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INSTRUCTION MANUAL

QUEEN 202EVO

910.100.507GB REV01Ed. 2015_01_12

QUEEN 212EVO

QUEEN 226EVO

Original instructions

BEFORE USING THIS EQUIPMENT IT IS RECOMMENDED TO READ THIS INSTRUCTIONMANUAL!

IN CASE OF MISSING READING, CASES OF FAILURE AND/OR DANGERS FOR THEUSER COULD HAPPEN!

THE UNIT CAN ONLY BE USED BY PEOPLE WHO PERFECTLY KNOW THE SPECIFICSECURITY RULES!

This manual is an integrant part of the equipment and it must be attached in every displacement or resale.It is user’s responsibility to keep it intact and in good conditions. The manufacturer has the right to apply modifies in every moment or without any forewarning. Every Fimer product is minded, designed and produced in Italy in our sites. This is guarantee of high quality and reliability.

Translation, production and adaptation rights, total or partial and with every mean (photostatic copies, filmand microfilm included) are reserved and banned without the written authorization of the manufacturer.

DEGREE OF ‘WORK ENVIRONMENT POLLUTION: CLASS 3

Dear Customer,

by thanking for Your choice, Fimer welcomes you.

Fimer products are characterized by a modern inverter technology, an innovation of process and extre-

me simplicity of use. All to guarantee a sure result and efficient guardianship of the user.

At the end of the productive process, every equipment is tested in our laboratory by making a first wel-

ding/cutting. The continuous r&d devoted to improve the technology and the optimization of the process

have pushed us on top of the market.

Our production, assistance and training site is exclusively on Italian region and we can praise a 100%

MADE IN ITALY. In addition, Fimer has inside a complete chain thanks to an efficient and high quality

carpentry department, lines of electronic boards and testing/assembly department which make possi-

ble to create the entire product.

To be able to reach the best welding processes and guarantee a reliable and long lasting use of the

equipment, it is very important to observe our indications included in the present manual.

Hoping our product satisfy all Your expectations, we thank You for the given trust.

Best regards,

Filippo Carzaniga

Managing Director

QUEEN

QUEEN 202EVO MANUAL

5T5.202.202

MIG-MAG / MMA 1PH

15 - 200 A (MIG-MAG)

20 - 140 A (MMA)

Weight

13 kg

QUEEN 212EVO SYNERGIC

5T5.212.202

MIG-MAG / MMA 1PH

15 - 200 A (MIG-MAG)

20 - 140 A (MMA)

Weight

13 kg

QUEEN 226EVO SYNERGIC

5T5.226.202

MIG-MAG / MMA 1PH

15 - 200 A (MIG-MAG)

20 - 140 A (MMA)

Weight

17 kg

APPLICATIONS

STANDARD MIG/MAG WELDINGArc welding by using a wired electrode where both arc and welding pool are protected from atmospherethanks to a shielding gas protection provided by an external source.

FLUX CORED WIRE MIG/MAG WELDING

Welding by flux cored wires is about a metallic coating and a soul made of powders. As per standard

MIG/MAG welding, the arc is protected from atmosphere by a shielding gas.

NO-GAS FLUX CORED WIRE MIG/MAG WELDING

Welding by flux cored wires is about a metallic coating and a core made of powders. Otherwise of standard

MIG/MAG welding, the arc is self protected from the powders contained in the core and it is always used

a continuous current with direct polarity (torch connected to negative pole “-“).

ELECTRODE/MMA MANUAL WELDINGMMA welding uses the electric arc generated between consumable electrode and fusion pool. It doesn’tuse any protection gas, in fact the atmosphere protection comes from the electrode.

GOUGINGThe gouging uses the arc creation between a consumable electrode made by carbon/graphite and liquidfusion pool which is expelled by a jet of compressed air; usually used to remove welding; pay attention tospecial torches use.

QUEEN 202EVO

QUEEN 212EVO

QUEEN 226EVO

2

WARNING SYMBOLS

DANGER OF EXPLOSIVE MATERIAL

ELECTRIC SHOCK

(Indicating the danger of electric shock)

DANGER OF FLAME GROW

Indicating that eye protection is required to avoid burns and eye damage.

DANGER OF HOT SURFACE

HOT SLAG

Indicating the risk of being burned by hot slag

EYE PROTECTION

Indicating that eye protection is required to avoid flying debris

READ THE INSTRUCTION MANUAL

FIRE

PRECAUTIONS

IMPORTANT INFORMATION

Indicating the precautions to be taken when installing and using the unit.

DISPOSAL

INFORMATION

INSTALLATION

INSTRUCTIONS

OPERATING

INSTRUCTIONS

UNPACKING

INSTRUCTIONS

SUITABLE FOR ENVIRONMENT WITH INCREASED HAZARD OF ELECTRIC SHOCK

This equipment is designed solely for industrial or professional use. As such, only experienced or fully-trained people should use theequipment. The user and/or owner is responsible for ensuring inexperienced personnel does not have access to the equipment.

