ONE VISION. INFINITE POSSIBILITIES....DME High Precision Mold Base THE BENCHMARK FOR HIGH-QUALITY...
Transcript of ONE VISION. INFINITE POSSIBILITIES....DME High Precision Mold Base THE BENCHMARK FOR HIGH-QUALITY...
-
O N E V I S I O N . I N F I N I T E P O S S I B I L I T I E S .
INJECTION MOLDING • BLOW MOLDING • EXTRUSION • CO-INJECTION • HOT RUNNER SYSTEMS • MOLD TECHNOLOGIES • PROCESS CONTROL SYSTEMS • INDUSTRIAL SUPPLIES • IoT SOLUTIONS • FLUID TECHNOLOGY
-
1
-
2 3
WE HAVE INNOVATIONIN OUR DNAOur global development footprint and
investment is one of the largest in the industry.
With eleven development facilities strategically
located around the world, our dedicated team
of experts tirelessly engineer and manufacture
innovative products. We have the knowledge
and capacity to deliver a broad spectrum
of solutions to our global customer base.
Our focus on research has resulted in more
than 1,000 active and pending patents – all
with an eye to equipping our customers with
a competitive advantage.
THE MILACRON STORY THE MILACRON STORY
It’s not just the final product that makes
Milacron a standout solutions provider, it’s
the process and service behind it. Each one
of our 5,000+ employees champion the
success of our customers every step of the
way, throughout the lifecycle of our products.
Our connection to our customers never ends.
We pride ourselves on delivering unparalleled
global aftermarket service and support.
This philosophy of collaboration is the guiding
force behind our suite of products and
services. It has positioned us as a one-stop
shop for custom, flexible plastics solutions on
both local and global scales. And it has helped
us redefine what is possible in our industry.
THE POWER OF POSSIBILITIES
Tom Goeke CEO, MILACRON
We are the premier plastics processing technology company. We see ourselves as problem solvers – a global, integrated team that is driven by the desire to help each customer’s ‘what ifs’ come to life.
E-Multi injection unit now available with LSR capability
“We want customers calling us with their most
challenging jobs and wildest ideas. We are in the
business of creating solutions and realizing
aspirations – of building what used to be impossible.”
-
4 5
“At Milacron, we’re passionate
about challenging the status
quo, pushing boundaries and
setting bold goals. We examine
technology limitations from new
angles to constantly improve our
equipment and meet the industry’s
insatiable thirst for progress.”
THE WORLD’S LEADER IN INJECTION MOLDING MACHINESInstitutional knowledge. Broad experience.
Unique capabilities. All of these unite to offer
Milacron customers unparalleled possibilities
when it comes to plastic processing. Milacron’s
injection molding expertise seamlessly meets
the evolving needs of the automotive, medical,
packaging, food and beverage, electronics, and
consumer goods industries. From 17 to 6,600 ton
clamp capacities, our broad range of all electric,
servo and hydraulic product lines set the
standard for efficient, profitable part production.
THE STANDARD IN BLOW MOLDING TECHNOLOGYWe will rise to meet any industry application
challenge with an exhaustive range of blow
molding technologies from our Uniloy product
brand and our extensive design and production
experience. Each one of our machines and molds
is thoughtfully engineered for the most efficient
production of bottles, containers, technical parts
and industrial cans. Our scrap-free precision
blow molding produces high-quality containers
for the pharmaceutical, medical, food, cosmetic
and personal care industries.
INJECTION TECHNOLOGY BLOW MOLDING MACHINES
Bruce CatoenCHIEF TECHNOLOGY OFFICER,MILACRON
Maxima Performance Series injection molding machine
UR-70 Blow Molding Machine
-
6 7
THE SCIENCE OF EXCEPTIONAL EXTRUSION PERFORMANCEOur single and twin screw extruders excel in
producing sheet, pellets, PVC pipe, window
profiles, vinyl siding, and profiles of wood and
natural fiber plastic composites.
Milacron’s demonstration and development
laboratories have made a science of optimizing
processing via natural compression. This
creates a highly customizable approach for
our customers: one that increases productivity,
output and accuracy, while reducing costs.
