October 22, 2007 President and Chief Nuclear Officer · Luke H. Graessle, Manager AmerenUE P.O. Box...

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UNITED STATES NUCLEAR REGULATORY COMMISSION REGION IV 611 RYAN PLAZA DRIVE, SUITE 400 ARLINGTON, TEXAS 7601 1-4005 October 22, 2007 Charles D. Naslund, Senior Vice President and Chief Nuclear Officer Union Electric Company P.O. Box 620 Fulton, MO 65251 SUBJECT: MEETING SUMMARY CONCERNING CALLAWAY PLANT PUBLIC MEETING ON OCTOBER 19, 2007 Dear Mr. Naslund: This refers to the public meeting conducted at the NRC Region IV office in Arlington, Texas, on October 19, 2007. At this meeting, NRC and AmerenUE management discussed various topics, including: essential service water; the current problem identification and resolution crosscutting issue; recent human performance improvements; circumstances leading to the September 6, 2007, emergency declaration; and, safety culture. In accordance with 10 CFR 2.390 of the NRC's "Rules of Practice,'' a copy of this letter and its enclosures will be available electronically for public inspection in the NRC Public Document Room or from the Publicly Available Records (PARS) component of NRC's document management system (ADAMS). ADAMS is accessible from the NRC Web site at http://www.nrc.qov/readinq-rm/adams. html (the Public Electronic Reading Room). Sincere1 y , Vincent G. Gaddy, Project Branch B Division of Reactor Projects Docket: 50-483 License: NPF-30 Enclosures: 1. Attendance List 2. Presentation Slides

Transcript of October 22, 2007 President and Chief Nuclear Officer · Luke H. Graessle, Manager AmerenUE P.O. Box...

Page 1: October 22, 2007 President and Chief Nuclear Officer · Luke H. Graessle, Manager AmerenUE P.O. Box 620 Fulton, MO 65251 Regulatory Affairs Thomas B. Elwood, Supervising Engineer

UNITED STATES NUCLEAR REGULATORY C O M M I S S I O N

R E G I O N I V 611 RYAN PLAZA D R I V E , SUITE 400

ARLINGTON, TEXAS 7601 1-4005

October 22 , 2007

Charles D. Naslund, Senior Vice President and Chief Nuclear Officer Union Electric Company P.O. Box 620 Fulton, MO 65251

SUBJECT: MEETING SUMMARY CONCERNING CALLAWAY PLANT PUBLIC MEETING ON OCTOBER 19, 2007

Dear Mr. Naslund:

This refers to the public meeting conducted at the NRC Region IV office in Arlington, Texas, on October 19, 2007. At this meeting, NRC and AmerenUE management discussed various topics, including: essential service water; the current problem identification and resolution crosscutting issue; recent human performance improvements; circumstances leading to the September 6, 2007, emergency declaration; and, safety culture.

In accordance with 10 CFR 2.390 of the NRC's "Rules of Practice,'' a copy of this letter and its enclosures will be available electronically for public inspection in the NRC Public Document Room or from the Publicly Available Records (PARS) component of NRC's document management system (ADAMS). ADAMS is accessible from the NRC Web site at http://www.nrc.qov/readinq-rm/adams. html (the Public Electronic Reading Room).

Since re1 y ,

Vincent G. Gaddy, Project Branch B Division of Reactor Projects

Docket: 50-483 License: NPF-30

Enclosures: 1. Attendance List 2. Presentation Slides

Page 2: October 22, 2007 President and Chief Nuclear Officer · Luke H. Graessle, Manager AmerenUE P.O. Box 620 Fulton, MO 65251 Regulatory Affairs Thomas B. Elwood, Supervising Engineer

Union Electric Company -2-

John O’Neill, Esq. Pillsbury Winthrop Shaw Pittman LLP 2300 N. Street, N.W. Washington, DC 20037

Scott A. Maglio, Assistant Manager Regulatory Affairs

AmerenUE P.O. Box 620 Fulton, MO 65251

Missouri Public Service Commission Governor’s Office Building 200 Madison Street P.O. Box 360 Jefferson City, MO 651 02-0360

