Omron Motion Solutions Charles Manning Product Marketing Manager Mechatronics.

Omron Motion Solutions

Charles ManningProduct Marketing Manager

Mechatronics

Overview Our New Focus Omron Motion Products Mechatrolink-II WN-Series (Available now)

CJ1W-NCF71 (Available now)

CJ1W-MCH71/CS1W-MCH71 (Certification required)

FQM1 (Coming soon)

Motion Software Smart Platform Libraries

Our New Focus

Where do we go from here?

Our New Focus Support our Motion customers

Create a strong support structure Technical Support Application Engineers Sales

Training Certification course for MCH Training courses for other new products

Increase inventory levels Stock key products

Reduce lead times Promote Japan-stocked products Provide a list of Japanese stock to distribution

Our New Focus Japanese inventory

SmartStep Drives 100V: 50-400W 200V: 50-750W

SmartStep Motors All are cylinder type, incremental encoder,

3000RPM 30-400W - no options 100-750W - key 200W - key & brake

Our New Focus Japanese inventory

WT-Series Drives 100V: 100-200W 200V: 50-750W

WN-Series Drives (ML2) 200V: 50-750W

W-Series Motors All are cylinder type, incremental encoder,

3000RPM 200V: 100-200W

Our New Focus Your inventory?

Which Drives? SmartStep WT-Series WN-Series

What sizes? What voltages? What motor options?

Key Key & Tap Brake Incremental or Absolute encoder IP67 Other

Our New Focus Core products focus

Position applications with NCF CJ1W-NCF71 + W-Series

Motion applications with MCH CJ1W-MCH71 + W-Series CS1W-MCH71 + W-Series

Motion applications with FQM1 FQM1 + W-Series FQM1 + SmartStep

Mechatrolink-II WN-Series WT-Series with FNY-NS115 NCF MCH

Omron Motion Products

Drives, Motors and Controllers

Omron Motion Products Servo Drives and Motors

WT-Series Full-featured servo drive

WN-Series Built-in Mechatrolink-II

SmartStep Simple servo drive

Omron Motion Products Controllers

Position Controllers CJ1W-NCF71 CJ1W-NC113/213/413 CJ1W-NC133/233/433 CS1W-NC113/213/413 CS1W-NC133/233/433 C200HW-NC113/213/413

Omron Motion Products Controllers

Motion Controllers CJ1W-MCH71 CS1W-MCH71 CS1W-MC221/421 C200H-MC221 FQM1

Omron Motion Products Programmable Logic Controllers

CJ1 With MCH or NCF controller

CS1 With MCH controller

CQM1H With pulse I/O board

CPM2A/CPM2C Built-in synchronized pulse control

Controller Evolution

NCxxx

NCF71

Pulse & Analog

ML2

MCxxxFQM1

MCH71

MotionComman

d

PLC based

PLC on board

Distributed

Function &Performance

Controller Architecture

Controller OverviewCJ1W-NCF71 CJ1W-MCH71 FQM1

Description Motion network-Compatible Position Controller

High function Motion Controller

Flexible Motion Controller

Servo Interface

(Number of axes)

MECHATROLINK-II

(16 axes)

MECHATROLINK-II

(32 axes)

Analog/Pulse

(8 axes)

Programming Ladder/FB

(depends on PLC-CPU)

Built-in, dedicated motion language

Built-in ladder program

Function Simple positioning

(Direct operation)

Positioning, synchronous cam operation

Positioning, Electronic cam, etc.

