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FM07-635J

OPERATIONMANUAL

ODS 300ODS 310

330000 SSeerriieessOOiill DDiissppoossaall SShhuuttttllee

Con

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Table of Contents

Safety......................................................................................................................... iii

Chapter 1 Introduction.....................................................................................................11.1 Introduction ...........................................................................................................11.2 Technical Support ..................................................................................................11.3 Model Configuration and Identification .....................................................................11.4 Dimensions and Weights ........................................................................................1

Chapter 2 Assembly .......................................................................................................32.1 Model 300 .............................................................................................................32.1.1 Components....................................................................................................32.1.2 Apply Label .....................................................................................................42.1.3 Prepare Connections .......................................................................................42.1.4 Attach Handle..................................................................................................52.1.5 Attach Handle Bracket......................................................................................52.1.6 Attach Down Pipe ............................................................................................62.1.7 Attach Drain Pipe .............................................................................................6

2.2 Model 310 .............................................................................................................7

Chapter 3 Basic Operation..............................................................................................93.1 Shuttle Setting .......................................................................................................93.2 Shuttle Position....................................................................................................103.3 Oil Disposal .........................................................................................................103.4 Add Oil ................................................................................................................ 113.5 Cleaning the ODS ................................................................................................ 11

Chapter 4 Model 300 Parts ............................................................................................13

Chapter 5 Model 310 Parts ............................................................................................175.1 Upper Stand-Pipe Assembly .................................................................................195.2 Lower Flexible Stand-Pipe Assembly.....................................................................20

Chapter 6 Accessories ..................................................................................................216.1 Filter Hose...........................................................................................................21

Con

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Preface

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SSaaffeettyyHenny Penny fryers have many safety features incorporated. However, the only wayto ensure safe operation is to fully understand the proper installation, operation, andmaintenance procedures. The instructions in this manual have been prepared to aidyou in learning the proper procedures. Where information is of particular importanceor is safety related, the words DANGER, WARNING, CAUTION, or NOTICE are used.Their usage is described as follows:

DDAANNGGEERR!! indicates hazardous situations which, if notavoided, will result in death or serious injury.

DDAANNGGEERR!!

WWAARRNNIINNGG!! indicates hazardous situations which, if notavoided, could result in death or serious injury.

WWAARRNNIINNGG!!

CCAAUUTTIIOONN!! indicates hazardous situations which, if notavoided, could result in moderate or minor injury.

CCAAUUTTIIOONN!!

NOTICE

NOTICE is used for information considered important regard-ing property damage.

Preface

iv

These are the original version controlled Henny Penny instructions for the model 300and 310 Oil Disposal Shuttle (ODS). This manual is available on the Henny PennyPublic website (www.hennypenny.com). Read these instructions completely prior toinstallation and operation of this appliance to ensure compliance to all requiredinstallation, operation and safety standards. Read and obey all safety messages toavoid damage to the appliance and personal injury.

BBuurrnn rriisskk!! AAllwwaayyss wweeaarr PPeerrssoonnaall PPrrootteeccttiivveeEEqquuiippmmeenntt ((PPPPEE)) wwhheenn uussiinngg aann OOiill DDiissppoossaallSShhuuttttllee ((OODDSS)).. PPeerrssoonnaall iinnjjuurryy oorr sseerriioouuss bbuurrnnssccaann rreessuulltt ffrroomm ssppllaasshhiinngg hhoott ooiill..

This appliance is intended for commercial use in kitchens of restaurants, bakeries,hospitals, etc. but not for the continuous mass production of food such as in a factorysetting. All repairs must be performed by the manufacturer, its service agent orsimilarly qualified persons in order to avoid a hazard.

This appliance is not intended for use by persons (including children) with reducedphysical, sensory or mental capabilities, or lack of experience and knowledge, unlessthey have been given supervision or instruction concerning use of the appliance by aperson responsible for their safety. Children should be supervised to ensure that theydo not play with the appliance.

Introd

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CChhaapptteerr 11 IInnttrroodduuccttiioonn11..11 IInnttrroodduuccttiioonnThis guide takes Operators through all the aspects that make up the model 300 and310 Oil Disposal Shuttles.

