Open Range Manufacturing Process
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Transcript of Open Range Manufacturing Process
CONSTRUCTION & MATERIALS OVERVIEW
DESIGNED AND MANUFACTURED FOR THE CUSTOMER THAT APPRECIATES QUALITY
STEEL POWDER COATED I-BEAM WITH OUTRIGGERS TO SUPPORT SIDEWALLS
SUSPENDED ROTO-MOLD SEAMLESS HOLDING TANKS WITH FITTINGS MELTED INTO PLACE
4” RETURN AIR DUCT FROM UNDERBELLY PROVIDES CONSTANT AIR CIRCULATION AROUND HOLDING TANKS
OPTIONAL LAYER OF RADIANT FOIL (R38) AVAILABLE FOR UNDERNEATH THE TANKS: EXTREME ARCTIC PACKAGE
FULLY ENCLOSED AND HEATED UNDERBELLY
2” WELDED (NOT SCREWED) ALUMINIUM FLOOR FRAME W/ 12” ON-CENTRE FLOOR JOISTS
WOOD FILLED TUBULAR ALUMINIUM BACKERS FOR ADDITIONAL SCREW RETENTION WHERE REQUIRED
DARCO ANTI-PUNCTURE MATERIAL, RADIANT FOIL (R38), BATTEN INSULATION (R7) – READY FOR PLYWOOD DECKING
½” PLYWOOD FLOOR & ROOF DECKING LIGHT FW & TT USE 3/8” PLYWOOD ROOF DECKING & A DOUBLE LAYER OF LAMINATED LUAN FLOOR DECKING
CUTAWAY OF THE LIGHT FW & TT FLOOR
• DOUBLE LAYER OF LAMINATED LUAN • 2” WELDED ALUMINIUM FRAME • BLOCK FOAM INSULATION (R9) • SINGLE LAYER OF LUAN • RADIANT FOIL (R38) • ANTI PUNCTURE MATERIAL
PLYWOOD FLOOR DECKING IS GLUED THEN SCREWED IN PLACE
RESIDENTIAL REBOUND CARPET UNDERPADDING
5-LAYER EXTERIOR SIDEWALL
• FIBREGLASS EXTERIOR SKIN • SYMALITE EXTERIOR WALL SUBSTRATE • ALUMINIUM FRAME (STUFFED WITH BLOCK FOAM) • LUAN INTERIOR SUBSTRATE • VINYL WALL COVERING
FIVE LAYERS ARE BONDED TOGETHER THROUGH A PINCH-ROLL LAMINATION PROCESS
• 11 LAYERS OF POLYPROPOLENE & GLASS FIBRES COMPRESSED TOGETHER
• STRONGER & LIGHTER THAN LUAN • MORE RESISTANT TO PUNCTURES • SOUND ABSORPTION QUALITIES
MOST IMPORTANTLY – IT RESISTS MOISTURE ELIMINATING
CONCERNS ABOUT DELAMINATION
WHAT IS SYMALITE?
SOLID WOOD INTERIOR WALL STRUCTURE
RESIDENTIAL COUNTERTOPS, SINKS & FAUCETS
DEPENDING ON MODEL
CABINETS CONSTRUCTED WITH SOLID WOOD CORE
STRUCTURE
SCREWED TOGETHER FOR STRENGTH & DURABILTY
CENTRE SUPPORT BRACE IN LARGER DRAWERS FOR ADDED INTEGRITY
CEILING / ROOF CONSTRUCTION
5” WOOD ROOF TRUSSES PROVIDE SUPPORT FOR THE PLYWOOD DECKING
CUTAWAY OF THE LIGHT FW & TT CEILING/ROOF
• PVC ROOF MATERIAL • 3/8” PLYWOOD DECKING • R38 RADIANT FOIL • R14 BATTEN INSULATION • 5” GALVANIZED STEEL TRUSSES
OUR OVAL AC DUCT SYSTEM MOVES AIR EVENLY THROUGHOUT THE COACH AND EACH UNIT IS WIRED & FRAMED FOR A 2ND AC SYSTEM
AC DUCTS ARE MADE WITH FOAM TO ELIMINATE MOISTURE & MOLD IN THE CEILING
R14 BATTEN INSULATION, COMBINED WITH THE R38 RADIANT FOIL, PROVIDES A COMFORTABLE
ENVIRONMENT IN ALL FOUR SEASONS
HOLDING TANK SHOWING SENSORS AND THE 1 ½” FRESH WATER DRAIN VALVE
ALUMINIUM WHEELS WITH STEEL INSERTS FOR THE LUG NUTS
PVC ROOF MATERIAL IS STRONGER, LIGHTER AND DOES NOT LEAVE BLACK STREAKS ON THE SIDE OF THE
COACH LIKE THE COMMON EPDM MATERIAL
END WALLS AND ROOF OF OUR SLIDE OUTS ARE LAMINATED FOR STRENGTH AND DURABILITY
EACH COACH IS PRESSURE TESTED FOR LEAKS PRIOR TO LEAVING THE ASSEMBLY LINE
100” EXTERIOR WIDTH 96” INTERIOR WIDTH
MORE ROOM – LESS WEIGHT INNOVATIVE DESIGNS
EASIER TO TOW 2 YEAR WARRANTY