ČZ Strojírna, s.r.o. - czas.czČZ Strojírna,Ltd. ČZ Strojírna, Ltd, ID: 60071354 with its...
Transcript of ČZ Strojírna, s.r.o. - czas.czČZ Strojírna,Ltd. ČZ Strojírna, Ltd, ID: 60071354 with its...
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ČZ Strojírna,Ltd.
ČZ Strojírna, Ltd, ID: 60071354 with its registered office in Strakonice, Tovární č.p. 202, postal code: 386 01, registered in the Commercial Register kept by the Regional Court in České Budějovice under file no. Section C Insert 3602 is, as a controlled entity, incorporated into a group in which ČZ a.s., reg. no. 2540/5, ZIP: 158 00, registered in the Commercial Register maintained by the Municipal Court in Prague under file no. section B, insert 9762.
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Location in Europe
Destination of ČZ Corp.
ČZ Strojírna Ltd.Tovární 202386 01 StrakoniceCzech Republic
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About us
ČZ Strojírna is a renomed manufacturer of high-precision grinding machines for grinding holes and adjacent faces and outer cylindrical surfaces and special grinding machines for grinding extremely precise small holes in injection pumps and diesel engine.
New machines and advanced technical solutions are created in our own design team, which represents the creative potential for customer solutions.
High quality and compliance to the agreed deadlines of implementation together with good prices are - at this time of strong competition - the main arguments when deciding customers for ČZ Strojírna products.
The tradition of machine production has been more than fifty years, Sales area of ČZ Strojírna is mainly Europe, USA, Russia, but also others.
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History of ČZ Corporation
1919 Founded under the name Jihočeská zbrojovka
1923 Original production – small arms
1930 Production of bicycles
1931 Production of chains
1934 Production of tools and special working machines
1935 Production of motorcycles
1954 Production of castings
1981 Production of turbochargers
1988 Production of gearboxes for Škoda-VW passenger cars
1993 Privatisation of the company – ČZ Strakonice Corp., Subcompany ČZ Strojírna origin,
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Information systems
SAP R/3 – FI, CO, AM, SD, MM (Hewlett Packard)
Local system– SYSSKLAS, Oracle, atd.
CAD – Pro/Engineer, AutoCAD
MS OFFICE, Open Office
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Production program
Grinding machines (External, Internal, Special)
Single purpose machines
Spindels
General repairs (GR)
Modernization (MO)
Robotization and automation
Measuring equipment
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Production program
External griding machines
BHA 150/500 CNC
BHA 75 CNC
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Production program
Internal grinding machines
Automatic machine BDE 125 CNC
Automatic machine BDE 150 CNC
Automatic machine BDE 200 CNC
Automatic machine BDA 100 CNC
Univerzal machine BDU 300/600 CNC
Univerzal machine BDU 300/1500 CNC
Automatic machine BDA 300 CNC
Automatic machine BDA 400 CNC
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Production program
Special and glass machines
BE 40H CNC – grinding of small holes (injection jet bodies)
BE 41 CNC – grinding of flat plane faces (injection jet body faces)
BE 42 CNC
Special grinding machines according to
custommer´s demand.
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Special grinding machine
Special robotized grinding machine - BSE 150 CNC Robot
Grinding machine for grinding of a ball faces for tapered and spherical rolling bearings.
Fully automatic workstation for system pallets for input and output.
In keeping with the growing demands of lean production and maximum machine utilization, ČZ Strojírna offers robotization and automation to its machine tools.
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Special grinding machine
Modernization of special robotized grinding machine – AFE5 Robot
Overhaul grinding machine AFE 5.
Grinding machine equipped with conveyor and a handling robot inside the work area.
Before After
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Single purpose machines
Single purpose machines
• Construction of single-purpose machine tools with application technology of turning, milling, drilling, threading, including automation.
• Construction of single-purpose pressure, marking and measuring machines.
• Precise specifications for machine processing to customer specifications.
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Single purpose machines
Drilling and measuring single-purpose machine - KSK MV4
Machine operates in an automatic cycle – measurement, correction, drilling, checking.
The base of the machine consists of a steel welded stand, in the lower part of which is mounted a 4-position rotary table with precise locking of positions. The table extension is equipped with a rotating plate with inserted cassettes and a clamping system for unambiguous fixation of measured and machined castings.
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Single purpose machines
Pressure control equipment
Design, construction and manufacture of complete pressure equipment.
The pressure control equipment is designed for manual input of a workpiece with interchangeable insert for different types.
The evaluation is carried out by means of devices such as: ATEQ.
For example, the TZ12 and TZ13 models are shown in the figures.
TZ 12 TZ 13
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Single purpose machines
High-speed balancing machine- VTD 04
The machine is designed to check the bearing node imbalance and to balance it.
