OIW-SA (Safe Area) Series of Oil-In-Water Analyzers ...
Transcript of OIW-SA (Safe Area) Series of Oil-In-Water Analyzers ...
Advanced Sensors Limited | 8 Meadowbank Road | Carrickfergus | Co. Antrim, BT38 8YF | UK Company Reg. NI 53892 www.advancedsensors.co.uk Page 1 of 19
OIW-SA (Safe Area) Series of
Oil-In-Water Analyzers Installation Manual
www.advancedsensors.co.uk Page 2 of 19
OIW-HBO-0014-SA-002
OIW SA-Series Analyzers Installation Manual
28th February 2013
TABLE OF CONTENTS
DOCUMENT HISTORY ____________________________________________________________ 3
SYMBOL USED IN THIS MANUAL ___________________________________________________ 4
SECTION 1 - INTRODUCTION ______________________________________________________ 5
1.1 - General Information __________________________________________________________ 5
1.2 - Health & Safety (General) ______________________________________________________ 6
1.3 - Optical Safety _______________________________________________________________ 7
SECTION 2 - COMPONENTS _______________________________________________________ 8
SECTION 3 - INSTALLATION _______________________________________________________ 9
3.1 - Site Requirements ___________________________________________________________ 9
3.2 - Mechanical Drawings ________________________________________________________ 10
3.3 - Mechanical Connections _____________________________________________________ 12
3.4 - Mechanical Installation_______________________________________________________ 13
3.5 - External Connection Points ___________________________________________________ 14 3.6.1 - Access to Internal Components ______________________________________________ 15
3.7 - Electrical Installation ________________________________________________________ 16 3.7.1 - Internal Layout ___________________________________________________________ 16 3.7.2 - Fuses __________________________________________________________________ 17
APPENDIX _____________________________________________________________________ 18
A1 - Technical Specifications _____________________________________________________ 18
A2 - Unit Identification ___________________________________________________________ 19
A3 - Symbols Found on OIW-SA Units ______________________________________________ 19
www.advancedsensors.co.uk Page 3 of 19
OIW-HBO-0014-SA-002
OIW SA-Series Analyzers Installation Manual
28th February 2013
Document History
CHANGE NO. VERSION DESCRIPTION RELEASED
0 01 First Release 16th January 2013
1 02 Additional reference for equipment disconnection
added to item 10 in Section 1.2 28th February 2013
www.advancedsensors.co.uk Page 4 of 19
OIW-HBO-0014-SA-002
OIW SA-Series Analyzers Installation Manual
28th February 2013
Symbol Used In This Manual The symbol is used throughout this document to draw attention to important information.
The definitions of each term used where it is found are as follow:
CAUTION An instruction that draws attention to the risk of damage to the product, process or
surroundings.
INFORMATION Further reference for more detailed information or technical details.
NOTE Clarification of an instruction or additional information.
WARNING An instruction that draws attention to the risk of injury or death.
WARNING: Although Warning hazards are related to potential personal injury, and Caution hazards are associated with material damage, it must be understood that operation of damaged equipment could lead to personal injury or death. All Warning and Caution hazards must be complied with.
www.advancedsensors.co.uk Page 5 of 19
OIW-HBO-0014-SA-002
OIW SA-Series Analyzers Installation Manual
28th February 2013
Section 1 - INTRODUCTION
1.1 - General Information
This manual provides user information on the installation of the Advanced Sensors Ltd
OIW-SA Series of Oil in Water Monitor Systems. These systems are designed to monitor the residual
hydrocarbon content of Produced Water.
The measurement technique used is Laser Induced Fluorescence (LIF) This fluorescence value is
used to determine the proportion of hydrocarbons in the water.
To overcome the problem of contamination of the optical path, a proprietary ultrasonic self-cleaning
technique has been incorporated which will operate periodically. The cleaning process is user-
configurable to accommodate a wide variation of environmental conditions.
The equipment has a user friendly windows based display providing a wealth of information. Industry
standard outputs include a 4-20 mA output as a measurement of oil content over a configured range
and an Ethernet port over which the user can either receive data, or remotely control the unit.
Should you have any questions or comments regarding anything within this manual, please contact us
at address shown below:
Advanced Sensors Ltd 8 Meadowbank Road
Carrickfergus BT38 8YF
UK Tel: +44 (0)28 93 32 89 22 Fax: +44 (0)28 93 32 86 69
Web: www.advancedsensors.co.uk
NOTE: This manual addresses the installation of OIW-SA Series Side-Stream Analyser systems and is supported by the User Manual.
