Oblozka тitle -...

Трехскоростной АС-двигательЭлектронно-коммутируемый

EС-двигатель

Air Heater with the corrosion-resistant heat exchanger

Тепловентиляторс коррозиестойким теплообменником

ErP2015

OPERATIONS MANUAL FOR AIR HEATER PROTON GUARD

Safety precautions

Technical parameters Installation

Construction and dimensions

www.protongroup.org

PROTON GUARD

RU

ENAir heater with

corrosion-resistantheat exchanger

05

02

16

16

CONTENTS

Maintenance guide for air heating unit PROTON GUARD with corrosion-resistantheat exchanger:

1. Introduction .............................................................................................................................................................2. Safety precautions ...............................................................................................................................................

3. General information ............................................................................................................................................

9. Connection of heat medium ...........................................................................................................................

34

54. Dimensions .............................................................................................................................................................. 65. Construction ........................................................................................................................................................... 76. Technical characteristics ....................................................................................................................................8

139

14

7. Mounting consoles ................................................................................................................................................8. Installation .............................................................................................................................................................

10. Maintenance ......................................................................................................................................................... 1511. Operational conditions ...................................................................................................................................... 1612. Control elements ................................................................................................................................................

12.1. Control elements for air heater PROTON G 710 .........................................................................1717

12.2. Control elements for air heater PROTON G 750 ......................................................................... 202213. Wiring PROTON G 710 ......................................................................................................................................

3114. Wiring PROTON G 750 ......................................................................................................................................15. Reference information ..................................................................................................................................... 34

2

3

Обращение3

1. INTRODUCTION

The company PROTON GROUP LLC thanks you for choosing air heaters PROTON.

This manual is an integral part of the product and must always accompany it, and should be transferred to the user.

The user should strictly follow safety instructions while installing, using and servicing the unit.

The manufacturer disclaims any responsibility for damages caused by wrong installation and misuse of the unit.

The manufacturer disclaims any responsibility for damages done by people who didn’t study the manual.

The manufacturer preserves the right to introduce any amendments to the manual without prior notification.

The manufacturer preserves the right to alter the construction which doesn’t impact its functioning and basic technical parameters.

The air heater is intended only and exclusively to be installed and used for purposes which it has been designed. Any misuse or noncompliance with the manufacturer’s instructions may lead to property damages, personnel injuries or death. The user has to take measures to eliminate possibilities of misuse of the unit.

The access to the unit must be restricted for unauthorized and unqualified personnel. The appropriate training of the maintenance sta� should be provided.

To provide proper wiring and application of the unit, please, study this manual thoroughly before installation.

We recommend keeping the manual safe in order to address it during operation.

2. SAFETY PRECAUTIONS

55

Обращение

Before any actions connected with the air heater, please, study this manual to provide safety.

4

Проверьте наличие заземления. Не допускается использование щита управления без заземления, это может привести к повреждению имущества, травмам и гибели персонала.

Во время монтажа, запуска, ремонта и обслуживания щита управления соблюдайте все правила и нормы безопасности.

Thermal protection of fan’s motor is built-in and works in a standalone mode.

Current network which feeds the unit’s motor and controls must be additionally protected by a fuse to prevent consequences of shunt fault.

Check compliance of parameters of the electrical supply network to the ones indicated on the unit’s rating plate before connecting to the power supply.

Check grounding. Prohibit the use of the unit without grounding as it may cause property damages, personnel injuries and death.

Check correctness of connections of the system, accordance of the heat medium parameters to the parameters indicated on the rating plate as well as leak proof of joints before filling in the heat medium.

Installation and connection of the equipment to pipelines and networks must be performed by qualified personnel only, having appropriate access.

During installation, start-up, repair and maintenance of the air heater follow the safety rules.

Use screws appropriate for the material which the base is made of.

While the air heater is operating under low temperatures, the user must provide protection of the water heat exchanger or use heat medium with special additives preventing copper corrosion.

-t

Avoid substances and impurities in the heat medium causing copper corrosion.

Install the unit on a firm base or surface, which can stand its weight filled with water.

To prevent defrosting of the air heater’s heat exchanger when circulation of the heat medium is stopped during a heating period under outdoor temperatures lower than 0°C, you need to drain the heat medium from the heat exchanger and blow it o� by compressed air.

The air heater PROTON is an element of a heating system. It is designed for heating air and its even distribution in buildings. Its work is based on axial fan functioning, which charges the air and pass it through a copper-aluminum heat exchanger in which the heat medium (hot water) flows at certain temperature. Heated air is supplied into a room and is directed to the working area.

3. GENERAL INFORMATION

Обращение

5

This equipment is designed for using in buildings with extremely heavy conditions: increased dustiness, aggressive particles in the air, corrosiveness. Design solutions applied in this series significantly increase operational safety and life time. Due to using: casings of special construction, heat exchanger with polymeric protection cover, enlarged thickness of lamellas and interlamellar distance –PROTON GUARD sets a new standard of industrial air heaters.

