Onan Parts Manual RDJE RDJEA Industrial Engine 974-0252

34
The following catalog has gaps in its page numbers, or doesn’t have any numbers. We have chosen to leave the page numbering in the order that Acrobat assigns it.

description

Please visit www.GreenMountainGenerators.com for more FREE manuals.STANDARD PARTS SECTIONBase,OilBlock,CylinderCamshaftCooling SystemCrankshaftExhaust SystemFlywheelGearcaseGovernorHead,CylinderInjection SystemIntake System, AirOil SystemPiston and RodService Kits and MiscellaneousStarterStarter PartsOPTIONAL PARTS SECTIONAlternatorFilter, Oil (Heavy Duty)Gauge, Oil PressureSwitch, High Water TemperatureSwitch, Low Oil Pressure

Transcript of Onan Parts Manual RDJE RDJEA Industrial Engine 974-0252

Page 1: Onan Parts Manual RDJE RDJEA Industrial Engine 974-0252

The following cataloghas gaps in its pagenumbers, or doesn’thave any numbers.We have chosen to

leave the pagenumbering in theorder that Acrobat

assigns it.

Page 2: Onan Parts Manual RDJE RDJEA Industrial Engine 974-0252

C)lfmon”

Pm’tsManual

mdm“ m!lEA

hdmtrialEnghe

974-02523-S2 (SPEC A)REPLACES7.Tfj (SPEC ,~)

Printed in U.S.A

Page 3: Onan Parts Manual RDJE RDJEA Industrial Engine 974-0252

GENERAL INFORMATION

INSTRUCTIONS FOR ORDERING REPAIR PARTS

For parts or service, contact the dealer from whom you purchased this equipment or refer to your NearestAuthorized Onan Parts and Service Center.

TO avoid err~rs or delay*in fiiiing your parts order, please furnish all information requested.

Always refer to the nameplate on your unit.

1.

2.

3.

4.

Always give the MODEL, SPEC NO. and SERIAL NO.

o

MODEL AND SPEC NO.

SERIAL NO. ~I

-----

kor hsndy reference, insert “YOUR” -

M.l14@

nameplate information in the spaces above.

Do not order by reference nurnben always use part number and description,

Give the part number, description and quantity needed of each item. if an older part cannot be identified,return the part prepaid to your dealer or nearest Onan Parts and Service Center. Print your name and addressplainly on the package. Write a letter to the same address stating the reason for returning the part.

State definite shipping instructions. Any cla[m for loss or damage to your unit in transit should be filedpromptly against ~l?e‘transportation company making the delivery. Ghirlments are comp[ete unless thepacking list indicates items are back ordered.

Prices are purposely omitted from this Parts Manual due to the confusion resulting from fluctuating costs, importduties, sales taxes, exchange rates, etc.

FQr ctirmrtt parts prices, consult your Orwm Dealer, Distributor or Parts and Service Center.

“En esta !ista de partes Ios precios se omiten de proposito, ya que bastante confusion resulto de fluctuaciones deIos precios, derechos aduanales, impuestos de venta, cambios extrajeros, etc.”

Consiga IQs prech v@erntes de su distribuidor de produc!os “ONAN.”

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,

INDEX

TITLE . LOCATION

INTRODUCTION . . . . . . . . . . ... . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A4ENGINE 13ATATABLE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A4STANDARD PARTS SECTION

Base,Oit . . . . . . . . . . . . . . . . . .. . . , . . . . . . . . . . . . , . . . . . . . . . . . . . . . . . * fi~AS......,.,..,.., -9..Bbxk,Cy!!nder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . , . . . . . , . . . . . , . . . . . . . . . . . . . , . . A6,A7Camshaft . . .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ...0 . . . . , . . . . . . . . ., . . . 0, . . . AOCooling System . . . . . . . . . . . . . . . , . . . . . . . . . . . . . . . . . , , . . . . . , , . , . . . . . . . . . . . . . . . . . . . . . B6Crankshaft . . . . . . . . . . . . . . . . . . . . . . . . . . . .(.. . . . . . . 0. . . . . . . . . . . , . . . . . , . . . , . . . . . . . . . . . A9Exhaust System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B1Pfywileei . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A9Gemxme . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ,0 .,.... . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A13Governor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A14

Head,Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .* . . . . . . . . . . . . . . . . . . . . AlO,Al 1Injection System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ..!... E2,B3Make System, Air . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B1

oil system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A12Piston and Rod . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ..$. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . AS

Service Kitsand Mlacellaneous . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B?

Starter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B4

StarterP arts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B5

OPt’!OMAL PARTS SECTIONAlternator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C2

Filter, Oil (Heawy Duty) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C3

Gauge. Oil Pressure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C4

Switch, High Water Temperature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ~–~

Switsh, Low Oil Pressure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C4

Page 5: Onan Parts Manual RDJE RDJEA Industrial Engine 974-0252

INTRODUCTION

This catalog applies to the standard R13JE and RDJEA Industrial Engines as listed in’$the Engine DataTable. Parts are arranged in groups of related items and each i!lustr ~ted part is identified by a referencenumber corresponding to the same reference number in the parts list, Lnless otherwise mentioned in thedescription, parts are interchangeable between models. Parts ilb=~’=~ - nra tu&d L 1- the model“w. . T“.. -. .“ -. “ .J y.”-.. w“. ...= . .

and specification number from your engine nameplate, select the Parts Key Number (1 or 2) that applieste yemr engine. This Parts Key Number represents parts that differ between RDJE and RDJEA models.Right and left sides are determined by facing the flywheel end (front) of the engine.