Read this manual carefully before using your Welder. You can then do a better and safer job. By reading this manual you will learn more about the possibilities, limitations and potential dangers of welding.Retain this manual for the entire life of the equipment. It should be kept within the operator’s reach at all times.

All equipment connected to electric power supplies can be dangerous if the manufacturers instructions are not read and observed. Read, under-stand and observe these safety instructions to reduce the risk of death or injury from electric shock. Ensure that even bystanders are awareof, and understand, the dangers that exist in the welding area.

The constructor declines all responsibility for injury or damage caused by inexperienced, improper or neglectful use of its equipment.

Fires and explosions can seriously injure or cause damage ! Read, understand and observe all safety warnings to reduce the risk of death orinjury from fire or explosion. Pay particular attention to the fact that even bystanders should be aware of, and understand, the dangers existingin the welding area. Remember that welding, by nature, produces sparks, hot spatter, molten metal drops, hot slag and hot metal parts that cancause fires, can burn skin and damage eyes.

A workman must look after his tools carefully ! Remember that any tool or equipment can become a hazard if it is not looked after properly.Equipment in a state of disrepair or neglect can be dangerous. If it does not operate properly or overheats, the electricity supply shouldbe removed immediately and the unit should be returned to the supplier for repair.

Arc rays can damage your eyes and burn your skin ! Read, understand and observe all safety warnings to avoid damage from arc rays.Pay particular attention to the fact that even bystanders should be aware of, and understand, the dangers existing in the welding area.Wear a protective mask and make sure bystanders do the same.

SAFETY WARNINGS OF THE MACHINE

3

HIGH VOLTAGEThe unit carries potentially lethal voltage.The high voltage areas of the equipment have been segregated and can be reached only by using tools that are not provided with the Welder. All maintenance or repair operations requiring access to such areas may only be performed by constructor-trained technicians.

FOREIGN OBJECTSNever block the air vents with foreign objects and avoid any contact with liquids. Clean using just a dry cloth. These safety precautions applyeven when the unit is switched off.

WEIGHT LOADSThe upper part of the Welder was not designed to with-stand heavy loads. Never stand on the unit.

FUMES, TOXIC GASES AND VAPOURS CAN BE HARMFUL! Read, understand and observe all safety warnings to avoid harm from toxic welding gases. Pay particular attention to the fact that even bystan-ders should be aware of, and understand, the dangers.

CABLE GAUGESCheck that all cables are appropriately gauged for the input power required by your specific Welder. This precaution applies also to extensioncables, if used. All extension cables must be straight. Coiled cables can overheat, becoming dangerous. Twisted or coiled cables can also cau-se Welder malfunction.

EARTHINGIf the Welder was not already supplied with a plug, connect the earth wire first. When removing the plug, disconnect the earth wire last.

PLUG AND POWER SUPPLYIf the Welder already has a plug attached, check that it is appropriate for the wall-socket you intend using. Never tamper with the power cable.

CABLE COLOURSThe green-yellow wire is for earthing. (Don’t use it for anything else !)

RELOCATION 1Some Welders are extremely heavy therefore care should be taken when relocating the unit. Check the floor or platform weight load limitationsbefore relocating the unit if the Welder is to be used, even only temporarily, in a non-industrial environment

OVERLOAD PROTECTIONCheck that the power source supplying the Welder carries the correct voltage and is safety-protected. The power switch must open all the power supplycircuits. (If a single-phase connection is used, both the live and the neutral poles must be open. If a three-wire connection is used , all three poles mustbe open. Four-wire circuits require all poles and neutral open). Time-delayed fuses or K-standard circuit breakers should be used.

INSTALLATION ENVIRONMENT 2La saldatrice non è idonea al funzionamento e immagazinamento sotto pioggia o neve.

INSTALLATION ENVIRONMENT 3La saldatrice non è prevista per essere installata o utilizzata in luoghi soggetti ad urti o vibrazioni; ad esempio: mezzi di trasporto su strada, su rotaia,su fune, aerei, navali ed equiparabili (come gru, carri ponte, parti di macchine utensili soggette a movimento o vibrazione�)

INSTALLATION ENVIRONMENT 4Non utilizzare la saldatrice in ambienti in cui sia presente una atmosfera esplosiva o corrosiva o abrasiva o salina.

Always place an approved fire extinguisher in the immediate vicinity of the work area. Fire extinguishers should be checked regularly.

INSTALLATION ENVIRONMENT 1The equipment is not suitable for use in washrooms, shower cubicles, pool areas or similar environments. If you are obliged to use the unit in such areas, turn off all water supplies and check the area has been evacuated.

