction.

24


Caution!This method requires the machine

to be started up, see chap. 4.4, page 33 to avoid all risks of

incorrect manoeuvre.

4.2.2 - Loading The same precautions as for unloading apply.

Stowing must be conform to the sketch below:• the machine must be in the transport position,• the anchoring points provided must be used.

To climb the ramps of a truck, select the low travel speed.

Fig. 3 - Loading

25


Caution!

4.3 - OPERATIONS PRIOR TO FIRST USE

IMPORTANT: before each use of the machine or after a period ofstorage, consult the startup operations (chap. 5.3, page 42) to checkthe various levels and certain maintenance points for the machine.

REMINDER:Before any operations, get to know the machine by readingthis manual, the motor manual and the instructions on thevarious plates.

When washing with a pressurised cleaner, do not point the jet directly on the electric boxes and cabinets.

26


4.3.1 - Familiarisation with the control panels

4.3.1.1 -"Turntable" control panel Photo 1 Turntable control panel

1 - Motor oil pressure light indicator 11 - Arm lifting control2 - Motor oil temperature light indicator 12 - Turntable rotation control3 - Battery charge light indicator 13 - Emergency unit control4 - Filter clogged light indicator 14 - Petrol - GPL selector5 - Overload light indicator (CE only) 15 - Hour counter6 - Range limitation light indicator 16 - Motor acceleration control7 - Boom telescoping control 17 - Motor start control8 - Boom lifting control 18 - Turntable/platform control panel selector9 - Jib movement control 19 - Emergency stop button10 - Transport position control 20 - Flashing light control

8

7

9

4321

16

13

12

11

19

15

18

17

14

20

5 6

10

27


4.3.1.2 -"Platform" control panel

NB: When you want to move the machine, remember to lift the jiba few metres so that the basket does not touch the ground du-ring the movement.

Photo 2 Platform control panel

1 - Slewing and boom lifting manipulator 10 - Jib control2 - Arm lifting manipulator 11 - Platform rotation control3 - Travel manipulator and direction selector 12 - Telescoping control4 - Power light indicator 13 - Compensation correction control5 - Startup control 14 - Emergency stop button6 - Horn control 15 - Emergency control7 - Low, medium or high speed selector 16 - Range limitation light indicator8 - Steering control 17 - Platform overload indicator (CE only)9 - Differential blocking control 18 - Fault light indicator

19 - Petrol / GPL selector (option)

19

13

1

2

3

5

6

10

9

8

12

147

18 16

11

17

15

4

28


Caution!

Caution!

4.3.2 - Checks before use

4.3.2.1 -Movement zone• Make sure that the machine is resting on flat, stable ground that can

bear the weight of the machine (see chap. 2.4, page 11 - floor pres-sure).

NB: See the characteristics table chap. 2.4, page 11 for max. per-mitted tilt.

• Make sure that there are no obstacles that could interfere with move-ments:

- travel (machine movement),- turntable slewing,- telescoping and lifting.

4.3.2.2 -General appearance• Visually inspect the whole machine, paying attention to paint chips or

signs of battery acid leakage.• Check that there are no loose bolts, nuts, connectors or hoses, no oil

leaks, no broken or disconnected electric wires.• Check the arms, boom and platform for visible damange and signs of

wear or deformation.• Check that there are no leaks, signs of wear, impact, scratches, rust

or foreign matter on the cylinder rods.• Check that there are no leaks on the wheel reducers.• Pump and hydraulic unit: no leaks, components tight.• Check that the reducers are not disconnected.• Check tightness of the wheel nuts and the degree of wear of the tyres.• Check that the battery terminals are clean and tight: loose or corroded

terminals reduces power.

Comply with safety instructions from the battery manufacturer.

• Check that the main control panel power cable is in good condition.• Check that the emergency stops work properly.

These machines are not insulated and must not be used near electric

lines.

• Check that the air filter is clean - see motor manual.• Check levels:

- motor oil: gauge (ref. 1, Photo 3‚ page 29), and top up if necessary(see motor manual);

Photo 3 Motor

1

29


Caution!

- hydraulic oil (ref. 1, Photo 4, page 30), and top up if necessary viathe cap (ref. 2, Photo 4, page 30);

Photo 4 Hydraulic oil and diesel tanks

To fill up, use the products recommended in the consumables

chapter (chap. 5.2.1, page 40).

- diesel: when the cover is closed, two lights indicate the min. andmax. levels. Fill up if necessary (cap ref. 3, Photo 4, page 30).

• Check the clogging indicator (ref. 1, Photo 5, page 30) for the hydrau-lic oil filter. If the red indicator is visible, replace the filter cartridge(see chap. 5.3.2, page 43).

NB: Clogging must be checked when the machine is hot, as the in-dicator may be visible when cold due to oil viscosity.

Photo 5 Hydraulic filter

32

1

1

30


Caution!

• Check that the tilt control box works properly (Photo 6, page 31) by til-ting the support plate. Beyond an inclination of 5°, the buzzer shouldsound.

Photo 6 Tilt

Photo 7 Turntable rotation block• Turntable blocking pin:

- make sure the turntable rotation blocking pin (ref. 1 Photo 7‚page 31) has been removed.

When transporting the machine, the turntable must be blocked with the rotation stop pin located under the

turntable (Photo 7, page 31).