Control cycle Depends on PLC ~1ms ~0.5ms

Minimum response time

4ms (4 axes)

6ms (8 axes)

~4ms 20µs

Programming Tool CX-Motion-NCF MC-Miel CX-Programmer

Selling point High speed positioning Will simplify Motion Control functions

Quick response, Standalone

Omron Motion Products AC Inverters

3G3JV V/Hz micro Inverter

3G3MV Open Loop Vector micro Inverter

Networks DeviceNet Mechatrolink-II

Mechatrolink-II

High Speed Field Network

Mechatrolink-II High speed motion field

network Designed for Motion

Control applications Position, speed and I/O

data is transferred in real time

Speed, torque and position modes can be switched during run

Synchronous phase control

Electronic line shaft Electronic cam

Comparable to SERCOS

Mechatrolink-II Only one

communication line required to connect up to 30 nodes

Reduces wiring time and cost

Uses widely available cable and connectors

Eliminates the need for: D/A converter for

speed/torque reference Pulse generator for

position reference Low-level signal wiring

Mechatrolink-II

Feature Specification

Baud Rate 10 Mbps

Max Transmission Distance

50 m

Max Number of Nodes

30

Cycle Time 250 µs to 8 ms

String Size 17 or 32 bytes

Topology Bus

Communication Method

Master/slave synchronous

Transmission Cable

Shielded twisted-pair wire

Mechatrolink-II

Part Number Description

FNY-NS115 ML2 interface for WT-Series

FNY-W6022 Termination resistor

FNY-IO2310 24 V DC I/O module (64 I/O)

FNY-PL2900 Counter module

FNY-PL2910 Pulse output module

FNY-REP2000 Repeater

FNY-W6003-xx USB Cable (0.5 to 30 m)

WN-Series

Servo Drive with Built-in ML2

WN-Series WN-Series servo drives

are designed specifically for use on Mechatrolink-II high speed networks

Does not require ML2 adapter (saves money)

WN-Series drives are 25% smaller than the equivalent WT-Series

Works with our existing W-Series motors

WN-Series Control commands are

sent via ML2 connection between the drive and controller Motor performance is

not limited by control interface specifications

Response times are reduced

Data control is simplified because it is managed by the host controller

WN-Series1-PH100 VAC

50 W R88D-WNA5L-ML2

100 W R88D-WN01L-ML2



1-PH200 VAC

50 W R88D-WNA5H-ML2

100 W R88D-WN01H-ML2




3-PH200 VAC


1.0 kW R88D-WN10H-ML2



3.0kW R88D-WN30H-ML2

WN-Series

R88D-WN02H-R88D-WN02H-ML2ML2Product

Servo

Voltage

L – 100V

H – 200V

Motor Capacity (W)

Rating # (watts)

Series

WT – W-Series

WN – W-Series w/ ML2

Type

D - Drive

Network

ML2 - Mechatrolink-II

WN-Series How to sell it

Designed specifically for ML2 high-speed network

Built-in network connection

Can compete against SERCOS

Less expensive than separate drive & network card

Recognized automatically by other Omron devices

Smart Platform libraries

WN-Series How to sell it

Physically smaller Higher functionality

Improved deviation control

Minimizes settling times Reduced torque ripple

Promotes smooth rotation

Advanced autotuning Manual or automatic Set four gains with one

parameter

WN-Series Sample Applications

Palletizing Wafer Handling Assembly Printing Filling Cutting

CJ1W-NCF71

Position Controller

CJ1W-NCF71 NCF is a multi-axis

Position Controller 16 axes per controller 16 controllers per CPU

256 total axes per CPU Coordinate up to 8 axes

Used on a Mechatrolink-II high speed network

Single cable connection Daisy chain drives One shielded twisted-pair

cable per drive 30-50 m max length

CJ1W-NCF71 Position Control

Absolute position Relative position Linear interpolation Interrupt feeding

Speed Control Torque Control Toggle between speed,

position & torque control during operation

Not possible before even with Motion Control units

Shortens operation time No stopping

CJ1W-NCF71 Compatible with

absolute encoders No need for origin

search Simple expansion

One cable per drive Add an axis

At start-up In the future

Smart platform connectivity

Configure new axes from the PLC

CJ1W-NCF71 Centralized Data Control

Controller and drive can be programmed from the PLC CPU

Separate programmer not required

Alarm status and monitors available at the PLC

Less start up and maintenance time

Uses ladder programming Position & speed data are

set from the ladder program in the CPU

CJ1W-NCF71 Servo drives

WT-Series FNY-NS115 ML2

interface required Software version 39

or later WN-Series

All versions connect directly to NCF

CJ1W-NCF71


CJ1W-NCF71 Position Controller

CXONE-ALxxC-E-xSP

CX-One Software

FNY-NS115* ML2 interface for WT-Series


*Use NCF with WN-Series drives or with WT-Series drives + FNY-NS115 Mechatrolink-II module

