Oil & Gas Forestry & Lumber Products for Natural …1 Simplifying Solutions for Mining and...
Transcript of Oil & Gas Forestry & Lumber Products for Natural …1 Simplifying Solutions for Mining and...
1
SimplifyingSolutionsfor Mining andAggregates
Power Generation
Oil & Gas
Forestry & Lumber
Paper & Pulp
Water Treatment
Steel & Smelting
Products for Natural Resource Industries
NC 178-C
Research & Development Center Japan
SMC North American Headquarters
Established in 1959, SMC Corporation has become the global leader in pneumatic automation.Technical Support Centers are located in the United States, Canada, Japan, China, and Europeemploying Over 1,400 Engineers
360 Sales and Support Offices in 73 Countries
Solutions for the Mining Industry
Previous copy:
Established in 1959, SMC Corporation has become the global leader in thedevelopment, manufacture and supply of pneumatic automation solutions to industry.With technical Centers located in Japan, China, Europe and the United States employing over 1,400engineers, SMC can offer innovative and cost effective solutions to its customers through a productrange consisting of nearly 700,000 variations.
There are 500 sales offices in 81 countries maintaining close communication with customers throughoutthe world keeping our engineering teams and products at the leading edge of pneumatic technology.
SMC has been providing pneumatic solutions to the resources sector since 1968including development of components to withstand some ofthe most aggressive environments known to industry.
Featured PRODUCTS
MIN
ING
IN
DU
ST
RY
SMC Dart Valve Cylinder
SMC Air Servo
Pneumatic ProductsSpeci�cally Designed For Harsh Environments
Air Servo Application Success Story
SMC has been providing pneumatic solutionsto the resources sector since 1968 includingdevelopment of components to withstandsome of the most aggressive environmentsknown to industry.
At a customer’s installation in Mexico, material recovery percentage for Flotation Cellswas increased from 65% to 89% with the SMC Air Servo.
3
Research & Development Center Japan
SMC North American Headquarters
Established in 1959, SMC Corporation has become the global leader in pneumatic automation.Technical Support Centers are located in the United States, Canada, Japan, China, and Europeemploying Over 1,400 Engineers
360 Sales and Support Offices in 73 Countries
Solutions for the Mining Industry
Previous copy:
Established in 1959, SMC Corporation has become the global leader in thedevelopment, manufacture and supply of pneumatic automation solutions to industry.With technical Centers located in Japan, China, Europe and the United States employing over 1,400engineers, SMC can offer innovative and cost effective solutions to its customers through a productrange consisting of nearly 700,000 variations.
There are 500 sales offices in 81 countries maintaining close communication with customers throughoutthe world keeping our engineering teams and products at the leading edge of pneumatic technology.
SMC has been providing pneumatic solutions to the resources sector since 1968including development of components to withstand some ofthe most aggressive environments known to industry.
Featured PRODUCTS
MIN
ING
IN
DU
ST
RY
SMC Dart Valve Cylinder
SMC Air Servo
Pneumatic ProductsSpeci�cally Designed For Harsh Environments
Air Servo Application Success Story
SMC has been providing pneumatic solutionsto the resources sector since 1968 includingdevelopment of components to withstandsome of the most aggressive environmentsknown to industry.
At a customer’s installation in Mexico, material recovery percentage for Flotation Cellswas increased from 65% to 89% with the SMC Air Servo.
4
Dart Valve Installation Control CabinetsFlotation Cell
Featured PRODUCTSM
ININ
G I
ND
US
TR
Y
Application Example
Liquidlevel
PLC
Air servo cylinder
Sensor
Watersupply
Tank
ValveDischarge
Maintains a water level by using the signal of a sensor, etc., to open and close the valve for t a n k w a t e r l e v e l adjustment
Cylinder control for maintaining a liquid level position• IP67
• Ambient temperature: −20ºC to 60ºC (No freezing)
• Applicable to cylinders with diameters of ø125 to ø400
• Input signal: 4 to 20 mA
• With stroke position signal output function (4 to 20 mA)
• HART transmission
• With auto calibration function
• Supports the fail safe function
Repeatability for the stopping position: ±0.5 mmServo valve and controller integrated cylinderBuilt-in position sensorThe servo valve controls the flow rate on the cylinder head side and the rod side.