Air heaters PROTON G 710 are equipped with three-speed AC-motors. Air heaters PROTON G 750 are equipped with electronically commutated EC-motors.

PROTON GUARD

Principle of operation

ErP2015

Inlet pipe

Outlet pipe

It can be optionally equipped with a front panel and louvers.*

*

4. DIMENSIONS

Обращение

Dimensions of the air heater PROTON GUARD

6

580675

350

67

5

Dimensions of the air heater PROTON GUARD with the front panel and louvers

Depends on a motor type.*

*

*

68

0

680

390

590

5. CONSTRUCTION

Major components of the air heater PROTON GUARD

Di�user

Fan

Heat exchanger

The heat exchanger consists of copper tubes and aluminum lamellas pressed on them. It is equipped with copper pipes with threading connection (external thread 3/4”). The copper-aluminum heat exchanger is distinguished by high e�ciency, is not exposed to corrosion if you don’t use substances and impurities in a heat medium causing copper corrosion. Maximal parameters of heat medium supply are 105 °C/1,6 MPa. The air heaters PROTON GUARD are equipped with the heat exchanger with polymeric protection cover with enlarged thickness and interlamellar distance, that allows to use them e�ectively in the agriculture sector.

Only plastic di�users are used for this series produced by the method of vacuum molding. In addition to creating a form around an impeller, the di�user performs a role of a body to fix a fan and additional sti�ening ribs are provided ad hoc. The di�user is fixed to a heat exchanger by a flat side, that enables to fully use air charged by a fan to move through lamellas of the heat exchanger.

The fan is fixed in a plastic di�user on the back of the unit, thanks to which air can be e�ectively charged in a heat exchanger. The di�user is made in the shape of a ring around fan blades as well as creates a body of the air heater. Fans applied are axial and can have either single-phase electronically commutated or single-phase asynchronous motors. These fans are manufactured in a single production process, tested and balanced by the manufacturer, installed on a protection grill which protects the heater from falling in of debris, leaves etc. as well as prevents possible personnel injures or death caused by rotating fan blades.

PROTON G 710 with single-phase asynchronous motor

This type of motors can work only with nominal voltage of 230 V. To start the motor a capacitor is needed, so the latter is installed into the motor, and this eliminates the necessity of using external elements to be connected to the power network. The use of the single-phase motor enables regulation of rotation speed by additional step-down transformers or to use of additional contacts from motor windings with di�erent powers.

PROTON G 750 with electronically commutated motor

The motor contains a built-in electronic controller which enables to set rotation speed. This technology makes possible remote smooth regulation of the motor and increases its e�ciency. Using appropriate control elements in an automatic mode you can maintain necessary speed for as comfortable as possible relation between noise of blades and heating power of the unit. Construction of these motors doesn’t di�er from asynchronous ones.