CLEAN LOCATIONSThe installation area must be kept clean and dry to be sure the Welder fans do not draw in small objects or liquids. Not only could the equipmentmalfunction but a serious risk of fire outbreak could be created.

LOCATIONPlace the Welder well away from heat sources. Place the Welder in a well-ventilated environment. Place the Welder in a safe, protected area.It must not be installed outdoors. Do not install the Welder in dusty environments. Dust can get into the inner parts of the unit and inhibit coo-ling. The Welder must be positioned on a flat, stable surface that extends further than the units own dimensions in all directions.

REPAIRSNever attempt to repair the Welder yourself. Always refer to the manufacturer or an authorized repairer. All warranty provisions will immediately beco-me null and void if any repair, or attempt to repair, not specifically authorized in writing or handled by the constructor is carried out. Furthermore, the constructor will accept no responsibility for any malfunction or damage resulting as a consequence of such unauthorized action.

SPARE PARTSUse only manufacturer-recommended spare parts.Other spare parts could cause equipment malfunction. The use of non-original spare parts will also result in the warranty provisions becoming null andvoid, releasing the manufacturer from any responsibility for malfunction or damage resulting as a consequence of such action.

Carelessness while using or maintaining the compres-sed gas cylinders or regulators can injure or kill theoperator and/or bystanders ! Read,understand and observe all safetywarnings to avoid the dangers of compressed gas. Pay particularattention to the fact that even bystandersshould be aware of, andunderstand, the dangers.

RELOCATION 2

The Welder should never be used or stored in the rain or in snow.

TECHNICAL ASSISTANCEThe Welder must be taken to an authorized Technical Assistance Centre if the equipment has been damaged in any way or if any one of the fol-lowing events occurs : liquid infiltration; damage caused by falling objects; exposure to rain or humidity (exceeding the specified limits); malfunction;performance failure or if the equipment has been dropped.

CAUTION! Welding processes can be dangerous for the operator and bystanders if the safety warnings and instructions are not heeded.

WELDING OPERATION SAFETY INSTRUCTIONS

4

PROTECTION MASKWear a protective non-flammable welding mask to protect your neck, your face and the sides of your head. Keep the front lens clean and replace it if it is broken or cracked. Place a transparent protection glass between the mask and the welding area.

CLOTHING

Wear close-fitting, closed, non-flammable, pocketless clothing.

VENTILATION

Weld in a well-ventilated environment that does not have direct access to other work areas.

FUMES AND GASES 1Clean away paint, rust or any other dirt from the item to be welded to avoid the creation of dangerous fumes.

FUMES AND GASES 2NEVER weld on metals containing zinc, mercury, chromium, graphite, heavy metals, cadmium or beryllium unless the operator and the bystan-ders use appropriate air-supplied respirators.

HIGH VOLTAGE PROTECTIONTogether with the previous instructions, the following precautions should be strictly observed

CONFINED SPACESWhen welding in small environments, leave the power source outside the area where welding will take place and attach the groundingclamp to the part to be welded.

HUMIDITYNever weld in wet or humid environments.

DAMAGED CABLES 1Never use damaged cables. (This applies to both the power and the welding cables.)

DAMAGED CABLES 2Never remove the unit side panels. If the side panels can be opened, always checked they are closed tightly before starting any work.

PERSONNEL PROTECTIONTogether with the previous instructions, the following precautions should be strictly observed

SERIOUS DANGER ! 1NEVER weld in confined spaces (e.g. in a container vehicle, a cistern or a storeroom etc.) where toxic, inflammable or explosive materialsare, or have been, located or stored. Cisterns, in particular, may still contain toxic, flammable or explosive gases and vapours years afterthey have been emptied.

SERIOUS DANGER ! 2NEVER weld a cistern that contains (or has stored) toxic, inflammable or explosive materials. They could still contain toxic, flammable or explo-sive gases and vapours years after they have been emptied. If you are obliged to weld a cistern, ALWAYS passivate it by filling it with sand ora similar inert substance before starting any work.

SERIOUS DANGER ! 3

NEVER use the Welder to melt frozen water pipes.

FIRE PREVENTIONTogether with the previous instructions, the following precautions should be strictly observed.Welding operations require high temperatures therefore the risk of fire is great.

EXTINGUISHERPlace an approved and appropriately-sized fire extinguisher in the work environment. Check its working order regularly (carry out scheduled inspections) and ensure that all parties involved know how to use one.

WELDING ENVIRONMENT VENTILATIONVentilate the welding environment carefully. Maintain sufficient air-flow to avoid toxic or explosive gas accumulation. Welding processes oncertain kinds or combinations of metals can generate toxic fumes. In the event of this happening, use air-supply respirators. BEFORE welding, read and understand the welding alloy safety provisions.

