Oil Seeds, Crush and Refining - MVOOil Seeds, Crush and Refining FEED and FOOD safety Barry...
Transcript of Oil Seeds, Crush and Refining - MVOOil Seeds, Crush and Refining FEED and FOOD safety Barry...
Oil Seeds, Crush and Refining
FEED and FOOD safety
Barry Brakenhoff
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- OilSeeds- Origin- Uses for the Oilseeds
- Uses for the Oilseeds Oil- Uses for the Oilseeds Meal- Food / Feedsafety
Agenda
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Cargill GOSCE focuses on the six major Grains & Oilseeds
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Sunflower Seed Rape Seed (Canola) Soya Bean
Wheat
Maize (Corn)
Barley
OILSEEDS
GRAINS
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Countries of origin Oilseeds
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Sunflower Seed Rape Seed (Canola) Soya Beans
OILSEEDS
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EenGoeBegIs hHal Wer
A Goo StaIs hThe Batt
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FEED FOOD Technical
Uses for Oilseeds
Uses for Oilseeds
Products made from / with Oilseeds
FOOD TECHNICAL FEED
Uses for Oilseeds
Products made from / with Oilseeds?
Did you think this?
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Uses for Oilseeds
Oilseeds are processed for production of FOOD products
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Oil42%
Meal (*)58%
Rape and Sun
Oil20%
Meal(*)80%
Soy
Uses of Oilseed Oil
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Oil42%
Meal (*)58%
Rape and Sun Oil
Oil20%
Meal(*)80%
Soy Oil
Uses of Oilseed Oil
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Main use Seed Oils in Feed Stuffs
Crude Rapeseed Oil Aqua feed
Crude Sunflower Oil Poultry feed
Crude soybean Oil Poultry feed / Dairy feed
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58%
42%
Rape and Sun Meal
Meal (*)
Oil80%
20%
Soy Meal
Uses of Oilseed Meal
>80% FEEDSome FoodSome Tech
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Feed safety
1kg Beef
3kg Pork
5kg Chicken
10 Kg of Feed results in:
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Soy Meal63%
Rape and Sun Meal
25%
Others12%
Sources of Protein in Feed
Source: Fevac.eu
Oilseed meals are the main source of protein in feedstuffs
Sources of Protein in Feed
Here are your oilseeds again!
Food / Feed safety of Oilseeds/products
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Most important hazards OilseedsRISK OIL MEAL By Products
Pesticides X (crude) X
PAH4/BaP X (refined) X
Bacteria (salmonella)
X
Dioxins / PCB’s If coconut Coconut and FAD
Mineral Oil X X
GMO X X X
In depth incoming raw material risk assessment is advised, combined withgood process knowledge, in order to assure food/feed safe products.
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Raw material material risk assessment
Adjustment of
Combine Harvester
Previous crop Tillage Cultivar
(seeds)
Fungicides
Storage - Elevators
FOODFEED
+ if MAIZE- if WHEAT or OILSEEDS
VARIETIES - or + SENSITIVE
more dust & admixture= more mycotoxins
Field
Use of fungicide at right time minimize mycotoxins spread
+ if NO TILLAGE- if TILLAGE
CUSTOMERS
Mycotoxins
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• Knowledge of the practices and local requirements in the supply chain
• Data such as monitoring results
• Product characteristics, change in (GMO) varieties
• Climate circumstances (e.g. aflatoxin, wet means drying, etc)
Raw material risk assessment based on
HIGH RISK
MEDIUM
LOW RISK
This means:Risks may vary from year to year(crop to crop)
Pesticides / Chemicals
Fertilizer
Herbicide
Insecticide
Fungicide
• Fertilizer• Treated seeds: Insecticide + Fungicide• Insecticide for bottom insects• Herbicide: weeds
• Herbicide: Generiek•Fungicide: Fusarium, Eyespot
•Fertilizor: Nitrogen
•Insecticide: At aphid contamination Fungicide: Septoria treatment
Herbicide: weeds •fertilizer: Foliar •Insecticide: Sesamia/PyraleMais
Fungicide: Flag leaf protection
Herbicide: Drying of the product before harvest
Pesticides (limits)
http://ec.europa.eu/food/plant/pesticides/eu-pesticides-database/public/
Pesticides (oil seeds)
The majority of the pesticides we find (in oil seeds / oil)
are:
Lipophilic / Fat Soluble (F)
and are hardly solvable in water.