Milacron Extrusion also offers screws and
barrels, tooling and cross-heads, and other
machined metal components under the
Canterbury and Genca brands.
EXTRUSION MACHINES CO-INJECTION MACHINES
CO-INJECTION EVOLVES PACKAGING POSSIBILITIESMilacron is the industry leader in co-injection
technology with over 30 years experience and
is the largest supplier of co-injection systems to
the plastics industry. The “heart” of each system
is the co-injection melt delivery with Kortec®
technology. Milacron offers two solutions:
Kortec Complete is a complete turnkey system
with an injection molding machine with 2-shot
capabilities and the Kortec hot runner melt
delivery technology.
Kortec Connect offers the same patented
co-injection hot runner and combines it with
Mold-Masters E-Multi secondary injection unit,
allowing molders a cost-effective entry into
co-injection molding utilizing existing injection
molding machine.
CO-INJECTION
Kortec Co-Injection Barrier Technology
TP-75 Extrusion Machine
-
8 9
OUR CUSTOMERS DRIVE INNOVATIONTo us, there is no such thing as “off the shelf.”
Our approach to integrated systems and
solutions that incorporate all our product
technology creates endless possibilities and an
unprecedented list of new solution launches.
By integrating our lines of business, Milacron
offers an end-to-end spectrum of solutions
designed to address each customer’s unique
needs locally, everywhere.
At Milacron, we have strategically assembled
a group of product brands into an integrated
plastics manufacturing business with the widest
range of products, technologies, expertise
and services in the world. By uniting these
capabilities, we provide Milacron customers with
the highest level of quality, performance
and innovation.
• Injection molding
• Blow molding
• Extrusion
• Co-injection technology
• Hot runner systems
• Mold technologies
• Process control systems
• Fluid technology
• Lifecycle management
• Industrial supplies
• IoT solutions
INTEGRATED SOLUTIONS INTEGRATED SOLUTIONS
ANY PLASTIC PARTANY COLORANY SHAPEANYWHERE
-
10 11HOT RUNNER SOLUTIONS MOLD TECHNOLOGIES
Master-Series 96 Cavity Hot Runner
THE WORLD’S LEADING SUPPLIER OF HOT RUNNER TECHNOLOGY AND SYSTEMSMold-Masters manufactures hot runner
solutions to optimize molding processes, improve
efficiency and reduce resin waste. All with the
end goal of helping our customers produce
complex, accurate and aesthetically-pleasing
plastic products at the highest possible levels
of productivity. With over 153,000 systems in use
worldwide, the biggest players across every
possible plastics market segment depend on
Milacron’s hot runner technology.
Jigish ShahVP TECHNOLOGY & NEW PRODUCT DEVELOPMENT,MILACRON
“We have one goal: flawlessness. That means
quality, reliability, consistency, efficiency.
It’s the only way we can be a true end-to-end
partner, offering a complete portfolio of
possibilities to address our customers’ needs.”
DME High Precision Mold Base
THE BENCHMARK FOR HIGH-QUALITY MOLD COMPONENTS AND MOREFor years, customers have benefitted from
hundreds of proven and reliable, high-quality mold
components from DME. In fact, we offer a full
complement of mold making and molding solutions
with popular sizes stocked for immediate delivery.
These products include:
• Mold bases, plates and components
• Quick-change molding systems
• Mold action devices
• Mold cooling components
• Undercut molding systems
• Mold finishing and repair systems
• Auxiliary equipment
• Machine parts
• Industrial supplies
-
12 13
CONTROL SYSTEMS DESIGNED FOR EASE OF OPERATIONMold-Masters process control systems are
compatible with global industry standards
and feature state-of-the-art touch screen
interfaces. Using our proprietary control
algorithms, we provide the ability to optimize
a wide range of processes with one objective:
to enhance and ensure molding performance
resulting in perfect parts.
PROCESS CONTROL SYSTEMS FLUID TECHNOLOGY
AN INDUSTRY LEADER IN FLUID TECHNOLOGYCIMCOOL fluids are the premier choice
in industries ranging from automotive to
aerospace. Our fluid technology business
specializes in fluids for machining, grinding,
stamping, drawing and forming, cleaners,
and corrosion inhibitors, as well as specialty
lubricants and fluid management equipment.