www.advancedsensors.co.uk Page 6 of 19
OIW-HBO-0014-SA-002
OIW SA-Series Analyzers Installation Manual
28th February 2013
1.2 - Health & Safety (General)
1. The equipment is designed for use in safe areas only
2. Always disconnect the power to the system prior to opening the unit
3. Warning labels on the equipment and packaging must be observed
4. Installation must only be carried out by suitably trained personnel, in accordance with the
information in this manual, and under local Health and Safety procedures
5. Safety precautions must be taken when working with associated pipe work that may be subjected
to internal pressure or high temperatures
6. There are no user-serviceable parts within the unit; there should be no requirement for the door to
be opened with power applied other than for installation and servicing. All servicing, installation
and repairs must be carried out by the manufacturer or their representative. Any unauthorized
repairs or modifications will not be under-written by the manufacturer
7. If any physical damage occurs to the enclosure, display window or connection glands, then the
power must be removed immediately and the manufacturer or their representative contacted for
servicing
8. The equipment must only be installed and operated as instructed in this document; failure to
comply with these instructions may compromise the equipments protection features leading to
potentially dangerous consequences or, it may cause the system to not operate correctly
9. An annual service is recommended and should only be performed by the vendor (Advanced
Sensors Ltd.) or their approved agent to ensure ongoing optimum performance
10. There are two variants of the system which are designed to operate off either a nominal 115VAC
or 230VAC supply. It is the responsibility of the installer to ensure compliance with the regional
requirements for electrical safety regarding the provision of a compliant earth, earth bonding,
adjacent electrical isolation and circuit protection. The equipment should positioned so that it the
disconnecting device can be easily operated. For this equipment, the disconnecting device is the
mains plug
NOTE: Ensure the correct voltage supply is available on site before commencing installation.
www.advancedsensors.co.uk Page 7 of 19
OIW-HBO-0014-SA-002
OIW SA-Series Analyzers Installation Manual
28th February 2013
1.3 - Optical Safety
The system uses a Class 3R laser as part of its measurement process. The light from this source is
contained within the measurement chamber and is safe during normal operation.
The laser is clearly labelled as shown below in Figure 1:
Figure 1: Laser Warning Symbols
www.advancedsensors.co.uk Page 8 of 19
OIW-HBO-0014-SA-002
OIW SA-Series Analyzers Installation Manual
28th February 2013
Section 2 - Components The standard equipment product comes pre-assembled from the factory and is typically supplied as
shown in Figure 2:
Figure 2: SA Unit
The system is made up of the following sub-assemblies:
1. OIW-SA100/1000 unit with internal PC/Touch Screen/SDD
2. One piece measurement chamber including calibration port and sample extraction point
3. Measurement chamber viewing window
The unit is shipped with the following documents:
• Installation Manual (this document)
• General Assembly Drawing (GAD)
• Hook-Up (Wiring) diagram
On receipt, all items should be checked to ensure that no damage or loss has occurred in transit.
Any anomalies should be reported within 3 working days of delivery to Advanced Sensors Ltd. using
the address details in Section 1.1
www.advancedsensors.co.uk Page 9 of 19
OIW-HBO-0014-SA-002
OIW SA-Series Analyzers Installation Manual
28th February 2013
Section 3 - Installation 3.1 - Site Requirements
To facilitate for accurate calibration lab sample should be taken from the sample extraction point
located on the analyzer pipe work assembly shown below in Figure 3:
Figure 3: Calibration & Sample Points
There is also a Calibration Port on the chamber to facilitate laboratory or field calibration and this is
shown above.
The following items are also required on site for the installation:
• Suitable Mains supply cable (minimum rating 6.3A 3 core cable)
• 2-wire cable for the 4-20 mA connection (if required)
• Ethernet Cat 5 cable for remote access (if required)
CAUTION: The unit weighs approximately 22kg and appropriate care should be taken when lifting the unit.
Calibration Port
Sample Extraction Point
www.advancedsensors.co.uk Page 10 of 19
OIW-HBO-0014-SA-002
OIW SA-Series Analyzers Installation Manual
28th February 2013
3.2 - Mechanical Drawings
Figure 4: Front Elevation
Figure 5: Rear Elevation
www.advancedsensors.co.uk Page 11 of 19
OIW-HBO-0014-SA-002
OIW SA-Series Analyzers Installation Manual
28th February 2013
Figure 6: Cable Entry Connections (Bottom Elevation)
Figure 7: Mains Switch & USB Connection Points (Left Elevation)
www.advancedsensors.co.uk Page 12 of 19
OIW-HBO-0014-SA-002
OIW SA-Series Analyzers Installation Manual
28th February 2013
3.3 - Mechanical Connections
The equipment has three mechanical interfaces, on the right-hand side of the unit as shown below in
Figure 8:
Figure 8: Mechanical Connections
The process connections to the measurement chamber have two valves. The direction of flow must
be from inlet to outlet as shown above.