ENGINE DATA TABLE

I MODEL AND 1“ I PARTS KEY ISPECIFICATION NUMBER DESCRIPTION NUMBER I

1 RDJE-MS/* Electric Start, Stub Shaft Drive 1RDJEA-MS/* E’ectric Start, Stub Shaft Drive 2

● - The diagonal line (/) in the model and specification number separates engine characteristics fromthe specification i-iumber and letter. The specification number denotes customer requested optionsor deviations from a standard (1A, 1B, etc.) model. The specification letter advances (A to B, B to C,etc.) with major manufacturing changes.

STANDARD PARTS SECTION

This section contains parts applicable to models listed in the engine data table.

A4

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PISTON AND ROD

s—

–1

Q?

&/ 4

3

Q#

i

. PART OW. PARTNo.

1

2

3456

7

8

NO. USED DESCRIPTION

RING SET, PISTON113-0137 2 Standard113-0137-05 .005’” OversizeT7*~~.t~ : .010 Oversize113-0137-20 2 .020 Oversize113-0137-30 2 .OW Oversize113-OH$?-40 2 .049” OveraizePISTON AND PIN (Includes Pin Retaining Rings)112-0178 2 Standard112-0178-05 2 .005” Werake112-017S-10 2 .010 Oversize112-0178-20 .020” Oversize112-0178-30 : .030” Uvefaize112-0178-40 2 .040” Oversize112-0117 2 Pin, Piston112-0085 4 Ring, Retaining114+188 Rod Assembly, ConnectingBEARING HALF, ;ONNECTING ROO114-0184 4 Standard114-0184-02 4 .002” Undersize114-0184-10 4 .010” Undersize114-0184-20 4 .020’ Undersize114-0164-30 4 .030 Undersize114-0170 4 Bushing, PistOn Pin

Connecting Rod805-0012 4 Bolt, Place (Special)

A5

Page 7: Onan Parts Manual RDJE RDJEA Industrial Engine 974-0252

CYLINDER BLOCK AND OIL IBASE●

\L]v

A6

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CYLINDER BLOCK AND OIL BASE ,

REF.

:

3

45

67

8

9

10

1112

13

14

151617

18

:

E

PARTNC). Sk

503-0170HOSE, BREATHE:503-0557 1

11

123-0931 1123-%?03 1

123-1202 1123-1201 1

50M117 1

123-1263 1

123-1153 1

1m-o~53 1

505-0027 1

5064449 1

123-1086 1123-W67 1

PARTi3wMxmTtOH

Clamp, Hose

Key 1Key 2Sorew, Machine - Round Head

Sheet Metal (U8 x 3i4”)Key 1

C&& Breather - Key 1Cap and Valve Assembly,

Breather (Includes Soreenand Retainer) Key 1

Scraon, Breather - Key 1Retainer. Breather screen -

Key 1

‘?;a~e!%~ 1Filter, Breather Tube -

Key 1Baffle Cup and Holder,

Breather - Key 1Seal, Oil - Rear Housing Ptateplugs pipe - t+S)X Head

(EWasW(1/4”) Water Drain~* f%==-

Draln (114”)Nipple, pips - Water

Drain (114” x 8“)Cap and IndioatorGasket, Cao

SCREW, CAP - t4Ex FEEAD @mt-iilx w-4”jOil Fill Tube Mounting

: Fuel Fitter Adapter MountingWASHER, LOCK - SPRING (ti%&)860+XM8 2! Q!l Fiti Tuhd4nuntingSS!4MM3 a– Fual IWtef Adapter Meunthg123-1086 t Tube, oil Flit

1 Gasket, Oil Fill Tuba= 1 Piug. Pipe-Square Head (V?]800-W72 4 screw, Oap - Hex Head

(7/16-14 x 1-1/4”)

REF. ~~T on. PAWNO. {$]0, USED DESCRIPTION

23 650-(W55 4 Washer, Lock - Spring (7/16”)24 102-0448 1 Base, Oil25 102-0451 1 Gasket, Oil Baaa26 120-0553 ●#Tube, Crankcase C)il27 BLOCK ASSEMB;Y, CYLINDER

110-2456 1 Key 1 (Includes Tappetsand Parts Marked ●)

ll@2458 1 Key 2 (Includes Tappetsand Parts Marked #)

28 605-0019 6 ●#Bolt, Rear BearingPlate (Speoiai)

28 526-0245 6 ‘#Washer, Rear BearingPlate (Special)

30 101-0337 1 ●#Plate, Rear !3earing31 101-038s 1 ●#Gasket and Shim Kit,

Rear Bearing Plate - IncludesBearing Plate MountingWashers

32 BEARING, MAIN - FRONT AND WEAR101-0359 2 “#Standard101-O359-O2 2 .002 Undersize101-O3S1O 2 .010 Undersize101-O3W2O 2 .020” Undersize101-0368-30 2 .030” Undefsizfi

33 51-72 4 *#Scfew, Drive - CrankshaftThrust Waatwfs

34 104-O42O 2 “#Washer, Crankshaft Thrust3!5 517-0053 1 “#Plug, Welch - Rear

Camshaft Opening (1-7/16”)36 101-0363 1 “#Bearing, Camshaft - Rear37 101-0363 ●#F$earing, Camshaft - Front36 516-0141 : *#Pinr Gearoase Locating39 123-0852 1 “Tube, Brraather - Key 140 123-1168 1 #Cap, Breather - Key 2& 5$7.4)Q!&+ ~ ●-[.- -l-kWrfq$, —II - Cyllndef

Wock (1-711$)42 S17-0086 1 ●#Plug, Weich - Cyiinder

Block (1-9116”)

‘ - Parts inciudsd in 1w-2486 Cyiinder Biock Assembiy.# - Parts inciuded in 110-2458 Cyiinder Bio& Aaaambiy.

