One PLM - CENIT€¦ · One PLM covers the addressed challenges enabling the provision of...
Transcript of One PLM - CENIT€¦ · One PLM covers the addressed challenges enabling the provision of...
© MAHLE
One PLM
Integrated digital PLM processes of
a global automotive supplier
Dr. Alexander Burger
Head of One PLM
16.05.2018
1
MAHLE International GmbH © MAHLE
1 Overview on MAHLE
2 One PLM
3 MAHLE Change Processes – Case Example
Agenda
2
MAHLE International GmbH © MAHLE
Overview on MAHLE
3
MAHLE International GmbH © MAHLE
MAHLE is one of the world’s largest automotive suppliers
with solutions round the powertrain
MAHLE DUAL STRATEGY
Strengthen our existing market
position
Shape the future in a changing
mobility world
105% GROWTH WITHIN LAST 5 YEARS
Employees: 77,000
Sales: EUR 12,3 billion (2016)
4
MAHLE International GmbH © MAHLE
Requirements for modern mobility and MAHLE solution
portfolio
Surface Heating
Thermal Management
Connectivity
48V Twin Power
Thermoelectric Heatpump
5
MAHLE International GmbH © MAHLE
One PLM
6
MAHLE International GmbH
© MAHLE
Individualization
73% of the manufacturers will individualize their portfolio due to more differentiated customer requirements
Innovation speed
81% of the CEOs agree that innovation speed is a crucial factor for the business success
Smart Products
Until 2022 one trillion sensors will be connected with the Internet of Things
Cooperation
A success rate of development projects that is 4 times higher in the case of interdisciplinary co-operation
Production
Until 2022 the first car body and until 2025 5% of all consuming products will be manufactured by a 3D printing process
complexity time to market
costs
transparency mastering
reduce
Industrie 4.0
Global trends in the era of Digitization…
vari
ety
of
part
s
7
MAHLE International GmbH
© MAHLE
Individualization
Configuration
Mastering the intern variation diversity
Innovation speed
Modularization
Reduction of development times by reutilization
Smart Products
Mechatronics
Differentiation by IoT-enabled products
Cooperation
Collaboration
Cross-domain cooperation between mechanics, electrics, software, purchasing, production planning, manufacturing and logistics
Production
Digital validation/ Industrie 4.0
Cost reduction by simulation and automation of the production
... and how the challenges can be overcome
complexity time to market
costs
transparency mastering
reduce
Industrie 4.0
vari
ety
of
part
s
8
MAHLE International GmbH
© MAHLE
One PLM covers the addressed challenges enabling the
provision of innovative mobility solutions
11.000
PLM Users
~1.500
CAD Users
7.2 Mio.
Documents
Increasing
efficiency
Enabling
global
collaboration
Cross-BU
synergies and
Collaboration
9
MAHLE International GmbH
ERP
© MAHLE
One PLM rough Architecture and Core Applications
Series Concept / Acquisition Product and Process
Development
Production
Preparation
Production
Ramp-Up
QG1 QG2 QG3 QG4 MS0 MS1 MS2
Concept / Acquisition Release
Quotation Approval
Product and Process Development Release
Start of Design Validation
Production Preparation Release
Parts out of Series Equipment
Production Ramp-Up Release
Series Production Support Release
Corporate
Research
Pre-Deve-
lopment
SP1 SP2
QG0
Project Templates
Project Documentation
Resources
Duration and Effort
Gantt Charts
Functions
PSM
Product eMat/
eBOM
mMat/m
BOM
CAD
2D
3D
Descr. Docs
EDB
VDB
Validation
IPD
TechDB
PPF
PSM
Polarion
Requirement
ReqMan
PR
OJE
CT M
AN
AG
EM
EN
T
MA
ST
ER
DA
TA M
AN
AG
EM
EN
T
Manage milestones &
Quality Gates
PR
OC
ES
S M
AN
AG
EM
EN
T
SOF/PAC
Process Templates
Tasks, Checklists
Commit
process & data readiness
Manage processes
for data creation,
update and release
Product Structure
Synchronisation
Status Management
10
MAHLE International GmbH
© MAHLE
One PLM covers the optimization of all PLM processes
enabling the provision of innovative mobility solutions
Strengthen market position
in core business areas
Invest in growth areas and
technologies
Dual Strategy
Build the Basis
1
Consolidate to one
data backbone
From local to global
Enable
Collaboration
2
Use synergies
Enable collaboration
cross-BU
Enable
Digitization
3
Mechatronics
Big data analyses
Assistant systems
One PLM pillars
11
MAHLE International GmbH
© MAHLE
IT empowers MAHLE to master the age of Digitization and Industry 4.0
…Digitization drives change
on the markets and at MAHLE
Market Needs
I
…IT is everywhere: IT is the key
driver and designer of digitization
Reorientation
II
…IT becomes partner "on the
same level" with the business
Integration
III
12
Create Awareness Leave Comfort Zone Tear Down Silos
MAHLE International GmbH © MAHLE
MAHLE Change Processes – Case Example
13
MAHLE International GmbH © MAHLE
The main advantage is the transparency on the change
process and associated levers
Transparency on process!
Reduction of change cycles and thus costs
Planning and approval of costs
Improvements in product and data quality
Manage and coordinate global projects
Audit safety and traceability
Benefits
MAHLE
CHANGE
TYPES
ENGINEERING
CHANGE
PRODUCTION
PROCESS
CHANGE
SUPPLIER
CHANGE COMMERCIAL
CHANGE
14
MAHLE International GmbH
WORKFLOW SUPPORT FOR INTEGRATING THE PROCESS CHAIN (E.G. ECM PROCESS ON THE BASIS OF CENIT CONNECT APM)
INTEGRATED DIGITAL MASTER FOR MAHLE
© MAHLE
An integrated digital master ensures consistency on data
level and links IT and process level
Requirements Functions
PSM
Product
eMat/
eBOM
mMat/
mBOM
CAD
2D
3D
Descr. Docs optional
Client
Logistics Procurement
Engineering
Project Management
Management Services Distribution
Manufacturing
Controlling Quality
ECR Engineering Change Request
ECO Engineering Change Order
MCO Manufacturing Change Order
15
MAHLE International GmbH © MAHLE
Case Example: ECM process MAHLE BU2 –
Brief explanation of video
ECR
ECO
MCO
Main process ECR Phase
Development-Sub process ( Split level 1)
Plant –Sub prozess (Split level 2)
Main process ECR Phase
Development-Sub process ( Split level 1)
Plant –Sub prozess (Split level 2)
Main process ECR Phase
Development-Sub process ( Split level 1)
Plant –Sub prozess (Split level 2)
Oil Air
16
ECO
ECR
ECR process with 1 base material Starting
position
Due to high degree of reuse: Find
and select all affected products
136 products found
6 products selected
Objective
MAHLE International GmbH © MAHLE
Case Example: Cenit Connect APM User Interface –
Task Desk including MAHLE Split matrix
Split matrix Team
Checklist
Objects
Activity
17
MAHLE International GmbH © MAHLE
Thank you
18