On-Site Services & References 2017 - · PDF fileON-SITE SERVICES Expert ... 2 ply testable &...
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Transcript of On-Site Services & References 2017 - · PDF fileON-SITE SERVICES Expert ... 2 ply testable &...
ON-SITE SERVICES
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ON-SITE SERVICES
Expert assistance when and where you need it. MACOGA Site Staff of expert technicians provide needs-based and solution-oriented services for any specific need of each plant or customer. We have extensive training experience in a wide variety of industries including power generation, nuclear, pulp and paper, steel, water, wastewater, chemical/petrochemical and refineries. Our service group consists of highly-qualified technicians and engineers specialized in Expansion Joints.
ON-SITE SERVICES
Qualified and trained Engineers are available for guidance and instruction during assembly and/or installation process (by others) of our Expansion Joints. We offer pre-instruction and guidance for starting assembly and periodical inspections that guarantee the correct procedures are being carried out and unquestionably a Final Inspection after completion the assembly and/or erection works.
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ON-SITE SERVICES
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For those Expansion Joints that due to its size are not transportable in one piece, we offer our customers the Assembly Package. This package includes the Supervising Package (as above) plus a team of Qualified (ASME, EN) and trained welders and operators that carry out the works to weld and assemble all the individual parts and accessories of the Expansion Joints into one complete unit ready to be welded to the site ducts or equipment.
ON-SITE SERVICES
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MACOGA site staff is always ready for installing the Expansion Joint into our customers’ site ducts or equipment. If required, a site-specific erection plan is developed during one or more pre-construction conferences and site inspections involving the customer, the contractor, and others such as the project engineer and the manufacturer.
ON-SITE SERVICES
pçãÉ=låJpáíÉ=tçêâë== Location Italy Type Assembly / Clamshell / Hot conditions Project Expansion Joint emergency repair in a Refinery Description MACOGA On-Site Staff provided our client with two clamshell Expansion Joints site assembly. Application Blow Down line Type Lateral Tied Expansion Joints Size 1500 Length 4200 & 3320 mm Bellows SS 316L Design Pressure 3.5 bar g
ON-SITE SERVICES
Location Spain Type Supervising Project FCCU Expansion Joints supervision Description MACOGA On-Site Staff provided our client with FCCU Expansion Joints supervision
in Hot/Cold condition and replacement of damaged units. Application FCCU Type Various types Universal FCCU Expansion Joints / Hot & Cold wall Size 2400 Length 2800 mm Bellows Alloy 625 LCF Design Pressure 0.4 bar g
ON-SITE SERVICES
Location Costa Rica Type Supervising Project PH Toro III Description 2 units DN 2900 High Pressure Double Hinged Rubber Expansion Joints delivered to
a Hydroelectric Power Plant in Central America. MACOGA provided our client with pre-instruction and guidance for assembly and our On-Site staff inspected that the correct procedures have been carried out.
Application Water Type MAC-F Double Hinged Size 2900 mm Length 4000 mm Bellows Reinforced EPDM Design Pressure 7.65 barg
ON-SITE SERVICES
Location Lithuania Type Supervising Project FCCU Expansion Joints installation at a Refinery Description MACOGA On-Site Team has successfully completed the supervision of the
installation of eight In-Line Pressure Balanced FCCU Expansion Joints at a refinery located in Lithuania. The complexity of these FCCU Expansion Joints and the enormous influence on their performance that a proper installation and start up can have, required the know-how and technical supervision of MACOGA On-Site Team. The Expansion Joints incorporate: 2 ply testable & packed Bellows in ASTM B443 Inconel 625 LCF Internal and external Super Wool Plus insulation Hexagonal Mesh, sealing anchors and sealing rope Refractory lining Calde Stix PB85 C/G The Expansion Joints are designed for pressures of 5.5 bar and temperatures a temperature of 500 °C for the bellows and 700 °C for the medium.
Application FCCU Type In-Line Pressure Balanced Size 900 mm Length 2700 mm Bellows 2 ply testable & packed Bellows in ASTM B443 Inconel 625 LCF Design Pressure 5.5 barg
ON-SITE SERVICES
Location Sultanate of Oman Type Inspection Description MACOGA On-Site Team successfully completed the inspection and carried out an in-depth analysis and visual review of many Spring hangers, Pipe
supports and Expansion Joints during the Refinery turn around. MACOGA provided the client a detailed report that will assist plant personnel in understanding the types and functions of expansion joints and pipe supports, operation and failure mechanisms, condition monitoring and troubleshooting techniques.
Application Refinery
ON-SITE SERVICES
Location France Type Assembly Project Biganos biomass cogeneration plant Description 1 unit Turbine Connecting Expansion Joints of 2800 mm diameter was delivered in sections and has been assembled at site by our On-Site staff
providing the client with a complete Assembly Package and significant savings in transport costs.
Application Steam / Turbine to ACC. Type MPB-I In Line Pressure Balanced Size 2800 mm Length 5585 mm Bellows SS 321 Design Pressure 1.5 bar g & FV
ON-SITE SERVICES
Location Turkey Type Assembly Project Denizli Power Plant Description 2 units Turbine Connecting Expansion Joints of 7000 mm diameter for Denizli
Power Plant. The 7 meters Turbine Connecting unit was delivered in sections and has been assembled at site by our On-Site staff providing the client with a
complete Assembly Package and significant savings in transport costs. Application Steam / Turbine to ACC. Type MWA Size 7000 mm Length 4000 mm Bellows SS 321 Design Pressure 1.5 bar g & FV
ON-SITE SERVICES
Location Greece Type Assembly Project Korinthos Power Plant Description 1-unit Turbine Connection Expansion Joints of 5300 mm (208 inch) diameter. The
5.3 meters Turbine Connecting unit was delivered in sections and has been assembled at site by our On-Site staff providing the client with a complete Assembly Package and significant savings in transport costs.
