Open Pit Mining, Mineral Processing, Materials Handling Program

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TK ThyssenKrupp Fördertechnik A company of ThyssenKrupp Technologies Open Pit Mining, Mineral Processing, Materials Handling Program

Transcript of Open Pit Mining, Mineral Processing, Materials Handling Program

Page 1: Open Pit Mining, Mineral Processing, Materials Handling Program

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TK

ThyssenKrupp FördertechnikA companyof ThyssenKrupp

Technologies

Open Pit Mining, Mineral Processing, Materials Handling Program

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Competence

The mining and extraction of raw materials and minerals - such as coal and ore - the movement of earth and over-burden, the handling, con-veying, lifting and transporting of bulk and piece goods, as well as their storing, homogeni -zing and processing - for example crushing, classifying, milling, drying and fi ltering -that is what ThyssenKrupp Fördertechnik takes as achallenge to be met with the best ThyssenKrupp Förder-technik has to offer foreffi ciency and reliability.

ThyssenKrupp Fördertechnik –from plant design to fi nancial engineering

Planning and construction of mining and materials handling systems - from individual units to turnkey plants. Assuming overall management and responsibility, functioning as cooperation partner, in a joint venture or consortium, as supplier.

From planning and projecting, engineering, production and installation, right up to exem-plary fi eld back-up and service, more than 2,700 employees at ThyssenKrupp Fördertechnik world-wide are aiming at the same goal.

Planning and consultingPreliminary studiesProfi tability and feasibility studiesConceptual designProjecting

Technical servicesRaw material analysesCrushing testsGeological investigationsMine planning

Research anddevelopment

EngineeringOverall and detail planningDesignDocumentation

Projectmanagement

Procurement and productionIn-house and outsourced manufacture (also local)Mechanical engineeringStructural steelworkElectrical equipmentHydraulic equipmentPneumatic equipmentPre-assemblyQuality assurance system according to DIN EN ISO 9001Acceptance testing

Shipmentto any country worldwide

Construction andassemblyOverall executionSupervisionCommissioning

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Business UnitMining

Business UnitMaterials Handling

Business UnitProcessing

Open pit mining systemsGiant bucket wheel excavatorsBucket wheel excavatorsSpreadersBeltwagonsTripper carsOverland and curved conveyor systemsStationary, relocatable and shiftable belt conveyor systemsAuxiliary equipmentTransport crawlers

In-pit crushing and conveying systems for ore, overburden, coalFully mobile in-pit crushing plants

Complete stockyard and handling systems for bulk materialsBucket wheel reclaimersScraper reclaimersDrum reclaimersBlending equipmentStackersBelt conveyors“Rollgurt“ Tube conveyors

Coal handling plants for power stations

Fertilizer handling plants

Port handling systemsShip loadersShip unloaders (continuous and grab)Luffi ng slewing cranesWagon tipplersRailroad car loading and unloading stationsPlow feeders

Cable cranes for dam construction

Gear boxes/drives

Mobile and semi-mobile crushing plants for cement, limestone, gypsumProcessing plants for hard rockStationary crushing plants

Gyratory crushersKUBRIA® cone crushersJaw crushersImpact jaw crushersHammer crushersHammer millsImpact crushersImpact millsRoll crushersRollSizersScreening plantsApron feedersVibrating feedersMagnetic separatorsDrying plantsGrinding plantsVacuum belt fi ltersComponents

ServicesMaintenance, RepairRejuvenationSpare-parts serviceTraining

Financial engineeringShort, medium and long-term fi nancing conceptsArrangement of national and international creditsCompensationBarterProfi tability analyses

At a glance

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4 Open pit mining systems and equipment – the most economic solution for modern mines

Wherever earth, overburden, coal, lignite, ore, phosphate and limestone needs to be mined, moved, stacked or tipped on a large scale, ThyssenKrupp Fördertechnik continuous mining systems are involved in no small way. The range of available machines and techniques can only be classed as universal, pacesetting and comprehensive.

