NUMERICAL INVESTIGAT ION ON HEAT TRANSFER AND FLUID F … · 2017. 5. 31. · limit of the overall...

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http://iaeme.com/Home/journal/IJMET 995 [email protected] International Journal of Mechanical Engineering and Technology (IJMET) Volume 8, Issue 5, May 2017, pp. 9951009, Article ID: IJMET_08_05_104 Available online at http://iaeme.com/Home/issue/IJMET?Volume=8&Issue=5 ISSN Print: 0976-6340 and ISSN Online: 0976-6359 © IAEME Publication Scopus Indexed NUMERICAL INVESTIGATION ON HEAT TRANSFER AND FLUID FLOW OF SHELL-SIDE FOR SHELL AND TUBE HEAT EXCHANGER WITH HEXAGONAL VENT BAFFLE BY USING CFD G. Vijay Teja M.Tech. Department of Mechanical Engineering, K L University, Vaddeswaram, Guntur District, AP, India Dr. K.V. Narasimha Rao Professor, Department of Mechanical Engineering, K L University, Vaddeswaram, Guntur District, AP, India ABSTRACT Shell and tube heat exchangers with many unconventional baffles are used in industrial applications to increase the efficiency of the plant. Recently tre-foil hole baffles are developed for which heat transfer coefficient is higher. In this context, research is carried out on hexagonal vent baffle and the results are noted. Streamline flow with different parameters were tested and their effects are noted on heat transfer coefficient and consistency for different positioned tubes. ANSYS Fluent CFD commercial package is used with realizable k-ε model. For method standardization, analytical investigation is carried out to validate the numerical results. The results are showing that the heat transfer coefficient is higher for hexagonalvent baffle irrespective of positions of hexagonalvent on different tubes. Pressure drop and wall temperature are found to befluctuating throughout the length in hexagonal vent and optimum hydrodynamic performance observed in this configuration. Keywords: Hexagonal-Vent baffle, shell-and-tube heat exchanger, shell side, heat transfer enhancement, hydrodynamic performance, turbulence intensity, vorticity, effectiveness. Cite this Article: G. Vijay Teja and Dr. K.V. Narasimha Rao. Numerical Investigation on Heat Transfer and Fluid Flow of Shell-Side for Shell and Tube Heat Exchanger with Hexagonal Vent Baffle by using CFD. International Journal of Mechanical Engineering and Technology, 8(5), 2017, pp. 9951009. http://iaeme.com/Home/issue/IJMET?Volume=8&Issue=5

Transcript of NUMERICAL INVESTIGAT ION ON HEAT TRANSFER AND FLUID F … · 2017. 5. 31. · limit of the overall...

  • http://iaeme.com/Home/journal/IJMET 995 [email protected]

    International Journal of Mechanical Engineering and Technology (IJMET)

    Volume 8, Issue 5, May 2017, pp. 995–1009, Article ID: IJMET_08_05_104

    Available online at http://iaeme.com/Home/issue/IJMET?Volume=8&Issue=5

    ISSN Print: 0976-6340 and ISSN Online: 0976-6359

    © IAEME Publication Scopus Indexed

    NUMERICAL INVESTIGATION ON HEAT

    TRANSFER AND FLUID FLOW OF SHELL-SIDE

    FOR SHELL AND TUBE HEAT EXCHANGER

    WITH HEXAGONAL VENT BAFFLE BY USING

    CFD

    G. Vijay Teja

    M.Tech. Department of Mechanical Engineering, K L University,

    Vaddeswaram, Guntur District, AP, India

    Dr. K.V. Narasimha Rao

    Professor, Department of Mechanical Engineering, K L University,

    Vaddeswaram, Guntur District, AP, India

    ABSTRACT

    Shell and tube heat exchangers with many unconventional baffles are used in

    industrial applications to increase the efficiency of the plant. Recently tre-foil hole

    baffles are developed for which heat transfer coefficient is higher. In this context,

    research is carried out on hexagonal vent baffle and the results are noted. Streamline

    flow with different parameters were tested and their effects are noted on heat transfer

    coefficient and consistency for different positioned tubes. ANSYS Fluent CFD

    commercial package is used with realizable k-ε model. For method standardization,

    analytical investigation is carried out to validate the numerical results. The results are

    showing that the heat transfer coefficient is higher for hexagonalvent baffle

    irrespective of positions of hexagonalvent on different tubes. Pressure drop and wall

    temperature are found to befluctuating throughout the length in hexagonal vent and

    optimum hydrodynamic performance observed in this configuration.