“We’re in the solutions business.
If it can be done, we’ll do it. If it
can’t be done, we’ll figure out
how to do it.”
Peter SmithPRESIDENT ANDGENERAL MANAGER, DME
M1 TempMaster-Series Controller
-
14 15
“Bringing products to life is just the
beginning. From development to creation
to installation to service, we don’t stop
until our customers realize the potential
of each machine, technology and part
we make. All of this is delivered to our
customers at a speed that helps keep
them ahead of the competition.”
An HeidPRESIDENT, MOLD-MASTERS
INDUSTRIAL SUPPLIES SERVICES
Aftermarket Support – Whether routine service,
troubleshooting or answering questions, our local
field service technicians and our 24/7 online team
offer our customers immediate technical service
ensuring that they are supported every step of the
way. Our Aftermarket Service Team, interactive
parts catalog, remote monitoring and eSTORE are
just a few of the ways we work with customers to
optimize their purchasing experience. By focusing
on efficiency, increased productivity and uptime,
our objective is to help customers achieve their
output goals.
EARNING OUR CUSTOMERS’ BUSINESS
EVERY DAY
What our customers need. When they need it. Where they need it.
We’re supporting our customers 24 hours a day, 7 days a week, 365 days a year.
Engineering Services – Milacron’s team of
engineering experts partner with customers
to evaluate technical risk areas. We use
state-of-the-art technology for resin
evaluation, tool design, part filling analysis,
gate design review, molding constraints and
thermal dynamics review. Drawing on years
of experience and expertise, combined
with the utilization of industry dependable
analytical and modeling tools, our teams
expertly validate all recommendations.
Manufacturing Expertise – When it comes
to challenging custom jobs, our team has
the expertise, capabilities and experience
to deliver. In addition to ISO certifications,
we maintain a variety of job and industry-
specific certifications to ensure we meet
exacting needs. With modern facilities and
advanced equipment, operated by dedicated
and knowledgeable employees, Milacron is
a recognized leader in precision large part
machining, finishing and manufacturing.
INDUSTRIAL SUPPLIESWhen looking for molding and mold making
supplies, companies are increasingly looking to
DME Industrial Supplies to provide a complete
portfolio including trusted brands. Whether
looking for auxiliary equipment, machine parts,
shop equipment, mold sprays, cooling and heat
supplies, or safety products, DME Industrial
supplies has a vast portfolio of products to help
improve operational performance and keep
customers plants running smooth and safe.
Products are available 24/7 via the Milacron
eSTORE, globally to support the entire Milacron
client base.
-
16 17IoT Solutions
While Industry 4.0 is still globally evolving,
Milacron has been at the leading edge of not
only developing but implementing the technology,
machinery, systems and the infrastructure into
real-world plastics manufacturing operations.
This integration of technologies has enabled
a truly smart manufacturing experience for
Milacron clients.
The transformative nature of M-Powered is
not just in the machinery but also the data and
analytics, specifically how it is captured and
processed in a way that becomes meaningful to
your operations. Our clients know that capturing
data is important, but correcting these data and
mechanical inefficiencies is a necessity.
M-Powered provides a full suite of observational,
analytical and transactional systems and
services that enable you to improve your plastics
operations with a focus on lean manufacturing.
Smart manufacturing with M-Powered will help
your organization understand not only your
current capabilities but plan for your future
manufacturing goals. Let Milacron show you
what your smart manufacturing operation can be,
not tomorrow but today.
M-POWERED
MILACRON SUITE OF INTELLIGENT TOOLS
INTERACTIVETECHNICALMANUAL™
MACHINE TOCLOUD (M2C)
REMOTE MONITORINGADVANCED ANALYTICS
REMOTESERVICE(M2M)
INTERACTIVEPARTS CATALOG™
MAINTENANCEADVANTAGEPROGRAM
SMARTMOLD™
eSTORE
-
18 19Milacron eSTORE
The Milacron eSTORE is the easiest, most
efficient way to purchase everything you
need for your company’s operations with
frequent promotions ensuring you always
receive our best prices.