Page 9: Onan Parts Manual RDJE RDJEA Industrial Engine 974-0252

,

4

/’

REF. PARTNO. NO. if!ui

150-007?3 1; 150-0775 13 51O-OO48 54 105-0218 1

5 105-0205 16 515-0001 2

10111213

14

PARTDESCRIPTION

Ring, Center WCup, GovernorFtybatt, GovernorGear Assembly, Camshaft

(Includes Parts Marked ●)Washer, ThrustKey, Camshatt and

Injection Pump GearRing, Injeotion Pump Gear518-0195 1

147-0142 1 Gear, Injection Pumb DriveMMSHAFT thie:udea Center Pin)105-0271 1 Key 1105-0288 1 Key 2150-0075 1 Pin, Center105-0485 1 “Gear, Camshaft150-0773 1 “#Plate, Governrw Flybalf150-1842 1 ●#Spacer Kit, Governor Flyba!!

(Includes Mounting Smws)8?5-0508 3 ●Screw, Spacer Mounting

(Speoial)

“ - Parts included in 105-0218 Camshaft Gear Assembly# - Camshaft Gear Assemblies with Rivets Order 105-0218

Camshaft Gear Assembly

,

Page 10: Onan Parts Manual RDJE RDJEA Industrial Engine 974-0252

CRANKSHAFT ANO FLYWHEEL*

REF. PARTNO. NO.

1800a50

2 8504W03 104-09494 800-0509

5850—4MW6 526-0185

7 104-0448

!3 W+(M239 518-0%86

16 Wi4-wt8W 10M34I812 515-015313 515-0001

p——— 7I

11

1

113111

PARTOESCRWJTION

Screw. Cap - Hax Head(31$-16 X 1“)

Washer, Look - Sprin$ (W”)puliey, Flywheelscrew, Flywheel Mounting

(Spadat)Washer, Lock - Spring (7t16)Washer, Flat (15132” ID x

1-1/2” 00X 3/8 Thk)Flywheel Aeeembly (Includes

Ring Gear)Gear, RingRing, Lock‘Washer, RetainerGear, CrankshaftKey, Flywheel to CrankshaftKey, Gear to Crankshaft

14 CRANKSHAFT K!l (Includes All Keys)104-1284 1 Key 1104-1299 1 Key 2

15 515-0003 1 Key, Stub Shaft

A9

Page 11: Onan Parts Manual RDJE RDJEA Industrial Engine 974-0252

-’-@#yII

2a

1

AlO

Page 12: Onan Parts Manual RDJE RDJEA Industrial Engine 974-0252

CYLINDERHEAD

REP. PARTMQ. @m

19 ;10-1264

20 ~1

21 S2WM?4

22 t 10446423 1164!14924 115-O%*26 115-01S026 lT6.0i2727 IM-0W626 11s 0$2929 116-0152m 1*641$631 60@00M

32 %WW#3933 llW@S6

m 11G12203S 11+1221a -12237 %10-?27s36 tl*167t* S33-Olm40 11O.OWI4? 620-0200

All

Page 13: Onan Parts Manual RDJE RDJEA Industrial Engine 974-0252

OIL SWT’EM

m. Pamm. No.

1 ~4

2 12!oa663 12Gm2B4aOOum

12 502-0274

211111*

t!%--”

ii!9

.

&-6. -—$=--=-”

&-EA.VatwVaru,. at eypaasmw. c@p-Hmt Macl

@f16-18 x 1-$/4-)WW9h9r. Look - Sfwtq (WW)Cup. obtfhbmpt$$takePuma alGa8ket Kit. Od PumpLh.(hl-cytkulorwLmo. 01- ~ to TMC&moct@. P$p4 - Invw’tod

Mi#e. CyWw&?H4a4tCmnactW, Pip@-}mmrtmd

m.~m?ee

&Es.no.

13

1415

1617

18

:

. . —~ e%%.no oi29s!is%0

Page 14: Onan Parts Manual RDJE RDJEA Industrial Engine 974-0252

23

2629so

A13

Page 15: Onan Parts Manual RDJE RDJEA Industrial Engine 974-0252

14

REP. PAIWNo. m.

1 750-1132

2 S71-0W93 150-135s4 67M131

5 150#3s6 6S24W17 150-lW?8 150-10s4

12 842-034

13 S5M01314 307-0628-— —35 &s&%lnm

16 30W15917 306-0162

4T’● .,’v, .

3.’

42

1

9

211

11

w II

L 5la

aiiik/-A

o&$%ION

Linkage Aaaembly, Governor(Includes Items 2,3 and 4)

Nut, Hex - aras6 (fH&321Joint, Eall - Gowmor ArmNut. -X - W\th ET

Lockwasner (#10-32)Joint. Sail - Injection Pump ArmWt. Hex (Special)Mud, Governor SpringSpring, GovernorScrew Machine - Round Head

(1/4-2ox 1/2)washer. Lock - El (lIV)Sofenoid, Stopping (12 Volt)Lead. Electrical - Solenoid

GroundPlunger. SolenoidRuteiner, Soiermici Ptunger

REF.No.