CAUTION: The unit should only be operated when the measurement chamber is full of water. Failure to observe this requirement may result in damage to the equipment.
www.advancedsensors.co.uk Page 13 of 19
OIW-HBO-0014-SA-002
OIW SA-Series Analyzers Installation Manual
28th February 2013
3.4 - Mechanical Installation
To install the system, carry out the following procedure:
1. Remove the OIW from the cardboard box
2. Position the OIW system in required location and mount on a wall or other secure surface capable
of sustaining its weight. Use the 4 off M8 x 1.25 mounting points shown in Figure 9 below:
Figure 9: Rear Mounting Points
3. Connect process water to the analyzer at the points indicated below (connections are ½” BSPT
type) in Figure 10:
Figure 10: Pipework Connection Points
www.advancedsensors.co.uk Page 14 of 19
OIW-HBO-0014-SA-002
OIW SA-Series Analyzers Installation Manual
28th February 2013
3.5 - External Connection Points
There is a Mains Power Switch and 2x USB connectors on the left-hand side of the unit as shown
below in Figure 8:
Figure 11: Mains Switch & USB Connectors
The mains power switch is wired internally (please see next section for further information).
The USB connections are normally used to connect a keyboard and for extracting data logs to an
external device. Cable entries are on the bottom of the unit as shown below in Figure 13:
Figure 12: Main Electrical Connection Points
1. Ethernet Connection
2. 4 – 20 mA for optional HART and/or MODBUS
3. External Input, e.g. DCS cable, external valve connection
4. Mains Supply
5. Earth Bond Point
Mains Power Switch
USB Connectors
1 2 3 4
5
www.advancedsensors.co.uk Page 15 of 19
OIW-HBO-0014-SA-002
OIW SA-Series Analyzers Installation Manual
28th February 2013
3.6.1 - Access to Internal Components
To open the door locks use the key supplied:
Figure 13: Door Locks
NOTE: Check the internal door seal to ensure that is not damaged.
www.advancedsensors.co.uk Page 16 of 19
OIW-HBO-0014-SA-002
OIW SA-Series Analyzers Installation Manual
28th February 2013
3.7 - Electrical Installation 3.7.1 - Internal Layout
Figure 10 below shows the layout of components & connections inside the enclosure:
Figure 14: Internal View
The table below describes the connections:
ITEM CONNECTION DESCRIPTION
1 PC Mains Connection 1x IEC connector
2 RS-232 1x RS-232 D-type connector (9-way)
3 USB Connectors 1x for I/O card, 1x for Spectrometer, 2x spare
4 Ethernet 2x to be used as required
5 Mains Switch Connected to Terminal Block (see 9 below)
6 Spectrometer Fibre-optic cable from Measurement Chamber to Spectrometer
7 Laser Connection from Main Control Board to Measurement Chamber
8 Ultrasonics Ultrasonic HV Connection from Generator to Transducer
9 Power Terminal Block External Mains Supply and Earth Connections
2
1
4
6
3
5
7
9
Main Control Board
I/O Card
PC CONTROL UNIT
8
Not used
HARD DRIVE
www.advancedsensors.co.uk Page 17 of 19
OIW-HBO-0014-SA-002
OIW SA-Series Analyzers Installation Manual
28th February 2013
3.7.2 - Fuses
NOTE: The following fuse information is for reference only as fuses are not customer serviceable parts.
The OIW-SA unit is internally fused as follows:
Number Rating Type Circuit Protection
F1 6.3A 5 x 20mm Time Lag Mains Supply
F2 Flush Valve (NOT FITTED)
F3 Flow Valve (NOT FITTED)
F4 3A 5 x 20mm Time Lag PC Control Unit
F5 5A 5 x 20mm Time Lag Ultrasonic Power Supply Unit
F6 1A 5 x 20mm Time Lag AC to DC Convertor
www.advancedsensors.co.uk Page 18 of 19
OIW-HBO-0014-SA-002
OIW SA-Series Analyzers Installation Manual
28th February 2013
Appendix A1 - Technical Specifications
PARAMETER SPECIFICATION
Weight Approx. 22 Kg
Footprint 507 mm (W) x 350 mm (H) x 227 mm (D)
Mains Power Supply
Two variants are available, i.e.:
115VAC, 50 or 60Hz
or
230VAC, 50 or 60Hz
CAUTION: Ensure unit matches local supply or damage may occur.
Power Consumption 60W - 100W nominal, 300W peak
Electrical Interfaces Passive 4-20 mA, Ethernet (Non-isolated)
Process Connections ½” BSPT
Sample Point ½” BSPT
Detection Range 0 - 3000 ppm ± 1% (requirements specified at ordering stage)
Enclosure rating Ingress Protection IP65
Ambient Operating Temperature Minimum -20°C, maximum 55°C
Storage Temperature Minimum 0°C, maximum 90°C
Process Temperature Range 0° to 100°C
Process Pressure Range 0 - 15 bar
Relative Humidity Minimum 0%, maximum 90% (non condensing)
Altitude 2000 m
www.advancedsensors.co.uk Page 19 of 19
OIW-HBO-0014-SA-002
OIW SA-Series Analyzers Installation Manual
28th February 2013
A2 - Unit Identification
The serial number of the unit is engraved on the front bottom right-hand side of the unit e.g. :
Figure 15: Serial Number location
A3 - Symbols Found on OIW-SA Units MARKING DESCRIPTION
CE Marking
Primary Earth Point
Laser Warning Symbol
High Voltage Warning