    Keywords: Hexagonal-Vent baffle, shell-and-tube heat exchanger, shell side, heat

    transfer enhancement, hydrodynamic performance, turbulence intensity, vorticity,

    effectiveness.

    Cite this Article: G. Vijay Teja and Dr. K.V. Narasimha Rao. Numerical

    Investigation on Heat Transfer and Fluid Flow of Shell-Side for Shell and Tube Heat

    Exchanger with Hexagonal Vent Baffle by using CFD. International Journal of

    Mechanical Engineering and Technology, 8(5), 2017, pp. 995–1009.

    http://iaeme.com/Home/issue/IJMET?Volume=8&Issue=5

  • Numerical Investigation on Heat Transfer and Fluid Flow of Shell-Side for Shell and Tube Heat Exchanger

    with Hexagonal Vent Baffle by using CFD

    http://iaeme.com/Home/journal/IJMET 996 [email protected]

    1. INTRODUCTION

    Heat exchangers contribute significantly to many energy conversion processes. Applications

    range from food processing industries, nuclear power plants, offshore industries,

    pharmaceutical production to aviation industries [1]. Recent developments in other exchanger

    geometries have come in various industry applications. However, the shell-and-tube heat

    exchanger by far remains the industry choice where reliability and maintainability are vital

    [2].Because of their feasibility of desirable design considerations and ranges now-a-days,

    CFD is playing very important role for parametric design process [1]. Although it is relatively

    simple to adjust the tube side parameters, it is very hard to get the right combination for the

    shell side. If possible, an ability to visualize the flow and temperature fields on the shell side

    can simplify the assessment of the weaknesses, thus directs the designer to the right direction.

    CFD can be very useful to gain that ability. Here the model made in CATIA and CFD

    simulation is used to investigate the heat transfer and fluid flow in Shell and tube heat

    exchanger with hexagonal vent baffles. Staggered tube bank with triangular pitch layout is

    used, which is better for heat transfer and surface area per unit length[3].Wealth of literature

    and theories are available to design a heat exchanger according to the requirements. A good

    design referred to a heat exchanger with least possible area and pressure drop to fulfil the heat

    transfer requirement[4].CFD is the science of predicting fluid flow, heat and mass transfer,

    chemical reactions and related phenomena by solving numerically the set of governing

    mathematical equations, which is stated in the ANSYS training module [5]. For method

    standardization, analytical investigation is carried out by varying other parameters to estimate

    performance of design using Kern method [6].

    2. LITERATURE REVIEW

    Over the years, significant research and development efforts devoted to better understand the

    shell-side geometry. New geometries are been introduced for performance enhancement and

    improve reliability. The pioneering works published in the Trans. Institute of Chemical

    Engineers during May 1990, on helical baffles paved the way to a major shift from a

    conventional understanding of baffles in a shell-and-tube heat exchanger [2]. Helical baffles

    serve as guide vanes for shell-side flow as compared to creating flow channels with

    conventional segmented baffles. In the past decade, heat transfer has extended the

    understanding of the helical baffle geometry through extensive testing and development

    [2].Helical geometry gave better results than convectional baffles. More recently, many

    researchers started working in this field of redesigning of baffles modeling.