18192021

22

23

24

25

2627

2829

=w@- ,--”}# ,

PARTNo.

306-0161516-0203862-0001306-0242

821-0018

814-0151

655-0011

5?6-0180

306-0158150-1105

150-1228870-0133

QTY.USED

1111

1

1

?

1

11

11

PARTDESCRIPTION

Spring, Solenoid PlungerRing, RetainingNut, Hex (1/4-20)Screw, Thumb - Solenoid

AdjustingScrew, Self-Locking - Hex

Head (1/4-20 x 5/6”)Screw, Machine - Flat Head

(1/4-20 x 3/4)Washer, Lock - Countersunk

With ET (1/4”)Washer. Flat (17/64” ID x

7f6° OD X I/W’ Thk)Bracket, Mounting - SolenoidBracket, Mounting - Governor

SpringArm, GwernorPalnut, Governor Adjusting Lock

A14

Page 16: Onan Parts Manual RDJE RDJEA Industrial Engine 974-0252

*

AIR INTAKE SYSTEM

REF. PARTNO. NO.

1 332-06292 154-0?123 SOO-W06

4 650-1040

5 506-01036 140-07057 140-07068 6W&O031

9 114-005910 123-1177i 1 ?54-0733

2

211

12 LEAD, GLOW PLUG TO AIR HEATER336-1505 1 No. 1 Cylinder (5-1/4” long)336-1504 1 No. 2 Cylinder (12-1/4” long)

13 MANIFOLD, INTAKE154-1357 1 Key 1154-1853 1 Key 2

7

PARTDESCRIPTION

Jumper, Air HeaterHeater, ManifoldSeraw, Css - Hex Head

(Special)Washer, Lock - Spring

(Speoial)@u9Nng, !rmu!atorAdapter, Hea:&-Gasket, Adapter MountingScrew, Cap - Hex Head

(5/16-18 X 1-1/2”)Tab, LockTube, Breather Hose - Key 1Gasket, Manifold Mountirm

.

EXHAUST SYSTEM

REF. PARTNO. NO.

1 800-0054

2 s62-LKlfM3 %0-W.4 526-0127

5 155-01706 154-01337 110-04458 526-0045

9 154-166510 154-105711 154-0695

C-r’f.USED

2

1144

221

PARTDESCRIPTION

Screw, Cap - Hex Head(3/8-16 X 2“)

Nu!, H~x (3/&~6)

Washer, Lock - Spring (3/8”)Washer, Flat (i 3/32” ID x

25/32” OD X 1/8 Thk)Flange, ExhaustGasket, Exhaust FlangeNut, Hex (Special)Washer, Flat (21/64” ID x

5/8” OD X 1/8” Thk)Tab, LockGasket, Manifold MountingManifold, Exhaust

B1

Page 17: Onan Parts Manual RDJE RDJEA Industrial Engine 974-0252

INJECTIONSYSTEM ●

s“?

.

Q.!I!l54 9& 53

Page 18: Onan Parts Manual RDJE RDJEA Industrial Engine 974-0252

INJECTIONSYSTEM●

REF. PARTNo. No. &no DE&~~ON

——REF.

NO.

—.——PARTNo.

149-1046

tan. PARTUSED DESCRIPTION

1 Repair Kit. Fuel Pump(Includes Diaphragm andGaskets)

Plug - Fuel Filter DrainS$X8W, C8p - t+8X Head

(7/16-20 x 1-3/4”)Washer. Flat - Copper

(28/64” ID x W4” OD X1/16” Thkl

Filter, Fuel - Primary6Cf8W. CSp - t+eX Head

(3/8-24 X 1-3/4”)Washer, Flat - Copper

(2!5/64” ID X 9/16” OD X1/16” mk)

Filter, Fuel - secondaryLine, Fuel - Pump to FilterElbow. pipe -45”.

Braa (l(w)connector. Pipe - Brass

(1/8”)Line, Fuel - Flexible, Filter

to Injection PumpElbow. Pipe - 9(P, Brass

(1/4)Elbow. pipe - W’,

Reducing, Brass (1/4” x 1/8)Screw, self-locking - Hex

Head (5/l&18 x 3/4)Adapter. Mounting - Fuel

FiltersScrew, Cap - Hex Head

(5/16-18 x l“)Washer, Lock - Spring (5/16)

7Sliffener, Fuei Pump FiangePump Kit, Fuel (includes

Parts Marked ?)t’Bail, Fuel Pump BowltBowl, Fuel PumptGasket - Fuel Pump Bowltscren - Fuel PumptGasket - Fuel Pump MountingLine. Fuel - Pump to #1

Cylinder Nozzle1 in- C.snl - D. .mm *n 49-., s-, . -. . “...p .“ W=

Q&n-r N~zz@ - Key 1

Line, Fuel - Pump to #2Cylinder Nozzle - Key 2

connector, Pipe - InvertedFemale

Line, Fuel - #1 CylinderNozzle to Tee

Line, Fuel - #2 CylinderNozzle to Tee

Nipple, Pipe (1/8” x 2“)Line, Fuel - Tee to

Injection PumpTee - Fuel Return Lines

#fValve, Check - Injection Pump

35 ll&0445 4 Nut, Hex (Special)36 850-0045 4 Washer, Lock - Srxing (5/16”)37 526-0115 4 Washer, Flat - (11/32” ID x