11..22 TTeecchhnniiccaall SSuuppppoorrttShould you require assistance from technical support in-side the U.S. or Canada, contact Henny Penny Techni-cal Support. at 800-417-8405 [email protected] for all serviceneeds. Outside of the U.S. contact [email protected] or your local distributor forassistance.

11..33 MMooddeell CCoonnffiigguurraattiioonn aanndd IIddeennttiiffiiccaattiioonnThere are two basic configurations. The 300 for Evolution Elite and LOV fryers, andthe 310 for the F5 fryer. The main difference between the two models is the down-pipe, which runs between the drain pan and the oil pump, and the drain pan switch.The 300 model uses a straight down-pipe and a mechanical drain pan switch, and the310 uses a curved flex-pipe and magnetic drain pan switch.

11..44 DDiimmeennssiioonnss aanndd WWeeiigghhttss

Introd

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Assem

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CChhaapptteerr 22 AAsssseemmbbllyyThis section provides the assembly instructions for the 300 /310 series Oil DisposalShuttle (ODS).

22..11 MMooddeell 330000HHeeaavvyy oobbjjeecctt!! SSeeee tthhee ttaabbllee iinn 11..44 DDiimmeennssiioonnssaanndd WWeeiigghhttss,, ppaaggee 11 ffoorr tthhee wweeiigghhtt.. TTaakkee ccaarreewwhheenn mmoovviinngg tthhee sshhuuttttllee ccoommppoonneennttss ttoo pprreevveennttppeerrssoonnaall iinnjjuurryy..

IINNFFOO:AAnnyy sshhiippppiinngg ddaammaaggee sshhoouulldd bbee nnootteedd iinn tthheepprreesseennccee ooff tthhee ddeelliivveerryy aaggeenntt aanndd ssiiggnneedd pprriioorr ttoohhiiss oorr hheerr ddeeppaarrttuurree..

22..11..11 CCoommppoonneennttssUnpack and check to ensure all parts are present and undamaged.

Assem

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22..11..22 AAppppllyy LLaabbeellObtain the sheet of warning labels, and then choose your preferred language. Applythe label to the ODS drain pan in the area marked by the dotted lines.

22..11..33 PPrreeppaarree CCoonnnneeccttiioonnssClean the threads, and then apply thread tape or sealant to connections.

Assem

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22..11..44 AAttttaacchh HHaannddlleeAttach the pump handle.

22..11..55 AAttttaacchh HHaannddllee BBrraacckkeettDo the following:

11)) Bolt the down-pipe retaining bracket to the handle using the supplied hardware.22)) Slide the pump and tube through the center square in the retaining bracket.33)) Fit the end of the down-pipe into the round tube on the drain pan.

Assem

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22..11..66 AAttttaacchh DDoowwnn PPiippeeInsert thumb screw through the retaining bracket and secure the down tube.

22..11..77 AAttttaacchh DDrraaiinn PPiippeeAttach the drain-pipe assembly to the top of the pump assembly, and then tighten andalign as shown.

Assem

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22..22 MMooddeell 331100The assembly process is the same as the model 300 with the following exceptions.The identified parts are different and require additional installation steps.

HHeeaavvyy oobbjjeecctt!! SSeeee tthhee ttaabbllee iinn 11..44 DDiimmeennssiioonnssaanndd WWeeiigghhttss,, ppaaggee 11 ffoorr tthhee wweeiigghhtt.. TTaakkee ccaarreewwhheenn mmoovviinngg tthhee sshhuuttttllee ccoommppoonneennttss ttoo pprreevveennttppeerrssoonnaall iinnjjuurryy..

IINNFFOO:AAnnyy sshhiippppiinngg ddaammaaggee sshhoouulldd bbee nnootteedd iinn tthheepprreesseennccee ooff tthhee ddeelliivveerryy aaggeenntt aanndd ssiiggnneedd pprriioorr ttoohhiiss oorr hheerr ddeeppaarrttuurree..

172505

173056

173055

11)) Install the stand pipe bracket to the handle using supplied hardware.22)) Install the upper stand-pipe to and through the top of the stand pipe bracket.33)) Install the lower flexible stand-pipe to and through the bottom of the stand pipe

bracket.44)) Install the hand pump to the top of the stand pipe.