    Shell-and-tube heat exchangers with trefoil-hole baffles are new type heat transfer devices

    and are widely used in nuclear power plants due to their special advantages, with the fluid

    flowing longitudinally on the shell side. However, very little related literature is available. In

    order to obtain an understanding of the underlying mechanism of shell-side thermal

    augmentation, a CFD model including inlet and outlet nozzles was proposed in the study

    [7].Based on the RNG k-Ɛ model, numerical investigations on shell-side fluid flow and heat

    transfer are conducted by using commercial CFD software FLUENT14.0. The results show

    that the fluid is fully developed after the first trefoil-hole baffle. The heat transfer coefficient

    and pressure drop vary periodically along the axial direction. Fluid velocity increases

    gradually and the jet flow forms in the region near baffles. The secondary flow is also

    produced on the two sides of baffles when the fluid flows through trefoil-hole baffle. The jet

    flow and secondary flow can decrease the thickness of boundary layer and then enhance the

    heat transfer [7].

  • G. Vijay Teja and Dr. K.V. Narasimha Rao

    http://iaeme.com/Home/journal/IJMET 997 [email protected]

    In another paper, three-dimensional CFD simulations using the commercial software

    ANSYS 15.0-FLUENT, have been performed to study and compare the shell-side flow

    distribution, heat transfer coefficient and the pressure drop between the recently developed

    trefoil-hole, helical baffles and the conventional segmental baffles, at low shell side flow rates

    [8]. In this numerical comparison, the whole heat exchangers consisting of the shell, tubes,

    baffles and nozzles are modeled; the numerical model predicts the thermo-hydraulic

    performance with a considerably good accuracy, by comparing with experimental data for

    single segmental baffles. The model is then used to compute and compare the thermo-

    hydraulic performance for the same heat exchanger with trefoil-hole and helical baffles. The

    results show that the use of helical baffles results in higher thermo-hydraulic performance

    while trefoil-hole baffles has a higher heat transfer performance with large pressure drop

    compared to segmental baffles where thermo-hydraulic performance is high in helical baffle

    [8]. Hence, there is need of additional modifications in the baffle changes and comparing

    them each other.

    In this present work, a new baffle hole geometry is designed and studied. The results are

    obtained by using ANSYS 15.0 and analytical investigation is carried to standardizing the

    analysis.

    3. GEOMETRICAL MODEL AND MESHING

    The shell side design of a shell-and-tube heat exchanger; in particular, the baffle spacing, and

    shell diameter dependencies of the heat transfer coefficient and the pressure drop are

    investigated by numerically modeling a small heat exchanger. The flow and temperature

    fields inside the shell are resolved using a commercial CFD package by varying the mesh size

    as in Figure1to obtain optimization mesh size. Set of CFD simulations have been performed

    for a single shell and single tube pass heat exchanger with a variable number of baffles and

    turbulent flow. The results are observed to be sensitive to the turbulence model selection. The

    best turbulence model among the ones considered is determined by comparing the CFD

    results of heat transfer coefficient, outlet temperature and pressure drop with the Realizable k-

    ε model method results. The effect of baffle spacing to shell diameter ratio on the heat

    exchanger performance is investigated by varying flow rate and optimization is obtained.

    Figure 1 Cold fluid outlet Temperature for different mesh densities

    The entry and exit points for tubes are exactly starting and ending with length of the heat

    exchanger respectively, ends for shell along the length are chopped off at designed length, i.e.

    no D-ends or to roid ends are used for simulation purpose. Geometrical details are given in

    250

    260

    270

    280

    290

    300

    310

    320

    330

    CO

    LD F

    LUID

    OU

    TLET

    TEM

    PER

    ATU

    RE

    NUMBER OF ELEMENTS

    EXPERIMENTAL

    C.F.D

  • Numerical Investigation on Heat Transfer and Fluid Flow of Shell-Side for Shell and Tube Heat Exchanger

    with Hexagonal Vent Baffle by using CFD

    http://iaeme.com/Home/journal/IJMET 998 [email protected]

    Table 1.The baffle plate thickness is kept at 4mm.Shell side fluid must flow aligned to the hot

    fluid tubes to accomplish this condition. Cross-section of baffles has to change in such a way

    that the turbulence should be kept uniform in baffle contact point on tubes. From this concept,

    hexagonal shape of baffles are modeled. Number of elements used is 2595539; number of

    nodes is 657982. Maximum Skewness obtained is 0.86 which is lesser than the acceptable

    limit of the overall skewness of 0.9[9].The standard deviation is found to be 0.1308,which is

    negligible.