11/18” OD X 1/16” Thk)38 520-0129 4 Stud (5/l&18 X 511G24 X

1-17/32”)39 147-0219 1 Pump Kit, Injection

(Includes Governor EiaiiJoint, Nut and PartsMarked Q) - Key 1

502-0060801-0074

21

3 1

122-0325Rnl M&*..— 40 147-0188 1 W3a$ket, O-Ring - Pump Tappet

41 147-0182 1 #ETappet, Pump42 BUTTON, PLUNGER - INJECTION PUMP

147-0147 1.119-Marked 1 orA147-0148147-0149147-0150147-0151147-0161147-0~ 52147-0153147-0154147-0155147-0156147-0180147-0189147-0?88147-0187147-0186

43 509-0094

6 526-W%6 111111111111111111

1

2

1

4

4

2

2

4

2

2

2

21

1

#~lii - Marked2 or B.113-Markad30r C

#.l;O - Marked 4 or D.107 -Marked 50r E

#.104 - Markad 11 or No Mark.101 - Marked 6or F

#.098 - Marked 7 or H - Key 2.095 - Marked 8 or J

#.092 - Marked 9 or K - Key 2.089 - Marked 10 or L

#f.122 - Marked 12 or MQ.125- Marked 130r N

.128 - Marked 140r P

.131 -Marked 150r R

.134 -Marked 160r S#2Gasket, O-Ring - Injection

Pump MountingShim Kit, Injection

Pump MountingElbow, Pipe -45°, Brass

(1/8”)Elbo,w, Pipe -90°, Brass

(1/8”)Screw, Cap - Hex Head

(Special)Washer, Flat (11/32” ID x

23/32” OD X 0.1345” Thk)Flange - Injection Nozzle

Hold-downGasket, Shield to Head

(Copper)Shield, Nozz!e Heat

(steel)Gasket, Nozzle Heat Shield

(Asbestos)Nozzle and Holder Assembly

(Includes Parts Marked “)●Nozzle - Includes

Nozzle Gasket“Gasket, Nozzle

#2Ring, Retaining -TimingButton

Pump Kit, InjectionIlqclude$ Governor Ball Joint,

789

122-0326149-1190502-0085

111

10 502-0003 1

11 501-0129 1

12 502-0039 1

13 502-W99

14 821-0016 3

15 149-1185 1

16 800-W)28 2 44 147-0145

171819

149-1307149-1704

221

45 502-0065

46 502-0002

20212223

z

149-1169149-1168149-0517-@-0463149-0792149-1101

111111

47 114-0171

48 526-0122

49 147-0141

50 11G0449149-lio2

51 147-004427 14!+1118 1

52 147-0043502-0017 1

53 147-013829 149-1056 1

54 147-013430 149-1057 1

55 147-024356 147-0259505-0061

149-105811

57 147-02263334

502-0102147-0183

11

,.,Nut and Parts Marked #)- Key 2

t - PartS Included in 149-1704 Fuel Pump Kit.f - Parts Included in 147-0219 Injection Pump Kit.● - Parts Included in 147-0136 Nozzle and Holder Assembly.# - Parts Included in 147-0226 Injection Pump Kit.

Page 19: Onan Parts Manual RDJE RDJEA Industrial Engine 974-0252

? IS

-.35

REF. PARTNO. NO.

1 600-0051

4 600-0053

5 650-00506 SoO-w?

7 650-00508 526-0026

9 191-031110 191-051211 600=oo47

12 664-000313 656-001014 191-036515 191-0324

QTY.USED

2

22

1

31

111

1111

PARTDESCRIPTION

Screw,Cap - Hex Head(3/6-16X 1-1/4’”)

Washer, Lock - Spring (3/3”)Screw, Cap - Hex Head

(3/6-16 X 2“)Screw, Cap - Hex Head

@&~6 x ~.W4”)Washer, Lock - Spring (3/8)Screw. Cap - Hex Head

(~~&~f) ~ ~~~)

Washer, Lock - Spring (3/6”)Washer, F!at (13/32 ID x

3/4” OD X 1/16” Thk)Spacer, StarterFlange, StarterScrew, Cap - Hex Head

(3/6-16 X 5/8)Nut, Hex (3/6-16)Washer, Lock - EIT (3/8)Bracket, StarterStarter (See Separate Group

for Components)

B4

Page 20: Onan Parts Manual RDJE RDJEA Industrial Engine 974-0252

.

13

?4!)

114

6

12

rf15 = 1

\4

REF. PARTNo. No.

191-03241 191-0712~ 19*-M*.= . ----3 191-1023

4 191-10245 191-10256 191-10207 191-12838 191-04979 191-1027

10 191-102811 191-043312 191-102913 191-1030

14 191-1031

15 191-043416 191-103217 191-0488;8 191-1134

QTY.WEB

1111

1111111111

1

1111

.

PARTDESCRIPTION

StarterArmatureClutchHead Assembly, Commutator

EndCoil Package, FieldPlate Assembly, BrushSpring Set, Brush (Set of 4]Connectar PackageBearing (Bronze), Drive EndSpring, PlungerCore Assembly, MovingSwitch, SolenoidYoke Parts PackageStop and Lock Ring Package,

PinionThrust Washer Package,

Armature (Use as Required)Brush Set, ServiceYokeCover, SolenoidBoot, Rubber - Part of

Moving Core Assembly

Es.loss

Page 21: Onan Parts Manual RDJE RDJEA Industrial Engine 974-0252

COOLING SYSTEM

19

REF. PARTNO. NO.