ThyssenKrupp Fördertechnik open pit mining equipment provides the solution for the

most demanding tasks: bucket wheel excavators in all sizes and confi gurations - from giants in a “world of their own“ down to the “ordinary“ magnitudes of the compact BWEs - are the fi rst stage in the mining operation. They pass their loads on to large-scale or overland conveyor systems to be carried to spreaders for dumping, backfi lling or to the further processing. Cross-pit spreaders represent interesting alternatives for economic mining methods.

Substantial contributions to the development of economic in-pit crushing systems for overburden, ore and coal made ThyssenKrupp Fördertechnik one of the leading suppliers in this fi eld. Fully mobile in-pit crushing plants are the latest example for the company’s innovative engineering.

It is not just the machines, but moreover the combination of machines, expertise and know-how that has made ThyssenKrupp Fördertechnik the leading partner for open pit operations worldwide.

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Semi-mobile crushing plant

Shiftable belt conveyor

Compact bucket wheel excavator Semi-mobile crushing plant

Overland conveyors Transport crawler

Giant spreader

Fully mobile in-pit crushing plant

Compact bucket wheel excavator

Semi-mobile crushing plant

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6 Mineral processing – crushing, screening, grinding, drying and fi ltering

ThyssenKrupp Fördertechnik mineral processing - for a complete range of systems based on exemplary technology and know-how builtup in many decades of close cooperation with our customers.

Whether direct at source or at the point of further handling, mineral processing is always an essential part of extraction, industrial preparation and refi ning of bulk materials. All kinds and sizes of crushers are constantly proving their value crushing hard rock, limestone, coal, ore and overburden in open pit mines and quarries, and many other places.

For each of the manifold appli-cations special crusher types areavailable which our engineers have improved and adapted to their respective duty. They are core components of state-of-the-art installations and form, along with other components, tailored and effi cient processing systems in stationary, mobile, semi-mobile or movable units.

High-capacity components for thermal drying of bulk materials - from impact dryers to rotary dryers, mills, air separators and vacuum belt fi lters for dewate-ring of all types of suspensions - round off the product line.

Various pre- and after-sales ser-vices meet all of the customers requirements, ranging from planning and design to the sup-ply of spare parts, components and wear parts, from new or overhauled plants to commissio-ning, maintenance and training.

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Gyratory crusher

Semi-mobile crushing plant Mobile crushing plant

Granite processing plant

Semi-mobile crushing plant

Linear-Grizzly-Feeder

Mobile crushing plant

Jaw gyratory crusher

Hydro-cyclones

Linear vibrating screen

Stationary impact crushing plant Gyratory crusher

Vacuum belt fi lter for coal dewatering

Jaw crusher

RollSizer

Mobile crushing plant

Semi-mobile crushing plant

Vacuum belt fi lters

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8 Materials handling –loading, unloading, stockpiling, blending, transporting

plants and power stations. And it is complemented by a state-of-the-art range of bucket wheel reclaimers, blending and reclaiming scrapers, stackers, belt conveyors, shiploaders and ship unloaders.

Specialized handling technique, such as for hydro-electric dam construction, are catered for with a range of cable cranes.

Continuous “green“ shipun-loaders, “Rollgurt“ belts for dust-free transport of materials

and fl oating conti-unloaders that do away with expensive quay installations are all examples of our innovation in R&D and the continual effort put into fi nding ever-better solutions for ageold problems.

Countless reference installa-tions in all parts of the world are the proof of what has made ThyssenKrupp Fördertechnik the world’s most experienced and reliable partner in materials handling.

The transport, storage, bene-fi cation and handling of bulk material and piece goods are links in the chain of materials handling. For decades now, ThyssenKrupp Fördertechnik has been planning and installing materials handling systems to provide optimum and economic solutions.

