2004

aer

oli

te20

04 a

eroli

te

lightweight fifth wheels, travel trailers and expandables

CUB EXPANDABLESraised panel

upper cabinet doors

3-burner range with oven

6 cubic ft norcoldrefrigerator

pot & pan drawer with steel drawer glides

high rise faucet& cutting board

high enddesigner décors

CUB EXPANDABLES

Some features shown may be optional.

EXPANDABLE COMFORTFor active families on the go, Cub expandable travel trailers addsleeping space without the additional length and weight that comewith traditional travel trailers. And the lightweight design andaerodynamic profile make the Cub easy to tow.

From the ground up it’s easy to see that Cub offers the most value foryour dollar. The fully laminated all aluminum super structure rests on a European style ultra lightweight frame. Fiberglass exterior wallsand rubber lined roof are designed for years of enjoyable use. Theexpandable beds feature CAVLAR 2000 tents that include a full 5-yearwarranty. The Cub rides on Al-Ko rubber torsion axles that give it an“Independent Suspension” style ride. You won’t find all these featureson the competition.

The interior of the 2004 Cub is our best looking ever. The designer décors with luxuriousfabrics, raised panel upper cabinetdoors, and Congoleum vinyl flooringmake the Cub your best choice when itcomes to expandable travel trailers.

But the value doesn’t stop there. The kitchen in the Cub is loaded with features including a Norcoldrefrigerator, a 3-burner LP range, adouble bowl composite sink with a high-rise faucet, and abundant storage.

So if you are looking for the best built,feature-packed lightweight expandable,look no further.

Choose Cub from Aerolite. The original ultra-light travel trailer.

60 x 80queen beds

model C236 is shown in

amethyst green

C236

Oversized dinettes with 5" reversible

seats easily convertto additionalsleeping space.

CUB STANDARD EXTERIOR FEATURES

2-20 lb LP bottles with ABS cover26" radius entry doorABS wheel wellsTandem axles with 4-wheel electric brakes

(most models)Welded aluminum laminated superstructure

(roof, floor and walls)Norco lightweight frameAl-Ko rubber torsion “independent

suspension” axles ABS fender skirtsCorrosion-free laminated darco underbellyEPDM one-piece seamless rubber roofFlush combo entry latch / deadbolt lockHigh-end designer graphicsRain gutter with corner down spoutsRear bumper and corner guardsSand pads on jacksSingle entry stepTinted radius clamp ring windowsExterior step light with switchEntry assist handle at doorBreak-away trailer switch120 volt exterior outletKey-locking “Easy Latch” tent doorsTrash bag holderTV Shelf60 x 80 queen beds in tentsRoll-over sofa bed

CUB STANDARD INTERIOR FEATURES5" thick, reversible dinette seats Bathroom medicine cabinet (not all models)Designer window treatmentsDouble bowl, white composite sink with

high-rise faucet and dual sink coversFiberlink bathtubShower curtainGlass décor light over dinette tableMini blinds throughoutPower roof vent in bathroomResidential tile-like linoleum

SIDE TENT60 X 80

SIDE TENT60 X 80

SHELFOHC

STORAGECABINET

STORAGECABINET

SHELF

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OR

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REFER

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60 X 80 TENT

TUB

TV

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WARD.

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LAV.

SH

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OH

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NE

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OH

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C21TT

C214

60 X 80 TENT60 X 80 TENT

OHCLAV.

OH

C

OH

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OHC SOFA BED

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SHELF

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OHC

TU

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C215

60 X 80 TENT 60 X 80 TENT

LAVOHC

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C

OHC

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TU

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C160

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OH

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REFER

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OHCTV CABWARDROBE /

PANTRY

TU

B

DINETTE

C195

CUB EXPANDABLESCUB EXPANDABLES

cub’s keylocking ‘easy latch’tent door

CUB STANDARD APPLIANCES AND ELECTRICAL

19M BTU forced air DSI furnace with wall thermostat

Ducted heat3 burner high-output range30 amp power cord with storage

compartment6 gallon gas water heater with bypassDemand water pump12 volt interior lights with wall switch

and switch on lightFire extinguisherLPG leak detectorNorcold single door gas / electric refrigeratorPatio lightPre-wired for air conditioningPre-wired for cable TVPre-wired for stereoRange hood with 12 volt light & exhaust fanSmoke detectorSolid state converter with built-in

battery chargerSystems monitor panel

CUB OPTIONAL FEATURESCub Pack Group:

13.5 air conditioning with wall thermostatAM / FM / CD player with four speakersA&E 8300 series awningTV antenna with cable prepMicrowave Spare tire with coverBunk end lights