1

31


Caution!

4.3.3 - Onboard generator (option)

Do not expose the onboard generator to direct contact with a high pressure cleaner or water jet.

The onboard generator provides voltage (220 V or 110 V depending on theoption) in the platform for powering a tool of up to 3 KW.

Photo 8 - Onboard generator and its protective cover

Photo 9 - Generator socket in basket

4.3.3.1 -Instructions• Switching on

- Start the machine and let the motor warm up for 15 minutes beforeuse.

- Put the button above the socket in the ON position and check thatthe green light indicator comes on (ref. 1, Photo 9, page 32).

- Plug the tool into the socket.- Tools can be changed at any time.

NB: When using the onboard generator, no machine movementsare possible. To make a movement, switch off the generator(see instructions below).

• Switching off- Unplug the tool from the socket.- Put the button above the socket in the OFF position and check that

the green light indicator goes out.- Maching movements are reactivated and any movements can be

made.

1

32


Caution!

Caution!

Caution!

4.4 - STARTING OPERATION

Operation may only be started after scrupulous completion of all the

instructions of the previous chapter.

REMINDER:The main operating station is in the platform.

In normal operation, the "turntable" panel is an emergency or rescue

station and is only used in cases of absolute necessity.

To get used to the machine, make the first manoeuvres on the ground whilethe machine is in the transport position: counterweight at the front andboom lowered.

When the counterweight is above the steering wheels, the travel andsteering commands function in the opposite direction.

4.4.1 - Operations from the ground

4.4.1.1 -Starting the motor: Photo 1‚ page 27• Check that the emergency stop button (ref. 19) is pulled out.• Put the operating panel selection key switch (ref. 18) in the "ground

control" position (pictograms - orange circle). In this position the "plat-form" panel commands are disabled.

• The light indicators for motor oil pressure (ref. 1) and battery charge(ref. 3) are on. The air filter clogging light indicator (ref. 4) is off.

• Press the start button (ref. 17), the motor starts and the light indicators(ref. 1 and 3) go out.

NB: If the motor does not start, cut the contact by pressing theemergency stop button and start the procedure again.

• Leave the motor to warm up while you check that the hour counter(ref. 15), motor and pump are working.

4.4.1.2 -Movement tests: Photo 1‚ page 27

Make sure that there are no obstacles that could interfere with

manoeuvres.

• Test the lifting movement in the up then down direction (command ref.11).

• Test the boom lifting movement in the up then down direction (com-mand ref. 8)

• Stop boom lowering in the horizontal position.• Then test the turntable slewing movements in both directions (com-

mand ref. 12) and in-out telescoping (command ref. 7) before loweringthe boom completely.

• Procedure for checking the boom control system (HA260PX on-ly):

- With the machine folded, request telescope extension from theturntable panel.

- Check visually that the telescope extension is stopped when thefirst red mark appears on the side of the telescope.

- If the telescope continues to extend after appearance of the firstred mark, stop the telescope out command immediately. Thesystem must be repaired by Haulotte maintenance personnelbefore the machine is used.

33


Caution!

Caution!

Caution!

4.4.1.3 -Switch to "platform" control• Put the key selector (ref. 18, Photo 1‚ page 27) in the "platform" posi-

tion (green circle).• Check that the tilt control box (Photo 6, page 31) works properly.

4.4.2 - Operations from the platform

NB: When you are ready to move the machine, it is important toraise the boom a few metres to prevent the basket from tou-ching the ground during movement.

• Get into the platform, respecting the maximum load recommenda-tions, and spread the load over the whole platform if necessary.

MAXIMUM LOAD:HA20PX - HA260PX: 230 kg

(inc. 2 people).

NB: If the platform load exceeds the authorised maximum load, nomovements are possible from the platform control panel. Theplatform panel overload light indicator and buzzer alert theoperator. Load must be removed. There is no load restrictionwith the range.

Before making any movements, check that the green light indicator (ref. 4photo 2, page 28) is on, indicating that machine power is on and that theselector is in the "platform" position.

4.4.2.1 -Range limitation management (HA260PX only):

A - FRONT limitation:

When the machine is at the range limit, travel is disabled (the range

limitation light indicator comes on). The telescope must be retracted to

restore travel.

Boom lowering, telescope out:• When the platform comes close to the range limit, the system automa-

tically controls telescope retraction to keep the user within the stabilityzone.

NB: The range limitation light indicator (orange) flashes to informthe user of the change of trajectory. Movement speeds areautomatically reduced.

If an anomaly is detected in range limitation management, the FAULT light indicator comes on and the

machine switches to the downgraded mode (see chap. 3.2.4.2, page 20).

Telescope extension:• Telescope movement is automatically cut off close to the range limi-

tation.

NB: The range limitation light indicator (orange) comes on to in-form the user that he/she is requesting an anauthorised mo-vement.

B - REAR limitation:Boom lifting, regardless of telescoped boom length:

• When the arm is lifted to an angle of less than 50°, boom lifting is limi-ted to 60°. The "range limitation" light indicator comes on if boom lif-ting is requested.

• If the arm is lifted above an angle of 50°, the boom can be lifted to 75°.

34


Caution!

Arm lowering:• If the boom is raised to an angle of more than 60°, when the arm rea-

ches an angle of 50° the lowering movement is stopped. The boom islowered and the "range limitation" light indicator flashes to inform theuser of the change of trajectory.