PWR : Power supplyCTR : ControllerCYL : Position sensorVAL : ValveRF : Rod friction
Controller
Servo valve
Air exhaust port
Air cylinder
Position sensor
Air supply port
PLCInputOutput
Self diagnosis function
Caution
Capable of air cylinder multipoint positioning and controlAir Servo Cylinder IN-777
PCCVR
The application described here is for reference only and performance is not guaranteed. For actual usage in various other applications, please conduct thoroughevaluation and validation testing in order to determine the feasibility under your actual usage conditions. Furthermore, please contact your local SMC salesrepresentative for individual pricing and delivery verification.
5
Dart Valve Installation Control CabinetsFlotation Cell
Featured PRODUCTS
MIN
ING
IN
DU
ST
RY
Application Example
Liquidlevel
PLC
Air servo cylinder
Sensor
Watersupply
Tank
ValveDischarge
Maintains a water level by using the signal of a sensor, etc., to open and close the valve for t a n k w a t e r l e v e l adjustment
Cylinder control for maintaining a liquid level position• IP67
• Ambient temperature: −20ºC to 60ºC (No freezing)
• Applicable to cylinders with diameters of ø125 to ø400
• Input signal: 4 to 20 mA
• With stroke position signal output function (4 to 20 mA)
• HART transmission
• With auto calibration function
• Supports the fail safe function
Repeatability for the stopping position: ±0.5 mmServo valve and controller integrated cylinderBuilt-in position sensorThe servo valve controls the flow rate on the cylinder head side and the rod side.
PWR : Power supplyCTR : ControllerCYL : Position sensorVAL : ValveRF : Rod friction
Controller
Servo valve
Air exhaust port
Air cylinder
Position sensor
Air supply port
PLCInputOutput
Self diagnosis function
Caution
Capable of air cylinder multipoint positioning and controlAir Servo Cylinder IN-777
PCCVR
The application described here is for reference only and performance is not guaranteed. For actual usage in various other applications, please conduct thoroughevaluation and validation testing in order to determine the feasibility under your actual usage conditions. Furthermore, please contact your local SMC salesrepresentative for individual pricing and delivery verification.
6
Fixed Type
Remote Type
Contactless Positioner CylinderFor heavy duty mining and process industry applications
for Accurate Control
Line One, Very DramaticLine TwoText Stuff Here. Further Description of above.
Up to Every ChallengeLong Stroke CS1 Cylinder
50% Lighter than the current CS1CS2 Aluminum Large Bore Cylinder
The TOOLSM
ININ
G I
ND
US
TR
Y Medium Duty Air CylinderNCA1 Series - NFPA Interchangeable
Valve PositioningFor Integrated Assemblies
How can you achieve the best out of your compressed airpreparation and improve energy efficiency while reducing costs?Mining Industry specialists from SMC can calculate your requirementsand determine the most suitable solution.
Crust Breaker CylinderOur high quality crust breaker cylinders are recognized by many in thesmelter industry for their excellent operational life cycle performanceand also their value. These steel bodied cylinders operate at a fixed airpressure, delivering a fixed stroke using a fixed dwell time, and SMCalso offers variable crust strength and crust depth performance.Designed and developed specifically for the aluminum smelting industry,SMC now offers a crust breaker cylinder that has a life expectancyexceeding that of the pot.
Contact sensing solution • Variable stroke • Variable air pressureVariable crust strength • Variable crust depth
For special applications, SMC can assist with the designand manufacture of specialty pneumatic cylinders to meetprocess industry requirements.
Custom ValveCylinder Application
7
Fixed Type
Remote Type
Contactless Positioner CylinderFor heavy duty mining and process industry applications
for Accurate Control
Line One, Very DramaticLine TwoText Stuff Here. Further Description of above.