6 cubic feet double door refrigeratorDSI water heater (gas / electric)Electric slide out motorHeated waste holding tanks (3)Oven with range Safety glassSpray-away wash stationStove coverTub surroundWater filter system

SH

OW

ER

OHC

WARDROBELAV. REFER SOFA BED

OHC

TV CAB

DINETTE

OHC

OH

C60 X 80 TENT 60 X 80 TENT

OH

C

NE

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C60 X 80 TENT 60 X 80 TENT

OH

C

PA

NT

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BUNK BEDS

TU

B

OHCLAV. OHC

C235

C23BH

OH

C 60 X 80 TENT

DINETTE

REFEROHC

TU

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LAV.OHC

SOFA BEDCAB.

BUNK BEDS

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TV

WA

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DINETTE

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OHC

C236

ALFRED BLUE

AMETHYST GREEN

MONT BROOK ROSE

DÉCOR SELECTIONSFOR CUB AND AEROLITE

aerolite 8’ travel trailers

prewired for cable tv

congoleum residentialvinyl flooring

5” thick reversibledinette seats

model 30BH-SL shown in mont brook rose

am/fm/cdstereo system

brushed nickelhardware

headboard andbedspread standard

aerolite 8’ travel trailersraised panel

upper cabinet doors

Some features shown may be optional.

With floorplans ranging from 19 to 30 feet, Aeroliteis sure to have the travel trailer that’s right for yourfamily. Filled with features and value, the 2004Aerolite is the standard by which all otherlightweight travel trailers are judged.

Our Norco ultra lightweight chassis, Al-Ko rubber torsion axles with easy lube hubs, and fullylaminated aluminum superstructure (floor, walls androof) make the Aerolite lightweight and easy to tow.

Designer interiors with residential windowtreatments, luxurious fabrics and upgraded furniture

are just some of the features thatmake the Aerolite stand out.

Just because it is a lightweighttravel trailer doesn’t mean that ithas to be light on storage. TheAerolite is designed to let you take everythingyou need on the road with you. Aerolite includesgenerous amounts of counter and cabinet space, pass through “Storage Plus” compartments, and 40" wide dinette seats. Plus, some models includethe optional “Pac-N-Play” side storage compartmentor the “Stor-More” rear storage garage for all of your camping gear.

Just compare the design, features, andequipment on the 2004 Aerolite to thecompetition and you will find that theAerolite is your best choice when it comesto lightweight travel trailers.

the original lightweight travel trailer

Aerolite kitchens feature a 3-burner rangewith large oven and residential microwave.

Choose the Pac-N-Playoption available on

floorplans with bunks tomaximize your exterior

storage. It’s large enough to store bikes,

lawn chairs and coolers.

The A26QS has a unique self-supporting slide-out

queen bed with electric motor.

AEROLITE STANDARD EXTERIOR FEATURES

Two 30 lb LP bottles with ABS cover

26" radius entry door

ABS wheel wells

Tandem axles with 4-wheel electric brakes

Welded aluminum laminated superstructure(roof, floor and walls)

Al-Ko rubber torsion “independentsuspension” easy lube axles

ABS fender skirts

Corrosion free laminated darco underbelly

EPDM one-piece seamless rubber roof

Flush combo entry latch / deadbolt lock

High-end designer graphics

Norco lightweight frame

Ozite carpet in pass through storage areas

Rain gutter with corner down spouts

Rear bumper and corner guards

Roof ducted for air conditioning

Single entry step

Tinted radius clamp ring windows

Window in bathroom (most models)

Step light with switch

Entry assist handle at door

Break-away trailer switch

120 volt exterior outlet

AEROLITE STANDARD INTERIOR FEATURES

5" thick, reversible dinette seats

Bathroom medicine cabinet (most models)

Bedroom carpet

Clothes hamper/laundry basket with accessto Storage Plus

Color-coordinated bedspread

Designer window treatments

Double bowl, white acrylic sink with high-rise faucet and dual sink covers

Fiberlink bathtub

Shower curtain

Glass décor light over dinette table

SKYLIGHT

OH

C

LA

V

ST

OR

AG

EP

LU

SH

AM

PE

RWARDROBE

ST

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H L

AR

GE

GA

RA

GE

DO

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SIZ

E:

93 X

18

OHC

REFER

SOFA BED

OHC

OHCTV

QUEEN BED

OH

C

SC /NS

SC /NSTUB WITH

ABOVE

DINETTE

TV

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LU

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AM

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YL

IGH

TA

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VE

QUEEN BED

LAV

OHC

A26RG-SL

A26RK-SL

Mini blinds throughout

Pin-up lights in bedroom (some models)

Power roof vent in bathroom

Residential tile like linoleum

Skylight in bathroom

Trash bag holder

Tub surround

TV Shelf

See décor selections on Cub floorplan page.