1 BELT, DRIVE511-0066511-0101

2 60MKK29

3 S5cMEM54 512-00395 130-05926 502-W)367 502-0043

8 600-OfBl

9 800-(M27

10 526-0065

11 132-0250

12 132-007213 600-oo57

14 ~

15 526-0066

16 131-016617 131-0139

t%%

%14

41111

1

3

4

1

:

2

4

11

PART-DESCRIPTION

Enaine Wlthnut 4!@rmtQr—.=.. .— ---------Engines Wtth AlternatorScrew, cap - Hex Head

(5/16-18 X 1-1/8)Washer, Lock - Spring (5/16”)Pulley. :-. .— -——unu. wumr uypaConnector, Pipe - Inverted MaleElbow, Pipe -90”

Inverted MafeScrew. Cap - Hex Head

(5/16-;8 x l-t/2”)Screw. Cap - Hex Head

(5/16-18 X 7/8”)Washer, Flat - Coppaf

(21/64” ID x 9/16” OD X1/16” Thk)

Pump Kit, Water(Includes Water PumpGasket)

Gasket - Water PumpScrew, Cap - Hex Head

(3/8-16 X 2-3/4”)Screw, Cap - Hex Head

(3/6-16 x 4-1/2)Washer, Flat - Copper

(25/64” ID X 9/16” ODX 1/16” Thk)

Housing, Water PumpGasket - Water Pump Housing

REF. PARTNO. NO.

18 110-070719 650-006020 526-0035

21 130-055622 130-056023 516-021024 510-002525 130-055726 130-068027 600-0030

28 5220065

PART:S?D t DESCR\PTION

1 Nut, Hex (1/2-20)1 Washer, Lock - Spring (IR2”)1 Washer, F!at (17/32” }0 x

7/8” OD x %:&’ Wit;1 Shaft, Idler Pulley1 Spacer, Idler Pulley1 Ring, Retaining1 Searing, Ball1 Pu!ley, Idler

Bracket, Idler Pulley: Screw, Cap - Hex Head

(5/l&18 X 1-1/4”)~ Washer, Flat - Copper

(21/64” ID X 9/16” OD Xl/lW Thk]

1 Elbow, Flanged - Water Outlet~ Thermostat

31 131-0140 Gasket, Outlet Elbow32 PLUG, PIPE - SQ:ARE HEAD (3/8”)

505-0110 2 Engines Without HighWater Temperature Switch

505-0110 1 Engines With HighWater Temperature Switch

33 800-0034 2 Screw, Cap - Hex Head(5/l&18 X 2-1/4)

34 526-0065 2 Washer, Flat - Copper (21/64” IDX 9/16” OD X 1/16” Thk)

35 131-0204 1 Manifold, Water36 309-0145 1 Gasket, Water Manifold37 505-0057 1 Plug, Pipe - Square Head (1/8”)

B6

Page 22: Onan Parts Manual RDJE RDJEA Industrial Engine 974-0252

SERVICEKITSANO MISCELLANEOUS

PART PARTNo. &w6 OESCRWTtON

SIlm 1 Decal Kit168.0133 1 Gasket Kit, Engine

1 overhaul Kit, EngineTOUCH-UP PAINT (13 oz. Preaaurized Can)525433? - lwlu...,,w w,-,tie.klh n.—

.~- Non-Matallic GreenW5-04S4- Greige - Enamel

NOTE: For other kits refer to the related group *

57

Page 23: Onan Parts Manual RDJE RDJEA Industrial Engine 974-0252

68

Page 24: Onan Parts Manual RDJE RDJEA Industrial Engine 974-0252

OPTIONAL PARTS SECTION

This section contains llbh~d p8rtS liShgS Of faCtOry Installed OfMiOIW. @tiOttS may I’tOt &Q

~ee $0 afl rnodelq for field conversions additional parts are usually required.

cl

Page 25: Onan Parts Manual RDJE RDJEA Industrial Engine 974-0252

ALTERNATOR - OPTIONAL

,“l...f:[!~!~

I..

gg’)r:,,,::,............

q

<\,4 u ‘ “’+””:)“,/“”--”‘‘...’..’%@ b...$,.. {

/- --9 [’” ‘“......................=/,-—. / 21 ‘-..f-”.=..=-...! ~

-----

i

“1,

&w26

/ “&3 ‘-’--:> r (// ,;y’-+---,

/ 222? 3,0 / , ~ / ~ol’,y;%.

.27 # I 1

&

REF. PARTNO. NO.

2 800-0027

385M0454 52W115

5 800-1030

6 191-11867 525-0065

8 813-0093

985cMo3010 191-064211 821-0014

12 332-0529

13 191-127714 191-1278

15 821-0016

w“

1

11

1

11

3

3

:

1

11

2

PARTDESCRIPTION

Screw, CSP - Hex Head(5/16-18 X 7/8)

Washer, Lock - Spring (5/16”)Washer, Flat - (11/32 ID x

11/16” OD X 1/16” Thk)e,.. G“ **mrew. Ca$?- w. m ,

Cadmium Piated. Grade 5(5/16-18 X 1-1/4”)

Bracket, Adjusting - AlternatorWasher, Flat - Copper (21/64” ID

X 9/16” OD X 1/16” I%k)Screw, Machine - Round i-lead

(#10-32 X 3/8)Washer, Lock - Spring (#IO)Regulator, VoltageScrew. Locking Head

(5116-18 X ~/2”)Termina!, Brws - Ignition

Lead on Voltage RegulatorBracket, Alternator SupportSpacer, Alternator Support

BracketScrew, Locking Head

(5/16-18 X 3/4”)

REF.NO,

16

171819

202122

23

24

25

y ,. . . ,, .,.---:V/.7 .. ,;y ‘w●..............

