OMNIA - Technogym · A0000714- Omnia 8 starter Pack 33 cm 13 in 181 cm 71 in 60 cm 24 in A0000715-...

OMNIATechnical Service Guide

rev. 1.2

(apr 2014)

The information in this manual is aimed at QUALIFIED TECHNICAL PERSONNEL, who have been specifically trained by TECHNOGYM and are qualified to carry out fine tuning and start-up of the equipment, as well as major maintenance work and repairs, requiring in-depth understan-ding of the equipment, how it works, its safety devices and maintenance procedures.

READ ALL THE INFORMATION IN THIS DOCUMENT VERY CAREFULLY BEFORE CARRYING OUT ANY SERVICE WORK ON THE EQUIPMENT.

DANGEROUS VOLTAGE LEVELS EVEN WHEN THE EQUIPMENT

IS SWITCHED OFF

NOTES:

The information contained in this document may be changed without prior notification.

Technogym does not issue guarantees of any kind regarding this material. Technogym will not be held responsible for any errors contained herein or for any accidental damage or damage conse-quent to the supply, services or use of this material.

This document contains proprietary information that is covered by copyright. All rights are reser-ved. No part of this document may be photocopied, reproduced or translated into another langua-ge without the prior written consent of Technogym.

Technogym® is a trademark owned by Technogym S.p.A.

OMNIA™ is a trademark owned by Technogym S.p.A.

OMNIA:Technical Service Guide - Rev. 1.2

Pag. 3

Blank page.

OMNIA: Technical Service Guide - Rev. 1.2

Pag. 4


Pag. 5

3. SOMMARIO

1. General warnings ........................................................................................................................... 7

1.1 Introduction ................................................................................................................................. 7

1.2 Useful advice ................................................................................................................................ 8

1.3 General regulations regarding service work ........................................................................... 8

2. MODEL SPECIFICATIONS ......................................................................................................... 9

2.1 Equipment coding ....................................................................................................................... 9

2.2 Configurations ........................................................................................................................... 10

2.2.1 Stand alone (Omnia 8) .............................................................................................................. 10

2.2.2 Wall (Omnia 3) ........................................................................................................................... 11

2.3 Mechanical characteristics ....................................................................................................... 12

2.3.1 MJ05: Omnia 8............................................................................................................................ 12

2.3.2 MJ10: Omnia 3 - Multiang.Pull Up Bar .................................................................................. 13

2.3.3 MJ15: Omnia 3 - Straight Pull Up Bar .................................................................................... 14

2.3.4 MJ20: Omnia 3 - Dual Lift ........................................................................................................ 15

2.3.5 Equipment and Acessorise Kit packaging dimensions........................................................ 16

2.3.5.1 Equipment .................................................................................................................................. 16

2.3.5.2 Accessories Kit ........................................................................................................................... 17

2.4 Environmental characteristics ................................................................................................. 17

2.5 Compliance with regulations .................................................................................................. 17

2.5.1 Serial number structure ............................................................................................................ 18

2.5.1.1 SERIAL NUMBER position ..................................................................................................... 19

2.5.1.2 QR CODE and NFC position ................................................................................................. 19

3. Equipment HANDLING AND INSTALLATION .................................................................. 21

3.1 INSTALLATION SPECIFICATIONS AND REQUIREMENTS ........................................... 21

3.2 MOVING THE EQUIPMENT .................................................................................................. 22

4. Accessories ..................................................................................................................................... 23

4.1 Accessories units ....................................................................................................................... 23

4.2 Single Accessory ........................................................................................................................ 25

5. HOW TO REMOVE... .................................................................................................................. 31

5.1 Dismantling COLUMN guards ............................................................................................... 32

5.2 Dismantling CONNECTING gr. guard ................................................................................. 33

5.3 Dismantling Pivoting gr. vith SCREW and NUT(es. Connecting gr.) ............................... 34

5.4 Dismantling Pivoting gr. with GRUB-SCREW (e.g. COLUMN) ........................................ 34


Pag. 6

5.5 Dismantling COLUMN, SELECTION BARS and OMNIA BAR ........................................ 35

5.6 Disassembling the feet guar ..................................................................................................... 37

6. ADJUSTMENTS... ........................................................................................................................ 39

7. scheduled maintenance ............................................................................................................... 41

8. Tools to be used ............................................................................................................................ 43

1. GENERAL WARNINGS

1.1 IntroductIon

This document has been prepared specifically for Technogym After Sales Service with the aim of providing authorised personnel with the information for carrying out maintenance and repair operations in the correct manner.