VENTILATIONTogether with the previous instructions, the following precautions should be strictly observed

PROTECTIVE WELDING GASESTogether with the previous instructions, the following precautions should be strictly observed when welding with protective gases

GAS TYPESThese welders use only inert (non-flammable) gases for welding arc protection. It is important that the appropriate type of gas is chosen for thetype of welding being performed.

UNIDENTIFIED GAS CYLINDERSNEVER use unidentified gas cylinders.

WORK-AREA FLOORINGThe work-area flooring MUST be fireproof.

WORK-AREA SURFACESWork benches or tables used during welding MUST have fireproof surfaces.

WALL AND FLOOR PROTECTION The walls and flooring surrounding the welding environment must be shielded using non-flammable materials. This not only reduces the risk of fire but also avoids damage to the walls and floors during welding processes.

CLEAN ENVIRONMENTRemove all flammable materials away from the work environment.

EYE PROTECTIONNEVER look at the arc without appropriate eye protection.

5

PRESSURE REGULATOR 1NEVER connect the cylinder directly to the Welder. Always use a pressure regulator.

PRESSURE REGULATOR 2Check the regulator is performing its function properly. Read the regulator instructions carefully.

PRESSURE REGULATOR 3Never lubricate any part of the regulator.

DAMAGED GAS CYLINDERSNEVER use damaged or faulty cylinders.

CYLINDER RELOCATIONNEVER lift a gas cylinder by holding the regulator.

GAS CYLINDERSDo not expose gas cylinders to excessive heat sources, sparks, hot slag or flames.

GAS HOSE 1

Check the gas hose is not damaged.

GAS HOSE 2

Always keep the gas hose well away from the work area.

Make sure that people with pace-makers are not in the immediate vicinity of the Welder.

Do not use the Welder in hospitals or medical environments (including veterinary surgeries). Make especially sure there is no electrical medical equipment being used close to where welding is being done.

This Class A equipment is not intended for use in residential locations where the electrical power is provided by the public low-voltage supply system.There may be potential difficulties in ensuring electromagnetic compatibility in those locations, due to conducted as well as radiated disturbances.

This equipment does not comply with IEC 61000-3-12. If it is connected to a public low voltage system, it is the responsability of the installeror user of the equipment to ensure, by consultation with the distribution network operator if necessary, that the equipment may be connected.

This equipment is suitable for using in industrial environments with mains power protected by residual current operated circuit-breaker (time delay),Type B and tripping current of >200 mA

PRESSURE REGULATOR 4All regulators are designed for a specific type of gas.Check the regulator is appropriate for the protective gas to be used.

CABLE CONTACTDo not tamper with power cables if the mains power is still switched on. Do not touch the welding circuitry. Welding circuitryis usually low voltage, however, as a precaution, do not touch the welder electrodes.

REPAIRSNever attempt to repair the Welder yourself. The result would not only cause warranty cancellation but also high danger risks.

Never point the welding gun or the electrode towards yourself or others.

ELECTRIC SHOCKTogether with the previous instructions, the following precautions should be strictly observed to reduce the risk of electric shock

MAINTENANCE PRECAUTIONSAlways check that the electric power supply has been disconnected before performing any of the maintenance operations listed in this manual(e.g. before replacing any of the following: worn electrodes, welding wires, the wire feeder etc.)

CABLE AND PLUG PRECAUTIONSCheck the power supply cable, plug and wall-socket regularly.This is particularly important if the equipment is relocated often.

ELECTRIC SHOCK INJURYDO NOT touch a person suffering from electric shock if he/she is still in contact with the cables. Switch the mains power source off immediately THENprovide assistance.

ELECTROMAGNETIC COMPATIBILITY

Check no power supply cables, telephone cables or other electrical items (e.g. computer cables, control lines etc.) are in the vicinity of the Welder.

Should the Welder interfere with other apparatus, take the following precautionary measures:1. Check the Welder’s side panels are securely fastened.2. Shorten the power supply cables.3. Place EMC filters between the Welder and the power source.

EMC compatibility : CISPR 11, Group 2, Class A.

Check there are no telephones, televisions, computers or other transmission devices close to the Welder.

6

1

2

3

45

6

REFERENCE DESCRIPTION

1 TRANSPORT HANDLE

2 CONTROL PANEL/INTERFACE

3 COOLING AIR OUTLET

4 WELDING SOCKET CURRENT “ +“

5 WELDING SOCKET CURRENT “ - “

6 MIG/MAG CENTRAL CONNECTION FOR TORCH (EURO)

7

1 2

4

3


1 MAIN SWITCH, MACHINE ON/OFF

2 MAINS CABLE

3 SHIELDING GAS QUICK COUPLING (MIG/MAG)

COOLING AIR OUTLET4

8


1

VIEWS :- At start-up, the Fimer logo and the Firmware revision are displayed.