7

8

G 710

5500

24.8

26

3.50

24.4

420

57

2.00

52.0

3

105

1.6

3/4

54

230/50

52.0

G 750

5600

24.3

27

3.50

20.1

300

54

2.05

3

105

1.6

3/4

54

230/50

53.1

G 710

0

5

10

15

20

25

30

35

55

00

48.8

45.5

42.2

32.2

32.2

38.9

35.6

53.1

46.4

32.9

39.7

44.9

41.6

38.3

35.0

24.9

21.4

31.7

28.3

37.7

34.4

31.1

14.9

12.6

10.5

27.7

17.4

13.8

24.3

20.9

18.0

21.4

24.8

28.1

38.1

41.5

31.5

34.8

14.5 10.4

17.9

21.3

24.6

34.4

37.3

28.0

31.2

30.5

27.1

23.8

20.6

16.9

13.3

21.4

24.8

28.2

31.6

41.6

44.9

34.9

20.1

17.5

15.0

12.7

10.6

38.3

24.8

28.8

31.6

35.0

45.0

48.3

38.3

41.7

25.8

22.9

20.2

17.6

10.7

15.1

12.9

2.3

2.2

2.0

1.9

1.4

1.3 8.8

1.7

1.6

2.0

1.8

1.7

1.5

1.1

0.9

1.4

1.3

1.7

1.5

1.4

1.2

0.8

0.6

1.1

0.9

1.3

1.2

1.0

0.9

0.4

0.2

0.7

0.6

8.5

6.7

5.0

1.3

0.4

3.6

2.4

8.5

3.7

2.5

9.5

5.1

6.8

5.1

6.9

5.2

8.6

G 750

0

5

10

15

20

25

30

35

56

00

49.8

43.1

29.5

36.3

45.8

39.1

25.4

32.3

42.5

35.7

21.9

28.9

38.5

31.7

17.8

24.8

35.1

28.3

14.1

21.3

14.3

21.1

34.4

27.8

17.7

24.4

37.3

31.1

31.1 10.8

24.3

9.7

17.2

27.7

20.8

5.2

13.6

17.6

24.5

38.0

31.3

21.1

15.5

10.9

13.1

27.9

41.3

34.7

21.0

27.8

41.4

34.6

24.4

31.2

20.8

15.6

11.0

18.1

13.2

44.7

38.0

2.3

2.1

1.4

1.8

2.2

1.9

1.3 9.1

1.6

2.0

1.7

1.1

1.4

1.9

1.6

1.0

1.3

1.7

1.4

0.8

1.1

1.5

1.2

0.6

1.0

1.4

1.0

0.4

0.8

1.2

0.9

0.2

0.6

6.9

1.4

3.7

8.8

5.2

0.5

2.4

3.8

7.0

8.9

2.5

5.4

7.1

5.4

9.0

24.3

31.2

44.7

38.0

27.8

34.6

48.1

41.4

26.8

20.9

11.1

15.7

23.8

18.2

13.3

6. TECHNICAL CHARACTERISTICS

General parametersNumber of heat exchanger rows

Airflow

Heating power

Air temperature increase

Max. temperature of heat medium

Max. working pressure

Max. warm air throw

Volume of water in heat exchanger

Diameter of connection pipes

Weight without heat medium

Supply voltage

Motor power

Rated current of motor

Noise level

Motor protection rating

m³/h

kW

°С

°С

MPa

m

dm³

inch

kg

V/Hz

W

dB

А

IP

R

Pg

Qw

Pp2

p

Pp1

Data on operating characteristics of air heater PROTON, when using heat medium with di�ering temperatures, is to be provided on demand.There is danger of heat exchanger defrosting (breakage) if room temperature falls lower than 0 °C.As maximal pressure of the heat medium is 1,6 MPa, the water circuit system must have protection from pressure rise higher than accepted value.

– air temperature at the inlet of the unit

– air temperature at the outlet of the unit

– heat power of the unit

– air consumptionPp Qp

Pz – water temperature at the inlet of the unit

– water temperature at the outlet of the unit

– water pressure drop in heat exchanger– water consumption

Parameters according to the heat medium

(m³/h) (kW) (kPa)

Pg Qw(°С)

Pp2 p(m³/h) (kW) (kPa)

Pg Qw(°С)


Pg Qw(°С)


Pg Qw(°С)

Pp2 p

Water 90/70 Water 80/60 Water 70/50 Water 60/40Parameters (°С) T /z Tp

(m³/h)

Qp

(°С)

Pp1

Parameters according to the heat medium

(m³/h) (kW) (kPa)

Pg Qw(°С)


Pg Qw(°С)


Pg Qw(°С)


Pg Qw(°С)

Pp2 p

Water 90/70 Water 80/60 Water 70/50 Water 60/40Parameters (°С) T /z Tp

(m³/h)

Qp

(°С)

Pp1

М8М8

М8М8

2

3

2

3

2

3

2

3

1

7. КОНСОЛИ МОНТАЖНЫЕ

9

7.1 Установка с помощью консоли монтажной CM 2D

Order of installation

Fasten the mounting console on the air heater’s body using fixing screws and rings .

1 2 3

Use fasteners designed for the material which the base is made of.

.

7. MOUNTING CONSOLES 7.1 Installation on a mounting console CM 2D

Обращение

Расположен в специально сформированном диффузоре в задней части аппарата, благодаря чему поток воздуха равномерно распределяется по всей поверхности теплообменника, обеспечивая наиболее эффективное его использование.Вентилятор оснащен специальной мелкой заборной решеткой, которая защищает аппарат от попадания в него сторонних предметов и предотвращает возможность травмирования персонала.Аппараты PROTON EC комплектуются электронно-коммутируемыми ЕС - вентиляторами. У EC-вентиляторов двигатель располагается внутри рабочего колеса, что сводит к минимуму возможность его механических повреждений. Эффективную регулировку двигателя обеспечивает электронный (бесконтактный) коммутатор. Двигатель EC имеет более высокую надежность при колебаниях напряжения сети, по сравнению с асинхронным двигателем с частотным преобразователем, являясь при этом безколлекторным двигателем, что увеличивает ресурс его работы. Номинальное питание вентилятора EC осуществляется от источника 230В/50 Гц. Уровень защиты двигателя IP54 (EN60529), класс изоляции B. Температура эксплуатации до +60 °С.

9120 510

12

30

45

62

0

10

30 45

30 45

Fastening dimensions of the mounting console

Ways of installation with mounting consoles

Noncompliance with the minimal distance (0,25 m) from a wall or ceiling will lead to wrong operation of the air heater which, in turn, will influence the useful life of the equipment.

On a wall vertically or horizontally, and under angle of 30° or 45°.

Under a ceiling horizontally, or under angle of 30° or 45°.