Assem

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BasicOperatio

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CChhaapptteerr 33 BBaassiicc OOppeerraattiioonnBBuurrnn rriisskk!! AAllwwaayyss wweeaarr PPeerrssoonnaall PPrrootteeccttiivvee EEqquuiippmmeenntt((PPPPEE)) wwhheenn uussiinngg aann OOiill DDiissppoossaall SShhuuttttllee ((OODDSS))..PPeerrssoonnaall iinnjjuurryy oorr sseerriioouuss bbuurrnnss ccaann rreessuulltt ffrroomm ssppllaasshhiinngghhoott ooiill..

• DDoo nnoott oovveerrffiillll.. SShhuuttttllee hhoollddss ooiill ffrroomm oonnee ffuullll ssiizzee ffrryy ppoottoorr ttwwoo sspplliitt vvaattss.. OOvveerrffiilllliinngg ccaann ccaauussee ppeerrssoonnaall iinnjjuurryy oorrddaammaaggee ttoo eeqquuiippmmeenntt..

• FFiillll wwiitthh sshhoorrtteenniinngg oonnllyy.. DDoo nnoott ppuutt wwaatteerr aanndd//oorr cclleeaanneerriinnssiiddee tthhee sshhuuttttllee.. MMiixxiinngg wwaatteerr wwiitthh hhoott ooiill ccaann ccaauusseessppllaatttteerriinngg,, wwhhiicchh ccaann lleeaadd ttoo ppeerrssoonnaall iinnjjuurryy.. WWaatteerr aannddcclleeaanneerr ccaann ccaauussee ccoorrrroossiioonn aanndd ddaammaaggee ttoo tthhee ppuummpp..

• DDoo nnoott ttrraannssppoorrtt ooiill wwiitthhoouutt ccoovveerr iinn ppllaaccee.. SSppllaasshhiinngg ooiillccaann ccaauussee ppeerrssoonnaall iinnjjuurryy..

The basic operation of the ODS 300 / 310 are the same.

33..11 SShhuuttttllee SSeettttiinnggThe shuttle works with multiple fryer models. Adjust the shuttle accordingly.

For the LVE1XX, LVG1XX, EEE1XX,EEG1XX model fryers.

For the LVE2XX, LVG2XX, EEG2XX and F5OFE5XX, OFG5XX and FFE5XX modelfryers.

BasicOperatio

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33..22 SShhuuttttllee PPoossiittiioonn

11)) Release cover latch and hinge cover back on oil disposal shuttle. Make surecrumb catcher is in place.

22)) Remove the filter drain pan assembly from under the fryer, and then roll the oildisposal shuttle under fryer until it stops. Make sure the fryer’s drain aligns withopening in shuttle.

33)) Perform the drain procedures from the operation manual for your model of fryer.

On LVE / LVG-10X fryers, if oil disposalshuttle is not properly in place, “ISDISPOSAL UNIT IN PLACE?” displays.Adjust center bracket on the front ofshuttle as needed by loosening the 6nuts holding bracket and moving thebracket up or down. Once properlyadjusted, the control displays“DISPOSING”.

33..33 OOiill DDiissppoossaallTToo aavvooiidd bbuurrnnss aanndd ppeerrssoonnaall iinnjjuurryy,, aallllooww ooiill ttoo ccooooll ttoo110000°° FF ((3388°° CC)) oorr bbeellooww bbeeffoorree ttrraannssppoorrttiinngg sshhuuttttllee ttoo tthheeddiissppoossaall aarreeaa..

To avoid damage to the pump:• Only pump oil at 100° F (38° C) or below.

• Do not pump water or water-based liquids.

BasicOperatio

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11)) Remove the oil disposal shuttle from under the fryer and replace with the filterpan assembly.

22)) Replace and latch the cover and roll oil disposal shuttle to disposal container.33)) Turn the thumb screw on the bracket to loosen pump assembly.44)) Swivel the pump assembly over the disposal container, and then tighten the

thumb screw on the bracket.55)) Turn the pump handle rapidly (fast) in order to prime the pump and to get oil to

flow through pump.66)) Once the shuttle is empty, loosen the thumb screw on the bracket, and swivel

the pump assembly back over the lower unit and tighten the handle.

33..44 AAdddd OOiillFollow the oil fill procedures from the operation manual for your model of fryer, andthen return the fryer to normal operation.

