OPERA, London 25th November 2003 · Technology Centre. z8 Manufacturing Plants Worldwide, strong...
Transcript of OPERA, London 25th November 2003 · Technology Centre. z8 Manufacturing Plants Worldwide, strong...
OPERA, LondonOPERA, London
25th November 200325th November 2003
ANGUS FIRE• Major fire protection player•• Leading fire protection group £900m• Angus globally ~ £80m t/o p.a.• Unique Core Technologies:
– layflat hoses– foam concentrates– foam & monitors equipt.– systems design
• Worlds largest mfr. of foam & covered hoses• Leader in both Protein & Synthetic foam
technology• Largest volume in Protein based products• World’s most advanced product is protein
based!
World HQ in UK
Technology Centre
8 Manufacturing Plants Worldwide, strong base in EC
Exporting globally to 120 countries
Extensive distributor/agent network
Strategic foam stocks: Europe/Dubai/Singapore
Group Cos. In Spain, Brazil & Argentina
USA/ Canada
UK ( 2)
South Africa Australia
France
Denmark
Global Presence
Belgium
Key Angus Customers OPC
– BP– Shell– Esso/Mobil– Texaco/Caltex– EGPC– RepsolYPF– Total/Fina/Elf – Ecopetrol– Agip– ADNOC– KNPC– PDO– Saudi Aramco– Veba– Statoil/Fortum
Pharmaceuticals GlaxoSmithKline Astra-Zeneca Ciba-Geigy Pfizer Du Pont
ChemicalsAkzoBayerRhone-PoulencNorsk-HydroBASF
ContractorsJGC Corpn.ChiyodaHyundaiKelloggFoster Wheeler
OthersEurotunnelBritish GasAviationCivil DefenceMilitary
Major projects• BP Colombia - £2m
– major tankageand jungle pumping stations
NODCO Qatar - £1.8m– major refinery
expansion, Floatafoams
Sonatrach Algeria - £3m– major LNG plant
upgrade
Shell Nigeria - £1m– 2 Colossus & 2km x 250mm dia. hose
Efficient Flammable Liquid Protection
• Fuel determines Foam choice– Hydrocarbon– Polar Solvent
• Application defines method– Deep seated (tank/bund)– Shallow spill (aviation)– Gentle - solvents– Forceful - fuel pick up risk
Foam Types• 50+ products
• Proteins v Synthetics
• 8 foam type categories
• Which most appropriate?
• Lots different suppliers
• Bewildering!
Key Strengths each Foam Type
Natural Protein-Based– high investment/complex process– good post-fire security on tanks– more environmentally gentle– low fuel pick-up
Synthetic Detergent-Based– easy to make– low investment cost– sweet smelling– fast knockdown on spills
Research: Protein + Synthetic• Angus Fire is the ONLY major mfr.