CJ1W-NCF71 Before

A controller cable connected to each axis

Controller and each drive programmed separately

Different software Adding future axes

required adding cable connections to the controller

May require more controllers

CJ1W-NCF71 After

Drives are connected by a single wire in a daisy-chain

Minimizes wiring Neat connections

Controller and servo drives can be programmed through PLC CPU

Adding future axes is simple, up to 16 axes

CJ1W-NCF71 Typical

Configuration CX-One software NS-Series HMI CJ1 with NCF W-Series drive(s)

WN WT + FNY-NS115

W-Series motor(s) Terminating resistor

CJ1W-NCF71 Before NCF

CJ1-NCxx3 WT-Series Drive W-Series Motor CX-Position CX-Programmer Drive Cable Control Cable Terminal Block Power Cable Encoder Cable

After NCF CJ1W-NCF71 WN-Series Drive W-Series Motor CX-One Mechatrolink-II

Cable Control Cable Terminal Block Power Cable Encoder Cable

CJ1W-NCF71Before NCF* After NCFCJ1-NC413 (4) $1,250

($5,000)CJ1W-NCF71 $1,650

R88D-WT04H $1,022 R88D-WN04H-ML2

$1,079

R88M-W40030H $709 R88M-W40030H $709

CX-Position $210 CX-One $1,995

CX-Programmer $1,500

XW2Z-100J-A7 $102 R88A-CTW001N $142

XW2Z-100J-B4 $71.50 FNY-W6003-01 $89.25

XW2B-40J6-2B $86.75 XW2B-50G5 $86.75

R88A-CAW003S $40.50 R88A-CAW003S $40.50

R88A-CRWA003C

$67.25 R88A-CRWA003C

$67.25

TOTAL $8,809 TOTAL $5,858.75

*Assume pulse train command, 16 axes

CJ1W-NCF71 How to sell it

Compatible with CJ1 Smart Platform High-speed

communication Mechatrolink-II (10Mbps) Up to 16 axes on a single

communication line Works with absolute

encoder No origin search required

Define origin only once PLC Open Certification


Centralized data management

Multi-axis system Settings & data in the

controller & drive can be handled in the PLC CPU

Don’t have to connect software tool to each individual drive to check status

Simplifies start-up and drive replacements


Functionality Position / Speed / Torque Absolute / Relative

position Linear interpolation Improved speed/torque

control compared to previous products

Toggle between position and torque control during operation

CJ1W-NCF71 Sample Applications

Assembly Equipment Process Equipment Feeders Conveyors

CJ1W-NCF71 Assembly Equipment

Absolute and relative positioning of multiple Target position and speed can be changed instantly

Even during a positioning operation Simply send another command

Toggle between position & torque during run

CJ1W-NCF71 Processing Equipment

Position, speed and torque can be controlled using a torque limit

Torque limit can be enabled, disabled or updated during operation

CJ1W-NCF71 Feeders

Position, speed and torque can be controlled directly from the PLC

Position, speed and torque can be changed during operation

S-Curve

CJ1W-NCF71 Conveyors

Using an absolute encoder eliminates the need to establish an origin each time the machine is started