• If the boom is raised to an angle of less than 60°, arm lowering actsdirectly on the arm up/down cylinder.

4.4.2.2 -Control panel test (photo 2, page 28)• Check that the emergency stop button (ref. 14) is unlocked.• Check that the buzzer works .

The three travel speeds are authorised when the machine is

completely folded. Even when only slightly unfolded, only micro speed

is available.

4.4.2.3 -Movement test To make a movement, select the corresponding manipulator or selector.Press the "failsafe" pedal and activate the movement required.The speed and angle of tilt of the manipulators make the movementgradual.If the floor is not horizontal, correct the platform position with thecorresponding selector.Test the telescoping, jib, platform rotation movements with thecorresponding selectors.Test the steering movement of the front axle using the selector on thehandle of the travel manipulator and test that of the rear axle using theselector on the platform panel.Try the 3 travel speeds by activity the low, medium or high speed selector.Movement direction is indicated by white arrows.

Work may now commence.

35


Caution!

Caution!

4.5 - EMERGENCY LOWERINGPhoto 10

If the operator in the platform is no longer able to control the movements inspite of the machine operating normally, an authorised operator on theground can use the "turntable" panel with the main diesel power source tobring the operator in the platform back to the ground.

Procedure:• Put the operating station selection key (ref. 1, Photo 10) in the "turn-

table" position (orange circle). In this position, commands from the"platform" panel are disabled.

• Control the movements required using the commands correspondingto normal operation.

4.6 - RESCUE LOWERING

Use of the standby unit is strictly reserved for protecting personnel in

the event of failure of the main power supply. Any other use may

cause damage to the unit.

4.6.1 - Rescue with the standby electropump unitWhen the main power source fails, movements can be operated using anelectropump unit supplied by the starter battery. This unit can be controlledfrom either the turntable or platform panel.

If an operator working overhead has to leave the platform to access a

safe, robust structure, the transfer requires the following precautions:

- The operator must be secured using 2 straps.

- One strap should be secured to the platform, the other to the structure.- The operator must only leave the

platform via the access flap.- The operator must not detach the strap secured to the platform until the transfer has been sucessfully

completed otherwise a risk remains.

Procedure:• Depending on the operating station selected, activate and hold in po-

sition the emergency operation switch (ref. 13, Photo 1, page 27 andref. 15, Photo 2).

• Activate and hold in position the switches corresponding to the move-ments required.

IF THE OPERATOR CANNOT BE BROUGHT BACK DOWNBY EITHER OF THE ABOVE PROCEDURES, HAULOTTEMUST BE INFORMED IMMEDIATELY OF ANY INCIDENTINVOLVING ONE OF ITS MACHINES, EVEN IF NOMATERIAL OR BODILY INJURY RESULTS.

- IT IS ESSENTIAL TO EVACUATE PERSONNEL FROM THEPLATFORM.

- Inform HAULOTTE immediately to ensure intervention on themachine as quickly as possible. Only authorised HAULOTTEpersonnel may intervene on the machine.

1

36


Caution!

Caution!

4.6.2 - Uncoupling

Photo 11 Cap

Photo 12 Grooved axle

This operation should be carried out on level, horizontal ground. If this is

not possible, the wheels must be wedged to ensure immobilisation of

the machine.

The wheel reducers can be uncoupled to enable machine traction in theevent of breakdown.To tow, use a rigid tow bar to avoid all risk of accident.

• Unscrew the cap (ref. 1, Photo 11, page 37) (central nut).• Using a 6 x 50 screw, remove the grooved central axle (ref. 2,

Photo 12, page 37).• Screw the cap back on.

When removing the central plug, oil flows from the reducer.

NB: After repairing the machine, proceed as follows:• reposition the central plug on each wheel.• top up the oil according to the instructions in chap. 5.3.2,page 43.

In this configuration, the machine has no brakes. To tow the machine,

always use a rigid bar and keep speed below 5 km/h.

Caution!It is forbidden to allow personnel to

remain in the basket during uncoupling and/or tow operations.

1

2

37


38


Caution!

Caution!

5 - MAINTENANCE

5.1 - GENERAL RECOMMENDATIONSThe maintenance operations described in this manual are given for normaloperating conditions.In difficult conditions (extreme temperatures, high humidity, pollutedatmosphere, high altitude, etc.), certain operations may need to beperformed more often, and specific precautions may be necessary: consultthe motor manufacturer’s manual and the local HAULOTTE agency.Only skilled personnel certified by HAULOTTE may intervene on themachine and must comply with the safety instructions related to theprotection of personnel and the environment.

For the motor, read the Manufacturer’s manual.

Periodically, check correct operation of the safety systems:1°Tilt: buzzer + stop (travel, boom lifting, arm lifting and telescope

extension are disabled).2°Platform overload. The overload system is set to trip if the per-

mitted load is exceeded.3°High, medium or low speed impossible if the boom or arm is

raised, or the telescope extended.4°Boom operation limits: the angle sensor is set so that the ope-

rator cannot choose to perform a disabled movement.

Do not use the machine as a welding earth.

Do not weld without disconnecting the (+) and (-) terminals of the

batteries.Do not start other vehicles with the

batteries connected.

39


5.2 - MAINTENANCE PLANThe plan (see over) indicates the periodicity, service points (device) andconsumables to be used.

