NUMERICAL INVESTIGAT ION ON HEAT TRANSFER AND FLUID F … · 2017. 5. 31. · limit of the overall...
Transcript of NUMERICAL INVESTIGAT ION ON HEAT TRANSFER AND FLUID F … · 2017. 5. 31. · limit of the overall...
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International Journal of Mechanical Engineering and Technology (IJMET)
Volume 8, Issue 5, May 2017, pp. 995–1009, Article ID: IJMET_08_05_104
Available online at http://iaeme.com/Home/issue/IJMET?Volume=8&Issue=5
ISSN Print: 0976-6340 and ISSN Online: 0976-6359
© IAEME Publication Scopus Indexed
NUMERICAL INVESTIGATION ON HEAT
TRANSFER AND FLUID FLOW OF SHELL-SIDE
FOR SHELL AND TUBE HEAT EXCHANGER
WITH HEXAGONAL VENT BAFFLE BY USING
CFD
G. Vijay Teja
M.Tech. Department of Mechanical Engineering, K L University,
Vaddeswaram, Guntur District, AP, India
Dr. K.V. Narasimha Rao
Professor, Department of Mechanical Engineering, K L University,
Vaddeswaram, Guntur District, AP, India
ABSTRACT
Shell and tube heat exchangers with many unconventional baffles are used in
industrial applications to increase the efficiency of the plant. Recently tre-foil hole
baffles are developed for which heat transfer coefficient is higher. In this context,
research is carried out on hexagonal vent baffle and the results are noted. Streamline
flow with different parameters were tested and their effects are noted on heat transfer
coefficient and consistency for different positioned tubes. ANSYS Fluent CFD
commercial package is used with realizable k-ε model. For method standardization,
analytical investigation is carried out to validate the numerical results. The results are
showing that the heat transfer coefficient is higher for hexagonalvent baffle
irrespective of positions of hexagonalvent on different tubes. Pressure drop and wall
temperature are found to befluctuating throughout the length in hexagonal vent and
optimum hydrodynamic performance observed in this configuration.
Keywords: Hexagonal-Vent baffle, shell-and-tube heat exchanger, shell side, heat
transfer enhancement, hydrodynamic performance, turbulence intensity, vorticity,
effectiveness.
Cite this Article: G. Vijay Teja and Dr. K.V. Narasimha Rao. Numerical
Investigation on Heat Transfer and Fluid Flow of Shell-Side for Shell and Tube Heat
Exchanger with Hexagonal Vent Baffle by using CFD. International Journal of
Mechanical Engineering and Technology, 8(5), 2017, pp. 995–1009.
http://iaeme.com/Home/issue/IJMET?Volume=8&Issue=5
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Numerical Investigation on Heat Transfer and Fluid Flow of Shell-Side for Shell and Tube Heat Exchanger
with Hexagonal Vent Baffle by using CFD
http://iaeme.com/Home/journal/IJMET 996 [email protected]
1. INTRODUCTION
Heat exchangers contribute significantly to many energy conversion processes. Applications
range from food processing industries, nuclear power plants, offshore industries,
pharmaceutical production to aviation industries [1]. Recent developments in other exchanger
geometries have come in various industry applications. However, the shell-and-tube heat
exchanger by far remains the industry choice where reliability and maintainability are vital
[2].Because of their feasibility of desirable design considerations and ranges now-a-days,
CFD is playing very important role for parametric design process [1]. Although it is relatively
simple to adjust the tube side parameters, it is very hard to get the right combination for the
shell side. If possible, an ability to visualize the flow and temperature fields on the shell side
can simplify the assessment of the weaknesses, thus directs the designer to the right direction.
CFD can be very useful to gain that ability. Here the model made in CATIA and CFD
simulation is used to investigate the heat transfer and fluid flow in Shell and tube heat
exchanger with hexagonal vent baffles. Staggered tube bank with triangular pitch layout is
used, which is better for heat transfer and surface area per unit length[3].Wealth of literature
and theories are available to design a heat exchanger according to the requirements. A good
design referred to a heat exchanger with least possible area and pressure drop to fulfil the heat
transfer requirement[4].CFD is the science of predicting fluid flow, heat and mass transfer,
chemical reactions and related phenomena by solving numerically the set of governing
mathematical equations, which is stated in the ANSYS training module [5]. For method
standardization, analytical investigation is carried out by varying other parameters to estimate
performance of design using Kern method [6].