    Table 1 Geometrical parameter of hexagonal vent

    Shell Diameter 150 mm

    Shell Inlet Diameter 52.5 mm

    Shell Outlet Diameter 52.5 mm

    Tube Internal Diameter 15.798 mm

    Tube External Diameter 19.1 mm

    Number of tubes, baffles 7,6

    Distribution Rotated Circular Type

    Baffle Pitch 86 mm

    Tube Pitch 42 mm

    Baffle Type Rotated Circular Type

    Baffle Thickness 4 mm

    Vent circle radius. 13.8242 mm

    parallel face distance 24.053 mm

    Figure 2 Geometrical view of hexagonal vent

  • G. Vijay Teja and Dr. K.V. Narasimha Rao

    http://iaeme.com/Home/journal/IJMET 999 [email protected]

    4. GOVERNING EQUATIONS

    The fluid flow assumed study-state turbulent model with incompressible fluid. The shell side

    fluid flows only through the hexagonal vents and it is assumed that three are no other

    leakages. Finite volume method is adopted to solve the model equations like Continuity

    equation (1) momentum equation (2) and energy equation (3). The equations are given below

    [10, 11]: 𝜕𝑢𝑖

    𝜕𝑥𝑖= 0 (1)

    𝜕𝑢𝑖𝑢𝑗

    𝜕𝑥𝑖= −

    1

    𝜌

    𝜕𝑝

    𝜕𝑥𝑖+

    𝜕

    𝜕𝑥𝑖{(𝑣 + 𝑣𝑡𝑢𝑟𝑏) (

    𝜕𝑢𝑖

    𝜕𝑥𝑖+

    𝜕𝑢𝑗

    𝜕𝑥𝑖)} (2)

    𝜕𝑢𝑖𝑇

    𝜕𝑥𝑖= 𝜌

    𝜕

    𝜕𝑥𝑖{(

    𝑣

    𝑝𝑟+

    𝑣

    𝑝𝑟𝑡𝑢𝑟𝑏)

    𝜕𝑇

    𝜕𝑥𝑖} (3)

    To understand exact performance of flow, realizable k-𝜖 model is chosen, experimental strong adverse gradient of pressure and recirculation [11], turbulent kinetic energyk (4) and

    dissipation 𝜀 (5) whichhave effect on boundary layer transport equations given below:

    𝜕𝑢𝑖𝑘

    𝜕𝑥𝑖=

    𝜕

    𝜕𝑥𝑖((𝑣 +

    𝑣𝑡

    𝜎𝑘)

    𝜕𝑘

    𝜕𝑥𝑖) + Г − 𝜀 (4)

    𝜕𝑢𝑖𝜀

    𝜕𝑥𝑖=

    𝜕

    𝜕𝑥𝑖((𝑣 +

    𝑣𝑡

    𝜎𝑘)

    𝜕𝜀

    𝜕𝑥𝑖) + 𝑐1Г𝜀 − 𝑐2

    𝜀2

    𝑘+√𝑣𝜀 (5)

    Where Г(6) represents k generation from mean velocity gradients given as:

    Г = −𝑢𝑖𝑢𝑗̅̅ ̅̅ ̅𝜕𝑢𝑖

    𝜕𝑥𝑖= 𝑣𝑡𝑢𝑟𝑏(

    𝜕𝑢𝑖

    𝜕𝑥𝑗+

    𝜕𝑢𝑗

    𝜕𝑥𝑖)

    𝜕𝑢𝑖

    𝜕𝑥𝑖 (6)

    The turbulent kinetic viscosity is:

    Figure 4 geometry view after generating in ANSYS

    Figure 5 geometry view after mesh

  • Numerical Investigation on Heat Transfer and Fluid Flow of Shell-Side for Shell and Tube Heat Exchanger

    with Hexagonal Vent Baffle by using CFD

    http://iaeme.com/Home/journal/IJMET 1000 [email protected]