On the machine is equipped with control SW Rotortest from CIMAT including pneumatic and oil distribution.
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Single purpose machines
Special single purpose grinding machine - BEP 30
The grinding machine is designed for grinding the edge of steel belt in a width of 9 – 30 mm at a beltthickness 0,5 – 1 mm.
The machine consists of a belt tension input measuring unit, a roughing grinding unit, a finishing grinding unit, a postprocessor measurement and a winding and unwinding coil.
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Production program
Spot facing machines
ČZ 111-NC-1200-A – horizontal double grinding machines.
WHJN 2 – horizontal one-side deburring machines (double spindle).
Machine construction is always according to customer´s demand.
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Production program
Grinding spindle
Belt spindel – max. revolutions 60 000 rpm.
IBCA – type with exchange griding wheel extensions
IBEA – conical shaft end with grinding wheel which is bigger than the diameter of the spindle
IBBA – spindle lengthened shaft
IBDA – spindle with tapered shaft end and body shoulder
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Production program
General repairs and modernization
• Modernization is based on the rich experience of ČZ Strojírna, Ltd with repairs and modernization of single-purpose and grinding machines..
The modernization design reflects all the requirements of the customer with regard to the fast adjustment together with the modern control system.
An indisputable advantage of ČZ Strojírna remains its own construction of mechanics and very intuitive software, which we are adapt to specific customer requirements.
Before After
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General repairs and modernization
General repairs and modernization
Before After
Grinding machine
PGE 10/150
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Production program
Robotization and automation
In keeping with the growing demands of lean production and maximum machine utilization, ČZ Strojírna offers robotization and automation to its machine tools.
ČZ Strojírna offers a complete solution of investment projects “turnkey projects” * according to the customer's individual needs, including automation and delivery of machines beyond the scope of the ČZ Strojírna production range, while guaranteeing the functionality of the entire investment project.
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Quality control
Quality control is according to ISO 9001.
Component control attend to the modern three-coordinate measuring machine Zeiss UMP 850.
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Certification
ČZ Strojírna Ltd. is certificate holder :
Quality control system ISO TÜV 9001
EMS ISO TÜV 14 001
Safe enterprise
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ČZ Strojírna Ltd. offers
Professional approach
Top quality
Original technical solution on customer demand
Qualified team of experts
Own design team
Short duration of contract
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References – Internal grinding machines
MOTORPAL, Jihlava, CZ., production for BOSCH (tot. 20 machines)
Machine: BE40ACNC
Automation proces (Grinding holes)
Machine:BDA120CNC
Internal grinding valve for BOSCH, semi-automat.
Machine: BDE125CNC (Grinding line)
Grinding holes and fronts of balancing shafts for Škoda engines, automatic.
Machine: BDL125CNC
Grinding holes in engines cams Škoda, automatic.
ŠKODA AUTO, Mladá Boleslav,CZ (Volkswagen Group)
Machine: BDE125CNC – 3 pcs
Grinding holes and fronts on gear wheels Škoda, automatic.
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References – Internal grinding machines
CZ Strakonice, CZ
Machine : BDU250CNC
KINEX, Bytča, SK
Machine: BDL125CNC - 3 pcs
Grinding internal and external surface of bearing rings, automatic.
MOSER INDUSTRIES, Republic of South Africa
Machine: BDU250A - 3 pcs
Internal cylindrical grinding.
Kovosvit / MAS, Sezimovo Ústí, CZ
Machine: BDU300/1500CNC - 3pcs
Universal grinding.
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References – Internal grinding machines
NZTA Noginsk, RF
Machine: BE40ACNC - 3 pcs
Grinding holes and sealing surfaces of injection nozzles, automatic.
TOYOTA TSUSHO, Germany / DENSO Production - Hungary
Machine: BE40HCNC - 2 pcs
Grinding holes and valve seats, automatic.
SLB s.r.o. Brno, CZ
Machine: BDA 300 pcs
Automatic grinding.
ZKL s.r.o. Brno, CZ
Machine: BDA 300 CNC - 2 pcs
Automatic grinding.
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References – External grinding machines
INA Werk Schaeffler KG, Germany
Machine: different type of machines ( 74 pcs ) for:
Grove grinding of bearing rings, automatic.
SR5 – centerless gringing (upgrade).
MOTORPAL, Jihlava, CZ
Machine: BE41CNC - 3 pcs
Grinding nozzle faces, automatic.
Machine: BE41V CNC - 1 pcs
Grinding of sealing insert faces, automatic.
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References – External grinding machines
CZ Strakonice, CZ
Machine: BHA150/500CNC - 3 pcs
Grinding shaft of turbine, automatic.