7. MOUNTING CONSOLES

11

5

34

34

34

1

6

B

А6

М8

М8

М8М8

М8М8

4

2

3

7. MOUNTING CONSOLES 7.2 Installation on a mounting console CM 3D

Order of installation

1. Fasten brackets and on the air heater’s body using screws and rings . Follow the brackets position – , .2. Fasten the console under necessary angle (position ) using anchoring screws (are to be bought separately).3. Install the air heater on the console in the position into the hole on the console (position ). Then putting together holes on the bracket and upper hole on the console , fix everything by screws .4. Mount the air heater under necessary angle and fix by screws .

1 2 3 4

42

1

5

56

6

A B

Use fasteners designed for the material which the base is made of.

.

Обращение12

67

0

30

90

9012

9

120 476

45

9090

30 45

30 45

7. MOUNTING CONSOLES

Fastening dimensions of the mounting console

Ways of installation with mounting consoles

On a wall with bend to the right or left under angle 0° to 90°.


On a wall vertically or horizontally, and under angle of 30° or 45°.

Under a ceiling horizontally, or under angle of 30° or 45°.


8. МОНТАЖ

Монтаж аппарата PROTON GUARD

Расстояние от стены, не меньшеВысота монтажаДальность струи воздуха

0,25 м3-8 м

до 28 м

Расстояние от потолка, не меньшеВысота монтажа

0,25 м4-12 м

28 m

3-8

m

*4

-12

m

**

15 m***

Настенный монтаж Потолочный монтаж

Монтаж аппарата PROTON E 15Recommended distances from walls and ceiling Manifold of a heat exchanger

min 0,25 m

min 0,25 m

min 0,5 m min 0,5 m

min 0,5 m

Installation of air heater PROTON GUARD

Wall mountingDistance from a wall, min. Mounting heightDistance of air stream

0,25 m3-8 m

up to 28 m

Ceiling mountingDistance from a ceiling, min. Mounting height

0,25 m4-12 m

*directing louvers are installed under angle of 45 ** directing louvers are installed vertically*** directing louvers are installed symmetrically under

angle of 45

8. INSTALLATION

Manifold of a heat exchanger


When connecting the heat medium pay your attention that manifolds of the air heater must be fixed. For this use two keys: one – for fixing heat exchanger manifolds, the second – for connecting it to the system.


PROTON GUARD

0,003

Inlet pipeline

Coarse filter

Drain

Ball cock Ball cockAir outtake Two-way valve with actuator

Outlet pipeline

Piping unit heaters PROTON GUARD

When connecting to the heating main pipes it is necessary to provide the following conditions:

Air heating units can be installed in closed heating systems with forced circulation with maximal temperature of the heat medium 105 °C and maximal pressure 1,6 MPa.

Installation of the air heater should be carried out referring to the minimal distances from walls, ceiling and floor.The air heater has to be completed with intercepting cocks on the inlet and outlet pipes.

1.

2.It is recommended to install a coarse filter on the inlet pipe.3.Provide at least one cock for heat medium drainage on the bottom point on the piping scheme of the air heater.

4.

Provide at least one air outtake on the upper point on the piping scheme of the air heater.5.The diameter of pipes should be selected in accordance with hydraulic calculations of the heat supply system.

6.

Heating tubes from the heating system pipe to the air heater must be installed with the pitch of 3° to the pipes the heat supply system.

7.

All cable trays for wiring a fan and two-way valve should be installed higher than pipes of the heating system.

8.

Installation must be done by technician/company who has appropriate permissions for performing such a type of work.

9.

9. CONNECTION OF HEAT MEDIUM

Обращение

8. INSTALLATION

Installation of air heater PROTON E 15

15

8. МОНТАЖ

Воздушно-отопительные аппараты допускается устанавливать в закрытых системах отопления с принудительной циркуляцией при максимальной температуре теплоносителя 105 °С и максимальным давлением в системе отопления до 1,6 МПа.

10. MAINTENANCE

Disconnect the air heater from power supply. Dismount the fan.

Pressure of the stream started from the lowest one to reach full cleaning of the heat exchanger surface.

20

90

It is necessary to check regularly the level of pollution of the heat exchanger surface. Dirt on its lamellas lowers heating output of the air heater as well as negatively influences fan functioning creating extra aerodynamic resistance.

Clean the heat exchanger following these steps:

Be careful not to damage the aluminum lamellas.

It is recommended to clean with help of the compressed air stream.

The air stream has to be directed perpendicularly to the lamellas and be moved along the lamellas.

It forbidden to use tools which can damage the heat exchanger surface.

Maintenance

Name

Hydrochloric acid

5 %

Concentration

Chemical strength

Excellent Good

10 %

20 %

30 %

Sulfuric acid

5 %

10 %

20 %

30 %

Phosphoric acid

5 %

10 %

20 %

30 %

50 %

Acetic acid

Trichloroethylene

Ethyl alcohol

Toluene

10 %

16

8. МОНТАЖ

Operational conditions

11. OPERATIONAL CONDITIONS

17

RS 330 Switch panel

The switch is designed to control asynchronous three-speed motor and enables to choose speed of fan operation or to turn it o�. It is equipped with light indicators.