• The reference in the symbol gives the service point according to pe-riodicity.

• The symbol indicates the consumable to be used (or the operation tobe performed).

5.2.1 - Consumables

INGREDIENT SPECIFICATION SYMBOL

Lubricantsused by

PINGUELY HAULOTTE

ELF TOTAL

Motor oil SAE 15W40 SHELLRIMULAX

Gear box oil SAE 80W-90SHELL

SPIRAXAEP80W90

TRANSELFEP 80 W 90 TM 80 W/90

Hydraulic oilAFNOR 48602

ISO VG 46HV category

TELLUS T46D

Biodegradable hy-draulic oil (option)

SHELLNaturelleHF-E46

Extreme pressure lithium grease KP 2 K ESSO

Beacon EP2 Epaxa 2

Leadfree grease Grade 2 or 3BARDAL

Super Teflub + PTFE

Multimove 2 MULTIS EP 2

Exchange or speci-fi operation

40


5.2.2 - Maintenance diagram

50

500

1 000

2 000

10

50

250

500

10

50

250

500

1 000

2 000

31

22

9

26

3

22

919

29

7

17

23

25

18

25

18

2

13 14 15

21

10

27

28 30

12

105

16

6

18

4

18 119

25

1

8

20

24

9

25

HOURS

41


5.3 - OPERATIONS

5.3.1 - Summary table

REMINDER:Operations may need to be performed more often if workingin difficult conditions (consult Aftersales if necessary).

PERIODICITY OPERATIONS REFEvery day or before each start of operation

• Check the levels:- motor oil- hydraulic oil- diesel- electric batteries

• Check the cleanliness:- diesel pre-filter- motor air filter- machine (in particular, check the tightness of connectors and hoses),

check the condition of the tyres, cables and all accessories and equip-ment.

• Check clogging of the hydraulic oil filter: look at the indicator and change the cartridge if the mark is visible.

1234

56

7

Every 50 hours • Motor: see Manufacturer’s manual • Check the levels of the drive wheel reducers (see chap. 5.3.2.2,

page 43)• Grease:

- wheel pivot pins: 8 points- steering axle, central pivot and clevis pin: 10 points- slew ring teeth (brush)- jib articulation pin: 2 points- jib link part articulation pin: 4 points- boom foot pin: 1 point

• Clean the diesel pre-filter

89

10111314153116

After the first 50 hours • Replace the hydraulic filter • Empty the drive wheel reducers

- 4 points for the 4x4 version• Check tightness of slew ring screws (torque 21.5 daNm)

1718

19Every 250 hours • Motor: see Manufacturer’s manual

• Grease the friction parts of the telescope (spatula)• Grease the slew ring: bearing 2 points• Check the condition of telescoping friction pads• Check tightness of wheel nuts (torque 32 daNm)• Replace the hydraulic filter cartridge

202112

2223

Every 500 hours • Motor: see Manufacturer’s manual• Empty the wheel reducers. Fill up: capacity 4 x 1.4l.• Slew ring screws: check tightness and tighten if necessary

(torque 21.5 daNm)

242526

OPTION: every 500 hours or every 6 months

• Oil change: hydraulic oil tank (if using biodegradable oil) 27

Every 1000 hours or every year

• Motor: see Manufacturer’s manual• Oil change: hydraulic oil tank 27

Every 2000 hours • Motor: see Manufacturer’s manual• Oil change: hydraulic oil circuit and tank • Empty and clean diesel tank• Grease: rotation reducer 1 point

282930

42


Caution!

Caution!

Caution!

5.3.2 - Instructions

For oil filling and greasing operations, only use the lubricants and recommended in the table of

chap. 5.2.1, page 40.

NB: Collect old oil to prevent environmental pollution.

5.3.2.1 -Hydraulic oil filter

Before dismantling, check that the oil circuit is no longer under

pressure and that the oil is not too hot.

5.3.2.2 -Drive wheel reducers

Make sure that the machine is wedged properly, and that the lifting equipment is of sufficient capacity

and in good condition.

Photo 13 - Hydraulic oil filterFilter with a clogging indicator.

• Replace the cartridge (1) if the clogging indicatorbecomes visible (2).

NB: Clogging must be checked when themachine is hot as the indicator may bevisible due to the viscosity of the cold oil.

• Unscrew the base nut (3) and remove the car-tridge.

• Screw a new cartridge into place.

2

1

3

Photo 14 - Wheel reducerInspection and oil change operations requiredismounting of the wheel. To do this, immobilise themachine and lift it using a jack or hoist.

• Check the levels:- Turn the wheel so that one cap is on a

horizontal line (1) and one cap is on a verticalline (2).

- Unscrew cap (1) and check the level: itshould be up to the hole. Top up if necessary.

- Screw the cap back into place.• Oil change:

- In the same position, unscrew both caps andallow the oil to flow out.

- Fill up as indicated above.- Screw the caps back into place.

1

2

43


Caution!

Caution!

5.3.3 - List of consumables• Hydraulic filter cartridge.• Air filter element.• Diesel prefilter.• Diesel filter.• Motor oil filter.• Battery.• Fuses.

5.4 - LOAD TESTINGThe tests below are to be performed after:

• a major strip down operation.• an accident resulting from a critical component failure.