STORAGEPLUS

REFEROHC

WARDROBEOHCTV

SKYLIGHT

DINETTE

OH

C

NIG

HT

ST

AN

D

OH

C

LA

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TUB WITH

ABOVE

DO

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LE

BE

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HA

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REFER OHC NSSC/

PA

NT

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OH

C

LA

V

OHC

DINETTE

CABTV

OH

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NSSC/

QUEEN BED

SKYLIGHTTUB WITH

ABOVE

QUEEN BED

OH

C

HA

MP

ER

SC/NS

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LU

S NSSC/

SK

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T

REFER

TVOHC

OHC

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OH

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ABOVE

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PA

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SC/NS

SC/NS

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C

OH

CL

AV

TUB WITH

ABOVE

BUNK BEDS

QUEEN BED

DINETTE

SKYLIGHT

OH

CL

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TUB WITH

ABOVE

BUNK BEDS

PAC-N-PLAY OPTION

A19FB

A23FB

A24RB-SL

A25BG

A25BH-SL

WARDROBE

REFERSKYLIGHT

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A25FQ

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OPTIONAL PAC-N-PLAY AVAILABLET

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CENTERENT.

OH

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KY

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OHCTV

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QUEEN BED

OH

C

SC/NS

SC/NS

OHC

WARDROBE

BUNK BEDS

TU

B W

ITH

AB

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E

SIZ

E:

93 X

18

ST

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GA

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BUNK

SH

EL

F

OHCLAV

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TU

B W

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YL

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DOUBLE BED WITH BUNK OPTION OPTIONAL PAC-N-PLAY AVAILABLE

PAC-N-PLAY OPTION

SKYLIGHTTV/SHIRTWARDROBE

LA

VO

HC

BUNK BEDS

OHCREFER

OHC

SOFA BED

ENT.

CENTER

OH

CQUEEN BED

TUB WITH

ABOVEDINETTE

TV

ST

OR

AG

EP

LU

S NSSC/

HA

MP

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SKYLIGHTTV/SHIRTWARDROBE

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HC

DOUBLE BUNK

TUB WITH

ABOVE

A26QS

A27BH

A27RB-SL

A28RL-SL

A29RG

A30BH-SL

AEROLITE STANDARD APPLIANCES AND ELECTRICAL

19M or 30M BTU forced air DSI furnacewith wall thermostat (see spec chart)

3 burner high output range with oven

30 amp power cord with storagecompartment

6 gallon gas water heater with bypass

Demand water pump

12 volt interior lights with wall switch and switch-on light

Ducted heat

Fire extinguisher

LPG leak detector

Norcold double door gas/electric refrigerator

Patio light

Pre-wired for air conditioning

Pre-wired for cable TV and stereo

Range hood with 12 volt light, exhaust fan

Smoke detector

Solid state converter with built-in battery charger

Systems monitor panel

AEROLITE OPTIONAL FEATURESAerolite Pack Group:

13.5 BTU air conditioning with wall thermostat

AM / FM/ CD player with four speakers

A&E 8300 series awning

TV antenna with cable prep

Microwave

Spare tire with cover

ABS slide tray (pass through storage)

Aluminum rims

Bi-fold shower door

DSI water heater (gas / electric)

Electric slide out motor

Enclosed underbelly

Fantastic vent

Four corner stabilizer jacks with sand pads

3 Heated waste holding tanks

Roof ladder

Safety glass

Spare tire with cover

Spray-away wash station

Stove cover

Water filter system

aerolite fifth wheels

Some features shown may be optional.

HIDE-A-BED SOFA

standard Slide-outoverhead cabinets

swivelrockers

large panoramicwindows

aerolite fifth wheels

model 27rl-SL shown in mont brook rose

OHCOHC

SOFA BED

CLOSET

OH

CQUEEN BED

DINETTE

OH

C

REFER

TUB WITHSKYLIGHTABOVE

OH

CL

AV

BUNK BEDS

PAC-N-PLAY OPTION

BE

DR

OO

M T

V

W/ S

HE

LF

CL

OS

ET

OHC

ST

EP

SE

NT

.C

EN

TE

R

NITESTAND

FLUSH FLOOR SLIDE-OUTTUB WITHSKYLIGHTABOVE

OH

CL

AV

BUNK BEDS

OHC OHC

SOFA BED

CHAIR

SH

EL

F CLOSET

OH

CQUEEN BED

DINETTE

CENTERENT. OHC

OH

C

REFER

AB

OV

E

TU

B W

ITH

SK

YL

IGH

T

OHCLAV.