H. Floyd Gilzow Deputy Director for Policy Missouri Department of Natural Resources P. 0. Box 176 Jefferson City, MO 651 02-01 76

Rick A. Muench, President and

Wolf Creek Nuclear Operating Corporation P.O. Box 41 1 Burlington, KS 66839

Chief Executive Officer

Dan I. Bolef, President Kay Drey, Representative Board of Directors Coalition for the Environment

6267 Delmar Boulevard University City, MO 631 30

Lee Fritz, Presiding Commissioner Callaway County Courthouse 10 East Fifth Street Fulton, MO 65251

Les H. Kanuckel, Manager Quality Assurance AmerenUE P.O. Box 620 Fulton, MO 65251

Page 3: October 22, 2007 President and Chief Nuclear Officer · Luke H. Graessle, Manager AmerenUE P.O. Box 620 Fulton, MO 65251 Regulatory Affairs Thomas B. Elwood, Supervising Engineer

Union Electric Company -3-

Director, Missouri State Emergency

P.O. Box 116 Jefferson City, MO 65102-01 16

Management Agency

Scott Clardy, Director Section for Environmental Public Health P.O. Box 570 Jefferson City, MO 651 02-0570

Luke H. Graessle, Manager

AmerenUE P.O. Box 620 Fulton, MO 65251

Regulatory Affairs

Thomas B. Elwood, Supervising Engineer Regulatory Affairs/Licensing

AmerenUE P.O. Box 66149, MC 470 St. Louis, MO 63166-6149

Certrec Corporation 4200 South Hulen, Suite 422 Fort Worth, TX 76109

Keith G. Henke, Planner Division of Community and Public Health Office of Emergency Coordination 930 Wildwood, P.O. Box 570 Jefferson City, MO 65102

Technical Services Branch Chief FEMA Region VI1 2323 Grand Boulevard, Suite 900 Kansas City, MO 641 08-2670

Page 4: October 22, 2007 President and Chief Nuclear Officer · Luke H. Graessle, Manager AmerenUE P.O. Box 620 Fulton, MO 65251 Regulatory Affairs Thomas B. Elwood, Supervising Engineer

ENCLOSURE 1

ATTENDANCE SHEET - CALLAWAY PUBLIC MEETING (10/19/07)

PAGE I OF

Page 5: October 22, 2007 President and Chief Nuclear Officer · Luke H. Graessle, Manager AmerenUE P.O. Box 620 Fulton, MO 65251 Regulatory Affairs Thomas B. Elwood, Supervising Engineer

ENCLOSURE 2

October 19, 2007

1

Chuck Naslund Senior Vice President

and Chief Nuclear Officer

1

Page 6: October 22, 2007 President and Chief Nuclear Officer · Luke H. Graessle, Manager AmerenUE P.O. Box 620 Fulton, MO 65251 Regulatory Affairs Thomas B. Elwood, Supervising Engineer

Introduction - Chuck Naslund

Pi&R Cross Cutting Issue - Adam Heflin

ESW Update - Tim Herrmann

Human Performance - Procedure Use and Adherence - Fadi Diya

PRA improvements and Actions to Meet RG 1.200 - Luke Graessle

Safety Culture Update - Chuck Naslund

2% 3

2Q2007 Callaway Plant NRC ance Indicator Status

. PLE -Periormanca Umlt Exceeded: thC YSIUB llm1ls the number 01 allowed lalluies for any men rnonllored companenl wllhoul tumlng the monlloied system Whlle under MSPI. I1 thls llmlt Is sxcaeeded. Ihe MSPI for the monitored system 15 While. TeBarrllesS Of he SalcUIeted Value of the Index RII PLE Values lor second quarter2007 are 1.55 lhen 50 OB~CB~L

2

Page 7: October 22, 2007 President and Chief Nuclear Officer · Luke H. Graessle, Manager AmerenUE P.O. Box 620 Fulton, MO 65251 Regulatory Affairs Thomas B. Elwood, Supervising Engineer