    𝑣𝑡𝑢𝑟𝑏 = 𝑐µ𝑘2

    𝜀 (7)

    Realizable 𝑘 − 𝜀 model considered is varying from standard RNG𝑘 − 𝜀 model due to functionality of 𝐶µ is no more considered as constant [8].𝐶µ depends upon mean strain, rotation rates, angular velocity and turbulence field and empirical constants of Realizable 𝑘 −𝜀 model [12] are given below:

    C1=max [0.43,µ/(µt+5)]; C2=1.9; 𝜎k =1.0;𝜎𝜀=1.2

    In addition, the second order upwind scheme has been adopted for the momentum, energy,

    turbulence and its dissipation rate. All the convergence residuals are considered very less. The

    main two variations of this realizable model are: new eddy-viscosity formula involving a

    variable Cµ originally proposed by Reynolds and new model equation for dissipation based on

    the dynamic equation of the mean-square vorticity fluctuation[12]

    5. BOUNDARY CONDITIONS AND NUMERICAL METHODOLOGY

    Data reduction is very important to eliminate unwanted values and calculations in any

    engineering experiment. The calculation of experimental values for CFD simulation is carried

    out at mass flow rate of 1kg/s to ensure proper turbulence. Details are given in Table5.

    For Hexagonalvent baffles, calculation of shell side Reynolds Number:

    Re= 4�̇�𝑠

    𝜇𝑠𝜋(𝐷𝑠+𝑛𝑡𝐷0) (8)

    Where, the turbulence intensity is calculated using equation (9) which gives the

    percentage of the intensity. The present investigation yielded a value of 5.5, which is just

    about medium turbulence case [13]:

    𝑇𝑢𝑟𝑏𝑢𝑙𝑒𝑛𝑐𝑒 𝐼𝑛𝑡𝑒𝑛𝑠𝑖𝑡𝑦 (𝑇𝐼) = 0.16(𝑅𝑒)−1

    8 (9)

    Table 2 Turbulence intensity %.

    Thermo-physical Properties of hot and cold fluids

    Table 3 Fluids Material Properties

    Fluid properties Cold side fluid (water at NTP) Hot side fluid (water at 80°C)

    Density (kg/m3) 998.2 974

    Cp (J/kg-K) 4178 4195.3

    Conductivity (W/m-k) 0.6 0.67

    Viscosity (Kg/m-s) 0.001003 0.000355

    Solid Material Properties

    Table 4 Solid Material Properties

    Area Re TI %

    Hexagonal vent 4487.8979 5.5926

    Tube side 15817.8284 4.7777

    Solid properties Copper Steel

    Density (kg/m3) 8978 8030

    Cp (J/kg-K) 381 502.48

  • G. Vijay Teja and Dr. K.V. Narasimha Rao

    http://iaeme.com/Home/journal/IJMET 1001 [email protected]

    Table 5 Boundary conditions

    BC Momentum Thermal

    Hot Inlet 0.36576 (m/s) 353 (K)

    Cold Inlet 0.4673148 (m/s) 300 (K)

    Hot Inlet Hydraulic Dia. 15.798 mm

    Cold Inlet Hydraulic Dia. 52.5 mm

    Outlet Pressure Outlet 300 (K)

    Values of momentum, pressure and energy are chosen to be 0.7, 0.7 and

    0.6respectively.At different mass flow rates, the flow will affect the heat transfer coefficient

    and other properties of the stated problem. The mass flow rate is varied with intervals of 0.1

    kg/s. Reynolds number is calculated using Eq. (8) and turbulent intensity-TI is calculated

    using Eq. (9). The Nusselt number correlation is used to obtain the heat transfer coefficient

    (Eq. 10). Prandtl number for shell-side fluid water at bulk mean temperature of 38.6960C is

    4.5147. The Nusselt number correlation is given by [14]:

    Nu= c (1.13 pr 0.4) Ren (10)

    The values of ‘c’ and ‘n’ are taken from the data book by calculating staggered ratios, St/d

    and Sl/d ratio, which isfound to be 2. C is 0.482 and n is 0.556 [14]. Using these values and

    formula (Eq. 10), Nu number is calculated and thus heat transfer coefficient can be

    determined.