A thorough understanding of the technical data contained herein is absolutely fundamental in order for the operator to achieve the highest level in professional training.

To make the text more readily understandable, the paragraphs have illustrations and diagrams which highlight the specific subject matter.

This manual includes informative notes with specific meanings:

ATTENTION: REGULATION WHICH MAY LEAD TO INJURY IF NOT COMPLIED WITH.

cAutIon: regulAtIon whIch mAy cAuse dAmAge to the equIpment If not complIed wIth.

WARNING: INfORMAtION ReGARdING the OpeRAtION IN pROGRess.

Detail regarding the operation in progress.


Pag. 7

1.2 useful AdvIce

Technogym advises you to plan your technical assistance task in the following way:

Carefully assess the impressions reported by the Customer regarding the equipment's operating faults and ask questions suitable to clarify the signs of the defect.

Be clear in your diagnosis of the reasons for the fault. You can pick up the basic theory from this manual, but this needs to be bolstered by your own personal experience and by taking part in the training courses organised periodically by Technogym.

Plan the repair work in a rational manner so as to avoid wasting any time, e.g. collecting spare parts, preparing tools and equipment etc.

Gain access to the part that needs to be repaired and limit yourself to the essential operations. On this point, it will be extremely helpful if you consult the dismantling sequences shown in this ma-nual.

1.3 generAl regulAtIons regArdIng servIce work

1. Always mark components or positions which might easily be confused with each other du-ring re-assembly.

2. Use original Technogym spare parts and recommended brand lubricants.

3. Use special tools when specified to do so.

4. Consult the Technical Newsletters as they might contain more up-to-date details on regula-tion and servicing procedures compared to those in this manual.

5. Before undertaking any work, check that the recommended tools are available and that they are in good condition.

6. With regard to the procedures given in this manual, only use the tools that have been indi-cated.

Tool sizes in this manual are expressed in mm.

ATTENTION: IT IS THE RESPONSIBILITY OF THE TECHNICIAN TO CLOSE OFF THE AREA WHERE HE IS WORKING AND OBSERVE SAFETY PRECAUTIONS.


Pag. 8

2. MODEL SPECIFICATIONS

2.1 equIpment codIng

The EQUIPMENT CODE of the OMNIA, is a 11-character alpha-numerical code composed as fol-lows:

Caratteri Descrizione Valori e significato1,2, Line; MJ = OMNIA

3,4, Equipment code;

05 = Omnia 8

10 = Omnia 3 - Multiang.Pull Up Bar

15 = Omnia 3 - Straight Pull Up Bar

20 = Omnia 3 - Dual Lift5, Certification; None

- - -

6,7, Frame Color;AN = Anthracite

BW = Brown8,9, Plastic Color; GZ = Dark grey

10. Protection DC = Alluminium

10,11, Localizzation;E = Standard Pakaging

S = Oversea Pakeging

Table 1

For example, a possible code is as follows:

MJ 05 E - BW GZ DC E


Pag. 9

2.2 confIgurAtIons

2.2.1 stAnd Alone (omnIA 8)

Image 1


Pag. 10

2.2.2 wAll (omnIA 3)

Image 2


Pag. 11

2.3 mechAnIcAl chArActerIstIcs

2.3.1 mJ05: omnIA 8

OMNIA 8

H

W

L

Image 3

LENGTH (L) 1444 mm 57 inWIDTH (W) 2403 mm 95 inHEIGHT (H) 2333 mm 92 inWEIGHT (of the equipment) 260 kg 573,2 lb

Table 2


Pag. 12

2.3.2 mJ10: omnIA 3 - multIAng.pull up BAr

Omnia 3 - Multiang.Pull Up BarH W

L

Image 4

LENGTH (L) 1444 mm 57 inWIDTH (W) 1085 mm 43 inHEIGHT (H) 2333 mm 92 inWEIGHT (of the equipment) 125 kg 275.6 lb

Table 3


Pag. 13

2.3.3 mJ15: omnIA 3 - strAIght pull up BAr

15 = Omnia 3 - Straight Pull Up BarH W

L

Image 5


Table 4


Pag. 14

2.3.4 mJ20: omnIA 3 - duAl lIft

OMNIA 8H W

L

Image 6


Table 5


Pag. 15

2.3.5 equIpment And AcessorIse kIt pAckAgIng dImensIons

(H)