WARD. DRAWERSFLUSH FLOOR SLIDE-OUT

NITESTANDF

LIP

TV

SH

EL

F

ST

EP

S

OHC OHC

SOFA BED

CHAIR

OHCREFER

PA

NT

RY

CE

NT

ER SHOWER

CHAIR

OH

C

EN

T

LAV

OHC

WARDROBE

CLOSET

OH

CQUEEN BED

NEO-ANGLE

W/ SKYLIGHTABOVE

DINETTE

NITESTAND

OH

C

FLUSH FLOOR SLIDE-OUT

FLIP TVSHELF

OH

C

ST

EP

OHC

DINETTESOFA BED

REFER

OHC

EN

T. C

EN

TE

R

WARDROBETV

BUNK

CLOSET

STANDNITE

OHC

OHC

QUEEN BED

FLUSH FLOOR SLIDE-OUT

DOUBLE BEDPANTRYOVERHEAD

SHOWER

SHELFFLIP TVO

HC

WARDROBE

W/ SKYLIGHTABOVE

NEO-ANGLE

OHC

LAV

OHC

OH

C

WARDROBETV

BUNK

PAC-N-PLAY OPTION

DOUBLE BED

ST

EP

ST

EP

ST

EP

the new lightweight generationAerolite, the original lightweight travel trailer company, is pleased to introducethe new Aerolite lightweight fifth wheels for 2004.

Built with a lightweight, all-aluminum superstructure, the Aerolite fifth wheelsoffer all the same features and options you expect in a laminated, mid-profile fifthwheel without the extra weight. Two-tone fiberglass exterior, an aluminum trussroof and oversized holding tanks are just a few of the premium features found onthe 2004 Aerolite fifth wheels.

And the interiors are just as nice asthe exteriors. Abundant storage,luxurious interior fabrics andfurniture, and spacious baths andkitchens highlight some of thefeatures on Aerolite fifth wheels.

The 2004 fifth wheel from Aeroliteis lightweight, affordable andloaded with features and value.

A24BH-M5

A24RL-M5

A27RL-M5

A28BH-M5

island queen bed withdécor-coordinated

bedspread

queen-size walk-around bedfeatures ample storage andreading lights.

aerolite fifthwheels are availablewith neo-angleshowers with glassshower doors (see floorplans)

Weights & MeasuresStandard run — includes popular options

Vehicle Loading – Every effort has been made to provide the greatest number of options for the recreation vehicle owner. Along with these choices comes the responsibility to manage the loads that are imposed by the choices so that they remain within the manufacturer’s specified chassis weight limits. Do not overload the recreation vehicle.

Dry weights based on standard run and includes some optional features. Net carrying capacity (NCC) determined by subtracting unloaded vehicle weight (UVW) from gross vehicle weight (GVWR) and includes fluids, options and cargo. Liquid capacities and weights are approximations only.

Warning: This information is intended as a guide only. Weights of individual vehicles may vary. Consult your owner’s manual for complete loading, weighing and towing instructions.

Product information, specifications, and photography in this brochure were as accurate as possible at time of printing. Photographs may contain some features that are optional on your vehicle. Since we continually strive to improve our products, actual products may differ. Prices and specifications are subject to change without notice. All capacities are approximate and dimensions are nominal. Some features shown are optional and may be different or unavailable in Canada. Vehicles are designed for recreational use only and not intended for use as a primary residence.

GVWR Gross Dry Carrying Dry Hitch Traveling Fresh Gray Black Furnace(lbs.) Weight (lbs.) Capacity (lbs.) Weight (lbs.) Length Width Height Water (gal.) Water (gal.) Water (gal.) Tire Size Size (BTUs)

cub expandables160 3,850 2,776 1,074 242 16' 10" 7' 6" 9' 4" 30 34 22 ST205/75D14(C) 19,000