RA Thermostat

The room mechanical thermostat is designed to control temperature in a room regulating the drive of a heat medium supply valve.

Manual setting of fan working mode (HI – high, ME – medium, LO – low, OFF – turned o�). Light indication of chosen rotation speed.Easy to install and simple in use.

Diverse ways to connect a control devise (an actuator or a fan’s motor with help of additional relay).Simple and reliable construction.Availability.Energy savings.

RT 55 Industrial thermostat

Industrial mechanical thermostat is designed to control temperature and regulate heat medium supply by a valve’s drive. The thermostat with IP55 can be installed in various buildings, including dusty and humid environments.

Accurate measurement due to capillary mechanism.Ability to operate in low temperatures (up to 0 °C).Ability to operate in humid and aggressive environments.Ability of direct commutation of electronically-dependent devices.

More information about ECOMATIC PRO you can receive on demand.

ECOMATIC PRO

ECOMATIC PRO is a control element with help of which advantages of heating and ventilation systems become more noticeable and perceivable as its use provide comfortable inside temperature and significant energy savings due to fast response of the system to changes

of climatic conditions in a room. Using PROTON PRO you increase equipment lifetime protecting it from functioning under alarm mode.

12.1 Control elements for air heater PROTON G 71012. CONTROL ELEMENTS

18

Преимущество.Преимущество.Преимущество.Преимущество..

Точный контроль за расходом теплоносителя.Экономии энергоресурсов.Степень защиты: IP54.Эффективное гидравлическое регулирование системы теплоснабжения.

СкладыПроизводственные цехаЛогистические комплексыРозничные и оптовые магазиныПаркинги и автосервисыСтанции технического обслуживанияСпортивные сооруженияАнгарыАэропортыАвтомойкиЗимние садыТеплицыОбъекты религиозного назначения

Клапан двухходовой с сервоприводом SRV

Клапан с сервоприводом (питание: 230 В) позволяет управлять подачей теплоносителя в автоматическом режиме от контроллера или термостата.

Термодатчик внешний NTC 65

Датчик предназначен для считывания температуры в помещении и передачи данных контроллеру. Датчики имеют исполнение IP65, что позволяет применять их в помещениях промышленного назначения (запыленная, влажная, взрывоопасная среды).


Programmable chrono-thermostat with high accuracy controls set temperature in a room, enables to program operation of air heaters PROTON in the modes “day-night” and “7-day calendar”.

Programmability of working cycles of the air heating system.Available and e�ective solution.Convenient interface and soft light.Ability to connect external temperature sensor.

RTS 10 Switch panel

RST 10 is a mechanical panel to control temperature and fan’s rotation speed.

Fast heating of the building.Control of necessary temperature.Energy savings. Ability to regulate the motor.Easy to operate.Comfortable temperature control with accuracy of up to 1 °C.Reduction of the noise level

POWER BOX Сontrol device

POWER BOX is a bloc to control fan’s motor.

Easy to set up and accurate regulation.Can provide control over up to 9 air heaters.High e�ciency.

RTS 30 Programmable сontroller

RTS 30 is a programmable controller of temperature and fan’s rotation speed.

Programmable temperature mode with accuracy of up to 0,5 °C.Automatic regulation of fan’s rotation speed.Remote controller RC 30 (option).Connection of temperature sensor(-s) NTC 65 (option).High level of energy savings.Reduction of the noise level

RD Programmable thermostat


19

СкладыПроизводственные цехаЛогистические комплексыРозничные и оптовые магазиныПаркинги и автосервисыСтанции технического обслуживанияСпортивные сооруженияАнгарыАэропортыАвтомойкиЗимние садыТеплицыОбъекты религиозного назначения


High accuracy.Ability to connect a group of large buildings.Ability to use in explosive buildings.

Precise control over heat medium flow.Energy savings.IP54 protection.E�ective hydraulic regulation of the heat supply system.

A valve with actuator (power supply 230 V) allows to regulate heat medium supply in a standalone mode from a controller or thermostat.


NTC 65 External thermal sensor

The sensor is designed to fix temperature in a room and transfer data to a controller. The sensors have IP65 construction, that allows to apply them in industrial buildings (dusty, moist, explosive environments).

SRV Two-way valve with actuator

20

ECP 220 R – контроллер цифровой, обеспечивающий автоматическое управление оборотами двигателя вентилятора/группой вентиляторов PROTON ЕС в зависимости от заданной температуры в помещении, которая измеряется за счет встроенного термостата, а так же имеет возможность подключения внешних термодатчиков.