,“ / // ,1” ff-i’1“; 1’

PARTNO.

191-O&38

191-0623600-0102

862-0016850-0060526-0219

191+543

800-0065

526-0066

191-1173191-06591$1-0663191-(!?61191-086?

OTY. PARTUSED DESCRIPTION

1 Bracket, Mounting - VoltageRegulator

1 Nut, Hex (Part of Alternator)1 Pulley, Alternator1 Screw, Cap - Hex Head

(1/2-13 X 4“)? NUt, HeX (1/2-13)1 Washer, Lock - Spring (1/2”)1 Washer, Flat (17/32 ID x

1“ OD X 1/8” Thk)1 Alternator -12 Volt, 35 Amps

(Includes Replacement PartsMarked t)

2 Screw, Cap - Hex Head(3/8-16 X 4-3/4”)

2 Washer, Flat - Copper(25/64” ID X 9/16 ODX 1/16” Thk)

1 Bracket, Mounting - Alternator1 ‘tBrush Holder Assembly1 TDlode Assembly - Isolation1 tDiode Assembly - Positive1 tDiode Assembly - Negative

T - Parts Included in 191-0543 Alternator

C2

Page 26: Onan Parts Manual RDJE RDJEA Industrial Engine 974-0252

HIGH WATER TEMPERATURE SWITCH - OPTIONAL.

JiTzL La ‘,

REF. PART OTY. PARTNO. NO. USED DESCRIPTION

1 309-0302 1 Switch, High Water Temperature

OIL FILTER (HEAVY DUTY) - OPTIONAL

REF. PART QTY. PARTNO. NO. USED DESCRIPTION

1 122-0193 1 Filter, Oil - Heavy Duty(5-3/4”)

C3

Page 27: Onan Parts Manual RDJE RDJEA Industrial Engine 974-0252

LOW OIL PRESSURE SWITCH - OPTIONAL

1

REF. PART PARTNO. NO. :SYD DESCRIPTION

1 E%Y:TCH, LOW O;L PRES!3LIW309-0169 1 Key 1

. 309-0177 1 Key 22 502-0056 1 Tee, StraatPipe3 502-0053 1 Elbow, Street Pipe4 502-0003 1 Conmotor. kwerted %%#e5 501-0003 1 Line, Oil - Oil Filter

Adapter to Connector

OIL PRESSURE GAUGE - OPTIONAL

REF. PART QTY. PARTNO. NO. USED DESCRIPTION

i “’” —1Y.5-uLAm 1 Gauge, Oil Pressure2 502-0058 1 Tee, Street Pipe3 502-0053 1 Elbow, Street Pipe~ ~~~.~~ 1 Connector, Inverted Male5 501-0003 1 Line, Oil - Oil Filter

Adapter to COtW3CtOr

C4

Page 28: Onan Parts Manual RDJE RDJEA Industrial Engine 974-0252

SPECIAL PARTS LIST FOR MODEL RDJE-MS SPEC 1AFOR STANDARD PARTS REFER TO CATALOG 974-0250 KEY NO. ~

OPTIONAL GROUPS iN CATALOG ARE LiSTED BY GROUP NO. BELOW WHEN USED.

I PART NO. QTY. DESCRIPTION

Standard Model

123-1283 1 Filter, Breather Tube104-0450 1 Crankshaft102-0448 1 Base, Oil120-W51 1 Cup, Oil Pump Intake

PART NO. QTY. DESCRIPTIONI I

Page 29: Onan Parts Manual RDJE RDJEA Industrial Engine 974-0252

-..\.

SPECIAL PARTS LIST FOR MODEL RDJEA-MS’”.L SPEC 1AFOR STANDARD PARTS REFER K) CA~LOG 974-0250 KEY NO: 2

I PART NO. QTY. DESCRIPTION

Standard Model

104-0654 1 Crankshaft102-0448 1 Base, Oil120-0551 1 Cup, Oi1 Pump Intake

PART ~. QTY. DESCRIPTION-~ I

Page 30: Onan Parts Manual RDJE RDJEA Industrial Engine 974-0252

SPECIAL PARTS LIST FOR MODEL RDJE-MS SPEC 2915A

FOR STANDARD PARTS REFER TO CATALOG 974-0250 KEY NO. J_GPT:OhM. GROUPS Ih! CATALOG ARE LISTED BY GROUP NO. BELOW WHEN USED.

PART NO. QTY. DESCRIPTIONJ

Low Oil Pressure Cut Off

120-0551104-0451510-0046103-0228104-0547104-0957104-0548

104-0543

801-0054526-0273

115-0150502-0103

309-0160309-0145309-0130309-0156

!501-0003

149-1279309-0169193-0006502-0058

502-0053

502-0003

150-0823141-0281

306-0193518-0218

140-0645140-0584

154-0712520-001119z_nRAL. ..# “--”102-0448

11

10

i

1

1

1

4

44

41

1111

1

1111

1

1

11

12

11

1211

Cup, Oil Pump IntakeCrankshaftBall, Fly - GovernorBackplate, GearcaseFlywheel - Includes Ring GearHub, FlywheelFlywheel Assembly - IncludesRing Gear And Hub

Spacer And Washer Assembly -Hub $~~~~~~~ng

Screw, Hub MountingWasher, Hub Mounting (1-1/8”O.D.)

