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Opening Systems

The realisation that natural resources are finite has pushed people into thinking about their lifestyle. This is why we are now more attuned to the idea of nature being a valuable asset that needs to be safeguarded for future generations. The development of sustainable solutions is the active way to contribute to a future worth living, and is something that our employees engage in on a day-to-day basis.

Karlgünter Eggersmann,CEO

Navigationp. 4 BO - Bag Opener

p. 6 BOE - The next generation of Bag Openers

p. 8 BOS - Dismantler for small waste bags

p. 10 DM - Dismantler for electric appliances

p. 12 BB - Bale Breaker

p. 14 BD - Bale Dewiring

p. 16 PS & PD - Single Perforator & Double Perforator

The Bag Opener opens the plastic bags and transfers the metered material to thesubsequent sorting and preparation plants. The machine is available as a standard modelor in combination with a charging hopper. The hopper is fed batchwise by a front loader.

� Virtually 100% opening and emptying of the plastic bags � High opening rate of “bags within bags” � Suitable for a wide range of material, e.g.light weight packaging material, biowaste, residual waste � Protection against entaglement and wrapping of strings, tapes, wires and foils � Loosened up and evened out material supply to the sorting process � Low servicing and maintenance requirements � Overrange protection and automatic switch-off in case of blockages cauzed by bulky and disruptive material � Large storage hopper for feeding by front-end loader

Technical DataBag Opener

BO 13 BO 17 BO 21

Working width 1,300 mm 1,700 mm 2,100 mm

Hopper length up to 12,000 mm up to 12,000 mm up to 14,000 mm

Hopper volume min. 14 m³ 17 m³ 22 m³

Hopper volume max. 27 m³ 33 m³ 45 m³

Power requirement 17 – 36 kW 22 – 43 kW 28 – 52 kW

Total weight 10 – 16 t 12 – 18 t 14 – 22 t

Max. number of cycles 26 26 26

Transport speed Moving Floor up to 1.5 m/min up to 1.5 m/min up to 1.5 m/min

Opening rate min. 95% 95% 95%

Max. throughput with lightweight packaging 10 t/h 13 t/h 16 t/h

Max. throughput with household waste (MSW) 24 t/h 36 t/h 50 t/h

4 5

BO

The next generation of Bag Openers

The new BOE 17 evolved from the proven BO-series. The innovations in this new model are based upon two decades of experience and more than 500 shipped machines. Functionality, sturdiness and modularity combined with the easy-to-use but precise controls, make it the best Bag Opener available on the market.

The focus for the BOE-series was set on user friendliness and automation while maintaining the level of quality and functionality of the BO-series. As a result a wide set of features to support the user as well as the facility manager, have been integrated in to the controlling system.

The optional weighing system is a central part of many additional functions that turn the BOE 17 into the key asset for the loading process. Important operating data is being saved and can be used for analysis later on. The throughput rate, bunker filling level, running time and overall performance, among other data, can be accessed as diagram or via report. This helps the facility manager to optimize the processes and makes reporting more comfortable.

The BOE-series also has an interesting set of additional features in stock for the user. Integrated WLAN-access in combination with a tablet pc enables direct interaction of loading personnel and machine. Optical and acoustical signals inform the user of the remaining time, current fill level and the time until next loading. At the same time cameras simplify the loading process and help monitoring inner machine functions.

Facilities with lots of different materials benefit highly from the innovative BOE-series. Processing quantities batch wise or changing the mode of operation is easily done and spares lengthy adaption of process parameters.

The web interface allows simple, location-independent, access to machine controls by any Windows, Android or Apple IOS device within the locations network or via secured connection. With that, all relevant information can be accessed worldwide. The service department of BRT HARTNER can supply quick support via remote maintenance interface.

Trend setting innovations in the BOE-series contain:

� Modern design makes it especially easy-to-use and easy-to-service � Innovative adjustable opening cycles of the segment drum � Highly energy efficient with low maintenance costs due to the electrical servo drive � Modular extendable bunker-system � Weighing system to monitor processing quantities and for analysis � Fully automated regulation of throughput quantity to optimize facility utilization � Web interface for monitoring and reporting � Load guide to support loading process and personnel

