One Step Ahead of Maintenance! - Mettler Toledo · METTLER TOLEDO 3 ISM ® - one step ahead of...
Transcript of One Step Ahead of Maintenance! - Mettler Toledo · METTLER TOLEDO 3 ISM ® - one step ahead of...
One Step Ahead of Maintenance!
Intelligence starts in the head
METTLER TOLEDO 1 ISM® - one step ahead of maintenance!
Maintenance Impact on Costs
Reactive Time-Based Predictive
� 65% of maintenance is only „fixing of defective devices“
� Planned maintenance cycles
� Optimal maintenance intervals
� Stop process
� Need to get spare parts asap
� Fixed intervals
� Often unnecessary maintenance
� Probability of failures between cycles
� Flexible and optimized
� Less unnecessary maintenance
� Lower probability of failures
� Loss of production time
� Planning hardly possible
� High maintenance and spare parts costs
� No unnecessary maintenance costs
� Less downtime
METTLER TOLEDO 2 ISM® - one step ahead of maintenance!
One Step Ahead of Maintenance - ISM®
Installation Configuration Calibration Maintenance Replacement
� ISM simplifies:- Installation & Configuration
and
- Handling and Maintenance
ISM is METTLER TOLEDO‘s solution for optimized field device management
METTLER TOLEDO 3 ISM® - one step ahead of maintenance!
Digital ISM Concept
M700 with module technology
Fully digital ISM sensor:
� digital communication
� diagnostics integrated in sensor
pH and oxygen
Fully digital system with flexibility and expandabi lity
one module per parameter for:�analog sensors�analog ISM sensors�digital ISM sensors
DigitalIEEE
protocol
METTLER TOLEDO 4 ISM® - one step ahead of maintenance!
Plug & Measure for Easy Installation
Installation Configuration CalibrationMainten-ance ReplacementCalibration
Mainten-ance Replacement
Easy installation with pre-calibrated sensors
� Automatic sensor recognition
� Characteristic sensor data stored in sensor head
� Calibration history
METTLER TOLEDO 5 ISM® - one step ahead of maintenance!
Advanced Diagnostics for pH & DO
Installation Configuration CalibrationMainten-ance
Replacement
� Wear monitor
� CIP/SIP cycles
� Min/max temperature
METTLER TOLEDO 6 ISM® - one step ahead of maintenance!
ISM Return on Investment (ROI)
~1 year!(8) ROI for ISM System
5’000 $ ���� >25%!(7) Total savings per loop
15’000 $9500 $(5) Replacement / maintenance 5y
17’500 $12500 $(6) Total life cycle costs (1+5)
3’000 $1900 $(4) Totale maintenance costs (2+3)
1’500 $1000 $(3) Annual labor costs
1 000 $900 $(2) Annual consumables
2’500 $3’000 $ (1) System price
StandardSystem
ISMSystem
METTLER TOLEDO 7 ISM® - one step ahead of maintenance!
Intelligent Information Integration
Fieldbuswith ISM
Fieldbus
12,3 mA
Conventional
171,4 mV
Fie
ldle
vel
Con
trol
leve
l
New:
� Wear monitor� Calibration timer