    Heat transfer coefficient(h) = 𝑁𝑢.𝑘

    𝑑 (11)

    Table 6 Data of hexagonal vent with various mass flow rates

    For the configuration used in the model, the flow is laminar up to mass flow rate of 0.4

    kg/s (Re

  • Numerical Investigation on Heat Transfer and Fluid Flow of Shell-Side for Shell and Tube Heat Exchanger

    with Hexagonal Vent Baffle by using CFD

    http://iaeme.com/Home/journal/IJMET 1002 [email protected]

    rate is used in the simulation. Where the turbulence intensity is above 5%, the flow is

    completely developed flow due to jet kind of lay path. The heat transfer coefficients of the

    model values are found to be increasing with increase in mass flow rate of shell side fluid.

    Figure 6 Mass flow rate vs heat transfer coefficient

    6. RESULTS AND DISCUSSION

    Figure 7 shows the streamline plots of the aerodynamics of the baffle. The fluid is found to be

    having higher velocity at baffle opening creating wake region immediately after the baffle.

    Hexagonalvent having turbulence at inlet section and it is becomes more and more aligned

    along the length of the heat exchanger.

    0

    50

    100

    150

    200

    250

    300

    350

    400

    450

    0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1

    Hea

    t tr

    ansf

    er c

    oef

    fici

    ent-

    h (

    w/m

    2k)

    mass flow rate (kg/s)

    Figure 7 Streamline plot

    Figure 8 Vector velocity plot

  • G. Vijay Teja and Dr. K.V. Narasimha Rao

    http://iaeme.com/Home/journal/IJMET 1003 [email protected]

    Figure 8 shows the Velocity vector plot to understand the velocity of each vector in the

    flow. It is clear that a secondary flow occurs in shell have less flow velocity. The flow over

    the tubes is fully developed immediately after every baffle. High velocity region is formed

    which is indicated with red colour. Figure 8 shows the velocity after baffle, which is relatively

    high. Recirculation zones can be indicated clearly in vector plots. Changes in direction of the

    flow because of the disturbance offered by baffles are responsible for this recirculation zone.

    The fluid flowing inside the shell wets the outer surface of the tubes, which lead to a

    temperature change in the surface of the tubes. Figure 9 shows the temperature change is

    higher after half of the flow passed and the temperature of the surface is fluctuating

    throughout the length at each baffle. So, periodic transfer of heat occurs on the surface of

    tubes. Maximum temperature change is observed in hexagonalvent configuration in the last

    40% of tube length, where, the temperature change in shell side fluid is somehow uniform

    along the length as shown inFigure10.Due to hexagonal vent configuration, temperature is

    getting decreased near to the opening of the hole pattern of baffle, it is directing the incoming

    flow towards the outer surface of the tubes. This change in temperature is gradually

    decreasing and temperature distribution in all tubes is uniform that will prevent generation of

    sudden thermal stresses.

    Figure 11 shows that hexagonalvent baffles are generating vortex-generated area after

    passing through opening of the baffle plate because of sudden expansion. Shell side fluid

    temperature is not changing much in hexagonalvent baffles. The vent patterns to create the

    disturbance are functioning satisfactorily and the vortex is found to be generating from each

    face of each vent as shown in Figure 11. By understanding the Velocity plot (Figure8),

    temperature plot (Figure9) and vortex plot (Figure11), it is evident that the hexagonal vent

    baffles are yielding satisfactory performance.