Technical Data

Working width 1,700 mm

Hopper length 5,000 - 15,000mm

Total length 8,700 - 18,700mm

Outer width appox. 2,250 mm

Outer hight appox. 2,500 mm

Hopper volume 14 - 42m³

Power requirement 57 kW

Total weight approx. 10 - 28 t

Max. number of cycles 22

Transport speed Moving Floor up to 1.2 m/min

Opening rate min. 95%

Max. throughput with lightweight packaging 16 t/h

Max. throughput with household waste (MSW) 48 t/h

6 7

BOE

BOS 12 BOS 18 BOS 24

Working width 1,200 mm 1,800 mm 2,400 mm

Hopper volume 2 m³ 2 m³ 2 m³

Outer lenght 2,700 mm 3,300 mm 3,900 mm

Outer width 2,200 mm 2,200 mm 2,200 mm

Feeding height approx. 3,800 mm approx. 3,800 mm approx. 3,800 mm

Power requirement 37 kW 45 kW 55 kW

Total weight 6 t 8 t 10 t

Max. speed 18 U/min 18 U/min 18 U/min

Opening rate min. 95% 95% 95%

Max. throughput 30 m³/h 45 m³/h 60 m³/h

Max. throughput at 800 kg/m³ 24 t/h 36 t/h 48 t/h

The BOS opens the small plastic waste bags and transfers the materials to downstream sorting and recovery plants. The BOS is available in basic design.In combination with a pre-connected Feed and Metering Hopper of the D-series the Bag Opener will reach its highest efficiency. The hopper is charged batchwise per front-end loader or gripper.

� Virtually 100% opening and emptying of bags � Low acquisition costs � Extremely robust and resistant to wear � Loosened up and evened out material supply into the sorting process � Ready-to-connect design � Low servicing and maintenance requirements � Space-saving � Silent machine operating � Slow runner � Ideal with pre-connected Feed and Metering Hopper of the D-series

Technical Data

8 9

Dismantler for small waste bags

BOS

The manual opening of the plastic housings of used small household appliances, electrical and electronic tools, toys and medical equipment is time-consuming and dangerous. Splitters and sharp edges, as well as the appliances’ contents may cause injuries.

The Dismantler DM executes this work automatically, safely and fast. The plastic housings are coarsely broken. The inside parts remain intact and can be removed safely.

The crushed housings are transported to subsequent sorting in a continuous material flow.

� Suitable for household appliances, toys, electronic and electronic tools, etc. � Cracking of the plastic housings for removing metal parts � Turn key design � Metered material transfer to sorting � No risk of injury for personnel � Low dust formation � Space-saving � Low noise level � Low energy consumption � Economic purchase price � Slow runner

Technical Data

DM 12 DM 18 DM 24

Working width 1,200 mm 1,800 mm 2,400 mm

Hopper volume 2 m³ 2 m³ 2 m³

Outer length 2,700 mm 3,300 mm 3,900 mm

Outer width 2,200 mm 2,200 mm 2,200 mm

Feeding height approx. 3,800 mm approx. 3,800 mm approx. 3,800 mm

Power requirement 22 kW 30 kW 30 kW

Total weight 6 t 8 t 10 t

Max. speed 18 U/min 18 U/min 18 U/min

Max. throughput 30 m³/h 45 m³/h 60 m³/h

Max. throughput with electrical appliances

2 t/h 3 t/h 4 t/h

10 11

Dismantler for electric appliances

DM

The Bale Breaker serves for unraveling of press bales of PET-bottles, waste paper, residual waste, plastic waste and similar materials, as well as the metered material transport downstream working processes. By adjusting the unraveling grade, an optimal subsequent sorting is guaranteed.

The BB- series does not crush but loosen the material for a most effective material sorting. If required, a supplemented ripping device can be installed for an additional loosening process and opening of tied bundles and cartons.

If the feeding of loose material per front loader and bales is required, the Bale Breaker is also available with a closed hopper with door at the rear side.

Optionally available with BD Bale Dewiring machine as complete bale opening system.

� For PET-bottles, residual waste, plastic containers, waste paper, sorting rests, etc. � Efficient opening of bales and loosening up of material � Even feed and continous material discharge � Infinitely adjustable throughput rate � Large bale hopper for long feeding intervals � Ready-for-operation construction with drives and electrical control system � High mobility and usability on various sites � Optional with BD Bale Dewiring machine as complete bale opening system

Technical Data

BB

Working width 1,780 mm

Number of Moving Floors 12 pieces

Feeding height approx. 800 mm

Total height 2,500 mm

Hopper length min. 6,000 mm

Total length min. 8,400 mm

Extension in steps of 1,500 mm

Hopper length max. 12,000 mm

Total length max. 14,400 mm

Bale dimensions max. (w x h x l) 1,200 x 1,200 x 2,500 mm

Bale weight approx. 400 – 800 kg

Power requirement Moving Floor 4 to 22 kW

Power requirement 7.5 to 11 kW

Weight up to 11.5 t

Throughput up to 10 t/h

12 13

Bale Breaker

BB

The Bale Dewiring machine removes wire strappings automatically from corded bales.