Up to Every ChallengeLong Stroke CS1 Cylinder
50% Lighter than the current CS1CS2 Aluminum Large Bore Cylinder
The TOOLS
MIN
ING
IN
DU
ST
RY Medium Duty Air Cylinder
NCA1 Series - NFPA Interchangeable
Valve PositioningFor Integrated Assemblies
How can you achieve the best out of your compressed airpreparation and improve energy efficiency while reducing costs?Mining Industry specialists from SMC can calculate your requirementsand determine the most suitable solution.
Crust Breaker CylinderOur high quality crust breaker cylinders are recognized by many in thesmelter industry for their excellent operational life cycle performanceand also their value. These steel bodied cylinders operate at a fixed airpressure, delivering a fixed stroke using a fixed dwell time, and SMCalso offers variable crust strength and crust depth performance.Designed and developed specifically for the aluminum smelting industry,SMC now offers a crust breaker cylinder that has a life expectancyexceeding that of the pot.
Contact sensing solution • Variable stroke • Variable air pressureVariable crust strength • Variable crust depth
For special applications, SMC can assist with the designand manufacture of specialty pneumatic cylinders to meetprocess industry requirements.
Custom ValveCylinder Application
8
The TOOLSM
ININ
G I
ND
US
TR
Y
XT316Air ShockerThe air shocker is a pneumatic piston type shock generatorwhich removes material plugging due to bridging or adhesion ofbulk material inside a hopper or chute.
IP8101 Rotary Smart PositionerThe IP8101 is a rotary type smart positioner that will controlthe accurate positioning of pneumatic cylinders or processvalves. The cylinder or valve can be controlled accurately andmaintain any selected position from fully open to fully closedposition as determined from your control system.
Used extensively in mining and mineral processing, watertreatment, chemical processing, steel processing, and manyother industries the SMC IP8101 positioners are now anindustry standard and mount as a direct upgrade for thecurrent SMC IP6100 positioner.
Easy to set up and program, the positioner can be suppliedindividually or integrated onto process valves and cylindersas a complete solution. SMC has design, manufacturing andtechnical support to develop solutions for most industrialapplications requiring positioners. The positioner can be fittedto a wide range of valves with adaptor brackets and feedbacklinkages already developed for many configurations.
With programming carried out using a three button keypad andan integrated LED display the zero and span setup and otherfeatures have never been easier to access. IP8101 is availablein 4–20mA analog control and also with HART serial protocol.
Filter Regulators
Mainline Filtration
Shut-off Valves
CS1 Cylinders
Air Dryers
Related ProductsFor low/high temperatures and aggressive ambient
Heavy Duty CS1 Range
Compressed Air Preparation
Expanded Large Bore Cylinder RangeWhether the design requirement is fornew lightweight all aluminium construction,a heavy duty steel tube and end covers,or a composite tube cylinder for processvalves, an expanded range of large borecylinders is now available from SMC.
Where weight is critical in such cases as transport the new CS2 range offers allaluminium tube and end covers. Thisresults in weight savings up to 50% inbore sizes up to 500 mm.
Cylinder mounting options includestandard foot, flange, single or double rearclevis and trunnion mount. Double rodclevis, spherical rod eye or floating jointmounts are available for the piston rod.
The heavy duty CS1 range offersaluminum or steel tube with steel covers.This extremely robust pneumatic cylinderis preferred in mining and resourceindustries with options such as solenoidvalve, position control and feedback ora range of sensors mounted directly tothe cylinder.
Filtration to 0.01 micronDew Point SuppressorPressure RegulationPressure Drop MinimizationFlow Measurement
9
The TOOLS
MIN
ING
IN
DU
ST
RY
XT316Air ShockerThe air shocker is a pneumatic piston type shock generatorwhich removes material plugging due to bridging or adhesion ofbulk material inside a hopper or chute.
IP8101 Rotary Smart PositionerThe IP8101 is a rotary type smart positioner that will controlthe accurate positioning of pneumatic cylinders or processvalves. The cylinder or valve can be controlled accurately andmaintain any selected position from fully open to fully closedposition as determined from your control system.
Used extensively in mining and mineral processing, watertreatment, chemical processing, steel processing, and manyother industries the SMC IP8101 positioners are now anindustry standard and mount as a direct upgrade for thecurrent SMC IP6100 positioner.