This ecommerce site is a one-stop destination
for Milacron and Ferromatik branded injection
molding machine parts, Uniloy blow molding
machine parts, Mold-Masters hot runner
systems, parts and spares and DME mold
components and industrial supplies.
The eSTORE instantly connects you to the
products you need, day or night. The eSTORE
will help shape or reshape the future of your
businesses with the click of a button or the
touch of a screen.
Brands – You have the ability to choose from
parts and supplies across our stable of the
plastic industry’s leading brands, including
Milacron, Ferromatik, Uniloy, Mold-Masters
and DME.
Configurators – The eSTORE features a robust
interactive configuration engine that allows
users to see their changes in real time for mold
bases, hot runners and machines.
Shopping Cart – The eSTORE has a simple and
intuitive shopping cart similar to major B2B and
consumer ecommerce sites. All transactions and
personal information are safe and secure.
3D CAD – The eSTORE houses a library of CAD
drawings for review and download into your
CAD program for use in mold layouts.
Compatibility – The eSTORE is Windows,
Mac and iOS friendly, so you can be assured
a robust interactive experience whether
you’re at your desk, on the shop floor or on
the road.
Quotes – Users have the ability to order
products directly or request a quote all in the
user-friendly site. Quotes and delivery times
are estimated instantaneously. Users will
also have the ability to review and document
past purchases.
Easy to use, user friendly, designed with the
customer in mind.
CLICK AND SAVE – BOTH TIME AND MONEY
estore.milacron.com
-
20 MILACRON’S GLOBAL TEAM
Milacron has a global perspective on what
matters in manufacturing. With over 15
manufacturing facilities in 6 countries, we
sell our plastics processing solutions in over
100 countries across 6 continents. We have
an installed base of 40,000 machines, 153,000
hot runners and over 3.5 million square feet of
manufacturing space. We put this know-how
to work every day to improve productivity, cut
costs, increase energy efficiency, eliminate
scrap, and reduce cycle times across a diverse
range of industries. Behind it all is our people –
caring, committed and creative – who build
long-term relationships with our customers.
Automotive – Our technologies produce large
to small technical automotive parts with a focus
on light weighting to improve fuel economy,
part quality and durability.
Medical – Our products meet the demands
of the market – from clean room to certified
quality. We support new medical technologies
and advances in science that accelerate the
demand for a vast array of new products and
part applications in the medical industry.
Food & Beverage – We enable light weighting
of end products with a focus on high precision,
high capacity and high performance equipment.
We provide a unique and proven co-injection
technology for high gas barrier packaging for
increased freshness and shelf life.
Consumer Goods – We help our customers bring
attractive, functional consumer products to
market quickly and affordably, all with an eye to
sustainability in an industry that demands a high
volume of resin, performance and efficiency.
Electronics & Telecom – Our latest technologies
in rapid product development cycles meet the
need for superior part quality and precision, and
the demand for ever-smaller parts with ever
shorter lifecycles at ever lower costs.
Construction – Our technologies provide lighter-
weight components made with recycled materials,
faster production and lower labor costs, designed
with the technical know-how to deliver more
productive uptime and cleaner operations.
Aerospace – Aerospace partners rely on
Milacron technology to increase productivity on
aerospace grade parts and applications – from
commercial aircraft to NASA space programs.
Packaging – Our company enables innovative
and unique packaging for niche items that stand
out from their competitors, provide tamper-
evident and tamper-resistant protection, and get
to the market quickly at an affordable cost.
A GLOBAL TEAM, WORKING AS ONE
-
MILACRON LLC • 10200 ALLIANCE RD, SUITE 200 • CINCINNATI, OH 45242 • [email protected]
VISION & MISSION
Milacron delivers high-precision plastic
processing technologies and control
systems that advance our customers’
businesses through optimized lifecycle
performance. We are dedicated to adding
value every step of the way by:
• Understanding our customer’s unique needs
• Engineering innovative solutions that meet those needs
• Delivering performance on time, every time
• Providing unparalleled global aftermarket service and support
www.milacron.com