Consistent positioning

CJ1W-MCH71 / CS1W-MCH71

Motion Controller


MCH is a multi-axis Motion Controller

32 axes per controller 30 physical or virtual 2 virtual

12 CJ1 controllers per CPU 384 axes per CPU

16 CS1 controllers per CPU

512 axes per CPU Used on a Mechatrolink-

II high speed network Single cable connection

Daisy chain drives One shielded twisted-pair

cable per drive 30-50 m max length


Control Types Point-to-Point

Pathway varies Continuous Path

Travel path is controlled

Interrupt Feed Speed Torque Synchronized

Electronic line shaft Electronic cam Electronic gear ratio Follow-up


Control Types Independent axes Combined axes

Interpolation Linear Circular Helical


Uses simple Omron motion language for programming

PLC functionality on-board

Motion Controller, High-function


Cycle times Control cycle times

2 to 12 ms Unit cycle times

1 to 8 ms Communication

cycle times 1 to 4 ms

Counter latch startup times

10 to 260 ms


Simple expansion One cable per drive Add an axis

At start-up In the future

Smart platform connectivity

Configure new axes from the PLC


Multi-tasking Run up to 8

programs simultaneously

Each program has 8 branches

All branches in all programs are executed every system cycle

Coordinate up to 16 axes


PC support software can read and set

Motion programs Controller constants Controller variables

Drive parameters System parameters System data

Monitor equipment status and operating conditions


Servo drives WT-Series

FNY-NS115 ML2 interface required

Software version 39 or later

WN-Series All versions connect

directly to MCH


*Use MCH with WN-Series drives or with WT-Series drives + FNY-NS115 Mechatrolink-II module


CJ1W-MCH71 Motion Controller for CJ1

CS1W-MCH71 Motion Controller for CS1

FNY-NS115* ML2 interface for WT-Series



Before MCH CS1W-MCx21 WT-Series Drive W-Series Motor CX-Motion CX-Programmer Drive Cable Control Cable Terminal block

After MCH CS1W-MCH71 WN-Series Drive W-Series Motor CX-One FNY-W6003-xx

Cable Control Cable Terminal Block


Before MCH* After MCHCS1W-MC421 (4)

$2,936 ($11,744)

CS1W-MCH71 $3,348

R88D-WT04H $1,022 R88D-WN04H-ML2

$1,079

R88M-W40030H $709 R88M-W40030H $709

CX-Motion $650 CX-One $1,995

CX-Programmer $1500

R88A-CPW001M2

$221 FNY-W6003-01 $89.25

XW2Z-100J-F1 $92 R88A-CTW001N $142

XW2B-40J6-7 $110 XW2B-50G5 $86.75

R88A-CAW003S $40.50 R88A-CAW003S $40.50

R88A-CRWA003C

$67.25 R88A-CRWA003C

$67.25

TOTAL $16,155.75 TOTAL $7,566.75

*Assume CS1 PLC, analog command, 16 axes


How to sell it Save panel space

30 axes in one controller

Set up quickly Reduced commissioning

and wiring costs & time Cost effective solution

for multi-axis apps Connect more than one

MCH to a single CPU Adding axes after

installation is simplified


How to sell it Versatility

Control Modes Speed Torque Position Synchronized

Move profiles Point to Point Continuous Path Interpolation Electronic Gear Electronic Cam Interrupt Feeding


Sample Applications Bottling Horizontal filling Labeling Packaging Rotary cutting Flying shear Winding Palletizing Wafer handling Printing X-Y table


Bottling, Filling, Labeling, Packaging Coordinates multiple driven points and activity areas Change between position, speed, torque modes during operation


Rotary cutting Replaces mechanical systems Coordinates line speed, print registration and cut


Flying shear Accurate registration & error correction All machine axes can be commanded by one controller Coordination between driven areas


Rotary Print Accurate print registration Cam profiles available Synchronization between printed piece and ink cylinders Coordination between ink cylinders