Water solvable pesticides are normally flushed away by
rain before the harvest. If present they will end up in the
meals (and sometimes in the oil)
Pesticides Transfer
5x 2,5x
Oil seed or fruit
Oil % Transfer factor
Palm fruit 50-55 2
Cocos 20 5
Palm kernel 45 2
Rapeseed 40-45 2,5
Sunflower 40-45 2,5
Soy 19 5
20% oil
Soybean
42% oil
Rape&
Sun
If there is (F) mentioned(* And if the P Log > 3 ( in limited countries an accepted method)
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Pesticides Transfer QUIZ
Soy Bean Oil Rape Seed Oil
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Pesticides (limits)GORBE Product Assurance Team
20% oil
Soy
42% oilRape
MRL of Chlorpyrifos in oilseeds is 0,05 mg/kg
0,125 mg/kg0,250 mg/kg
5x 2,5x
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• One of the most common contaminants found in extracted
rapeseed, soya and sunflower oils
• PAH4 and BaP contamination usually comes from the exhaust
residues of poorly maintained direct heat grain dryers, or
dryers using dirty fuels such as heavy fuel oil or diesel
PAH4
Poorly maintained burners often burn with a yellow flame, showing incomplete oxidation of the fuel and causing additional contaminants in the exhaust gasesIn (old fashioned) grain dryers pass the burner exhaust gasses directly through the grains and seeds
PAH4
• PAH4 is group of 4 types of Poly Aromatic Hydrocarbons
• Benzo(a)pyrene
• Chrysene
• Benzo(a)antracene
• Benzo(b) fluoranthene
The sum of above is called “PAH4“
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PAH4
Food stuffs:
PAH4 as a group in food products is 10 µg/kg
And there is a separate limit for BaP: 2 µg/kg
Feed stuffs:
There is no official limit, but GMP+ has the following limits:
Product Action limit Rejection limit
Oils and fats (excluding palm(kernel)-,
coconutoil and products derived thereof)
Palm(kernel)-, coconutoil and and
products derived thereof)
160 µg/kg
320 µg/kg
200 µg /kg
400 µg/kg
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Feed safety Bacteria / Salmonella
• 2300 strains of salmonella have been identified but only a few cause problems in humans
• 40% of food poisoning outbreaks are caused by salmonella
Salmonalla is not a problem in oil, but a problem in meal
• Feed limits:Absent in 25 grams
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Dioxins and PCB’s
The source of dioxins :- Byproducts of PCB production- Waste incineration- Formed by burning hydrocarbons and chloride
PCB’s were used in the past as cooling and insulating fluid for industrial transformers and capacitors
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Dioxins and PCB’s (Limits)
Food WHO-TEQ
0,75 pg/g
and for feed is
WHO-TEQ 0,75 ng/kg
0,00000000075 g/kg
0,00000000000075 g/g
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Dioxins(Limits)
Undesirable substances Action threshold Maximum content
Dioxins (1) 0,5 ng/kg relative to a feedingstuff with a moisture
content of 12 %
0,75 ng/kg relative to a feedingstuff with a
moisture content of 12 %
Dioxins and Dioxin-like PCB’s (2) // 1,5 ng/kg relative to a feedingstuff with a moisture
content of 12 %
Dioxin-like PCB’s (3) 0,5 ng/kg relative to a feedingstuff with a moisture
content of 12 %
Non-Dioxin-like PCB’s (4) 10 000 ppt (10 ppb)
= 10 µg/kg relative to a feedingstuff with a
moisture content of 12 %