Доступность.Оптимальный функционал.Простота настройки и эксплуатации.Возможность подключения нескольких внешних датчиков температуры.

Ручное или автоматическое управления скоростью EC-двигателя.Управляющий сигнал 0-10В.Возможность подключения одного или нескольких термодатчиков внешних NTC 65.

Контроллер ECOMATIC ECP220 представляет собой упрощенный вариант щита управления ECOMATIC ECP.


ECP 510 Control board

ECP 220 Programmable сontroller

The controller ECP 220 presents a simplified version of the control board ECP 510. It provides automated control of rotation of a fan or a group of fans of PROTON EC depending on a set temperature in a room, which is measured with help of built-in thermostat.

Control board ECP 510 is a major element of the air heating system for the equipment PROTON EC. The control board contains power control elements, including a port for connecting contacts of alarm and fire signals. A built-in controller and remote temperature sensor allows flexible set up of operating schedule of air heaters guarantying maximal e�ciency.

Programming day-night modes, 7-day calendar.Manual and automated control over EC-motor speed.Control signal 0-10V.Ability to connect one or a few external thermal sensors PT 1000.

Wide range of settings and flexible control.Avoidance of influence of human factor on changes of working mode. Remote control.Multifunctionality.


The switch enables smooth regulation of rotation of fans with EC-motors within performance range of 0 to 100%. To connect and operate the regulator mounting of no additional equipment is required.

Smooth and even change of output voltage.Extension of motor’s resource.Simple and reliable construction.Convenient control.

PM 10 Switch

PT 1000 / NTC 65 External thermal sensor

High accuracy.Ability to connect a group of large buildings.Ability to use in explosive buildings.

The sensor is designed to fix temperature in a room and transfer data to a controller. The sensors have IP65 construction, that allows to apply them in industrial buildings (dusty, moist, explosive environments).

21

Контроллер ECOMATIC ECP220 представляет собой упрощенный вариант щита управления ECOMATIC ECP.

Концентратор HUB H 10


HUB H 10 Concentrator


Precise control over heat medium flow.Energy savings.IP54 protection.Eective hydraulic regulation of the heat supply system.

A valve with actuator (power supply 230 V) allows to regulate heat medium supply in a standalone mode from a controller or thermostat.

SRV Two-way valve with actuator

The hub is a box which combines air heaters with EC-motors into a group of 10 units and provide parallel regulation by one control device.

Decrease of number of conductors from air heaters to a control device.Reduction of capital expenses (on materials) and expenses on mounting.Possibility to hide wires.

13. ПОДКЛЮЧЕНИЕ PROTON G 710

22

13.1

Однофазный трехскоростнойАС-двигатель

Подключение однофазных трехскоростных АС-двигателей к переключателю RS 330

13. WIRING PROTON G 71013.1

HI

OFF OFF

ME LO

NPE LO HIME

23

0 V

/50

Hz

L N PE

B4

RS 330

LO LHI ME 1

NPE LO HIME

Provide installation of a device protecting the motor from shunt fault (B on the scheme).

4

Single-phase three-speedAC-motor


Wiring of single-phase three-speed AC-motor to switch panelRS 330

23

13.2 Подключение однофазного трехскоростного АС-двигателя к переключателю RS 330 и термостату RA (RT 55, RD)




HI

OFF OFF

ME LO

13 4

RS 330

LO LHI ME 1

NPE LO HIME

23

0 V

/50

Hz

L N PE

B4

N

SRV

V

RA

RDNTC65

RT 55

VL

VL

or

or

1PE 2С

VL

11 10 9 8 7 6 5

Wiring of single-phase three-speed AC-motor to switch panel RS 330 and thermostat RA (RT 55, RD)


4

24




13. WIRING PROTON G 710

13.2 Wiring of single-phase three-speed AC-motor to switch panel RS 330 and thermostat RA (RT 55, RD)

13.3



RTS 10

HEAT

OFF

COOL

HIGH

MED

LOW

9 8 7 6

1 2 3 4 5

NPE LO HIME

N

SRV

N

SRV

L N PE

B4

V

V

NPE LO HIME

23

0 V

/50

Hz

Wiring of single-phase three-speed AC-motors to the switch panel RTS 10 (having reached set temperature in a room the valve SRV closes)


4

25

13.4


Подключение однофазных трехскоростных АС-двигателей к пульту механическому RTS 10 (при достижении заданной температуры в помещении отключается вентилятор).




RTS 10

HEAT

OFF

COOL

HIGH

MED

LOW

9 8 7 6

1 2 3 4 5

NPE LO HIME

L N PE

B4

NPE LO HIME

23

0 V

/50

Hz

Wiring of single-phase three-speed AC-motors to the switchpanel RTS 10 (having reached set temperature in a room the fan turns o�)


4

26






N

SRV

V

NPE LO HIME

N

SRV

RTS 30

1 2 3 4 5 6 7 8 9

NTC 65

10

11

L N PE

B4

V

NPE LO HIME

23

0 V

/50

Hz

Wiring of single-phase three-speed AC-motors to programmable сontroller RTS 30


4

27

13.6


Подключение однофазных трехскоростных АС-двигателей к блоку управления POWER BOX с пультом механическим RTS 10 (подключение нескольких вентиляторов к одному каналу)





RTS 10

HEAT

OFF

COOL

HIGH

MED

LOW

9 8 7 6

1 2 3 4 5

Up to 3 air heaters can be connected to one line.