8 Main welding parameter set handle:with this handle the main welding parameter can be set.• It sets the welding current (MMA)• It sets the welding tension (MANUAL MIG)• It sets the welding synergic point (SYNERGIC MIG)

GRAPHIC DISPLAY The display 3.5 inch color'' shows different screens depending on whether themachine is in welding mode or setting mode.In welding mode, the display is divided into five main parts:

state of the machine

value of the measurements set

5

2

type of process selection4

1

meaning of the active buttons (buttons 2,3,4,5,6)

1

Indicates the values set for the various welding parameters (to change the set value,

highlight the value with knob 7 and press to confirm; the value is highlighted as a contrast.

Change the value by turning the knob and confirm the new value by pressing knob 7 again).

Highlighted value: Indicates the welding parameter that is being changed with knob 7.

7

CONTROL BUTTONS: (2,3,4,5,6)Each control button is associated with a specific function shown on the display.

2

6

5

3

4

87

3

10

NOTE: Both low and high settings can let air penetrate into welding pool, causing the

making of pores.

Gas quality MUST be adapted to the welding work type.

WELDING PROCESS

MIG WELDING Ø WIRE x 11.0 = l/min

MAG WELDING Ø WIRE x 11.0 = l/min

ALLUMINIUM WELDING Ø WIRE x 13.0 = l/min (100% Argon)

RECOMMENDED PROTECTION GAS QUANTITY

11

Torch side: remove the gasnozzle (A)

Unscrew the wire guide tip (B) Connector side (C)

A B C

Unscrew the termination nut (D) Complete the sheath extraction(E)

Grab the sheath end by a nip-per and start to extract it (F)

D E F

Insert the new sheath and pushit deep inside (G)

Screw in again the wire guidetip on the torch (H)

Complete the replacement ofthe sheath by using gas nip-ple (I)

G H I

12

+

+

13

Unscrew the knob placed at the cen-ter of the welding wire roll.

Remove the plastic protection of newroll and place it on the defined sup-port.

Re-assemble the knob.

A B C

Pay attention to the hex (M8) placedin the center of roll support which isthe friction system of wire.Screw in the hex to obtain a goodfriction: If You fix hard the friction isexcessive and arrests the normalunrolling of the roll. Otherwise a lowbraking makes the wire unrolls itselfaccidently at the end of welding.

Unscrew the knobs of the wire fee-der group and let them turn. In thisway they will lift the upper wire fee-ders.

Insert the wire into the wire feeder en-gine capillary tube .

D E F

Let the wire flows under wire feederrolls until the entrance of euro con-nector.

Reduce the upper rolls and closethe wire pressure regulation plasticknob.

Tight carefully the knob. If it is toonarrow the wire will block; otherwiseif it is too slack it won’t be able to dragthe wire. Repeat the operation also for the se-cond milled knob.

G H I

14

Danger of injuries due to welding wire escaping from welding torch!

Welding wire can quickly escape from welding torch and cause injuries to face, eyes and other

body parts!

Never point the welding torch to Yourself or to other persons!

Danger of injury due to the presence of movable parts!

Wire feeder devices are equipped by movable parts which can drag hands, hair, clothes or tools

with the risk to injury persons!

Never touch components or rotary elements during motion!

Lay the torch beam tubes in stretch position

Unlock and overturn pressure unit (tension unit with pressure rollers automatic overturn

themselves to above)

Carefully unroll the welding wire from roll and insert it into capillary tube or into the Teflon core

equipped by guide tube through the wire entry junction on feeding rolls slots and through guide

tube.

Push below again the tension unit with pressure rollers and get up pressure units (electrode wire

must be placed into the feeding roll slot)

Contact pressure on unit regulation nuts must be set to allow welding wire can be supplied but

also it can slide when wire roll is locked!

Mainly front contact rolls pressure (during progress direction) must be more elevated than back rolls.

Push insert button until wire electrode comes out from welding torch.

15

t2: pre gas

Is, ts: start current, start time

t1: ramp Is->I1

I1: welding current

t4: ramp I1->Ie

Ie, te: end current, end time

t6: post gas time

Torch Trigger

MIG 2t mode with ramps

16

t2: pre gasIs, ts: Initial current, initial time.t1: ramp Is->I1

I1: welding currentI2: second level currentt4: ramp I1->Ie

Ie, te: final current, final timet6: post gas

MIG 4t mode with ramps

Torch TriggerT.T.

17

To select this welding mode : To choose this welding mode use switch 7, select MIG and press confirm.