This includes the planning, pro-jecting, production and installa-tion of complete handling plants and systems for ports and stockyards, industrial

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Continuous ship unloaders

Drum reclaimer

Coal terminal

Portal scraper Cable cranes

Uncovered circular blending bed

Wagon tippler

Shiploader

Grab unloaders

Wagon tippler

Combined bucket wheel stacker/reclaimer

Pipe conveyor

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Domestic

ThyssenKrupp Fördertechnik GmbHAltendorfer Straße 120D-45143 EssenPostfach 10 22 51D-45022 EssenTel.: +49 (0) 2 01/828-04Fax: +49 (0) 201/828-2566E-mail:[email protected]

We're as close as the nearest telephone

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Abroad

Australia

ThyssenKrupp MaterialsHandling Pty.Ltd. Level 2, 25 Cedric Street,Stirling, WA 6021Tel.: +61 8/92 00-00 00Fax: +61 8/92 00-00 44E-mail: [email protected]

Brazil

ThyssenKrupp FördertechnikLatino Americana Razão Social: Polysius do Brasil Ltda.Condomínio do Edifício ColúmbiaRua Ceará no. 1.566 - 8° andarBairro FuncionáriosCEP 30.150-311 Belo Horizonte - MG.Tel.: +55 31/32 63-39 00Fax: +55 31/32 63-39 90E-mail: [email protected]

Canada

Krupp Canada Inc.405, 1177-11th Avenue S.W.Calgary, Alberta T2R OG5Tel.: +1 4 03/2 45-28 66Fax: +1 4 03/2 45-56 25E-mail: [email protected]

Chile

ThyssenKrupp Ingenieria Chile Ltda.Nueva de Lyon 72, Ofi cina 1501Providencia, Santiago de ChileTel.: +56 2/2 44-22 99Fax: +56 2/244-21 33E-mail: [email protected]

France

ThyssenKrupp KH Mineral SASParc Industriel Sud-ZI Neuwald1, rue René François Jolly - BP 7053757205 Sarreguemines CedexTel.: +33 3 87/98-73 73Fax: +33 3 87/98-89 18E-mail: [email protected]

India

ThyssenKrupp Industries India Pvt. Ltd.P.O. Bag No. 22Pimpri, Pune 411018Tel.: +91 20/2742-54 61Fax: +91 20/2742-53 50E-mail: [email protected]

PR China

ThyssenKrupp BulkTec Trading(Beijing) Ltd.Unit 6A, 22/F, China Life Tower16, Chaoyangmenwai Avenue100020 BeijingTel.: +86 10/85 25-29 99Fax: +86 10/8525-21 81

Business Unit Mining

ThyssenKrupp Fördertechnik GmbHAltendorfer Straße 120D-45143 EssenPostfach 10 22 51D-45022 EssenTel.: +49 (0) 201/828-04Fax: +49 (0) 201/828-45 10E-mail: [email protected]

Business UnitProcessing

ThyssenKrupp Fördertechnik GmbHSchleebergstraße 12D-59320 EnnigerlohPostfach 14 63D-59306 EnnigerlohTel.: +49 (0) 2524/30-0Fax: +49 (0) 2524/2252E-mail:[email protected]

Business UnitMaterials Handling

ThyssenKrupp Fördertechnik GmbHErnst-Heckel-Straße 1D-66386 St. Ingbert-RohrbachPostfach 42 60D-66377 St. Ingbert-RohrbachTel.: +49 (0) 68 94/599-0Fax: +49 (0) 6894/599-4 68E-mail:[email protected]

Russia/ C.I.S.

ThyssenKrupp AGRepresentative Offi ce Russian FederationIntern. Trade Center, Offi ce 1209Krasnopresnenskaja nab. 12123610 MoscowTel.: +7 4 95/2 58- 20 74Fax: +7 4 95/2 58- 20 76E-mail: [email protected]

South Africa

ThyssenKrupp Materials HandlingA division of ThyssenKrupp Enineering (Pty.)Ltd.71 Nanyuki Road,Sunninghill 2157P.O. Box 1636Gallo Manor 2052Tel.: +27 11/2 36-10 00Fax: +27 11/2 36-11 25E-mail:[email protected]

USA

ThyssenKrupp Robins Inc.7730 East Belleview Avenue, Suite 404Englewood, Colorado 80111Tel.: +1 3 03/7 70- 08 08Fax: +1 3 03/7 70- 82 33E-mail:[email protected]

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ThyssenKrupp Fördertechnik GmbH Altendorfer Straße 120D-45143 EssenTel.: +49 (0) 201/828-04Fax: +49 (0) 201/828-25 66http://www.thyssenkrupp-foerdertechnik.com