(L) (W)

Image 7

2.3.5.1 equIpment

Code Model (H) (L) (W)

MJ05 Omnia 8 91 cm 35,8 in 238 cm 94 in 105 cm 41,3 in

MJ10Omnia 3: Multiang. pull up bar

53 cm 21 in 238 cm 94 in 105 cm 41,3 in

MJ15Omnia 3: Straight pull up bar

53 cm 21 in 238 cm 94 in 105 cm 41,3 in

MJ20 Omnia 3: Dual lift 53 cm 21 in 238 cm 94 in 105 cm 41,3 in

A0000700 Accessory holder 96 cm 38 in 127 cm 50 in 93 cm 36,6 in

Table 6


Pag. 16

2.3.5.2 AccessorIes kIt

Codice Modello (H) (L) (W)

A0000714- Omnia 8 starter Pack 33 cm 13 in 181 cm 71 in 60 cm 24 in

A0000715- Omnia 8 group Pack 64 cm 25 in 240 cm 95 in 64 cm 25 in

A0000716- Omnia 3 starter Pack 22 cm 9 in 115 cm 45 in 40 cm 16 in

A0000745 Set PyloBoxes 150 cm 59 in 91 cm 36 in 81 cm 32 in

Table 7

A0000715: currently divided into 3 carton boxes, will soon become a single carton box.

A0000745: to date, the 3 Plyobox, when ordering a kit, I come in bulk.

2.4 envIronmentAl chArActerIstIcs

Environmental Characteristics

Temperature In operation from 5° to 35°CIn storage from -20° to 55°C

Dampness In operation from 30% to 80% without condensationIn storage from 5% to 85% without condensation

Table 8

2.5 complIAnce wIth regulAtIons

The equipment complies with the following directives:e:

EUROPE USADIRECTIVES None NoneEMI None NoneSAFETY None None

Table 9


Pag. 17

2.5.1 serIAl numBer structure

The Serial Number is made up of alphanumeric characters as follows:

Characters Description Values and meaning

1,2, 3,4,5, Type of product,

MJ = OMNIA05 = Omnia 8

10 = Omnia 3 - Multiang.Pull Up Bar

15 = Omnia 3 - Straight Pull Up Bar

20 = Omnia 3 - Dual Lift-

6,7, Year of production; 13

8,9,10,11,12,13. Progressive. 00000X

Table 10

Ad esempio un possibile SN è il seguente:

DB C 3 B 13 000001

The label bearing the equipment code is located as follows.


Pag. 18

2.5.1.1 serIAl numBer posItIon

Image 8

2.5.1.2 qr code And nfc posItIon

Image 9


Pag. 19

Blank page.


Pag. 20

3. EQUIPMENT HANDLING AND INSTALLATION

3.1 InstAllAtIon specIfIcAtIons And requIrements

Refer to the MACHINE INSTALLATION MANUAL.

In order to install the equipment correctly, you need to make sure that:

1. The equipment is installed on a flat surface, with no vibrations and sufficient load bearing capacity to allow for the weight of the user too.

2. The environment is not dusty or sandy.

3. The requirements regarding temperature and humidity levels are complied with. See para-graph: “2.4 Environmental characteristics” a pagina 17.

ATTENTION: IT’S OBLIGATORY SECURE THE EQUIPMENT AT FLOOR (OMNIA 8 AND OMNIA 3) AND AT WALL (OMNIA 3). TECHNOGYM IS NOT LIABLE FOR DAMAGE CAUSED BY FAILURE TO SECURE THE EQUIPMENT.

ATTENTION: TO SECURE THE EQUIPMENT FOLLOWS THE MINIMUN REQUIREMENT.

4. Use the instrument: R0007018 (spring + washer) which we RECOMMEND using:

• Place the spring and the washer on the hole of the anchor in the floor, place over the bolt with its washer, screw to ensure proper sealing, as shown below:

Image 10

5. Use anchoring screw that meet the minimum requirements strictly:

• Minimum garanteed load of F = 90 kg, for fixing.


Pag. 21

3.2 movIng the equIpment

ATTENTION: TO MOVE THE EQIPMENT RESTORE STRICTLY THE INSTALLATION REQUIREMENTS MENTIONED ABOVE.