Select mode

START

OPTIONS

MMA

MIG-MAG

START

BACK

OPTION

MIG-MAG

Short arc manual

Short arc synergic

Select MIG-MAG procedure

This welder can be used with the following types of wire:

• Solid wire: must always be used with a gas shield.

• Flux cored without gas welding: the centre of the wire contains a mineral product that impro-

ves the quality of the weld.

By button/potentiometer 7 is possible to select the welding mode MIG-MAG.

There are two principal MIG-MAG welding modes:

• Manual short arc

• Synergic short arc

By turning switch 7 it is possible to choose from the different MIG-MAG welding modes

18

Once selected the follow screen will appear:

Wire speed: Used to set the speed of the welding wire.

Soft start: it allows to set the approach wire speed. The more is high the set value the more the

approach will be soft (low wire speed).

Inductance: Used to modify the speed of variation of the welding current to obtain a harder arc

(low values) or softer arc (high values).

2t-4t: Used to set the operating mode to 2 times or 4 times.

2t: In 2 time operating mode the machine welds for the entire time the torch button is held down.

4t: In 4 time operating mode pressing the torch button once starts the weld and pressing it a second

time ends the weld.x

Spot welding: Used to set (if other than 0) the maximum duration of the weld.

Pause: Used to set (if other than 0) the duration of the pause between two successive spot welds.

Pre gas time: Used to set the time for delivery of gas before striking the electric arc.

Post gas time: Used to set the time of gas delivery after the welding current has stopped.

Burnback: Used to vary the burnback time of the wire at the end of the weld.

Hot start: it allows to change the time during trigger current is provided.

Ready to weld

wire speedsoft startinductance2s-4sspot welding

pausepre gas timepost gas timeburnbackhot start

2,0 m/'002t0,0 s0,0 s0,1 s2,0 s0ms0

MIG-MAG S.A.S. Fe 80/20 0,6mm

20A13,5V2,0m/‘

0,5mm

START

BACK

MEM +

PURGE

19

During synergic welding, switch 8 simultaneously adjusts the tension or the speed of the wire.

The other parameters are automatically adjusted to the set power, according to the diameter and

type of wire selected.

Once selected, the screen with the welding wire material options will appear:

Once the type of wire has been selected (using switch 7), the settings page for the welding wire

diameter will appear.

START

BACK

OPTIONS

MIG-MAG

Short arc manual

Short arc synergic

Select MIG-MAG procedure

START

BACK

OPTIONS

FeSSAlMgAlSiCuAlCuSi3Inox AFe A

Select wire type

MIG-MAG S.A.S.

START

BACK

OPTIONS

0,6mm

0,8mm

1,0mm

Select wire diameter

MIG-MAG S.A.S. Fe

20

Selecting this option will take you to the welding screen:

Voltage: it allows to change the reference tension used for welding.

Deposit: Used to modify the deposit of filler material (wire speed) compared to the predetermined

synergic value.

Inductance: Used to modify the speed of variation of the welding current to obtain a harder arc

(low values) or softer arc (high values).

2t-4t: Used to set the operating mode to 2 times or 4 times.

• 2t: In 2 time operating mode the machine welds for the entire time the torch button is held down.

• 4t: In 4 time operating mode pressing the torch button once starts the weld and pressing it a

second time ends the weld.

Start/end level: Used to activate (ON) or deactivate (OFF) the mode with the initial and final current.

Start level: Used to set the initial value as a percentage of the welding current (e.g. 130% implies

Is=1,30xI1).

Start level time: Used in 2t mode to set the time the initial current ls is applied.

Ls->l1 slope: Used to set the duration of the current ramp from the initial level Is to the welding current I1.

L1->le slope: Used to set the duration of the current ramp from the welding current I1 to the final level Ie.

End level: Used to set the final current as a percentage of the welding current (e.g. 80% implies If=0.80xI1)

End level time: Used in 2t mode to set the time of application of the final current Ie.

Spot welding: Used to set (if other than 0) the maximum duration of the weld.

Pause: Used to set (if other than 0) the duration of the pause between two successive spot welds.

Pre-gas time: Used to set the time for delivery of gas before striking the electric arc.

Post-gas time: Used to set the time of gas delivery after the welding current has stopped.

Burn back: Used to vary the burnback time of the wire at the end of the weld.

Soft start: it allows to set the approach wire speed. The more is high the set value the more the

approach will be soft (low wire speed).

Hot start: it allows to change the time during trigger current is provided referring to the defined

value by the synergic curve.

Ready to weld

START

BACK

MEM +

PURGE

MIG-MAG S.A.S. Fe 80/20 0,6mm

voltagedepositinductance2s-4sstart/end level

start levelstart level timels->l1 slopel1->le slopeend levelend level time

spot weldingpause

pre gas timepost gas timeburn bucksoft starthot start

0,0v0,0m/’02t125%0,0s0,0s0,0s80%0,0s0,0s0,0s0,1s5,0s0,0s000%

20A13,5V2,0m/‘

0,5mm

21

+-

EXTERNAL ACCESSIBLE LIVE PARTS UNDER VOLTAGE (Negative AND Positive

Terminal Fast-Connect Plug).