2. LITERATURE REVIEW
Over the years, significant research and development efforts devoted to better understand the
shell-side geometry. New geometries are been introduced for performance enhancement and
improve reliability. The pioneering works published in the Trans. Institute of Chemical
Engineers during May 1990, on helical baffles paved the way to a major shift from a
conventional understanding of baffles in a shell-and-tube heat exchanger [2]. Helical baffles
serve as guide vanes for shell-side flow as compared to creating flow channels with
conventional segmented baffles. In the past decade, heat transfer has extended the
understanding of the helical baffle geometry through extensive testing and development
[2].Helical geometry gave better results than convectional baffles. More recently, many
researchers started working in this field of redesigning of baffles modeling.
Shell-and-tube heat exchangers with trefoil-hole baffles are new type heat transfer devices
and are widely used in nuclear power plants due to their special advantages, with the fluid
flowing longitudinally on the shell side. However, very little related literature is available. In
order to obtain an understanding of the underlying mechanism of shell-side thermal
augmentation, a CFD model including inlet and outlet nozzles was proposed in the study
[7].Based on the RNG k-Ɛ model, numerical investigations on shell-side fluid flow and heat
transfer are conducted by using commercial CFD software FLUENT14.0. The results show
that the fluid is fully developed after the first trefoil-hole baffle. The heat transfer coefficient
and pressure drop vary periodically along the axial direction. Fluid velocity increases
gradually and the jet flow forms in the region near baffles. The secondary flow is also
produced on the two sides of baffles when the fluid flows through trefoil-hole baffle. The jet
flow and secondary flow can decrease the thickness of boundary layer and then enhance the
heat transfer [7].
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G. Vijay Teja and Dr. K.V. Narasimha Rao
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In another paper, three-dimensional CFD simulations using the commercial software
ANSYS 15.0-FLUENT, have been performed to study and compare the shell-side flow
distribution, heat transfer coefficient and the pressure drop between the recently developed
trefoil-hole, helical baffles and the conventional segmental baffles, at low shell side flow rates
[8]. In this numerical comparison, the whole heat exchangers consisting of the shell, tubes,
baffles and nozzles are modeled; the numerical model predicts the thermo-hydraulic
performance with a considerably good accuracy, by comparing with experimental data for
single segmental baffles. The model is then used to compute and compare the thermo-
hydraulic performance for the same heat exchanger with trefoil-hole and helical baffles. The
results show that the use of helical baffles results in higher thermo-hydraulic performance
while trefoil-hole baffles has a higher heat transfer performance with large pressure drop
compared to segmental baffles where thermo-hydraulic performance is high in helical baffle
[8]. Hence, there is need of additional modifications in the baffle changes and comparing
them each other.
In this present work, a new baffle hole geometry is designed and studied. The results are
obtained by using ANSYS 15.0 and analytical investigation is carried to standardizing the
analysis.
3. GEOMETRICAL MODEL AND MESHING
The shell side design of a shell-and-tube heat exchanger; in particular, the baffle spacing, and
shell diameter dependencies of the heat transfer coefficient and the pressure drop are
investigated by numerically modeling a small heat exchanger. The flow and temperature
fields inside the shell are resolved using a commercial CFD package by varying the mesh size
as in Figure1to obtain optimization mesh size. Set of CFD simulations have been performed
for a single shell and single tube pass heat exchanger with a variable number of baffles and
turbulent flow. The results are observed to be sensitive to the turbulence model selection. The
best turbulence model among the ones considered is determined by comparing the CFD
results of heat transfer coefficient, outlet temperature and pressure drop with the Realizable k-
ε model method results. The effect of baffle spacing to shell diameter ratio on the heat
exchanger performance is investigated by varying flow rate and optimization is obtained.
Figure 1 Cold fluid outlet Temperature for different mesh densities
The entry and exit points for tubes are exactly starting and ending with length of the heat
exchanger respectively, ends for shell along the length are chopped off at designed length, i.e.
no D-ends or to roid ends are used for simulation purpose. Geometrical details are given in
250
260
270
280
290
300
310
320
330
CO
LD F
LUID
OU
TLET
TEM
PER
ATU
RE
NUMBER OF ELEMENTS
EXPERIMENTAL
C.F.D
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Numerical Investigation on Heat Transfer and Fluid Flow of Shell-Side for Shell and Tube Heat Exchanger
with Hexagonal Vent Baffle by using CFD
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Table 1.The baffle plate thickness is kept at 4mm.Shell side fluid must flow aligned to the hot
fluid tubes to accomplish this condition. Cross-section of baffles has to change in such a way
that the turbulence should be kept uniform in baffle contact point on tubes. From this concept,
hexagonal shape of baffles are modeled. Number of elements used is 2595539; number of
nodes is 657982. Maximum Skewness obtained is 0.86 which is lesser than the acceptable
limit of the overall skewness of 0.9[9].The standard deviation is found to be 0.1308,which is
negligible.