2Q2007 Callaway Plant NRC Performance Indicator Status

Callaway NRC White Industry Cornerstone NRC Performance lndlcaior Threshold Threshold NRC Status AvglMedian Comments

8% 5

INPO PI Index -1ndustlyand Callaway

100 95 90 a5 a0 75 70 65 60 55 50 45 40 35 - -

O!mter

+Callaw ay - Best Ouarble -Median -Worst Ouarble

g b h i r d Quarter PI = 85.33 --- Proiected Fourth Quarter PI = 97.91 6

3

Page 8: October 22, 2007 President and Chief Nuclear Officer · Luke H. Graessle, Manager AmerenUE P.O. Box 620 Fulton, MO 65251 Regulatory Affairs Thomas B. Elwood, Supervising Engineer

Goal - End of Year 2007: <=I 5 Corrective Maintenance Jobs

Good

0

DecOd AprOG AugO6 Dec06 Apr07 AugO7 DecO7 I

ests Good

>O 0

I ? I I

I 9

! I

i 8 bm I

Top Quartile c280

Hov 05 Mar 06 Jul06 Uov 06 Mar 07 JulO7 Mor 07

- Goai of <I 50 by 1/1/2008 e Industry best at 187

4

Page 9: October 22, 2007 President and Chief Nuclear Officer · Luke H. Graessle, Manager AmerenUE P.O. Box 620 Fulton, MO 65251 Regulatory Affairs Thomas B. Elwood, Supervising Engineer

\

l o o i n 80 J I

Cumulative Plant Dose 2007

.- 2 4000 - - .- E 3500 - g 3000 ," 2500 r

al = 2000

a 1500 s 1000

500

0 1 2 3 4 5 6 7 B 9 D ~ ~ Q U 6 ~ W 8 U 2 0 2 1 Z L 2 1 2 4 2 5 2 5 ~ 2 5 ~ 3 0 3 1 3 2 3 3 3 4 3 5 3 6 3 1 3 3 4 0 4 1 ~ 2 4 3 W ~ 5 C S 4 1 4 ~ 3 9 ~ 5 1 9

Week

+Olmrula$e b s e -bse(hal -Tap cede W r l m c e

5

Page 10: October 22, 2007 President and Chief Nuclear Officer · Luke H. Graessle, Manager AmerenUE P.O. Box 620 Fulton, MO 65251 Regulatory Affairs Thomas B. Elwood, Supervising Engineer

ustry Perfor Industrial Safety Accident Rate

18 hbnth Period

0.4

0.3

0.2

0 .I

0 m m Z T m m m

9 N 0 0 N

2 6 9

0 cu 0 0 N LrJ 0 0 N

2 9 0 0 N

m 0 0 N

9

Year. Last Month Of Quarter

&I% 11

Unplanned Automatic Scrams 24 Month Period

2

1.5

1

0.5

m m m m m m 9 9 r. 0 0 N

9 (D 0 0 N

9 Ul 0 0 N

9 d 0 0 N

9 m 0 0 N

N 0 0 N

Year. Last Month Of Quarter 3"

6

Page 11: October 22, 2007 President and Chief Nuclear Officer · Luke H. Graessle, Manager AmerenUE P.O. Box 620 Fulton, MO 65251 Regulatory Affairs Thomas B. Elwood, Supervising Engineer

Chemistry Performance Indicator

18 Month Period

-T17t7-r'l- m m

9 P- 0

o m o. m 9

I-! I I , I 1 I I I

N o N N N O N

o m 4 m

u) 0 0 m 0 0 N 0 0 0 O N 0 0

Year. Last Month Of Quarter g% 13

Radiation Exposure 18 hhnthPeriod

2001

0 m m m m m m

9 9 9 6 W

0 0

9

0 N

LD 0 9 * 0 9

m g o 8 8 N 0

N N

Year. Last Month Of Quarter

8% 14

7

Page 12: October 22, 2007 President and Chief Nuclear Officer · Luke H. Graessle, Manager AmerenUE P.O. Box 620 Fulton, MO 65251 Regulatory Affairs Thomas B. Elwood, Supervising Engineer