The following tests must be carried out by a competent person under

controlled conditions with test results being fully documented.

5.4.1 - Overload TestThe structural overload test is 125% of the rated safe working load. See§1.12.3 of AS1418.10-1996 for details of the test.

• HA20PX : overload test is 287,5 kg• HA260PX : overload test is 287,5 kg

Load option:• HA20PX (250kg - 60km/h) : overload test is 312,5 kg

The machine is to show no signs of permanent deformation.

5.4.2 - Functional testThese tests are to demonstrate that:

• The machine can operate smoothly through all motions whilst carryingthe rated safe working load.

• All safety devices are working correctly.• The maximum permitted operating speeds are not exceeded.

5.4.3 - Stability testStability test is performed in order to demonstrate that the machine isstable in the least favorable position. The worst case overturning momentapplied represents the least favorable loads and forces combined.

In order to safeguard the elevating platform against tipping during the stability test, it is imperative that a

restraining device such as an anchor block and chain be used to restrain the unit during the stability

test.

This chain shall not assist in stabilising the platform prior ti it reaching apoint of tipping should it occur for any reason i.e. uncontrolled applicationof test load.

Overturning moment applied is simulated by a load of W kgapplied at distance L from tipping line, with the elevatingwork platform on a 5,5.

MACHINE W (kg)

L(m)

OVERTURNING MOMENT (mN)

HA20PX 346 12,60 43682

HA260PX 340 14,99 49858

44


Load option:

See § 1.12.2 of AS1418.10-1996 for additional testing details. Theelevating work platform must come to a stationary condition withoutoverturning.

MACHINE W (kg)

L(m)

OVERTURNING MOMENT (mN)

HA20PX(250kg - 60km/h) 384 12,60 47460

W

L

5,5

45


46


6 - OPERATING INCIDENTS

REMINDER:Compliance with the machine’s operating and maintenanceinstructions will avoid most incidents. However, certainincidents may occur and before any intervention, check thetable in chap. 6, page 47 to see if the incident is listed, inwhich case, just follow the instructions.Otherwise, contact the HAULOTTE agent or the plant’sAftersales department.

Before diagnosing a failure, check:• that the fuel tank is not empty,• that the batteries are properly charged,• that the turntable and platform emergency stop "palm buttons" are un-

locked,• that the relays (platform control panel - turntable box) are correctly

pushed into their bases,• that the fuses are not defective and are correctly pushed in.

INCIDENTS PROBABLE CAUSE SOLUTIONSThe motor does not start or stops • Diesel tank empty

• Electric batteries discharged• Defective fuse on printed circuit

(in electric box)• Palm button pushed in• Motor safety system activated for

oil pressure, overheat, alternator charge or air filter clogging

• Charge light indicator bulb blown• Air filter clogging light indicator on • Defective motor safety relay • Battery and terminal cable con-

tact loose

• Fill the tank• Recharge the batteries• Replace defective fuses

• Reset• See Manufacturer’s manual or

call Aftersales

• Replace the bulb• Replace the cartridge• Replace the relay• Unscrew terminals and clean

Insufficient pressure or power at the pump

• Motor regime too low• Oil leak on connector, hose or

component• Clogged oil filter

• Adjust speed (see Aftersales)• Repair or replace (see Aftersales)

• Replace the oil filter cartridgeNo movement from the platform • Turntable key selector in the

wrong position • Overload in the platform• "Failsafe" safety system not acti-

vated• Manipulator operation fault• Fault on the electrovalve for the

chosen movement• Insufficient hydraulic oil • Tilt or slope > 5° upward move-

ment disabled

• Put selector in "platform" position

• Remove load• Press the "failsafe" pedal and

hold down during the movment • Replace the manipulator (see Af-

tersales)• Replace the electrovalve or coil• Fill up• Lower arm and boom to reset

No high speed • Platform slightly extended • Lower arms and boom competelyNo steering movement • Insufficient hydraulic oil

• "Failsafe" safety system not acti-vated

• Fill up • Press the "failsafe" pedal and

hold down during the movementNo travel, telescope extension, boom or arm lifting + buzzer soun-ding

• Tilt or slope > 5° • First retract the telescope and then lower the boom to reset

47


NB: In the turntable box, light indicators show the state of eachoutput to enable the operator to see which are active.

The turntable does not rotate • The blocking pin is inserted in the chassis

• Remove the pin

Noisy hydraulic pump • Insufficient oil in the circuit • Fill up Hydraulic pump cavitation • Oil viscosity too high • Empty the circuit and fill with the

recommended oil No adhesion on one drive wheel • Insufficient load on one wheel • Press the blocking buttonBuzzer sounding • Tilt or slope >5°

• Platform load close to cut-off• Hydraulic oil temperature too high

• Reset by retracting the telescope and lowering the boom

• Remove load• Leave to cool

Electropump not working • Battery disconnector open• Fuses broken• Defective or discharged batteries• Battery cable loose contact

• Close the battery disconnector• Replace the fuses • Replace or recharge the batteries• Clean and tighten the terminals

No travel, boom lowering, telesco-pe extension even though the ma-chine is within the work zone limits (HA260PX only)

• Range management system fault (fault light indicator on)

• The user has triggered the emer-gency stop during the telescoping movement

• First retract the telescope then fold the machine. Contact After-sales.