The bales are placed onto the chain belt conveyor. The cutting and removing mechanism adjusts automatically to the individual bale size and density. The removed wires are packed and discharged to the bottom.

Employment of staff for bale cutting is no longer necessary. The wire strappings are under high tension and may cause serious injuries when cut per hand. The bale dewiring machine increases operatonal safety by preventing such accidents.

It is recommended to operate the bale dewiring machine combined with the tried and tested BB Bale Breaker. The material is unraveled and transformed into a loose and metered material stream. The bale contents are perfectly prepared for sorting without any damage to the material.

The advantages are obvious: It is ensured that the downstream aggregates are utilized in an optimal way. A complete automation of the material preparation with BRT HARTNER technology saves personnel, time and costs.

� Mechanic dewiring of press bales � Automatic opening and removing of wire strapping � Packing of removed bale wires � Wire cutting without danger of injury � For bales consisting of plastics, foils, PET bottles, paper etc. � Self-acting adaptation to bale size � Automatic adjustment to material density � High availability due to wear-resistant edges � Delivery complete with chain belt conveyor, all drives and electrical control system � Compact material preparation system in combination with BB Bale Breaker

Technical Data

BD

Working width 1,700 mm

Bale dimensions max. (w x h x l) 1,200 x 1,200 x 2,500 mm

Bale weight approx. 400 – 1,200 kg

Width 4,600 mm

Length 6,500 mm

Height 3,250 mm

Power requirement 15 kW

Throughput up to 40 bales/ h

14 15

Bale Dewiring

BD

Perforators are excellently suited for material feeding per front loader, as well as placing themachine over the conveyor belt charging the bale press.The bottles are punctured and pressed flat. Bottles rolling no more on the belt considerably facilitatesbuffering and transport of the material. The conveyor belt is used more efficiently for a much faster feedingof the bale press.The perforator‘s mobility allows flexible handling and fast installation wherever needed.Modified, the machine can also be used as glass breaker.

� Mechanic dewiring of press bales � Automatic opening and removing of wire strapping � Packing of removed bale wires � Wire cutting without danger of injury � For bales consisting of plastics, foils, PET bottles, paper etc. � Self-acting adaptation to bale size � Automatic adjustment to material density � High availability due to wear-resistant edges � Delivery complete with chain belt conveyor, all drives and electrical control system � Compact material preparation system in combination with a Bale Breaker

Double Perforator Single Perforator

Double Perforator with Chute

Technical Data

PS 06 PS 12 PS 14 PD 06 PD 12 PD 14

Working width 600 mm 1,200 mm 1,400 mm 600 mm 1,200 mm 1,400 mm

Length 1,050 mm 1,620 mm 1,820 1,050 mm 1,620 mm 1,820 mm

Width 680 mm 680 mm 680 mm 1,360 mm 1,360 mm 1,360 mm

Height 360 mm 360 mm 360 mm 360 mm 360 mm 360 mm

Weight 300 kg 600 kg 700 kg 600 kg 1,200 kg 1,400 kg

Number of trommels 1 1 1 2 2 2

Number of male connectors 8 16 16 16 32 32

Power requirement 2 kW 4 kW 4 kW 4 kW 8 kW 8 kW

Speed 60 U/min 60 U/min 60 U/min 60 U/min 60 U/min 60 U/min

Throughput 40 m³/h 70 m³/h 80 m³/h 80 m³/h 140 m³/h 160 m³/h

16 17

Single Perforator & Double Perforator

PS & PD

BRT HARTNERWhere innovation is at home

Content, technical data and illustrations of this edition are non-committal and can be changed without prior notice of manufacturer. With reference to protection notice ISO 16016. BACKHUS GmbH. April 2016 EN

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BRT HARTNER GmbH

Br. Ibbenbüren

Lengericher Str. 1

49479 Ibbenbüren

Germany

Fon +49 5451 50773-0

Fax +49 5451 50773-90

Br. Gundelfingen

Gartnerstraße 20

89423 Gundelfingen a.d. Donau

Germany

Fon +49 9073 40399-0

Fax +49 9073 40399-11

www.brt-hartner.com