OMI-2T optical machine interface - resources.renishaw.com

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Data sheet H-5439-8200-01-A OMI-2T optical machine interface www.renishaw.com/omi-2t The OMI-2T is a combined optical transmitter/ receiver and machine interface, designed for mounting within the machine’s working envelope. The OMI-2T operates using a ‘Modulated’ optical transmission mode and is compatible with machine probes that also operate in ‘Modulated’ mode. Features Twin probe system The OMI-2T is capable of operating two compatible probes sequentially. Modulated transmission Effects of light interference are reduced which in some circumstances could cause false trigger signals. Visible probe diagnostic LEDs LEDs provide a visual indication of system status and identifies the active probe. Mounting bracket The optional mounting bracket allows directional setting. Toughened glass window Fully sealed to IPX8 User configurable outputs Probe status 1 SSR NO/NC, pulsed/level. Probe status 2 SSR NO/NC. pulsed/level. Error SSR NO/NC. Low battery SSR NO/NC. Range selection Start (Tx) 50% or 100%. Reception (Rx) 50% or 100%. Both factory set at 100%. Start inputs Level machine inputs define the active probe. When the respective input is active, the probe is switched on. If both inputs are active the system will default to error. Operating features Switch on/off method The OMI-2T operates using only optical on/optical off as the switch on/off method. Optical on/optical off is available with all Renishaw’s OMP range of spindle probes and the OTS tool setter probe. Time out, spin on/off and shank on/off options are not compatible with the OMI-2T. Start up times In normal operation the start up time of either probe (as reported by the OMI-2T error signal) is 410 ms maximum. The turn off time is 0 seconds. Normal operation refers to when the on/off status of the probes is in synchronisation with the receiver on/off status. The active probe should correspond to the respective active system LED. When changing from Probe 1 to Probe 2, or Probe 2 to Probe 1, allow 1 second between the cancelling of one machine start input and raising of the other start input. Synchronisation recovery Under abnormal operating situations the system may lose synchronisation between the receiver and probes. An internal synchronisation recovery will be initiated when the next machine input is activated. continued on next page :

Transcript of OMI-2T optical machine interface - resources.renishaw.com

Data sheetH-5439-8200-01-A

OMI-2T optical machine interface

www.renishaw.com/omi-2t

The OMI-2T is a combined optical transmitter/receiver and machine interface, designed for mounting within the machine’s working envelope. The OMI-2T operates using a ‘Modulated’ optical transmission mode and is compatible with machine

probes that also operate in ‘Modulated’ mode.

Features

• Twin probe system

TheOMI-2Tiscapableofoperatingtwocompatibleprobes

sequentially.

• Modulated transmission

Effectsoflightinterferencearereducedwhichinsome

circumstancescouldcausefalsetriggersignals.

• Visible probe diagnostic LEDs

LEDsprovideavisualindicationofsystemstatus

andidentifiestheactiveprobe.

• Mounting bracket

Theoptionalmountingbracketallowsdirectionalsetting.

• Toughened glass window

• Fully sealed to IPX8

• User configurable outputs

Probestatus1SSR NO/NC,pulsed/level.

Probestatus2SSR NO/NC.pulsed/level.

ErrorSSR NO/NC.

LowbatterySSR NO/NC.

• Range selection

Start(Tx) 50%or100%.

Reception(Rx)50%or100%.

Bothfactorysetat100%.

• Start inputs

Levelmachineinputsdefinetheactiveprobe.Whenthe

respectiveinputisactive,theprobeisswitchedon.

Ifbothinputsareactivethesystemwilldefaulttoerror.

Operating features

Switch on/off method

TheOMI-2Toperatesusingonlyopticalon/opticaloffasthe

switchon/offmethod.

Opticalon/opticaloffisavailablewithallRenishaw’sOMP

rangeofspindleprobesandtheOTStoolsetterprobe.

Timeout,spinon/offandshankon/offoptionsarenot

compatiblewiththeOMI-2T.

Start up times

Innormaloperationthestartuptimeofeitherprobe(as

reportedbytheOMI-2Terrorsignal)is410msmaximum.

Theturnofftimeis0seconds.

Normaloperationreferstowhentheon/offstatusofthe

probesisinsynchronisationwiththereceiveron/offstatus.

Theactiveprobeshouldcorrespondtotherespectiveactive

systemLED.

WhenchangingfromProbe1toProbe2,orProbe2to

Probe1,allow1secondbetweenthecancellingofone

machinestartinputandraisingoftheotherstartinput.

Synchronisation recovery

Underabnormaloperatingsituationsthesystemmaylose

synchronisationbetweenthereceiverandprobes.Aninternal

synchronisationrecoverywillbeinitiatedwhenthenext

machineinputisactivated.

continuedonnextpage:

Data sheetOMI-2Topticalmachineinterface

1 2 3 4

5

6 6

The OMI-2T is compatible with machine probes operating in ‘Modulated’ mode

Inspection probeOMP40-2/OMP60/OMP400

(OMP40-2shown)

Workpiece

OMI-2T opticaltransmitter/receiver

andmachineinterface

CNCmachinecontrol

OTS tool setter probe

Mounting bracket(optional)

Operating features (continued)

Synchronisation recovery

Themaximumtimeforsystemrecoveryfromanabnormal

operatingsituationis3.5seconds.

Suchatimedelaycouldcauseamachinealarmifcontrollers

requirereadysignalswithinatimeoflessthan3.5seconds.

OMI-2T optimum position setting

ToassistfindingtheoptimumpositionfortheOMI-2Tduring

systeminstallation,signalconditionreceivedisindicatedon

thered/yellow/greensignalconditionLED.