• First retract the telescope then fold the machine. Switch machine power off then on again. If the fault persists, contact Aftersales.

INCIDENTS PROBABLE CAUSE SOLUTIONS

48


7 - SAFETY SYSTEMS

7.1 - FUNCTIONS OF RELAYS AND FUSES IN THE TURNTABLE BOX(see chap. 8, page 51)

7.2 - FUNCTIONS OF SAFETY CONTACTS(see chap. 8, page 51)

KA2 Thermal motor startupKA43 Emergency unit cut-offKP1 Thermal motor stopKT2 AcceleratorKMG Main power supplyKM4 Electropump contactor

FU1–10 A Motor stop circuit fuseFU3–80 A Accelerator circuit fuseFU4–30 A Main circuit fuseFU5–3 A Movement from turntable command circuit fuse FU6–3 A Movement from platform command circuit fuse

FU7–20 A Electrovalve supply circuit fuse FU8–5 A Turntable/platform command circuit fuse

FU9–20 A Accessory circuit fuse FU10–3 A LS valve circuit fuse

FU13–250 A Emergency pump circuit fuse

SB1 Emergency stop palm button (turntable)SB2 Emergency stop palm button (platform)SB3 Turntable startupSB4 Platform startupSB5 HornSB6 Failsafe pedal

SB33 Generator

SQ1 Tilt sensor, cutting off the arm up, boom lifiting, telescoping, jib lifting and travel move-ments

SQ2 JibSQ3 Arm low detectionSQ4 Boom, arm low detection

A1, A2, G1, G2

via weighing card

SQ7 Telescope detection (on HA260PX only)SQ9 Telescope in detectionB1 Air filter contact. Motor cut off if air filter cloggedB2 Motor temperature contact. Motor cut off if temperature too highB3 Motor oil pressure contact. Motor cut off if pressure insufficientB4 Hydraulic oil temperature contact. Audible signal if temperature too high

SL1, SL2 Boom angle measurement (on HA260PX only)SL3, SL4 Telescope length measurement (on HA260PX only)

SQ50/SQ50

Basket compensation cut off if basket >15° or <-15°

49


50


8 - WIRING DIAGRAM

8.1 - DIAGRAM E 615A - FOLIO 01/05

H

D+ W

B-

B+

~

P1

YA

2G

2

10A

80A

Em

erge

ncy

pum

pS

tarte

rA

ltern

ator

Acc

eler

ator

Eng

ine

Sto

p

250A

120

115

100 142

119

0

10

3

10

1

10

9

101

101

10

8

0

10

1

118

0

12

0

11

6

24

2

KM

4H

L1

D3

D2

(02-

2)

M3

(02-

7)

D1

KP

1

GB

1

(02-

2)

(02-

13)

(02-

2)

KT2

KA

2

FU13

(04-

12)

(04-

13)

(04-

14)

(04-

20)

(04-

20)K

A43

M4

D4

FU3

D5

YA

1

FU1

51



TO

N

SA

1F8

F7F5

F6

20A

5A20

A3A

3A

30A

ES

Tur

ret

ES

Gan

try

Bea

con

Spo

t Lig

htO

N /

OFF

Lig

ht

Shu

nt

HE

AD

- N

ode

A

25

4

152

215

21

2

12

0

24

0

21

1

622

216

20

1

203

24

2

10

1

30

3

62

0

90

5

0

906

10

22

41

(03-

3)

D34

SA

19

FU5

(04-

1)

HL5

HL6

(05-

1)

(04-

2)

(04-

2)

(04-

4)

KM

G

FU9

SA

16

SB

1

FU8

FU7

HL7

KM

G

(03-

13)

(03-

1)

(02-

10)

(01-

20)

(01-

20)

(01-

20)

(01-

20)

SA

20

FU4

SB

2

FU6

KM

4

(01-

12)

KA

43

52



4.12

1710

1819

3534

15.8

15.7

15.3

15.6

8.12

8.9

Start up Turret

Pendular Up

Compensation

Down

Gantry Rotation

Right

Rear Steering Right

Front Steering

Right

Medium & High

Speed

13

Generator

4.6

4.9 Pendular Down

Turret

4.14

4.15

Telescope Out

Turret28

.7

Accelerator

3121

Orientation Right

15.9

15.4

Differential

Lock

8.10

8.3

8.11

8.6

Medium & High

Speed

Unbraking

High Speed

28.9

28.4

28.6

28.3

28.2

28.1

Orientation Right

Arm lifting Up

Boom lifting Up

50.3

50.4

33

Safety Boom

lifting

HA

260P

X

Pendular Up

Turret

Telescope In

Turret

Orientation Left

Arm lifting Down

Boom lifting Down

Platform level

Up

Platform level

Down

Orientation Left

Pendular Down

Compensation

Up

Gantry Rotation

Left

Rear Steering Left

Front Steering Left

HE

AD

- N

ode

A

517

516

511

510

505

504

117A

24

2

605

406

405

412

411

21

2

255

256

81

4A

402A

81

4B

307

308

304

306

814A

814B

407A

408A

401A

310A

311A

814C

813

807B

807A

903A

818

20

1

309

20

1

304A

20

1

414A

417A

(05-

2)

YV

14A

(04-

1)