researching into BOTH technologies
• Also ONLY major mfr. with leading products in BOTH fields
•
• Also ONLY major mfr. promoting and selling more protein based than synthetic products
Customers reap benefits of NEW developments from BOTH technologies
AFFF Strength - Fast Extinction
Fuel
Aqueous Film
Fast on shallow spill fires
Breaks Down quickly, so POOR post-fire security
Not suitable for deep-seated fires like tanks/bunds
AFFF Weakness - Fire Crew Safety
“…foam blanket stability, burnback rate, and wicking action modify the relative degree of efficiency of AFFF on open spill fires…”
“The AFFF blanket should not be relied on to be permanent and should be renewed from time to time as the rescue operation proceeds”
Source: NFPA 403 (1978)
AFFF Weakness - Fire Crew Safety
“A serious concern I have about AFFF… leads to exposed film covered areas which may enhance ignitability of fuel vapour”.Bill SavageBAA Inspector of Airport Fire Services (1993)
FFFP: PetrosealMost Advanced Aviation Foam
Equivalent speed to AFFF, but NO flashbacks & better post-fire security
Now Superseding AFFF in aviation sector
FluoroProtein: FP70Plus/FP70
Heat & Flame resistant, no flashbacks
Minimised fuel pick-up when applied forcefully
Complex bubble structure - protects longer against re-ignition
Cost-effective fire protection
Refineries Airports
History of Foam DevelopmentAFFFFast FP
Secure
1960
1970
FFFPFast + Secure
AR-FFFPFast + Secure + Versatile
1980
1990AR-AFFF
Fast +Secure+ VersatileAR-AFFF
Fast +Secure+ Versatile
NIAGARAPolymer freeNIAGARA2000
Polymer free
Polar Solvents• More aggressive fuels• Mix with wWater Miscible• Attack AFFF/FP Foams
• Methanol• Ethers• Aldehydes• Ketones
AR Foams - How do they work?AFFF and FFFP versionsUsed on hydrocarbons and polar solventsFilms only form on hydrocarbonsFilm formation only on cool firesPolymer rafts only form on polar solvent fuels
Polymer raftseparates Foam from Fuel
3-6, 3-3, 1-3, grades
Polymer Technology
• Biopolymer• Water Soluble• Insoluble in Polar Solvent• Raft Barrier• Resulting foams are more
viscous• Until recently…
AR-AFFF Tridol ATF 3-6 / 3-3 / 1-3
• All UL Listed
• Stable in storage (+1.5°C,+60°C)
• Environmentally superior to most AR-AFFFs
– APE-free – glycol ether free
AR-FFFP: Alcoseal 3-6 & 3-3Municipal & IndustrialFire Services • UL Listed
• Superior heat and flame resistance
• Superior post-fire security
• Stable in storage (-3°C,+60°C)
• Low viscosity
• Environmentally superior to all AR-AFFFs
– natural protein base– detergent free– glycol ether free– low aquatic toxicity
Upgrade: Multipurpose Majority Brigades now using
protein based AR foams:
Growing mixed risks
Always correct foam
3% on everything
Firefighter safety
Environmental considerations
Existing AR foams good... BUT constantly looking to improve on:
Thickness in handling
Winter performance
Storage stability
Induction accuracy
Simpler proportioning
Reduced wastage
Easier vehicle usageTupras, Turkey 1999
AR-FFFP 3-3 Niagara• High fluidity
• Polymer-free
• Flows like water!
• No shear thinning
• Accurate proportioning
• Easy handling
• -18°C UL listing
AR-FFFP 3-3 Niagara • How does it WORK?
Polymer freeClever cutting-edge chemistryFluorocarbon surfactants “seal” every bubble!Fuel tolerant to mixed risksLife jackets instead of a life raftMaximum versatility
–– Think “teflon-coated” bubbles!
AR-FFFP Niagara• One foam…Many applications…
• 0.2-1% Class A & CAFS applications
• 1% Shallow hydrocarbon spills
• 3% Deep seated Hydrocarbon fires
• 3% Any Polar Solvent fires
• 3-6% Hazmat vapour suppression
Cutting edge polymer free technology!
Performance Characteristics
AR-AFFF AR-FFFPFP AFFF FFFPCriteria
Knockdown
BurnbackResistance
FuelTolerance
Environment
Foam Quality VariationAll generic foams are NOT the same!
“It is very important to realisethat within any category of foam the specific properties and performance of individual products can vary enormously”.
Environmental Issues
• Comprehensive Data
• Protein base = Lowest Environmental Impact
• Close Liaison with Environment Agency
• EA Advice - Avoid Detergents
Environment: Fluorine free
• After 3M withdrawal
• AFFF type performance without F
• Most FF foams are Class A/Wetting agents using 50 year old technology– Not UL 162 listed– Not ICAO approved– Highly fish toxic at even 1ppm levels
• Angus have a step down the path...