FQM1

Standalone Motion Controller

FQM1 FQM1 is a standalone

motion controller that can command up to 8 axes

2 axes per motion module

Uses ladder programming

Proven architecture Based on CS-series PLC

Flexible, Quick Motion

FQM1 Flexible

Modular design Add up to

4 pulse modules 3 analog modules

Combine pulse and analog modules with one coordinator module

Change motion parameters during operation

Toggle between speed, position & torque control during operation

Works with absolute or incremental encoders

FQM1

Modular Design Power supply Coordinator module Motion control modules

Up to 4 pulse, 3 analog End module

FQM1 Quick

Fast processing of built-in pulse and analog I/O

0.5 to 2 ms cycle from input to control output

Parallel distributed processing for 2 to 8 axes

Synchronization of cycles between axes

Sync bus Faster than MCH, NCF

FQM1 Motion

High-speed Control Position

Linear interpolation Circular

interpolation Speed Torque Synchronous control

Electronic cam Follow-up

FQM1 Each module controls

its own I/O directly Coordinator

distributes control to each module

Independent I/O processing

Coordinator shares processing load to speed up cycle times

Motion modules have top priority to speed up application response times

FQM1 Servo drives

W-Series SmartStep

FQM1


FQM1S-MC231 Pulse basic set

FQM1S-MC222 Analog basic set

FQM1-CM001 Coordinator module

FQM1-MMx21 Motion module

CJ1W-PA20x Power supply

FQM1-TER01 End module

CJ1W-CIF11 RS-422A adapter

FQM1 Can be a door opener

Standalone Controller Can work with other

manufacturers’ products Can solve motion

problems without changing hardware

We prove our capabilities in a non-threatening way

High performance Fast High-speed data

collection synchronized with input pulses

FQM1 Sample applications

Wire winding Spindle (bobbin) Traverse

Labeling Feed Cut position Printing

Laminating Feed Alignment sync

Parallel conveyor Synchronize two lines

Motion Software

Configuration

Motion Software CX-One

Allows users to configure all Omron equipment in a motion system

Combines our PLC-based motion software into one unified package

CX-Motion (v2.2) CX-Motion-NCF (v1.2) CX-Position (v2.1) CX-Programmer (v6.00)

Motion Software CX-One

Used with CJ1W-NCF71 CJ1-NC CS1-NC CJ1-MC CS1-MC C200H-MC CV-MC FQM1

Motion Software MC-Miel

Free software Used with

CJ1W-MCH71 CS1W-MCH71

WMON Free software Used with

W-Series SmartStep

Smart Platform Libraries

Smart Platform

Smart Platform Libraries Standard Libraries

Software applications that users can load into their equipment and run without modification

Simplify software development for devices that interface with PLC’s and HMI’s

Two types of standard libraries Function Blocks Smart Active Parts

Works with CJ-Series processor v3.0 or later NS-Series v6 or later

Smart Platform Libraries Function Blocks

Contains functional PLC components Components can be used to quickly create finished

programs that interface directly with other Omron devices

Components are standardized, which improves the quality of finished programs

Uses ladder logic Paste function blocks directly into ladder

programming to reduce development time Multiple function blocks create a library that

enhances programming Create unique solutions


Basic position block

Virtual axis block

Velocity control block (Vref)

Counter block

(PosFB)

Function Blocks

Function Blocks can be combined into Application Packs

Position control block (Xref)

Applications: Rotary cut Flying cut Torque control Tension control Etc.

Pulse control block

PG

FQM1

Position control

Application Pack

Velocity control block (Vref)

Basic position block

Virtual axis block

Position control block (Xref)

PG

Pulse control block

Counter block

(PosFB)

Counter block

(PosFB)

Pulse

Smart Platform Libraries Smart Active Parts

Pre-configured HMI screen objects Quickly create completed screens that

automatically interface with Omron devices

Insert SAP’s directly Simplify design efforts Eliminate unnecessary user programming

Over 1000 available now Includes operating screens for motion & position

controllers Improves overall screen quality

Smart Platform Libraries Smart Active Parts

Any Questions?

Thanks for your time!

Omron Motion Solutions Charles Manning Product Marketing Manager Mechatronics.

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