    Figure 9 Temperature plot on wetted

    area of tubes Figure 10 Temperature distribution

    in shell side fluid

    Figure 11 Temperature Plot on Vortex Core Region

  • Numerical Investigation on Heat Transfer and Fluid Flow of Shell-Side for Shell and Tube Heat Exchanger

    with Hexagonal Vent Baffle by using CFD

    http://iaeme.com/Home/journal/IJMET 1004 [email protected]

    After every passage of baffle, variation takes place in the pressure of the shell side fluid

    (Figure12). Pressure drop took place at each baffle in six steps. Even though it is a step-wise

    decrease of pressure, just after passing from vent, the pressure is slightly increased for each

    baffle as shown in Figure 12. Along the length of the heat exchanger, the pressure drop is not

    very high and variation of pressure at inlet and outlet is not much different. Pressure drop in

    shell side fluid is showing significant changes after half of the length of the heat exchanger.

    The inlet pressure is 15.74 psi, which is dropped to 14.34psi at the outlet resulting in pressure

    drop of 1.4 psi, which is very much in the limits.

    .

    Figure 12 Pressure drop variation along length

    The shell side fluid taken at NTP, which is 300 K of water, which is coming out from

    shell outlet at a temperature of 323.39 K as shown in Figure13. The raise of temperature for

    cold fluid is 23 Kelvin, which is acceptable for this configuration. As can be seen from the

    Figure 13, the shell side fluid found to be raising its temperature after travelling half of the

    flow length.

    The Heat transfer coefficient distribution of wet surface on shell side for each tube is

    different which is fluctuating throughout the length, the heat transfer coefficient is different

    for each tube of same position (Figures 14 to 20):

    100000

    102000

    104000

    -0.1 6E-16 0.1 0.2 0.3 0.4 0.5 0.6

    Pre

    ssure

    (pas

    cals

    )

    length along heat exchanger

    hexagonal vent shell side pressure drop

    Figure 13 Temperature raise of shell side fluid along length

  • G. Vijay Teja and Dr. K.V. Narasimha Rao

    http://iaeme.com/Home/journal/IJMET 1005 [email protected]

    Figure 14 Tube 1

    Figure 15 Tube 2

    Figure 16 Tube 3

    0.00E+00

    1.00E+03

    2.00E+03

    3.00E+03

    4.00E+03

    5.00E+03

    6.00E+03

    7.00E+03

    8.00E+03

    -2.00E-01 1.00E-15 2.00E-01 4.00E-01 6.00E-01

    Wal

    l H

    eat

    Tra

    nsf

    er C

    oef

    fici

    ent

    [ W

    m^-2

    K^-1

    ]

    distance along flow direction(m)

    Figure 14: Tube 1

    0.00E+00

    1.00E+03

    2.00E+03

    3.00E+03

    4.00E+03

    5.00E+03

    6.00E+03

    -2.00E-01 1.00E-15 2.00E-01 4.00E-01 6.00E-01

    Wal

    l H

    eat

    Tra

    nsf

    er C

    oef

    fici

    ent

    [ W

    m^-2

    K^-1

    ]

    distance along flow direction(m)

    Figure 15: Tube 2

    0.00E+00

    1.00E+03

    2.00E+03

    3.00E+03

    4.00E+03

    5.00E+03

    6.00E+03

    7.00E+03

    -2.00E-01 1.00E-15 2.00E-01 4.00E-01 6.00E-01

    Wal

    l H

    eat

    Tra

    nsf

    er C

    oef

    fici

    ent

    [ W

    m^-2

    K^-1

    ]

    distance along flow direction(m)

    Figure16: Tube 3

  • Numerical Investigation on Heat Transfer and Fluid Flow of Shell-Side for Shell and Tube Heat Exchanger

    with Hexagonal Vent Baffle by using CFD

    http://iaeme.com/Home/journal/IJMET 1006 [email protected]

    Figure 17 Tube 4

    Figure 18 Tube 5

    Figure 19 Tube 6

    0.00E+00

    1.00E+03

    2.00E+03

    3.00E+03

    4.00E+03

    5.00E+03

    6.00E+03

    7.00E+03

    -2.00E-01 1.00E-15 2.00E-01 4.00E-01 6.00E-01

    Wal

    l H

    eat

    Tra

    nsf

    er C

    oef

    fici

    ent

    [ W

    m^-2

    K^-1

    ]

    distance along flow direction(m)

