Offshore Engineering Kavin Engneering Fpso Corporate Profile 2012
21
SKID DESIGN FRONT END ENGINEERING DESIGN QUALITY CONCEPTS & VALIDATION PROCESS PACKAGES 10 Years of Quality Engineering
description
Transcript of Offshore Engineering Kavin Engneering Fpso Corporate Profile 2012
SKID DESIGN
FRONT END ENGINEERING DESIGN
QUALITY CONCEPTS & VALIDATION
PROCESS PACKAGES
10 Years of Quality Engineering
Floating Production (Partner Kavin Engineering )
Offshore Engineering has strategically partnered with KAVIN Engineering to mutually harness the FPSO
expertise & execute FPSO projects
• Fluid production capacity of 30,000 BPD
• Oil storage capacity of 360,000 BPD
• Water injection capacity of 15000BPD 1. Client : Modec 2. Project duration : 10 Months
TRUONG SON FPSO (KAVIN)
Design and Engineering of process topsides of FPSO SONG DOC PRIDE MV19
TRUONG SON FPSO (KAVIN)
The following modules were designed,
• Separation, Produced water and Fuel gas module • Water Injection and Utility module • Gas compression module • Flare module • Lay down module
Separation, Produced water and Fuel gas module
Water Injection and Utility module
Flare module Lay down module Gas compression module
Ningaloo Vision FPSO (KAVIN)
Design Data
• Capacity to process total fluids of 150,000 BPD
• Oil Processing Capacity of 63,000 BPD
• Produced Water re-injection rate of 147,000 BPD
• Well testing (1 x 1st Stage Separator) 30,000 bfpd
@ up to 97% water cut
1. Duration : 6 months 2. Client : VME Process Inc, USA Detailed design and Engineering of
Process topsides
The following modules were designed :
• Oil separation module
• Inlet separation module
• PW treatment and Injection module
• Flare scrubber module
• Gas dehydration module
• PW treatment and Injection module
Ningaloo Vision FPSO (KAVIN)
Capacity
1. Fluid production capacity of 35223 BPD @ 9.0 bara
2. Oil production capacity of 25160 BOPD @ API 42.0
3. Location : Offshore Brazil, at the Tupi fields
4. Project Duration : 8 months
Generic Gas FPSO Project (KAVIN)
Design and Detailed engineering of following modules of Generic Gas FPSO.
a) Gas processing module (M63) b) Water Injection Module (M50) c) Flare and Drain module (M30)
2. End user : Petrobras, Brazil 1. Client : Prosafe / VME process
Generic Gas FPSO Project (KAVIN)
Flare and Drain Module
1. HP flare capacity : 350 MMscfd. 2. LP flare capacity : 58 MMscfd.
Generic Gas FPSO Project (KAVIN)
Gas Processing Module
Maximum Operating Gas Flow Rate 10,000,000 Nm3/d
@20oC,101.3kPaa (348.3 MMscfd)
Turn Down Flow Rate 1,000,000 Nm3/d
@20oC,101.3kPaa (34.83MMscfd)
Generic Gas FPSO Project (KAVIN)
Water injection module
Seawater flow for Injection : 208.3 m3/h Temperature Range : 14.3-25 oC Sulphate Level : < 100 ppm
Design and Engineering of complete Process topsides
• Brotojoyo capacity 30,000 BOPD
• Handle 28,000 BOPD production from Salawatifield,
• Storage capacity 400,000 BOPD.
Brotojoyo FPSO – Complete Topside (KAVIN)
Scope
Process simulation, PFD/HMBT, P&IDS, Process calculation, Commissioning procedures, Operation and Maintenance manual, Datasheets, Equipment layout, Piping GA, Structural analysis and design.
Brotojoyo FPSO – Complete Topside
(KAVIN)
Process Module
Client : VME Process Inc, USA End User : PT. BerlianLaju Tanker Tbk.
Petrobras P-57 Oil FPSO (KAVIN) FEED Engineering for complete FPSO topside facility for Petrobras P-57 Oil FPSO
DESIGN DATA
Process Plant capacity(liquid) 47,700 m3/day
Process Plant capacity(oil) 28,620 m3/day
Produced water disposal capacity 43,000 m3/day
Produced water reinjection capacity 21,500 m3/day
Gas compression system 2,000,000 m3/day
Gas-lift pressure 19,714 kPa(abs)
Maximum lift-gas capacity 1,600,000 m3/day
Exported gas pressure 19,714 kPa(abs)
Maximum export gas capacity 1,350,000 m3/day
Desulphated water injection capacity 36,000m3/day
Water injection pressure 19,714 kPa(abs)
Petrobras- FPSO Cidade de Niteroi MV18 (KAVIN)
Basic Design and Engineering of Complete Process TopSides
Petrobras- FPSO Cidade de Niteroi MV18 (KAVIN)
Design Data
1. Maximum Oil capacity : 16000 m3/day 2. Maximum Produced Water Capacity : 8000 m3/day 3. Maximum Gas Capacity : 3,500,000 m3/day 4. Maximum Water Injection Capacity : 22,000 m3/day
Basic engineering was done for the following systems,
1) Manifold and Risers Section 1 & 2 Module 2) Coil Tubing and Flare Scrubbers Module 3) MEG unit 4) I.P Separation and Treater Module 5) Production Separation Module 6) Water Treating and Utilities Module 7) CCR/MCC E-House Module 8) Chemical Injection and Laydown module 9) H.P Compression Module 10) Booster Compression Module 11) Water Injection Module 12) Laydown Area Module 13) Power Generation Module 1 & 2
Cosmos South Development Project (KAVIN)
Basic Design and Engineering of Complete Process TopSides
Cosmos South Development Project (KAVIN)
Design Data
1. Total Fluid Capacity : 40,000 BPD 2. Maximum Oil Capacity : 20,000 BOPD 3. Maximum Gas Capacity : 22.5 MMscfd
Basic engineering was done for the following systems
1) Manifold System 2) Separation System 3) Oil Storage and Offloading System 4) Gas compression and Dehydration System 5) Produced Water System 6) Well Test System 7) Water Injection System
1. Project Duration : 3 Months 2. Client : Storm Ventures International 3. Location : Offshore, Tunisia
Project & Quality Management
Facilities and Infrastructure
CODEX Software (Mechanical Design)
CEASAR
STAAD PRO
PV-ELITE
Software Infrastructure
Pro E (3D) VES Calculation (Mech Design -PV, HX & Filters , Nozzle Load calc)
*All Trademarks, Logos & Names are copyrighted and belong to their respective organizations.
ACAD Version 2012
PLANT 4 D
Kingdom of Saudi Arabia
C/O NAHJ AL SAUDIA EST
AL-Khobar, Saudi Arabia.
Mobile: +966-504-810-935
Bangalore
264, 6th
Cross , Canara Bank Colony
Vijaynagar
Bangalore-72
Mobile: +91-9886693861
Mumbai 3/17 Deep Jothi CHS Rajajipath
Ramnagar
Dombivi East, Thane District
Maharashtra 421201
Mobile: +91-9819321209
Contact Information
Chennai
Shanti Colony, Saligramam
Chennai-93
India
India Middle East