33..55 CClleeaanniinngg tthhee OODDSSDDoo nnoott ppuutt wwaatteerr aanndd//oorr cclleeaanneerr iinnssiiddee tthhee sshhuuttttllee.. MMiixxiinnggwwaatteerr wwiitthh hhoott ooiill ccaann ccaauussee ssppllaatttteerriinngg,, wwhhiicchh ccaann lleeaadd ttooppeerrssoonnaall iinnjjuurryy.. WWaatteerr aanndd cclleeaanneerr ccaann ccaauussee ccoorrrroossiioonnaanndd ddaammaaggee ttoo tthhee ppuummpp..

Daily, remove the crumb catcher and take it to a sink and clean with soap and water.Clean the exterior of the shuttle with a soft cloth and soap and water. It’s notnecessary to clean the interior of the unit, but if desired it can be wiped down withpaper towels.

BasicOperatio

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Mod

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CChhaapptteerr 44 MMooddeell 330000 PPaarrttss

TTaabbllee 44--11 MMooddeell 330000 OODDSS

Item StockLevel

Part No. Description Qty.

1 84368 HANDLE, DRAIN PAN 1

2 FP02-021 NIPPLE, 3/4” X 3 1

RReeccoommmmeenndd PPaarrttss:: AA == TTrruucckk SSttoocckk // BB == DDiisstt.. SSttoocckk** == NNoott SShhoowwnn // AARR == AAss RReeqquuiirreedd

Mod

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Item StockLevel


3 FP01-098 ELBOW, 3/4” X 90 FEMALE 1

4 FP02-056 NIPPLE, 3/4” X 18.25 1

5 FP01-140 PLUG, PIPE 3/4” 1

6 FP01-097 TEE, PIPE 3/4” 1

7 FP02-033 NIPPLE, 3/4” X 4 1

8 A 72490 PUMP, MANUAL OIL DISCARD 1

9 FP01-227 REDUCER, 1” MALE TO 3/4” FEMALE 1

10 16282 NIPPLE, 3/4” CLOSE 1

11 A 21800 VALVE, 3/4” CHECK 1

12 84376 PIPE, 3/4” BLACK 1

13 N/A NOT ORDERABLE N/A

14 NS02-005 NUT, KEPS 6 X 32 2

15 83994 BRKT, MOUNTING HINGE 1

16 A MS01-532 LATCH, BREADING MACHINE DRUM 1

17 B 84001 COVER, LVE DRAIN PAN DOLLY 1

18 B 84453 BASKET, CRUMB BASKET 1

19 B 84519 SWITCH, DRAIN 1

20 NS02-006 NUT, 10 X 24 HEX HD 4

21 B 19004 CASTER, 2” SWIVEL 1

22 NS02-006 NUT, KEPS 10 X 24 8

23 B SC06-074 SCREW, 1/2” X 1” X 1/2” SHOULDER 3/8”X 16

2

24 LW01-010 LOCKWASHER, SPLIT-RING 3/8” 2

25 NS01-001 NUT, 3/8” X 16 HEX HD 2

26 B 77815 WHEEL, 8” 2

27 B SC01-057 SCREW, 1/4” X 20 X 1/2” HEX HD 4

28 NS02-002 NUT, KEPS 1/4” X 20 4

29 84481 LOCKNUT & PUMP 1


Mod

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Item StockLevel


30 SC01-057 SCREW, 1/4” X 20 X 1/2” HEX HD 2

31 NS02-002 NUT, KEPS 1/4” X 20 2

32 SC06-076 SCREW, THUMB 8 X 25 BLK KNOB 1

33 NS02-006 NUT, KEPS 10 X 24 HEX HD 3

34 SC01-038 SCREW, 10 X 24 X 3/8” PH THD S 3

35 NS02-006 NUT, KEPS 10 X 24 HEX HD 3

36 88527 BRACKET, DRAIN SWITCH 1

37 B SC01-113 SCREW, 6 X 32 X 9/16” PHILLIPS 4

38 B NS02-005 NUT, KEPS 6 X 32 HEX 4


Mod

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Mod

el310Pa

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CChhaapptteerr 55 MMooddeell 331100 PPaarrttssThe model 300 is upgraded to the model 310 using a kit. Many of the 300 parts fit onthe 310. The main differences are the drain pan switch, down-pipe (stand-pipe)assembly and the lower suction tube, which is a curved molded flexible pipe.