TheOMI-2Tmayhavetobeshieldedfromdirectlightsources

TheLEDindicationofablue,yelloworvioleterrorcondition

resultingfromthelossofagoodprobesignalwillpersistuntil

theactivesysteminput(Probe1orProbe2isdeactivated.

WARNING:

Iftwosystemsareoperatingincloseproximity,takecare

toensurethatsignalstransmittedfromtheprobeonone

machine,arenotreceivedbytheOMI-2Tontheother

machine,andviceversa.

OMI-2T status LEDs

AvisualindicationofsystemstatusisprovidedbyLEDs.

1. Start signal LED (yellow) FlashesoncewhenamachineinputSTARTsignalis activated.

2. Low battery LED (red) Red - Batterylow Off - BatteryOK

3. Probe status LED (green, red) ThisLEDislitwhentheOMI-2Tispowered. Green- Probeseated. Red - Probetriggeredorunknownstatus.

4. Error LED Indicatesatransmissionerrorcondition.

Red - Noprobetransmittingorprobeoutofrange. Blue -Amodulatedsignalfromasecondprobehas

beenreceived. Yellow- Interferenceoraweaksignalhasbeen

received. Violet - Interferenceoraweaksignalhasdelayed

thetriggerinstant.

5. Signal condition LED Red - Nosignal. Yellow -Weaksignal Green- Goodsignal.

6. Active system LEDs TheLEDislittoshowwhichmachineinput(Probe1orProbe2)isactive,andunlitwhenthesysteminputsareinactive.

Opticalcentreline

Mounting bracket (optional)

dimensionsmm(in)

3holesØ6.4(0.25)

25(0.98)

25(0.98) 19

(0.

75)

38(

1.50

)

45

(1.7

7)25

(0

.98)

30

(1.1

8)

3gripprotrusions

100.5(3.95)

90(3.54)

2.0

(0.0

8)

2.0(0.08)

3pairsofholesØ5.3(0.20)permitOMI-2Tmountinginalternativeorientation

45(1.77) 45°

NOTE: Maximumlengthofthespecifiedcablemustnotexceed25m(82ft).

• InstalltheOMI-2Twithcableexitingfromlowerside

forgoodcoolantrunoff.

• CableentrytotheOMI-2Tissealedwithagland.

• Cableprotectionagainstphysicaldamageshouldbe

providedbyflexibleconduit.

• Routethecableawayfrompotentialsourcesof

electromagneticinterference.

• Maintainthescreenthroughcablejoints.

Cable specification

Ø7.5mm(0.29in),13corescreenedcable,each

core18x0.1mm.

Standard cable variants

TheOMI-2Tstandardpolyurethanecablesare

8m(26ft)and15m(49ft)long.

Cable installation

3B3546

Dimensions

40(1.57)

84(3.30)

40(1.57)

40(

1.57

)

46.7(1.84)

45(

1.77

)

63(

2.48

)

16(0.63)

dimensionsmm(in)

Renishaw plc

NewMills,Wotton-under-Edge,Gloucestershire,GL128JRUnitedKingdom

T +44(0)1453524524 F +44(0)1453524901E [email protected]

www.renishaw.com

For worldwide contact details, please visit our main web site at www.renishaw.com/contact

*H-5439-8200-01*©2007Renishawplc.Allrightsreserved. Renishawreservestherighttochangespecificationswithoutnotice Issued11.07 Partno.H-5439-8200-01-A

Parts list –pleasequotethepartnumberwhenorderingequipment

Type Part no. Description

OMI-2Tkit A-5439-0049 OMI-2Twith8m(26ft)cableandtoolkit.

OMI-2Tkit A-5439-0050 OMI-2Twith15m(49ft)cableandtoolkit.

Mountingbracket A-2033-0830 MountingbracketforOMI-2T.

Conduitkit A-4113-0306 Conduitkitwith1m(3.28ft)ofpolyurethaneconduitandbulkheadconnector(M16thread).

Windowreplacementkit

A-5191-0019 Comprising:windowassemblywith‘O’ring,3xstainlesssteelM3x14mmlongscrews,3xstainlesssteelM3x5mmlongscrewsand2.5mmhexagonwrench.

Toolkit A-5191-0300 Comprising:2.5mmhexagonwrench,4mmhexagonwrench,14xferrules,2xM5screws,2xM5washersand2xM5nuts.

Publications.Thesecanbedownloadedfromourwebsiteatwww.renishaw.com

OMI-2T A-5439-8500 Installationanduser’sguideOMI-2T

OMP40-2 H-4071-8200 DatasheetOMP40-2

OMP400 H-2000-2324 DatasheetOMP400

OMP60 H-2000-2131 DatasheetOMP60

OTS H-5401-8200 DatasheetOTS

Wiring diagram (withoutputgroupings

shown)

12Vto30V

0V

Turquoise

Turquoise/black

Blue

Blue/black

Violet

Violet/black

Screen

OMI-2T

Pink

Red

Machineground(starpoint)

Powersupply(12Vdcto30Vdc)

Lowbattery(SSR)

Probestatus1(SSR)

Probestatus2(SSR)

Machinestartinput(Probe1)

Error(SSR)

White

Green

Green/black

Machinestartcommon

Machinestartinput(Probe2)

Black

Green/yellow

Brown

RENISHAWHASMADECONSIDERABLEEFFORTSTOENSURETHECONTENTOFTHISDOCUMENTISCORRECTATTHEDATEOFPUBLICATIONBUTMAKESNOWARRANTIESORREPRESENTATIONSREGARDINGTHECONTENT.RENISHAWEXCLUDESLIABILITY,HOWSOEVERARISING,FORANYINACCURACIESINTHISDOCUMENT.