YV

8Y

V23

YV

26

SB

3

YV

14B

YV

9Y

V10

YV

12Y

V13

YV

17

SA

13

YV

15B

YV

19A

YV

19B

YV

21A

YV

21B

YV

22A

YV

18A

SA

17

YV

11

SA

15S

A6

SA

14S

A8

YV

18B

YV

15A

SA

2

YV

25

(02-

20)

(02-

20)

YV

22B

(02-

20)

53



B4

B3

B2

B1

30.1

39.3

3.3

42.2

40.2

27.4

27.3

27.2

27.1

27.7

2052

.252

.314

4.1

4.2

4.3

3A

Weighing 1

Tilt Detector

Arm and boom

dowm

Oil Temperature

Oil Pressure

Motor Oil

Temperature

Filter

Dplus

W

LS Valve

Horn

Buzzer turret

Oil Pressure

Oil Temperature

Filter

Engine Stop

Accélérator

Start up

Jib down

Shu

nt

Sta

ndar

d an

d

Aus

tralia

mac

hine

s

45.2

29.1

529

.10

29.9

29.1

1S

hunt

s

HA

260P

X

HA

20P

X

Angle

sensor 1

Angle

sensor 2

Length

sensor 1

Length

sensor 2

SL1

SL2

Telescope in

Arm down 141

.238

.2 Telescope

detection

30.2

Weighing 2

8.2

Calibration

J10.

2

J4.1

+J4

.2-

J15.

3

J15.

1

J11.

3

J11.

1

J7.B

J7.R

J15.

2

J7.G

J4.5

J4.3

Ang

le s

enso

r

Incl

inom

eter

Big

cha

mbe

r

Sm

all c

ham

ber

U2

Wei

ghtin

g ca

rd

Sta

ndar

d an

d

Aus

tralia

mac

hine

s

HA

260P

X

HE

AD

- N

ode

A

807

205

109

24

2

108

611B

24

2

805

24

0

804

111

112

0

110

904

206

232

0

302

30

3

260

261

90

5

204

207

222

112A

111A

210

110A

150

605A

146

24

2

0

607

24

2

213

214

38

4

213

38

6

214

38

0

38

1

38

2

38

5

38

3

379

GG

(02-

6)

SQ

1

(05-

1)

(04-

6)

FU10

HL3

HL2

SL3

YV

1

KP

1

(05-

3)

SQ

7S

L4S

Q3

(03-

16)

SQ

2S

Q4

KA

2

HA

1

SQ

9

HA

4

KT2

(02-

20)

(02-

20)

(02-

20)

(01-

13)

(01-

11)

(04-

21)

(04-

16)

(04-

1)(0

4-2)

(04-

17)

HL4

(04-

15)

(04-

20)

G1

12

G2

12

A1

A2

54



YX

YY

SM

31S

M2

SM

4

29.1

30.7

30.1

529

.430

.12

30.1

329

.229

.829

.7

26.3

24.3

23.3

22.3

Orientation

Boom

Null Position

Null Position

Null Position

Arm

Translation

Translation

Orientation

Arm

Boom

Alarm

49.2

28.1

5

Weighing Basket

Alarm

BN

BN

BN

WH

WH

WH

YE

GY

GY

GY

GN

GN

GN

YE

/BK

GY

/BK

11

11

22

22

33

33

WH

/BK

Front Steering

Left

Sta

ndar

d an

d

Aus

tralia

mac

hine

s

51.4

1

23

30.4

30.3

30.6

30.5

30.9

30.8

30.1

130

.10

29.5

29.6

Gantry

Rotation Right

Compensation

Gantry Up

Pendular

Gantry Up

Telescope

Gantry Out

Rear Steering

Right

3.2

Stat up Gantry

Dea

d m

an p

edal

30.1

429

.14

LS MS HS

29.3

Differential Lock

29.1

3

Pedal

43.2

Horn

46.2

Generator

56.2Range limitation

Basket

Telescope

100k

Ohm

s

5% 1/4W

16.3Range Limitation

Turret

16.2

Overload

Turret

Buzzer Basket

9.2

100

Ohm

s

5% 3W

SQ

50S

Q51

Front Steering

Right

Gantry

Rotation Left

Compensation

Gantry Down

Pendular

Gantry Down

Telescope

Gantry In

Rear Steering

Left

HE

AD

- N

ode

A

921A

917

0

21

1

506

403

612

00

420B

512

20

1

24

2

0

512A

403A

611A

310

705

506A

703

418

419

612A

311

409

91

7

410

4010

918

115A

914

699

606

708

707

398

253

698

611C

420A

20

1

24

2

117B

250

402

25

9

259

4020

401

YV

2

SB

6

(05-

2)

SB

4

SA

4

SB

5

HA

2

(05-

2)

SA

11

SA

5S

A12

R10

0

HL1

4Y

V6

R10

1

YV

5Y

V4

YV

3

SB

33

HL9

HL1

3

(02-

20)

(03-

21)

(04-

18)

(04-

21)

(05-

21)

(05-

10)