Easy to set up and program, the positioner can be suppliedindividually or integrated onto process valves and cylindersas a complete solution. SMC has design, manufacturing andtechnical support to develop solutions for most industrialapplications requiring positioners. The positioner can be fittedto a wide range of valves with adaptor brackets and feedbacklinkages already developed for many configurations.
With programming carried out using a three button keypad andan integrated LED display the zero and span setup and otherfeatures have never been easier to access. IP8101 is availablein 4–20mA analog control and also with HART serial protocol.
Filter Regulators
Mainline Filtration
Shut-off Valves
CS1 Cylinders
Air Dryers
Related ProductsFor low/high temperatures and aggressive ambient
Heavy Duty CS1 Range
Compressed Air Preparation
Expanded Large Bore Cylinder RangeWhether the design requirement is fornew lightweight all aluminium construction,a heavy duty steel tube and end covers,or a composite tube cylinder for processvalves, an expanded range of large borecylinders is now available from SMC.
Where weight is critical in such cases as transport the new CS2 range offers allaluminium tube and end covers. Thisresults in weight savings up to 50% inbore sizes up to 500 mm.
Cylinder mounting options includestandard foot, flange, single or double rearclevis and trunnion mount. Double rodclevis, spherical rod eye or floating jointmounts are available for the piston rod.
The heavy duty CS1 range offersaluminum or steel tube with steel covers.This extremely robust pneumatic cylinderis preferred in mining and resourceindustries with options such as solenoidvalve, position control and feedback ora range of sensors mounted directly tothe cylinder.
Filtration to 0.01 micronDew Point SuppressorPressure RegulationPressure Drop MinimizationFlow Measurement
10
Process Hints for the Mining Industry
Measure process air requirements,benchmark and identify leakage easilywith PF2A Flowmeters.
Safely isolate and lockout (LOTO) yourcompressed air services. Use the AVLSlow Start and Isolation Valve.Available in Manual andElectric/Manual versions.
Process valves with power saving coils.Reduce energy and coil temperature significantly.Improved valve performance with VXE Valves.
If you need more process pressure,the VBA pressure Booster will amplifyyour point of use current air pressureby up to 4 times.
PF2A Series
AVL Series
VXE Series
VBA Series
Your control system is made to your requirements.There is no standard design.SMC is committed to supporting your control requirements.Through the use of our resources, SMC can provide control system engineering.
Keeping you in control● Pneumatic● Electro-Pneumatic● Process valve failsafe open/closed control panels to specification● Positioning Systems● Manual valve control panels● Solenoid valve control panels● Chemical process control panels
SMC Engineers will design to your requirements● Stainless Steel● Free Standing● Powder Coated● Mounted
● Polycarbonate● Documentation● Custom Panel Sized
The TOOLSM
ININ
G I
ND
US
TR
Y
11
Process Hints for the Mining Industry
Measure process air requirements,benchmark and identify leakage easilywith PF2A Flowmeters.
Safely isolate and lockout (LOTO) yourcompressed air services. Use the AVLSlow Start and Isolation Valve.Available in Manual andElectric/Manual versions.
Process valves with power saving coils.Reduce energy and coil temperature significantly.Improved valve performance with VXE Valves.
If you need more process pressure,the VBA pressure Booster will amplifyyour point of use current air pressureby up to 4 times.
PF2A Series
AVL Series
VXE Series
VBA Series
Your control system is made to your requirements.There is no standard design.SMC is committed to supporting your control requirements.Through the use of our resources, SMC can provide control system engineering.
Keeping you in control● Pneumatic● Electro-Pneumatic● Process valve failsafe open/closed control panels to specification● Positioning Systems● Manual valve control panels● Solenoid valve control panels● Chemical process control panels
SMC Engineers will design to your requirements● Stainless Steel● Free Standing● Powder Coated● Mounted
● Polycarbonate● Documentation● Custom Panel Sized
The TOOLS
MIN
ING
IN
DU
ST
RY
12
Global Manufacturing, Distribution and Service Network
AlbanyAtlantaBirminghamBostonCharlotteKnoxvilleNashvilleNew JerseyRochesterTampa
AustinDallasLos AngelesPhoenixPortlandSan Jose
ChicagoCincinnatiClevelandDetroitDes MoinesGrand RapidsIndianapolisKansas CityMilwaukeeMinneapolisSt. Louis
EAST
VancouverTorontoWindsorMontreal
CANADA
CENTRAL
WEST
© 2018 SMC Corporation of America, All Rights Reserved.All reasonable efforts to ensure the accuracy of the information detailed in this catalog were made at the time of publishing.However, SMC can in no way warrant the information herein contained as specifications are subject to change without notice.