ry Perfor INPO Screened Events-Human Performance

Two Year Rolling Average

~ m w m ~ m a m ~ m w m ~ m w m ~ m w Y 9 9 9 7 0 . 9 9 - 9 9 9 7 9 9 9 - 9 9 m u w w w h r n m m o ~ ~ ~ m u w ~ w ~ m m m m m m m m m o o o o o o o o o o m m m m a m m m m o o o o o o o o o o r r r r r r - r r N N N N N N N N "

Yearbst Month Of Quarter

Adam Heflin resident, Nuclear

16

8

Page 13: October 22, 2007 President and Chief Nuclear Officer · Luke H. Graessle, Manager AmerenUE P.O. Box 620 Fulton, MO 65251 Regulatory Affairs Thomas B. Elwood, Supervising Engineer

0

e

Letter received March 2, 2007 There were 14 findings related to Problem I dent if ica t io n and Resol ut ion

Root Cause pointed at oversight and behaviors

improvements were already in place

We are getting the right results now

0

* Benchmarking and process

e

!g% 17

awiors current lace 0 Lower and broader identification threshold is clear and

being implemented 0 Extensive training on Operability Determinations and RIS

2005-20 h a s resulted in consistently accurate high quality Operability Determinations owned by the shift managers

m Management engagement in establishing corrective actions and proper close out of issues is required and occurring

0 Senior leadership established expectations for managers, superintendents and supervisors and the team is holding e a c h other accountable to meetina exDectations

“ I

18

9

Page 14: October 22, 2007 President and Chief Nuclear Officer · Luke H. Graessle, Manager AmerenUE P.O. Box 620 Fulton, MO 65251 Regulatory Affairs Thomas B. Elwood, Supervising Engineer

versight in place e Established the plant director as the CAR5

Chairman 0 Improved root cause team support and

management engagement with the team e Retrained and requalified all CAWB members to

improve knowledge of CAP fundamentals and CARB oversight expectations

* Implemented a Daily CARS Leadership Review Meeting

Self I dent if icatisn 0 0 .2-

ln m

0 m

0 h

ln co

Goal: Greter Than 90%

a (D

Octo6 Dee06 Mar07 Jun07 Sep07 Dee07

Good

10

Page 15: October 22, 2007 President and Chief Nuclear Officer · Luke H. Graessle, Manager AmerenUE P.O. Box 620 Fulton, MO 65251 Regulatory Affairs Thomas B. Elwood, Supervising Engineer

CAR Ge 7000

6000

5000

4000

3000

2000

1000

0

Good

Adverse Conditio Goal: Less than 450 by EOY 2007

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Page 16: October 22, 2007 President and Chief Nuclear Officer · Luke H. Graessle, Manager AmerenUE P.O. Box 620 Fulton, MO 65251 Regulatory Affairs Thomas B. Elwood, Supervising Engineer

SCAQ (Sig I) CARS wlo Recurrence 0 0 v

0 m

e, 4 0 0 u w rn

0 r--

0 10

Goal: 100%

Jan07 Mar07 May07 JulO7 Sep 07

Quality of Cause Analysis Goal: Greater Than or Equal to 90

0 In

0. U

@ - $ , i . , . . . /

AprO? Jun07 AugO? Octo? DecO?

--El-- Sig 3 Qual& + Sig 112 Approved at CARB first time Sk, 4 Qual&

Good

12

Page 17: October 22, 2007 President and Chief Nuclear Officer · Luke H. Graessle, Manager AmerenUE P.O. Box 620 Fulton, MO 65251 Regulatory Affairs Thomas B. Elwood, Supervising Engineer

Violations with PI&R Cross Cutting Issues

:r P.1.a Law Threshold

In S 0 m 0 > 0 a Q

S z

.- +I - .- * L

E

4 QRT 06 1 QTR 07 2 QTR 07 3 QRT 07 4 QTR 07

cess and are in place.