173055

SC01-057

NS02-002SC06-076

NS02-002SC01-057

NS02-005

163805

NS02-006

163795 163837 SC01-113

84383

72490

83994

8904119004

172505

173056

84368

77815

SC06-074

Mod

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TTaabbllee 55--11 MMooddeell 331100 OODDSS

Part No. StockLevel

Description Qty.

140638 B KIT, RETRO FIT(Model 300 to 310) 1

163795 BRACKET, SWITCH RETROFIT DRAIN 1

163805 B DRAIN SWITCH, ASSY RETROFIT DRAIN 1

163837 B COVER, DRAIN PAN 1

172505 BRACKET, DOWN-PIPE HOLD 1

173055 DOWN-PIPE (STAND-PIPE), ASSY. 1

173056 B TUBE, SUCTION 1

19004 B CASTER, 2 INCH FRONT 2

72490 B PUMP, MANUAL OIL DISCARD 1

77815 B WHEEL, 8 INCH REAR 2

83994 BRKT, HINGE MOUNTING 1

84368 HANDLE, ASSY. DRAIN 1

84383 DRAIN-PIPE, ASSY. 1

LW01-010 LOCKWASHER, SPLIT RING 3/8” ID 2

NS01-001 NUT, 3/8” X 16 HEX 2

NS02-002 NUT, KEPS 1/4” X 20 8

NS02-005 NUT, KEPS 6 X 32 HEX 8

NS02-006 NUT, KEPS 10 X 24 HEX 18

SC01-057 SCREW, 1/4” X 20 X 1/2” HEX 8

SC01-113 SCREW, 6 X 32 X 9/16” 4

SC03-001 SCREW, 10 X 1/2” 4

SC06-074 SCREW, 3/16” X 1/2” X 1 1/2” 2

SC06-076 SCREW, THUMB 8 X 25 BLK KNOB 1


Mod

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55..11 UUppppeerr SSttaanndd--PPiippee AAsssseemmbbllyyFP01-227

FP01-29821800

172472

172441

FP01-221

FP01-089

FP01-023172576

TTaabbllee 55--22 MMooddeell 331100 UUppppeerr SSttaanndd PPiippee

Part No. StockLevel

Description Qty.

173055 DOWN-PIPE ASSY. 1

172441 - BRACKET, TUBE 1

172472 - TUBE, STOP 1

172576 - SWIVEL, 1/2” NPT 1

21800 - VALVE, CHECK 3/4” 1

FP01-023 - NIPPLE, 1/2” 1

FP01-089 - BUSHING, REDUCING 3/4” X 1/2” 1

FP01-221 - COUPLING, 3/4” HOSE 1

FP01-227 - COUPLING, 1” MALE TO 3/4” FEMALE 1

FP01-298 - COUPLING, 1” MALE TO 3/4” FEMALE 1


Mod

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55..22 LLoowweerr FFlleexxiibbllee SSttaanndd--PPiippee AAsssseemmbbllyy

162238-509

FP01-228

161399

TTaabbllee 55--33 MMooddeell 331100 LLoowweerr FFlleexxiibbllee SSttaanndd PPiippee

Part No. StockLevel

Description Qty.

161399 PICKUP, JIB 1

162239–230 A HOSE, FLEXIBLE FORMED 1

FP01–228 BARB, 1/2 X 3/8 NYLON 1


Accessorie

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CChhaapptteerr 66 AAcccceessssoorriieessThis section identifies and lists the accessories available from your distributor.

66..11 FFiilltteerr HHoosseeAn optional filter disposal hose is available.

TTaabbllee 66--11 FFrryyeerr AAcccceessssoorriieess

Item Part No. Description

* 03616 KIT, FILTER HOSE ACCESSORY

1 81066 HOSE, FILTER

2 85135 BRACKET, HOLDER

* = Not Shown

Accessorie

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Item Part No. Description

3 80995 HOLDER, FILTER HOSE

4 SC06–013 U-BOLTS

* NS02–002 NUTS

* = Not Shown

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OOiillDDiissppoossaallSShhuuttttllee › wp-content › uploads › 2018 › 09 › FM… ·...

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