Indianapolis
Toronto
Sales Branches
Regional Distribution Centers
Central warehouse
00-00-00
Worldwide Subsidiaries
U.S. & Canadian Sales Offices
EUROPEAUSTRIASMC Pneumatik GmbH (Austria)BELGIUMSMC Pneumatics N.V./S.A.BULGARIASMC Industrial Automation Bulgaria EOODCROATIASMC Industrijska Automatika d.o.o.CZECH REPUBLICSMC Industrial Automation CZ s.r.o.DENMARKSMC Pneumatik A/SESTONIASMC Pneumatics EstoniaFINLANDSMC Pneumatics Finland OYFRANCESMC Pneumatique S.A.GERMANYSMC Pneumatik GmbHGREECESMC Hellas EPEHUNGARYSMC Hungary Ipari Automatizálási Kft.IRELANDSMC Pneumatics (Ireland) Ltd.ITALYSMC Italia S.p.A.KAZAKHSTANLLP “SMC Kazakhstan”
LATVIASMC Pneumatics Latvia SIALITHUANIAUAB “SMC Pneumatics”NETHERLANDSSMC Pneumatics B.V.NORWAYSMC Pneumatics Norway ASPOLANDSMC Industrial Automation Polska Sp. z o.o.ROMANIA SMC Romania S.r.l.RUSSIA SMC Pneumatik LLC.SLOVAKIASMC Priemyselná Automatizácia, Spol s.r.o.SLOVENIASMC Industrijska Avtomatika d.o.o.SPAIN / PORTUGALSMC España, S.A.SWEDENSMC Pneumatics Sweden ABSWITZERLANDSMC Pneumatik AGTURKEYSMC Pnömatik Sanayi Ticaret ve Servis A.Ş.UKSMC Pneumatics (U.K.) Ltd.
ASIA / OCEANIAAUSTRALIASMC Pneumatics (Australia) Pty. Ltd.CHINASMC (China) Co., Ltd.SMC Pneumatics (Guangzhou) Ltd.HONG KONGSMC Pneumatics (Hong kong) Ltd.INDIASMC Pneumatics (India) Pvt. Ltd.INDONESIAPT. SMC Pneumatics IndonesiaJAPANSMC CorporationMALAYSIASMC Pneumatics (S.E.A.) Sdn. Bhd.NEW ZEALANDSMC Pneumatics (N.Z.) Ltd.PHILIPPINESShoketsu SMC CorporationSINGAPORESMC Pneumatics (S.E.A.) Pte. Ltd.SOUTH KOREASMC Pneumatics Korea Co., Ltd.TAIWANSMC Pneumatics (Taiwan) Co., Ltd.THAILANDSMC (Thailand) Ltd.UNITED ARAB EMIRATESSMC Pneumatics Middle East FZE
VIETNAMSMC Pneumatics (VN) Co., Ltd
AFRICASOUTH AFRICASMC Pneumatics (South Africa) Pty Ltd
NORTH, CENTRAL &SOUTH AMERICAARGENTINASMC Argentina S.A.BOLIVIASMC Pneumatics Bolivia S.R.L.BRAZILSMC Pneumáticos do Brasil Ltda. CANADASMC Pneumatics (Canada) Ltd.CHILESMC Pneumatics (Chile) S.A.COLOMBIASMC Colombia Sucursal de SMC Chile, S.A.MEXICOSMC Corporation (Mexico) S.A. de C.V.PERUSMC Corporation Peru S.A.C.USASMC Corporation of AmericaVENEZUELASMC Neumatica Venezuela S.A.
XS-RRD 2.5M