ce

ue

13

Page 18: October 22, 2007 President and Chief Nuclear Officer · Luke H. Graessle, Manager AmerenUE P.O. Box 620 Fulton, MO 65251 Regulatory Affairs Thomas B. Elwood, Supervising Engineer

Tim Herrmann Vice President, Engineering

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ccomplishments

e Planned replacement of small bore pipe 9 Inspected portions of 30”, 8” and 6” diameter pipe

- Replaced portions of 30”, 8” and 6” diameter pipe based on inspection results

- Repaired portions of 30” diameter pipe using internal base metal repairs and external weld overlay repairs

Q Inspected a sample of vent and drain lines - Replaced a few vent and drain lines based on

inspection results

14

Page 19: October 22, 2007 President and Chief Nuclear Officer · Luke H. Graessle, Manager AmerenUE P.O. Box 620 Fulton, MO 65251 Regulatory Affairs Thomas B. Elwood, Supervising Engineer

Small Bore ESW Pipe Replacement Status

4000

3500

3000

2500

- g 2000

1500

I000

500

0

Replacing remainder of small bore piping by the end of Refuel I 6 Replacing majority of buried large bore ESW piping with HDPE material by the end of Cycle 16 (intent is to route and connect in Cycle 16 using a requested LCO extension.) Replacing ‘B’ ESW pump

S% 30

15

Page 20: October 22, 2007 President and Chief Nuclear Officer · Luke H. Graessle, Manager AmerenUE P.O. Box 620 Fulton, MO 65251 Regulatory Affairs Thomas B. Elwood, Supervising Engineer

Q The scope of the inspection program is based on: -What has not been inspected - Pipe that will not be replaced by the end of

- Monitoring repaired pits - Monitoring non-repaired pits Future replacements will be driven by the inspection program

Refuel 16

0 Overall reliability of the ESW System has improved: - Reduction in frequency of small bore leaks (over 2

years since last leak) - No structural concerns for the pipe degradation found

in ESW System - Piping replacement has increased flow margin to

ESW System heat loads and reduced probability of through-wall leakage

Additional pipe replacement will further increase flow margin and reduced probability of through-wail leakage

32

16

Page 21: October 22, 2007 President and Chief Nuclear Officer · Luke H. Graessle, Manager AmerenUE P.O. Box 620 Fulton, MO 65251 Regulatory Affairs Thomas B. Elwood, Supervising Engineer

Fadi Diya Plant Director

33

e Continuing the Use and Reinforcement of Human Performance Event Prevention Tools

a Continuing the Use of Coaching Observations:

- Over 1100 Documented Observations Per Month

Consequential Error Rate at 0.069 Per 10,000 Hours Worked

17

Page 22: October 22, 2007 President and Chief Nuclear Officer · Luke H. Graessle, Manager AmerenUE P.O. Box 620 Fulton, MO 65251 Regulatory Affairs Thomas B. Elwood, Supervising Engineer

Violations with Human Performance Cross Cutting Issues

Human Performance Cross Cutting lsues4QTR06 -

9

8 -. 3QTRO7

6 -. H'2.C

- 0 H.3.a 5 5 - 5 H.4.a

E 4 -. H.4.b

fib- 4QRT06 1 QTR07 2 QTR07 3QRT07 4QTRQ7

Luke Graessle anager, Regulatory Affairs

36

18

Page 23: October 22, 2007 President and Chief Nuclear Officer · Luke H. Graessle, Manager AmerenUE P.O. Box 620 Fulton, MO 65251 Regulatory Affairs Thomas B. Elwood, Supervising Engineer

Q Training & Qualification of new PRA E ng i nee rs PRA Model Upgrade to RG 1.200 Future Projects

37

Chuck Naslund Senior Vice President and

Chief Nuclear Officer

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Page 24: October 22, 2007 President and Chief Nuclear Officer · Luke H. Graessle, Manager AmerenUE P.O. Box 620 Fulton, MO 65251 Regulatory Affairs Thomas B. Elwood, Supervising Engineer

39

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