WARNING OF HIGH VOLTAGE ELECTRIC SHOCK INJURY

NB: the manufacturer indicates polarity on electrodes’ package

NB: the manufacturer indicates polarity on electrodes’ package

Installation:

• Insert the electrode holder’s cable into either the “ + ” or “ - “ welding current socket and lock it by

turning it clockwise.

• Insert the earth cable’s connector into either the welding “ + ” or “ - “ welding current socket and

lock it by turning it clockwise.

22

Use the table below to calculate the welding current, according to the type of electrode used:

Furthermore, switch 7 adjusts the parameters shown in the figure below:

Button 7 adjusts the welding settings on the screen:

Arc Force: Allows the user to set up the increase of current, as a percentage of the welding current,

that the welding machine can produce to keep the arc established.

Hot Start: Allows the user to set up the increase of current, as a percentage of the welding current,

that the welding machine can produce when the arc is ignited.

Hot start span: Allows the user to set the time taken to supply the hot start current.

Select MMA procedure

START

BACK

OPTIONS

MMA

Manual

Ready to weld

START

BACK

MEM +

OPTIONSarc force

hot start

hot start span

20%

20%

0.5s

MMA Manual

150A

15,0V

>

WELDING CURRENT ELECTRODE LENGTH

A45-60

60-100

300

300

3.25 90-140 450

ELECTRODE DIAMETER

mm

4.0 140-170 450

5.0 190-230 450

2.0mm

2.5

23

As showed in the past paragraphs, the welding machine allows a great customizing of the working

point (both during manual operation and synergic one).

The optimized working point for a piece to be welded can be stored into memory and quickly recalled

when necessary.

To save a new working point please follow these instructions:

Ready to weld

START

BACK

MEM +

OPTIONSarc force

hot start

hot start span

20%

20%

0.5s

MMA Manual

150A

15,0V

>

Ready to weld

START

BACK

MEM +

OPTIONSarc force

hot start

hot start span

20%

20%

0.5s

MMA Manual

150A

15,0V

>

Meaning of the back :

sp button: cancels the previous letter inserted.

Cancel: cancels the operation.

OK: confirms the name of the work point.

NB. it’s possible overwrite on a program previously saved

1. Plan the right parameters for the kind of welding chosen to be set.

2. Push MEM+ button 7.

3. Turn switch 7 and select the first letter of the password.

4. To confirm the selection press switch 7.

5. Repeat steps 2 and 3 to complete the password.

6. Confirm by pressing the switch again

From this moment the working point is stored with its name and showed together with the other

welding procedures.

>

24

SymbolPositionon display

Description

F4 key If information needs to beentered by the user, thisbutton must be pressed toconfirm the data.

F3 key Press this button in the eventuser data is required and youneed to cancel the operation;

F1 key In the event there is arequest for the user to enterdata, use this button tocancel the last digit entered;

(1) Frequently flashes at afrequency of 1Hz, meaningthe application is active;when the machine is welding,this means that the duty-cycleof the same is set between[60, 100]%.

(1) Frequently flashes at afrequency of 1Hz, meaningthat the application is active;when the machine is welding,this means that the duty-cycleof the same is set between[35, 60]%.

(1) Frequently flashes at afrequency of 1Hz, meaningthat the application is active;when the machine is welding,this means that the duty-cycleof the same is set between[0, 35]%.

This means the informationin the pop-message is anerror message, which blocksthe machine functions.

/

/

/

POP UP

SymbolPositionon display

Description

This means that the pop-upmessage relates to an opera-tion, carried out by the useron the machine that requiresattention (e.g. wire needsfeeding or gas leak).

This means that the informa-tion in the pop-up message isinformative (e.g. view firmwareversions/SD installed on themachine).

This pop-up message isadvising the user that theyneed to enter more data(e.g. enter programme name,enter lock/unlock keyboardpassword).

(1) The replace LED symbolflashes when a programmeis being loaded; once theprogrammed has loadedthe symbol will disappearand the flashing LED lightwill come back on.

(2) With machines that areequipped with a HF card,this means the card will becontinually activated for aduration of more than 0.5 sec.

(2) In machines with a vent that canbe activated by the programme,this means that the coolingvent is switched on.

POP UP

POP UP

POP UP

25

Here below are all the error/warning messages that can appear on display:

ERROR NR

E 8102 Error during data writing

E 8105 Error during data reading

E 8109 Discontinued data connection

DESCRIPTION

TURN OFF AND TURN ON THE MACHINE

If the error remains please contact service assistance

SOLUTIONS PROC.