195 4,840 3,342 1,498 238 19' 10" 7' 6" 9' 4" 30 34 22 ST205/75D14(C) 19,000

21TT 4,840 3,860 980 456 23' 11" 7' 6" 9' 4" 30 34 22 ST205/75D14(C) 19,000

214 4,840 3,718 1,122 308 23' 11" 7' 6" 9' 4" 30 34 22 ST205/75D14(C) 19,000

215 4,840 3,402 1,438 360 21' 11" 7' 6" 9' 4" 30 34 22 ST205/75D14(C) 19,000

235 4,840 N/A N/A N/A 23' 11" 7' 6" 9' 4" 30 34 22 ST205/75D14(C) 19,000

236 4,840 3,822 1,018 364 23' 11" 7' 6" 9' 4" 30 34 22 ST205/75D14(C) 19,000

23BH 4,840 4,016 824 476 25' 11" 7' 6" 9' 4" 30 34 22 ST205/75D14(C) 19,000

25QB 4,840 N/A N/A N/A 25' 11" 7' 6" 9' 4" 30 34 22 ST205/75D14(C) 19,000

AEROLITE 8' WIDE TRAVEL TRAILERS19FB 6,000 N/A N/A N/A 20' 3" 8' 9' 8" 30 34 22 ST205/75D14(C) 19,000

23FB 6,000 3,656 2,344 292 24' 4" 8' 9' 8" 30 34 22 ST205/75D14(C) 19,000

24RB-SL 6,000 4,070 1,930 452 26' 4" 8' 9' 8" 30 34 22 ST205/75D14(C) 19,000

25BG 6,000 3,980 2,020 486 26' 4" 8' 9' 8" 30 34 22 ST205/75D14(C) 19,000

25BH-SL 6,000 4,080 1,920 444 26' 4" 8' 9' 8" 30 34 22 ST205/75D14(C) 19,000

25FQ 6,000 3,946 2,054 348 27' 1" 8' 9' 8" 30 34 22 ST205/75D14(C) 30,000

26QS 6,000 4,422 1,578 416 27' 1" 8' 9' 8" 30 34 22 ST205/75D14(C) 30,000

26RG-SL 6,000 4,356 1,644 428 28' 6" 8' 9' 8" 30 34 22 ST205/75D14(C) 19,000

26RK 6,000 4,256 1,744 398 27' 1" 8' 9' 8" 30 34 22 ST205/75D14(C) 30,000

27BH 6,000 4,312 1,688 412 30' 3" 8' 9' 8" 30 34 22 ST205/75D14(C) 30,000

27RB-SL 6,000 4,518 1,484 624 30' 3" 8' 9' 8" 30 34 22 ST205/75D14(C) 30,000

28RL-SL 6,000 N/A N/A N/A 30' 3" 8' 9' 8" 30 34 22 ST205/75D14(C) 30,000

29RG 6,000 N/A N/A N/A 31' 11" 8' 9' 8" 30 34 22 ST205/75D14(C) 30,000

30BH-SL 6,000 4,696 1,304 498 30' 3" 8' 9' 8" 30 34 22 ST205/75D14(C) 30,000

AEROLITE 8' WIDE fifth wheels24BH-M5 8,400 6,390 2,010 1,112 28' 7" 8' 12' 1" 46 34 34 ST205/75R15(C) 30,000

24RL-M5 8,400 6,060 2,340 1,050 26' 10" 8' 12' 1" 46 34 34 ST205/75R15(C) 30,000

27RL-M5 N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A

28BH-M5 N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A

Air Conditioner:105 lbs

Awning: 45 lbs

Microwave: 32 lbs

TV Antenna: 7 lbs

AM/FM CD player: 5 lbs

Stabilizer Jacks: 25 lbs

Spare Tire/Carrier: 45lbs

Why A Thor Product Is Your Best RV Value:Thor Industries, Inc., listed on the New YorkStock Exchange, proudly traces its historyback over seventy years to the pioneeringdays of the RV industry with the founding of Airstream, the industry’s oldest and mostrenowned brand. Our total commitment toquality and our philosophy of putting ourcustomers first has led to our continuousgrowth. Today, Thor is the largest builder ofRVs. Thor’s strong financial condition andyears of solid growth are your assurance thatwe will be here to serve you for years tocome. We think this extra peace of mind isimportant when you are making a significantinvestment. Because our customers arealways #1 with us, we work harder than other manufacturers to satisfy you.

305 Steury Avenue • Goshen, IN 46528Sales 574.534.1224 • Fax 574.533.3807

Parts, Service & Information 574.537.0700www.aero-rv.com

©2003 Thor Industries, Inc.Printed in U.S.A.

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This brochure is printed on recycled paper as part ofThor’s corporate effort to minimize waste and conserveour natural resources. Providing safe, fuel-efficientrecreational vehicles is Thor’s way of furtherdemonstrating our role as the industry leader insafeguarding our nation’s environment.

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NOT ALLWEIGHT CHARTS ARE THE SAME!

The weight chart for Aerolite includespopular standard run options that are foundon the majority of the travel trailers and fifthwheels produced. Many competitors list theweights of trailers without options to maketheir units appear lighter.

Here are the weights of popular options.You can subtract these weights from theGross Dry Weight if your trailer does notinclude the option:

Weights & MeasuresStandard run — includes popular options