WARNING: IN cAse Of MOOvING Of the equIpMeNt, the custOMeR Is Requested tO sIGN the fOllOWING dOcuMeNts:

• Moving WITH floor fixing (MACHINE FIXING RECORD)

• Moving WITHOUT floor fixing (DISCLIMER).

dOWNlOAdAble fROM tG dIRect.


Pag. 22

4. ACCESSORIES

4.1 AccessorIes unIts

4.1.1 A0000714-** - omnIA 8 stArter pAck

Code Accessory Code Accessory

A0000663

A0000682 (1 right + 1 left)

A0000673 A0000684

A0000724 A0000667

A0000725 A0000667

Continued on following page…


Pag. 23


A0000725 A0000666

A0000687

A0000723

A0000723

Table 11


Pag. 24

4.1.2 A0000715-** - omnIA 8 group pAck


A0000663 A0000682

A0000673 A0000684

A0000724 A0000667

A0000725 A0000667



Pag. 25


A0000725 A0000666

A0000723 A0000723

A0000665

A0000665

A0000690 A0000685

FD01/ FD02/ FD05/

FD10FD20

A0000697



Pag. 26


A0000669 A0000687

B010

A0000699

Table 12


Pag. 27

4.1.3 A0000716-** - omnIA 3 stArter pAck


A0000663 A0000682

A0000724 A0000723

A0000725 A0000723

A0000725 A0000699

Table 13


Pag. 28

4.1.4 A0000745-** - set pyloBoxes

Code Accessory

A0000745

Table 14

4.1.5 A0000726 - pIn set

Code Accessory

A0000726

Table 15


Pag. 29

4.2 AccessorI sIngolI

Code Accessory name Components

A0000663 Sleeved Elastic tubing set

A0000665-** Wooden Ring

A0000666-** Lift Band (Fly)

A0000667-** Soft Loop


Pag. 30


A0000723 short handle

A0000724 Waist belt

A0000725 Ankle strap

A0000669-** Push -n- Pull Bag


Pag. 31


A0000670-** Plyo Box 60

A0000671-** Plyo Box 40

A0000672-** Plyo Box 20


Pag. 32


A0000673-** Pivot Pendulum

A0000682 -** J-Hooks Set

A0000684-** Dual Lift

A0000685-** Pulley


Pag. 33


A0000687-** Closed Loop Elastic

A0000690 Heavy Rope Ring

A0000697-** Heavy Rope

A0000699-** Long Sports Bar


Pag. 34


A0000719-** Generic hook

A0000700 Accessory holder

Table 16


Pag. 35

Page blank.


Pag. 36

5. HOW TO REMOVE...

Colonna

Colonna

gr. Ponte

Colonna

Gr. Pivottantecon grano

Gr. Pivottantecon grano

Gr. Pivottantecon vite

Image 11


Pag. 37

5.1 dIsmAntlIng column guArds

Operation description: Action:

Dismantling COLUMN guards: with Pivoting gr.

1. Remove the lower guard of foot (Phillips screwdriver);

2. Loosen the grub-screw (3mm hex Key);

3. Remove the pins of Pivoting gr.;

4. Unscrew the central screw of Pivoting gr. (5mm hex Key - setting to 25 Nm - 18.4 lbf-ft);

5. Remove the Pivoting gr.;

6. Unscrew the 4 screws + 1 visible screw (3mm hex Key);

7. Remove the upper guard of foot.

Dismantling COLUMN guards: without Pivoting gr.

1. Unscrew the 2 screws (3mm hex Key);

2. Remove the guard.

Table 17


Pag. 38

5.2 dIsmAntlIng connectIng gr. guArd


Dismantling CO NNEC-TING gr. guard

Image 12

Image 13

It is not requred to remove the Pivoting gr. before dismantling the guard.

1. Remove the pins of Pivoting gr.;

2. Remove the upper cover plug (Phillips screwdriver);

3. Place a piece of paper into the hole of the frame to facilita-te the recovery of the screws (as shown in the image at the side);

4. Remove the 8 screws and the washer (Phillips screwdriver + magnet);

5. Remove the guard.

Table 18


Pag. 39

5.3 dIsmAntlIng pIvotIng gr. vIth screw And nut(es. connectIng gr.)