E 8201 Missing SD board Check board’s presence

NB. Not all reported errors can appear on the machines included in the manual. Some are specific

and related to the used welding process which could not be on this model in examination.

Corrupt SD board. Ask for updated filesE 8203 Error during data reading from file

Contact service assistanceE 8202 Unformatted SD board

E 8209 Missing synergic chart Contact service assistance

E8102. Errors during the data writing

26

NR ERRORE

E 9002 Overheating inverter

Report appearing when the

hardware heat protection of inverter

group set in

DESCRIZIONE

Wait for machine’s cooling

SOLUTIONS PROC.

E 9003 Network errorReport appearing when the supplyvoltage exceed the specific limits orwhen one or more supply phasesare missing (only 3ph machines)

Check supply tension and/or the electrical pha-ses for 3ph machines

Wait for machine operation restoreE 9004 Thermal overload

Report appearing when the machi-

ne passes the declared duty cycle

E 9005

*

Low pressure waterReport appearing when water coo-ling liquid pressure is inadequatedue to liquid missing and air bub-bles or obstructions inside of coo-ling circuit

Check liquid level, make air bubbles bleed andcheck if the circuit is open

E 9010 Check if the torch button has been unaware pres-sed and/or wrong operating

E 9006

**

AC group overheatingReport appearing when the hardwareheat protection of polarity inversiongroup sets in

Wait for machine’s cooling

* Only if the cooling unit is in.

** Error expected only for TIG AC/DC machines.



LEGEND:

MMA Process

MIG-MAG Process

TIG Process

Plasma Process

E 9001 Antisticking

Report appearing while the

machine output is on short-circuit,

in MMA or TIG mode

Remove short-circuit from machine’s output

E 9007 Inverter group overheating or sup-ply voltage out of allowed limits orsoft-start relé disconnected

Check supply tension, if it’s correct wait for the errorto be restored. If the error remains for more than 10min. please con-tact service assistance

Pressed torch buttonRelease torch button and/or verifyits operation. Report appearingwhen the torch button is pressedat machine’s ignition.

NB.

27

Here below are all the error/warning messages that can appear on display:

ERROR NR

W4700 Report appearing when inching wire button is pressed

W4701 Test gas

Report appearing when bleed gas button is pressed

DESCRIPTION PROC.



LEGEND:

MMA Process

MIG-MAG Process

TIG Process

Plasma Process

W4700. Manual wire loading

28

• Supply cable and its discharge traction

• Welding current conductors (verify their locked and tight position)

• Gas tubes and their commutation devices (electric valve)

• Gas cylinder fixing elements

• Use, alert, protection and position devices (functioning control)

• Various, general conditions

• Envelope damages (front, back, lateral sides)

• Adjustable wheels and their fixing elements

• Transport elements (belt, eyebolts, handle)

• Step switches, control equipments, emergency arrest devices, tension adapter device, control

and alarm leds

• Verify the presence of impurities inside the cooling liquid flexible tubes and into their connections

• Verify the tight position of wire guide elements (entry junction, guide tube)

In addition to the control rules here explained, it is necessary to observe local laws anddisposals.

Repair and maintenance acts must be done only by specialized and authorized persons.Otherwise war-

ranty right is declined. For everything You need assistance, please contact Your specialized vendor. The

replacement of under warranty products can be done only by Your own vendor. When You replace com-

ponents please use only original spares. When You order spare parts please indicate type of machine, its

code and serial number also code and model type of the spare part.

NB: As regarding the disposal please take a look at the bottom of this manual.

29

There are different types of trolley according to the final use:

C9 C11

580.690.005 580.690.007

WxLxH

475x975x1005 mm

22 kg

WxLxH

600x565x1200 mm

30 kg

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This product contains electrical or electronic materials.

Fimer as producer of electric and electronic components is in compliance with the European direc-

tive 2012/19/UE following the italian DLGS 14 march 2014 N°49.

The presence of these materials may have, if not disposed properly, potential adverse affects on

the environment.

Presence of this label on the product means it must not be disponed in normal household waste

and must be disposed separately.

As a consumer you are responsible for ensuring that this product is disposed properly.

If your supplier offers a disposal facility please use it or alternatively contact your local

authority/council to find out how to properly dispose this product.

12.1 DISPOSAL

+39-039-6079326

PHONE +39-039-6079326

FAX +39-039-6079334

TECHNICAL ASSISTANCE:

[email protected]

MONDAY TO FRIDAY

09.00 - 12.30

15.30 - 17.00

Via J.F. Kennedy - 20871 Vimercate (MB) ItalyPhone: +39 039 98981 | Fax +39 039 6079334

www.fimer.com | [email protected]

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