NPE LO HIME

N

SRV

V

NPE LO HIME

N

SRV

V

POWER BOX

1 2 3 4 5 6 1 2 3 4 5 6 1 2 3 4 5 6

LO

PE N V

ME HI 7654321

23

0 V

/50

Hz

L N PE

B4

N

SRV

V

NPE LO HIME

Up to 9 air heaters can be connected.

Wiring of single-phase three-speed AC-motors to POWER BOX with switch panel RTS 10 (connection of a few fans to one wire)


4

28

13.7


Подключение однофазных трехскоростных АС-двигателей к блоку управления POWER BOX с пультом механическим RTS 10 (подключение вентиляторов к разным каналам)


NPE LO HIME

NV

NPE LO HIME

NV

POWER BOX

1 2 3 4 5 6 1 2 3 4 5 6 1 2 3 4 5 6

LO

PE N V

ME HI 7654321

L N PE

B4


NV

RTS 10

HEAT

OFF

COOL

HIGH

MED

LOW

9 8 7 6

1 2 3 4 5

NPE LO HIME



4

23

0 V

/50

Hz

Wiring of single-phase three-speed AC-motors to POWER BOX with switch panel RTS 10 (connection fans to di�erent wires)



Single-phase three-speedAC-motor SRV SRVSRV

29

13.8


Подключение однофазных трехскоростных АС-двигателей к блоку управления POWER BOX с контроллером цифровым RTS 30 (подключение нескольких вентиляторов к одному каналу)


RTS 30

1 2 3 4 5 6 7 8 9

NTC 651

01

1

NPE LO HIME

NV

NPE LO HIME

NV

POWER BOX

1 2 3 4 5 6 1 2 3 4 5 6 1 2 3 4 5 6

LO

PE N V

ME HI 7654321

23

0 V

/50

Hz

L N PE

B4

NV

NPE LO HIME



Single-phase three-speedAC-motor SRV SRVSRV

Wiring of single-phase three-speed AC-motors to POWER BOX with programmable сontroller RTS 30 (connection of a few fans to one wire)

Up to 3 air heaters can be connected to one line. Up to 9 air heaters can be connected.


4

13.9 Подключение однофазных трехскоростных АС-двигателей к блоку управления POWER BOX с контроллером цифровым RTS 30 (подключение вентиляторов к разным каналам)

30


RTS 30

1 2 3 4 5 6 7 8 9

NTC 65

10

11

NPE LO HIME

NV

NPE LO HIME

NV

POWER BOX

1 2 3 4 5 6 1 2 3 4 5 6 1 2 3 4 5 6

LO

PE N V

ME HI 7654321

23

0 V

/50

Hz

L N PE

B4

NV

NPE LO HIME

SRV SRVSRV

Wiring of single-phase three-speed AC-motors to POWER BOX with programmable сontroller RTS 30 (connection of fans to di�erent wires)







4

14.1 Подключение электронно-коммутируемого EC-двигателя к переключателю PM 10

31


14. WIRING PROTON G 750

Electronically commutatedEC-motor

TKTKPE N L

Tach

Vcc1

Vsp

blac

k

blac

k

yello

w-g

reen

whi

te

whi

te

blue

blue red

yello

w

GN

D

14.1

23

0 V

/50

Hz

LNPE

B4

PM 10

It is necessary to provide motor protection from overheat, so wire the contacts TK to a device, which controls power.

Use shielded wires in the control cable.

Wiring of electronically commutated EC-motor to switch PM 10


4

32

3.1 Подключение однофазных трехскоростных АС-двигателей к блоку управления POWER BOX с пультом механическим RTS 10 (подключение несколькиих вентиляторов к одному каналу)

ECP 510

Электронно-коммутирыемыйEC-двигатель

Пульт дистанционного

управления

“Сухой контакт” противопожарной

централи

TKTKPE N L

Tach

Vcc1

Vsp

черн

ый

черн

ый

жел

то-з

елен

ый

белы

й

белы

й

сини

й

сини

й

крас

ный

жел

тый

GN

D

Электронно-коммутирыемыйEC-двигатель

TKTKPE N L

Tach

Vcc1

Vsp

черн

ый

черн

ый

жел

то-з

елен

ый

белы

й

белы

й

сини

й

сини

й

крас

ный

жел

тый

GN

D

NTC 65

4.3 Подключение щита управления ECP 510 к EC-вентиляторам

Используйте экранированные провода в кабеле управления. Термодатчик внешний NTC 65 должен быть установлен в репрезентативной точке. Следует избегать мест, непосредственно подверженных воздействию солнечного излучения, электромагнитных волн и т.п..