Application Saturated Steam Type MUX Double Size 5300 mm Length 1257 mm Bellows material SS 321 Design Pressure 1.49 bar g/FV
ON-SITE SERVICES
Location Greece Type Assembly Project CCPP 421 MW - Thisvi Description 2 units Turbine Connecting Expansion Joints of 5500 mm diameter. The Turbine Connecting units were delivered in sections and have been assembled at site by
our On-Site staff providing the client with a complete Assembly Package. Application Steam / Turbine connect. Type MUX Size 5500 mm Length 450 mm Bellows SS 321 Design Pressure 1.5 bar g & FV
ON-SITE SERVICES
Location Spain Type Assembly & Installation Project FCCU Expansion Joints Repair - CLAMSHELL Description MACOGA On-Site Staff provided our client the assembly and installation of a Clamshell Expansion Joint over a damaged leaking FCCU bellow. Application FCCU Type Clamshell Size 1350 mm Length 292 mm Bellows Alloy 800H Design Pressure 0.42 bar g
ON-SITE SERVICES
Location USA Type Assembly Project ACC PJ447 Chehalis Power Plant Description Turbine Expansion Joint of 6800 mm diameter. Delivered in 2 sections and assembled at site in Washington State, USA Application Saturated Steam Type MWP Hinged Size 6800 mm Length 2500 mm Bellows material SS 321 Design Pressure 1.0 bar g/FV
ON-SITE SERVICES
Location Costa Rica Type Supervising Project PH Cariblanco Description 2 units DN 2900 High Pressure Double Hinged Rubber Expansion Joints delivered to a Hydroelectric Power Plant in Costa Rica. MACOGA provided our client with pre-instruction and guidance for assembly and our On-Site staff inspected that the correct procedures have been carried out. Application Water Type MAC-F Double Hinged Size 2600 mm Length 4000 mm Bellows EPDM Design Pressure 9 bar g
ON-SITE SERVICES
Location UK Type Installation Project Sheffield Power Plant Description Replacement works of 1 bellows of a Lateral Expansion Joint MWL DN 2600. The Lateral Expansion Joint was damaged during erection and MACOGA On-Site staff replaced the bellows portion at site. Application Saturated Steam Type MWL Size 2600 mm Length 1200 mm Bellows material SS 321 Design Pressure 0.5 bar g/FV
ON-SITE SERVICES
Location Mexico Type Supervising Project Monterrey Cogeneration / Vitro Description Supervising of Assembly and Erection works of 4 Lateral Expansion Joints MWL DN 2100 and 4 units Hinged MWP DN2100. Application Saturated Steam Type MWL & MWP Size 2100 mm Length 1200 mm & 5000 mm Bellows material SS 321 Design Pressure 1.5 bar g/FV
ON-SITE SERVICES
Location Spain Type Supervising Project Aluminium Plant Description Supervising all the Expansion Joints at ALCOA Aluminium Plat Application Acid Type MAC-F Series Size From DN100 to DN700 Length 200 – 250 mm Bellows material Hypalon Design Pressure 1O bar g
ON-SITE SERVICES
Location Italy Type Supervising Project FCCU Expansion Joints supervision Description MACOGA On-Site Staff provided our client with FCCU Expansion Joints installation
supervision. Application FCCU Type Regenerator Standpipe Expansion Joint Size 1400 Length 5190 mm Bellows Alloy 625 LCF Design Pressure 4.45 bar g
ON-SITE SERVICES
Location Trinidad & Tobago Type Assembly Project TGU Power Plant Description MACOGA On-Site Staff provided our client with large size expansion joint supplied
in 2 halves Application Steam Type MUX Turbine to Condenser Size 3400 Length 1800 mm Bellows SS321 Design Pressure 0.49 bar g / FV
ON-SITE SERVICES
Location Turkey Type Assembly Project Bandirma Power Plant Description MACOGA On-Site Staff provided our client with the assembly of a large
Dog Bone expansion joint supplied in 2 sections. Application Steam Type Dog Bone Turbine to Condenser Size 7200 Length 1800 mm Bellows EPDM Design Pressure 0.49 bar g / FV
ON-SITE SERVICES
Location Israel Type Assembly Project SOREC Desalination & Power Plant Description Transformation of Universal untied expansion joint into a
Universal Tied Expansion Joint Application Steam Type Universal MFL Size 3000 mm Length 1454 mm Bellows SS321 Design Pressure 0.49 bar g / FV
ON-SITE SERVICES
Location USA Type Assembly & Supervision Project FLUOR - Brunswick Power Plant Description Assembly of a large Hinged Expansion Joint supplied in 2 parts into a complete
unit ready for installation to the turbine to de condenser Application Steam Type MWP Size 7400 mm Length 2540 mm Bellows SS321 Design Pressure 22 PSI g / FV
ON-SITE SERVICES
Location UK Type Assembly & Supervision Project Worcester Power Station Description Supervision and transformation of a Hinged Expansion Joints Application Steam Type MWP Size 1700 mm Length 900 mm Bellows SS321 Design Pressure 0.45 bar g / FV
ON-SITE SERVICES
Location Italy Type Supervision Project STA AGATA Power Station Description Supervision of an In-Line Pressure Balanced Expansion Joint assembly. Application Steam Type MPB-I Size 2300 mm Length 2700 mm Bellows SS321 Design Pressure 22 PSI g / FV
ON-SITE SERVICES
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