Nut, Hub MountingConnector, Inverted Male -Thermostat Cover

Cover, ThermostatGasket, ThermostatThermostatSwitch, High Water

cut off

Cover

Temperatun

Line, Flexible = oil FilterAdapter

Cover, Fuel Pump OpeningSwitch, Low Oil PressureGauge, Oil PressureTee - Oil Pressure SwitchAnd Gauge Mounting

Elbow - Oil Pressure SwitchAnd Gauge Mounting

Connector, Inverted Male -Oil FillTube Assembly

Cover, Governor SpringGasket, Intake ManifoldMounting

Cover, Solenoid PlungerRing, Retaining - SolenoidPlunger Cover

Adapter, Air Cleaner HoseGasket, Air Cleaner AdapterTo Air Cleaner Hose Adaptex

Heater, Air Cleaner AdapterStud, Air Cleaner Adapter MTGFilter, Breather TubeBase, Oil

Parts Not Furnished By OnanFuel Pump

PART NO. QTY. DESCRIPTION

Page 31: Onan Parts Manual RDJE RDJEA Industrial Engine 974-0252

~pE~[~L p~~Ts LIST FOR MODEL R~~~.~s SPEC ~FOR STANDARD PARTS REFER TO CATALOG 974 -0250 KEY NO. 2

OPTIONAL GROUPS IN CATALOG ARE LISTED BY GROUP NO. BELOW WHEN USED.

I PART NO. QTY. DESCRIPTION

Low Oil Pressure Cut Off

i04-0654102-0448306-0193518-0218

193-0006502-0058

502-0053

502-0003

501-0003

120-0551

1

112

11

i

1

1

1

CrankshaftBase, OilCover, Solenoid PlungerRing, Retaining - SolenoidPlunger Cover

Gauge, Oil PressureTee - Oil Pressure Switch AndGauge Mounting

~:lL—.-ti.1.uuw - Oil Pressure SwitchAnd Gauge Mounting

Connector, Inverted Male -Oil Fill Tube Assembly

Line, Flexible - Oil FilterAdapter

Switch, High Water Temperaturecut off

Cup, Oil Pump Intake

PART NO. QTY. DESCRIPTIONI I

Page 32: Onan Parts Manual RDJE RDJEA Industrial Engine 974-0252

SPECIAL PARTS LIST FOR MODEL RDJEA-MS SPEC 3515A

FOR STANDARD PARTS REFER TO (XTALOG 974-0250 KEY NO. 2

~DT!QNAL GR@JpS [N CATALOG ARE LISTED By GROIJp NO. BELOW WHEN USED+

PART NO. QTY. DESCRIPTIONI

Manufactured For: Advance Machine

104-1042122-0325149-1020120-05.51306-0561

102-0509505-0110

150-1591150-1590

150-1587150-1624104-1040121-0025

1

111

1

1

1

11

1

111

CrankshaftFilter, Fuel - Primaryn---- lX.-Euulp,ru= 1

Cup, Oil Pump IntakeBracket, Mounting - StopSolenoid

Base, OilPlug, Pipe - Oil Drain

(3/8” NIX’)Bracket, Mounting - GovernorBracket, High Speed Stop -Governor

Spacer, GovernorArm, Pivot - GovernorPulley, FlywheelAdapter - Hydraulic Pump

PART NO. QTY. DESCRIPTIONI I

Page 33: Onan Parts Manual RDJE RDJEA Industrial Engine 974-0252

SPECIAL PARTS LIST FOR MODEL RDJE-MS sPEC ~FOR STANDARD PARTS REFER TO CATALOG 974-0250 KEY NO. 1

OPTIONAL GROUPS IN CATALOG ARE LiSTED BY GROUP NO. BELOW WHEfi USED.

I PART NO. QTY. DESCRIPTION

Low Oi1 Pressure Cut OffAlternator

191-1190 1123-1283 1309-0177 1501-0003 i

309-0302 1

332-0529 1

191-1277 1191-1278 1

515-0003 1104-0450 1102-0448 1120-0551 1

Flange, StarterFilter, Breather TubeSwitch, Low Oil PressureLine, Fiexible - Oil FilterAdapter

Thermostat, High WaterTemperature Cut Off

Terminal, Brass - WhiteVoltage Regulator Lead

Bracket, Alternator SupportSpacer, Alternator SupportBracket

Key, CrankshaftCrankshaftBase, OilCup, Oil Pump Intake

PART NO. OTY. DESCRIPTIONI [

Page 34: Onan Parts Manual RDJE RDJEA Industrial Engine 974-0252

SPECIAL PARTS LIST FOR MODEL RDJEA-MS e.bEeUr &v 3827A

FOR STANDARD PARTS REFER TO CATALOG 974-02S0 KEY NO. a_OPTIONAL GROUPS IN CATALC!G ARE LISTED E!Y GROUP NO. BELOW WHEN USED.

I PART NO. QTV. DESCRIPTION PART NO. QTY. DESCRIPTION

104-0654 1 Crankshaft102-0448 1 Bc e, Oil120-0551 1 Cu,),Oil Pump Intake104-1040 1 Pulley, Flywheel515-0003 1 Key, Crankshaft