* В зависимости от типа мотора.

Возможно подключение к щиту нескольких аппаратов с EC-моторами*

ПДУ

+12

VD

C

GN

D B A

xx

SF

PEN 1 2 3 4 5 6 8 97L

1

1

1 2

1110 12


ECP 220

PT 1000

Wiring of electronically commutated EC-motors to programmable controller ECP 220

TKTKPE N L

Tach

Vcc1

Vsp

GN

D

TKTKPE N L

Tach

Vcc1

Vsp

GN

D

(NO)

(NO)

Pt

1

G0

AO

UT

NOL N

COM

NC

Pt

2

В A

B4

L

L N

NPE

B4

LNPE

B4

SRV

SRV

External thermal sensor PT 1000 must be installed in a representative point. You should avoid places directly exposed to solar radiation, electromagnetic waves, etc.



230 V/50 Hz

23

0 V

/50

Hz

23

0 V

/50

Hz



4

blac

k

blac

k

yello

w-g

reen

whi

te

whi

te

blue

blue red

yello

w

blac

k

blac

k

yello

w-g

reen

whi

te

whi

te

blue

blue red

yello

w

33

14. WIRING PROTON G 75014.3 Wiring of electronically commutated EC-motors to control board

ECP 510

Connection to the control board ECP 510 of a few air heaters PROTON EC (depending on motor type).

External thermal sensor NTC 65 must be installed in a representative point. You should avoid places directly exposed to solar radiation, electromagnetic waves, etc.




ECP 510

TKTKPE N L

Tach

Vcc1

Vsp

GN

D

TKTKPE N L

Tach

Vcc1

Vsp

GN

D

NTC 65

+12

VD

C

GN

D B A

xx

PEN 1 2 3 4 5 6 8 97

1 2

1110 12PENL

PENL

SF11

230 V/50 Hz

B4

blac

k

blac

k

yello

w-g

reen

whi

te

whi

te

blue

blue red

yello

w

blac

k

blac

k

yello

w-g

reen

whi

te

whi

te

blue

blue red

yello

w

Remote controller

“Dry contact” of fire-proof main

15. REFERENCE INFORMATION15.1 Table of pressure calculation on a wire depending on its section

34

Data is presented as a reference. For calculations for actual projects address to specialists.

Section of current conducting core, mm

Material of the conductor – copper

Voltage, 220 V Voltage, 380 V

Current, A Power, kW Current, A Power, kW

1.52.54.0

6.010.016.025.035.050.070.095.0

120.0

4.15.98.3

10.115.418.725.329.738.547.357.266.0

10.516.519.826.4

49.559.475.995.7

118.8

145.2171.6

11.615.119.825.7

36.346.256.172.692.4

112.2132.0

4.46.17.9

13.2

18.7

29.7

50.6

36.3

22.0

44.0

11.0

19.027.038.046.070.085.0

115.0135.0175.0215.0260.0300.0

20.028.036.050.060.085.0

100.0135.0

165.0200.0230.0

19.023.030.039.055.070.0

85.0110.0

140.0170.0200.0

16.025.030.040.050.075.090.0

115.0145.0180.0220.0260.0

33.0

Material of the conductor – aluminum:

Material of the conductor – aluminum

2.54.06.0

10.016.0

25.035.050.0

70.095.0

120.0

2

Material of the conductor – copper:

Section of current conducting core, mm Voltage, 220 V Voltage, 380 V

Current, A Power, kW Current, A Power, kW

2

15.2 Recommended diameters of pipes depending on power of equipment’s heat output

12. СПРАВВОЧНАЯ ИНФОРМАЦИЯ12.1 Таблица расчета нагрузки на провод в зависимости от его сечения

35

12. СПРАВВОЧНАЯ ИНФОРМАЦИЯ

kW Water consumption Inside diameter Type

15 kW

23 kW

39 kW

61 kW

96 kW

180 kW

20 mm

25 mm

32 mm

40 mm

50 mm

70 mm

3/4

1

1 14

1

2

2

0.6 m³/h

1.0 m³/h

1.6 m³/h

2.5 m³/h

4.0 m³/h

8.0 m³/h

12

12

15. REFERENCE INFORMATION

Data is presented as a reference. For calculations for actual projects address to specialists.

PROTON GROUP LLC03680, Ukraine, Kyiv, 3, Nesterova str.Tel.: +380 (44) 537 0930Fax: +380 (44) 537 0903E-mail: [email protected]

www.protongroup.org

In case of any failures in operation of equipment address the authorized support centers of the Manufacturer.For information about support centers and procedure of claim submission contact Manufacturer’s service department:

Service department

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