Dismantling Pivoting gr. vith SCREW and NUT

For each group:

1. Remove the counter-nut (13mm Wrench);

2. Remove the screw insido of the Pivoting gr. (5mm hex Key);

3. Remove the Pivoting gr.

Table 19

5.4 dIsmAntlIng pIvotIng gr. wIth gruB-screw (e.g. column)


Dismantling Pivoting gr. with GRUB SCREW

Image 14

For each group:

1. Remove the lower column guard (or upper Pivotin gr.), (Phillips screwdriver);

2. Loosen the grub at the side (3mm hex Key)

3. Remove the Pivoting gr. pins and the screw at the center (5mm hex Key)

4. Remove the Pivoting gr.

Table 20


Pag. 40

5.5 dIsmAntlIng column, selectIon BArs And omnIA BAr

cAut: durIng reAssemBly restore the dIstAnce Between the columns of 1010 mm, As shown Below:

1010 mm

Image 15

It is possible to adopt an instrument for the measurement of the distance between the columns: R0007032


Pag. 41


Disassembling the column with OMNIA BAR linear guide

Image 16

Place the OMNIA BAR always down before every operation.

For each column:

1. Remove the 4 screw of the column (8mm hex Key set at 30 Nm - 22.1 lbf-ft);

2. Remove the column from his housing in order to remove the OMNIA BAR, pay attention;

3. Remove the column;

4. Disconnect the OMNIA BAR from the some side of the co-lumn;

Replace the OMNIA BAR if is necessary, taking care to reassemble it cor-rectly, with the screws within of the structure and the logo Technogym legible.

Disassembling the linear guide of OMNIA BAR

Image 17

Place the colimn of a work bench:

5. Remove the 2 screws of the end part of the column (3mm hex Key);

6. Remove the head-on selection bar (for J-Hooks Set);

7. Remove the limit screw (3mm hex Key);

8. Lift-out the OMNIA BAR sliding support;

9. Remove the selection bar (for Omnia Bar).

Table 21


Pag. 42

5.6 dIsAssemBlIng the feet guAr


Disassembling feet guard

Image 18

1. Remove the rear screw whee present (3mm Wrench)

2. Remove the floor fixing screws or nuts (depends of the type of the anchor);

3. Remove the washer and the plastic guards.

Table 22


Pag. 43

Page Blank.


Pag. 44

6. ADJUSTMENTS...

There are no adjustments.


Pag. 45

Pagina lasciata intenzionalmente bianca.


Pag. 46

7. SCHEDULED MAINTENANCEIn order to maintain the equipment effectively, periodic planned maintenance must be carried out to avoid possible problems.

The operations can be divided according to the type of work and to the personnel who must per-form it:

ROUTINE maintenance to be performed du-ring preventive maintenance operations. MAJOR maintenance

ROUTINE maintenance operations: can be per-formed by the owner of the machine and do not require any particular technical expertise; they are simple operations for the purposes of observing good hygiene practices.

ROUTINE maintenance operations must also be performed by Technogym service personnel during planned maintenance.

Refer to the USER manual.

MAJOR maintenance operations: must only be performed by a Qualified Technician specially trained by Technogym to work on the specific equipment; authorised to carry out fine tuning of the equipment, maintenance and repair work, te-sting of operation and wear of the mechanical parts in order to ensure perfect and safe operation of the equipment.

Refer to the PLANNED MAINTENANCE manual, which can be downloaded from TG DIRECT.

ROUTINE MAINTENANCE:

No technical specialisation required.

MAJOR MAINTENANCE

Performed ONLY by a Qualified Technician authorised by Technogym and in accordance with the maintenance envisaged in the pre-

ventive maintenance contract.


Pag. 47

Pagina lasciata intenzionalmente bianca.


Pag. 48

8. TOOLS TO BE USED

The tools listed in the TG SERVICE TOOLS BOX LIST, available on TG DIRECT, are required to perform all dismant-ling, adjustment and maintenance operations on the equipment.


Pag. 49

Blank page.

TECHNOGYM S.p.A.

Via G. Perticari, 20 - 47035 Gambettola (FC) - Sede legale

Via Calcinaro, 2861 - 47522 Cesena (FC) - Sede operativa

ITALIA

Tel.: +39-0547-650638

Fax: +39-0547-650150

e-mail: [email protected]

0SM00864AA – UK

OMNIA - Technogym · A0000714- Omnia 8 starter Pack 33 cm 13 in 181 cm 71 in 60 cm 24 in A0000715-...

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