(1) Dioxins = sum of polychlorinated dibenzo-para-dioxins (PCDDs) and polychlorinated dibenzofurans (PCDFs), expressed as World Health Organisation (WHO) toxic equivalent using the WHO-toxic equivalency factors (WHO-TEFs, 2005) (2) sum of dioxins and dioxin-like PCBs = sum of PCDDs, PCDFs and polychlorinated biphenyls (PCBs), expressed as WHO toxic equivalent using the WHO-TEFs (toxic equivalency factors, 2005)(3) DL PCB’s = sum of polychlorinated biphenyls (PCBs), expressed as WHO toxic equivalent using the WHO-TEFs (toxic equivalency factors, 2005)(4) Non-DL PCB’s = sum of PCB 28, PCB 52, PCB 101, PCB 138, PCB 153 and PCB 180 (ICES-6)
Feed based on 12% moisture
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PCB’s(Limits)
Food: PCB 10: 40 ng/g = 40 µg/kg
Feed:
d: PCB 10: 40 ng/g = 40 µg/kg
– Feed:
Action limit Rejection limit
Non-dioxin-like PCBs (sum of PCB 28, PCB 52, PCB 101, PCB 138, PCB 153 and PCB 180
Dioxin-like PCBs
Sum of dioxins and dioxin-like PCBs 18 (sum of polychlorinated dibenzo- para-dioxins (PCDDs), polychlorinated dibenzofurans (PCDFs) and polychlorinated biphenyls (PCBs)
10 µg/kg
0,5 ng/kg
1,5 ng/kg
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• Moulds and fungi
Often found in cereal grains (and in lesser
extent oilseeds), while not toxic themselves, are often able to produce toxic by-products (mycotoxins)
• Naturally occurring poisons
Found in some weed seeds such as
ambrosia*, mustard, cotton, datura etc
Mycotoxines / Natural Poisons
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• Moulds and fungi e.g. AflatoxinLimits in Feed: (EU) 574/2011 / 2002/32/EC:
0,02 mg/kg
GMP+ dairy farmer : 0,005 mg/kg
• Naturally occurring poisonsLimits: Most of the cases not detectable
Mycotoxines / Natural Poisons (Limits)
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Mercury(Hg), Cadmium (Cd),
Lead (Pb), Arsenic (As)
From environmental contamination (field)
Or by admixture e.g. adding soil (adding weight)
Feed limits
Hg (0,1 mg/kg),
Cd (1 mg/kg),
Pb (10 mg/kg),
As (2 mg/kg)
Heavy metals
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Oil, grease and fuel contamination
• Oilseeds are particularly high risk
as contaminating oil, grease and
fuel will get extracted into the
finished oil products
• Mineral oils, greases and fuels
could contain dioxins, heavy
metals and polychlorinated
biphenyls (PCBs) which are all
highly carcinogenic
• US uses mineral oils for dust
suppression on the soybeans
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Ukraine Sun Flower oil:
Sat C10-C56 from external sources
Max 50 mg/kg ((EC)1151/2009)
Repealed by EC 853/2014
Other vegetable oils:
Hydrocarbons C10-C40:
400 mg/kg (GMP+)
Current attention of media.
Oil, grease and fuel contamination (limits)
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• GM varieties of rape (canola), soy beans, mais / corn
are being grown throughout the world
• Control of these crops at the farm level (outside US) is
often poor
• Many food products in the EU are sold as
containing no GM material
• Most of the soy imported in the EU is GMO
GMO
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• In Europe the legal limit for approved GM ‘inclusion’ is
0.9% and grains with a level greater than this must be
labelled as GM
• Labelling required for all products containing >0,9%
GMO
Whole seeds need to be labelled with
GMO type e.g. MON-Ø4Ø32-6, not
Products made made from these
GMO products
GMO (Limits)
Questions?