SA

7S

A9

SA

3

HL1

5H

L16

55


56


9 - HYDRAULIC DIAGRAMS

9.1 - DIAGRAM HA20PX REFERENCE B17074

4217

4734

4734

4734

4734

3/4"G

3/4"G

ON/OFF FUNCTIONS

FONCTIONS TOR

3173

7/8-14UNF-2B

7/16-20UNF-2B

4640PSI

38 KW

2400 T/MN

GENERATOR OPTION

OPTION GENERATRICE

1"1/2

SAE 6000

38CM3

S

2

B

1" SAE 6000

M2A-M14x1.5

7/8-14UNF-2B

L2

L1

20b

240b

3480 PSI

1/4"G

1/4"G

LS

G

YV25

3915PSI

270b

3/4"G

7

5

3/4"G

M22x1,5

T 3/4"G

M22x1,5

P

DRIVE

290 PSI

X

TRANSLATION

LSA

1/4"G

1/4"G

YV14256

M

3191

320b

PVEA 4

965585L

02 1

GROUPE SOS

AUXILIARY UNIT

3

12 V =

1.5 KW

M

3/8"G

130b 4

1900 PSI

1/2"

1"1/2

1

35

LEVAGE BRAS

ARM LIFTING

ORIENTATION

LSB

SLEWING

6

3/8"G

1450PSI

100b

3193

PVEA 4

2 0700010L

1

3193

2 0 1

PVEA 4

710125L

BOOM LIFTING

RELEVAGE FLECHE

3193

PVEA 4

2 0700010L

1

100L 7004

2 0

PVEOR

1

YV17

110/75 C 220P

EMETTEUR / MASTER

LOW SPEED

MIDLE SPEED

HIGH SPEED

DIFFERENTIEL LOCK

BLOCAGE DIFFERENTIEL

3/8"

12b

1"

PV

MV

GV

1

YV8

YV6

YV1

111

1111

00

YV9

YV11YV12

YV10

YV13

111

1 10

00 1

1 10

T

3/8"G

80/55 C388

RECEPTEUR / SLAVE

1/4"G

1/4"G

31

3/8"G

3045PSI

210b

19

YV23

1 10

110

T

3/8"G

80/40 C551

3/8"G

3/8"G

YV18a

YV15b

YV15a

B TPA

aa

b

B

A

b

YV18b

B TPA

YV19aPA

a

30

210b

3045 PSI

26

YV19b

bB T

24

3 L/MN

32

32 CM3

1/4"G

1/4"G

32

ROTATION PANIER

BASKET ROTATION

1450PSI

1/2"G

REAR RIGHT MOTOR

ARRIERE DROIT

10

1/2"G

11

24

TOURELLE

8

3/4"G

3/4"G

FRONT LEFT

AVANT GAUCHE

CHASSIS

51

61/4"G

5952

5113

3/4"G

1/2"G

YV6A1

6233

1B

1/4"G

LSA

1/4"

DR1

3/8"

DR2

A

3/4"

1/4"

LSB

B 3/4"

FRONT RIGHT

AVANT DROIT

AB

BA

YV17

M1

3/8"

3/4"

TPA

B

M2

3/4"

TP

YV23

BA P

T

3/4"

M4

M3

3/4"

BA

YV12

PAYV9

3

1/2"G

YV5

1/2"G

6230

2A3/4"G

6200

B2

YV4A3

1/2"G

DR

220b

1/2"

3/8"

3/8"

TP

DR4

DR3

3B

1/2"G

YV3A4

6200

1/2"G

4

1/2"G

B

YV2

6200

A5

REAR LEFT MOTOR

ARRIERE GAUCHE

A

P

YV11

100b

YV13

B

TB

A

T BR

3/4"

1/2"

3/4"

M8

YV10

T

B

PA

YV8

B

T

3/4"

T

BA P

M7

3/4"

3/4"

M6

M5

AB

BA

RELEVAGE FLECHE

BOOM LIFTING

3/8

7

5

1/2"G

B

2000

1/4"G

100b

27

1450PSI

3/8

VR

VC

12

29

100 CM3

1/2

1/2

SLEWING

ORIENTATION

3/4"G

PENDULAIRE

JIB

100b

1450PSI

27

3/8

VR

20

3/8

VC

3/4"G

A 3/4"G

B

2320PSI

BA

1450PSI

YV14a

100b

a

P

160b

b

TP

YV14b

1"G

T

HA 20 :

HA 26 :

28

210b

3045PSI

HA 20 /26 :

28

210b

3045PSI

ARM LIFTING

LEVAGE BRAS

HA 26 :

16

15

1/2

V2

1/2

V1

C2

1/2

TELESCOPAGE

BOOM EXTENSION

HA 20 :

100b

13

REFRIGERANT

OPTION

OIL COOLER

OPTION

M

18

3/8"G3/8"G

REAR AXLE

FRONT AXLE 1/4"

1/4"

4/2

YV21a

YV21b

AR

1/4"

1 5

4

S1 S2

3/8"

TP

4

YV22a

YV22b

51S2S1

1/4"

B1

A1

1/4"

3

2

80/35 C122

B2

2

A2

3

80/35 C122

1/4"

AV

ESSIEU ARRIERE

ESSIEU AVANT

1/4"

1/4"

STEERING

DIRECTION

DIRECTION

STEERING

1/4"G

1/4"G

d

d

57


9.2 - DIAGRAM HA260PX REFERENCE P24340

58

OPERATING AND MAINTENANCE INSTRUCTIONS€¦ · All labels conform to the following colour code: •...

Documents

Transcript of OPERATING AND MAINTENANCE INSTRUCTIONS€¦ · All labels conform to the following colour code: •...