    Figure17: Tube 4

    0.00E+00

    1.00E+03

    2.00E+03

    3.00E+03

    4.00E+03

    5.00E+03

    6.00E+03

    7.00E+03

    8.00E+03

    9.00E+03

    -2.00E-01 1.00E-15 2.00E-01 4.00E-01 6.00E-01

    Wal

    l H

    eat

    Tra

    nsf

    er C

    oef

    fici

    ent

    [ W

    m^-2

    K^-1

    ]

    distance along flow direction(m)

    Figure 18: Tube 5

    0.00E+00

    1.00E+03

    2.00E+03

    3.00E+03

    4.00E+03

    5.00E+03

    6.00E+03

    7.00E+03

    -2.00E-01 1.00E-15 2.00E-01 4.00E-01 6.00E-01

    Wal

    l H

    eat

    Tra

    nsf

    er C

    oef

    fici

    ent

    [ W

    m^-2

    K^-1

    ]

    distance along flow direction(m)

    Figure 19: Tube 6

  • G. Vijay Teja and Dr. K.V. Narasimha Rao

    http://iaeme.com/Home/journal/IJMET 1007 [email protected]

    Figure 20 Tube 7

    7. CONCLUSION

    The hexagonal vent baffles model is performing satisfactorily as expected due to increase in

    turbulence and residence time of fluid in shell side. Besides, the shell side fluid gets in to

    better contact with tube outer surfaces, which also results in higher heat transfer rate. The

    streamlines of the flow pass above the tube surfaces. The thermo-hydraulic performance is

    moderate with a turbulent intensity of more than 5% ensures that flow will be disturbed. The

    velocity vectors show that velocity of flow just after the baffle vent increases compared to

    flow before the baffle. The vertex generation occurs from each face of hexagonal vent create a

    wake region around the tube that enhances the heat transfer. The temperature difference

    attained is acceptable for this configuration, where the temperature of the wetted area on tube

    shell-side increased due to decrease of thermal boundary thickness, which is caused due to

    flow generation over the tube. The outside surface temperature of the tube wall fluctuates

    throughout the flow direction. The heat transfer coefficient of the tube walls will be

    fluctuating along flow direction, which is different for each location and for each tube surface.

    The temperature change of shell-side fluid took place after travelling half of the length. The

    pressure drop of the system is found to be within acceptable limits.

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    http://iaeme.com/Home/journal/IJMET 1008 [email protected]

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    NOMENCLATURE

    Latin Symbols

    Across-cross-flow area at the shell centerline, mm2

    Ao-heat exchange area based on the external diameter of tube, mm2

    B -Baffle spacing, mm

    Cp-specific heat capacity, J/(kg. K)

    Ci -coefficients in k-ɛ model

    Ds-Internal shell diameter, mm

    Do-external tube diameter, mm

    Dct-outer diameter of central tube, mm

    h -Average heat transfer coefficient, W/(m2 K)

    k -Turbulent fluctuation kinetic energy, (m2/s2)

    L -Tube total effective length, m

    ṁ-mass flow rate, (kg/s)

    nt-number of tubes,

    Ncr -number of tubes in central row

    Pt-tube pitch, mm

    Pr- Prandtl number

    Dp-pressure drop, Pa

    Qave-average heat transfer rate, W

    Re-Reynolds number

    Tin-inlet temperature, K

    Tout-outlet temperature, K

    ∆𝑇𝑚-Logarithmic mean temperature difference, K u -Average velocity, (m/s)

    x; y; z -Cartesian coordinate

    Greek Symbols

    Γ-generalized diffusion coefficient ɛ -Turbulent kinetic energy dissipation rate, (m2/s3)

    𝜆-Thermal conductivity, W/(m K) µ- dynamic viscosity, kg/(m.s)

    𝑣-Kinematic viscosity, (m2/s) 𝜌-Density, (kg/m3) 𝜎𝑘-Prandtl number for k 𝜎∈-Prandtl number for ∈

    Subscripts

    in -Inlet

    out -Outlet

    s-Shell side

    t -Tube side

    turb- turbulent

    SECTION001443000000000000000