Stroj: Fortuna – FM 334 S 500 AR 45 - 2 pcs
Automatic grinding.
TOYOTA TSUSHO EUROPE
Machine: OVERBECK 600R CNC
Reconstruction and modernization.
Machine: BHA 75 CNC
Grinding frangles, automatic.
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References – External grinding machines
FAG – Kugelfischer, AG, Schweinfurt, Germany
Machine: TOF – 12 pcs ( modernization)
INA – Schaefler, KG, Herzogenaurach, Germany
Machine: PGE 10/150 CNC – 12 pcs ( modernization)
Automatic grinding machine.
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References – Glass grinding machines
Waterford Crystal, Ireland
Machine: BS06 - 5 pcs
Decorative glass grinding.
Baccarat, France
Machine: BS04 - 2 pcs
Decorative vase gringing.
PROGLAS Engineering, Germany
Machine: BS06 - 8 pcs
BS05 - 3 pcs
Decorative glass gringing.
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References - Spot facing machines
Louisville Forge, USA
Machine: EM122QSNC800A - 1 pcs
Aling and drill centering points for crankshafts ( 7 types).
Imatra Kilsta, Sweden
Machine: EM233QSNC1600L - 1 pcs
Aling and drill centering points for crankshafts ( 65 types).
JaeTech, USA
Machine: EM111NC800A - 4 pcs
Aling and drill centering points on axle shaft.
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References - Spot facing machines
CZ Strakonice, CZ
Machine: EM111NC800A - 1 pcs
Drilling into differential case.
SYSMA Antriebstechnik, Germany
Machine: EM121QSNC800A - 1 pcs
Aling and drill centering point on input shaft.
METALDYNE, USA
Machine: EM111800AHY - 2 pcs
Aling and drill centering point line shaft.
ŠKODA AUTO, Mladá Boleslav, CZ
Machine: CZ122QSNC800A - 3 ks
Aling and drill centering poin pinion and input shaft.
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References- Grinding and Single purpose machines
Schaeffler (Slovakia, Hungary, Germany, Portugal, Thailand)
Machine: different type of machines ( more than 100 pcs ) for:
Grove grinding of bearing rings, fully automatic.
SR5 – centerless grinding ( machine rebuilding ).
PGE, 4GR, 2GR, 2GP, AFE, IT etc.
Thyssenkrupp rothe erde Slovakia a.s., SK
Machine: BSE 150 CNC - 2 pcs
Machine: BSE 70 CNC – 1 pc
Grinding of spherical faces of large tapered roller bearings.
KOYO Bearings Czech Republic, s.r.o.
Machine: MO honing machine HM2K– 5 pcs
Machine: MO grinding machine ALS– 2 pcs
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References- Grinding and Single purpose machines
ČZ Strakonice, CZ
Machine: KSK1250/10… - 2 pcs
Complet production collapsible forks for gearboxes - production for ŠKODA Volkswagen.
SCHENCK RoTec,Darmstadt. Germany
Machine: Special balancing machine - 8 pcs
Machine: Special handling machine - 5 pcs
Machine: Special machine of soap application - 6 pcs
Bosch Diesel, s.r.o., Jihlava, CZ
Machine: Five-axes drill with automatic manipulation with workpiece.
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References- Grinding and Single purpose machines
Tatra Trucks a.s, CZ
Machine: Double-sided machine tool CZW08 (16 controlled axes)
SMS Meer, Italy
Machine: HL 400-18 Rolling table – 6 pcs
Danieli, Italy
Machine: Feeding machine for rolling table – 8 pcs
Železárny Velký Šenov s.r.o., CZ
Machine: Steel belt grinding machine – 1 pc
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References- Other machines
UNI CZ, CZ Machine: AJN75.P2 - 1 pc
Deep hole drilling of shafts.
CZ Strakonice, CZ Machine: AJN110-P2 - 2 pcs
Deep hole drilling of gun barrels.
Poclain Hydraulics, CZ Machine: Tripet 250
GO + development, assembly and installation of new control system for monicircular grinding (for hydraulics pump).
Poclain Hydraulics, USA Machine: Tripet 250
GO + development, assembly and installation of new control system for monicircular grinding (for hydraulics pump).
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Contacts
Ing. Jaroslav Jána – Executive director
Tel: +420 383 34 2447 E-mail: [email protected]
Martin Polák– Sales and Logistics manager
Tel: +420 383 34 2818 Mobil: +420 728 369 616 Email: [email protected]
ČZ Strojírna, s.r.o.
Tovární 202 tel.: +420 383 34 2447 Email: [email protected]
386 01 Strakonice fax: +420 383 34 3001 Web: www.czstrojirna.cz nebo www.czas.cz