• Passed UL 162 fire tests (F&S)
• Exceeds UK Def 42-42 large
81m² fire performance test
• Certified ICAO Level A
• Meets EN1568-3:2000 Class 3B
• Works well on large fires (280m²)
• Better than any other FF product
• Runner up in Innovation of the Year award by FIC
Environment: Fish Toxicity
• OECD 203
• 24 - 96 Hour LC50
• Sensitive (Stenotopic)– Rainbow Trout
• Tolerant (Eurytopic)– Killifish
Fish Toxicity
Source: German Army
Crustacea Toxicity• OECD 202
• Acute Immobilisation Test
• 48 Hour EC50
• Water Flea (Daphnia magna)
Toxicity to Crustacea
Source: German Army
AFFF Toxicity - Detergent“Detergent is the most acutely toxic of the main foam constituents”
Source: UK Environment Agency
24 Hour LC50 < 20 mg l-1
AFFF Toxicity - Glycol Ethers
Glycol Ethers(AFFF)
Hexylene Glycol(FFFP)
1,500 (0.15%)
> 10,000 (1%)
LC50 (mg l-1)Foam Booster
Source: UK Environment Agency
AFFF - APE• Alkyl Phenol Ethoxylate
• Necessary for Film-Formation in AFFF
• Oestrogen Mimic
• Poor Biodegradability
• Falling Sperm Count
• European Ban 2000
Environment: Aquatic Toxicity
3M ATC 3-6 (FC 600)† (! F500Fuelbuster)
3M ATC 3-3 (FC 603F)† (! Ansulite)
Angus ATF 3-6 LT§
Angus ATF 3-3 §
Angus Alcoseal 3-6 §
Angus Alcoseal 3-3 §
Angus Niagara 3-3 §
Fish Tox. LC 50
(96hrs)
1,700ppm (0.9ppm!)
>1,000ppm (250ppm!)
Waiting result
500ppm
3,300ppm
2,400ppm
2,830ppm
Daphnia Tox.
EC50 (48hrs)
2,800ppm
480ppm
3,000ppm*
10,700ppm
9,800ppm
10,000ppm
34,860ppmNB: † Fathead minnow (tolerant), § Rainbow trout (sensitive)*24hrs, All data concentrate
Biodeg.
(28 days)
60%
81%
84%
79%
93%
75%
95%
The higher the value the better the result!
Environment: Improved WWTP“AFFF fire fighting foam significantly disrupted a refinery’s wastewater treatment plant (WWTP)”.
Source: Industrial Fire Safety, Nov/Dec 92
Toxicity to WWTP Bacteria
Oil / Water Separators“Foams that contain detergent can mix with
the fuel itself and carry it into the water environment, giving rise to much higher oxygen demands in the water”Source: UK Institution of Water & Environmental Management
“The only solution for fire fighters is to avoid the use of foams that contain detergent”.
Source: UK National Environmental Technology Centre
Environment: Pollution RisksAR-AFFF
AR-FFFP & NIAGARA
Aquatic Toxicity
Glycol Ethers (foam booster)
APEs (film forming agent)
Tolyltriazoles (corrosion inhibitor)
Toxicity to WWTP Bacteria
Toxicity to Nitrifying Bacteria
Oil/Water Separator disruption
High Low
Present AbsentPresent Absent
Present Absent
High Low
High Low
High Low
Complexing Agents Present Absent
Tridol ATF
Moderate
Moderate
Moderate
Moderate
AbsentAbsent
Present
Present
Comprehensive Foam Package• 24hr/365 days Emergency Service
• Bulk emergency stocks
• Technical support - Foam/Equipment
• Foam Testing Service
• We’re here to help you!
SummaryAngus Foam Mission:
• A working partnership: Supplier/User/Insurers/Govt. agencies
• Product innovation & development
• “Best Value” - matching solutions to individual needs
• Total service
Fire ProfessionalsRegulators
Angu
sFi
re
The “Fire Triangle”