Table 1 Geometrical parameter of hexagonal vent
Shell Diameter 150 mm
Shell Inlet Diameter 52.5 mm
Shell Outlet Diameter 52.5 mm
Tube Internal Diameter 15.798 mm
Tube External Diameter 19.1 mm
Number of tubes, baffles 7,6
Distribution Rotated Circular Type
Baffle Pitch 86 mm
Tube Pitch 42 mm
Baffle Type Rotated Circular Type
Baffle Thickness 4 mm
Vent circle radius. 13.8242 mm
parallel face distance 24.053 mm
Figure 2 Geometrical view of hexagonal vent
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4. GOVERNING EQUATIONS
The fluid flow assumed study-state turbulent model with incompressible fluid. The shell side
fluid flows only through the hexagonal vents and it is assumed that three are no other
leakages. Finite volume method is adopted to solve the model equations like Continuity
equation (1) momentum equation (2) and energy equation (3). The equations are given below
[10, 11]: 𝜕𝑢𝑖
𝜕𝑥𝑖= 0 (1)
𝜕𝑢𝑖𝑢𝑗
𝜕𝑥𝑖= −
1
𝜌
𝜕𝑝
𝜕𝑥𝑖+
𝜕
𝜕𝑥𝑖{(𝑣 + 𝑣𝑡𝑢𝑟𝑏) (
𝜕𝑢𝑖
𝜕𝑥𝑖+
𝜕𝑢𝑗
𝜕𝑥𝑖)} (2)
𝜕𝑢𝑖𝑇
𝜕𝑥𝑖= 𝜌
𝜕
𝜕𝑥𝑖{(
𝑣
𝑝𝑟+
𝑣
𝑝𝑟𝑡𝑢𝑟𝑏)
𝜕𝑇
𝜕𝑥𝑖} (3)
To understand exact performance of flow, realizable k-𝜖 model is chosen, experimental strong adverse gradient of pressure and recirculation [11], turbulent kinetic energyk (4) and
dissipation 𝜀 (5) whichhave effect on boundary layer transport equations given below:
𝜕𝑢𝑖𝑘
𝜕𝑥𝑖=
𝜕
𝜕𝑥𝑖((𝑣 +
𝑣𝑡
𝜎𝑘)
𝜕𝑘
𝜕𝑥𝑖) + Г − 𝜀 (4)
𝜕𝑢𝑖𝜀
𝜕𝑥𝑖=
𝜕
𝜕𝑥𝑖((𝑣 +
𝑣𝑡
𝜎𝑘)
𝜕𝜀
𝜕𝑥𝑖) + 𝑐1Г𝜀 − 𝑐2
𝜀2
𝑘+√𝑣𝜀 (5)
Where Г(6) represents k generation from mean velocity gradients given as:
Г = −𝑢𝑖𝑢𝑗̅̅ ̅̅ ̅𝜕𝑢𝑖
𝜕𝑥𝑖= 𝑣𝑡𝑢𝑟𝑏(
𝜕𝑢𝑖
𝜕𝑥𝑗+
𝜕𝑢𝑗
𝜕𝑥𝑖)
𝜕𝑢𝑖
𝜕𝑥𝑖 (6)
The turbulent kinetic viscosity is:
Figure 4 geometry view after generating in ANSYS
Figure 5 geometry view after mesh
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Numerical Investigation on Heat Transfer and Fluid Flow of Shell-Side for Shell and Tube Heat Exchanger
with Hexagonal Vent Baffle by using CFD
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𝑣𝑡𝑢𝑟𝑏 = 𝑐µ𝑘2
𝜀 (7)
Realizable 𝑘 − 𝜀 model considered is varying from standard RNG𝑘 − 𝜀 model due to functionality of 𝐶µ is no more considered as constant [8].𝐶µ depends upon mean strain, rotation rates, angular velocity and turbulence field and empirical constants of Realizable 𝑘 −𝜀 model [12] are given below:
C1=max [0.43,µ/(µt+5)]; C2=1.9; 𝜎k =1.0;𝜎𝜀=1.2
In addition, the second order upwind scheme has been adopted for the momentum, energy,
turbulence and its dissipation rate. All the convergence residuals are considered very less. The
main two variations of this realizable model are: new eddy-viscosity formula involving a
variable Cµ originally proposed by Reynolds and new model equation for dissipation based on
the dynamic equation of the mean-square vorticity fluctuation[12]
5. BOUNDARY CONDITIONS AND NUMERICAL METHODOLOGY
Data reduction is very important to eliminate unwanted values and calculations in any
engineering experiment. The calculation of experimental values for CFD simulation is carried
out at mass flow rate of 1kg/s to ensure proper turbulence. Details are given in Table5.
For Hexagonalvent baffles, calculation of shell side Reynolds Number:
Re= 4�̇�𝑠
𝜇𝑠𝜋(𝐷𝑠+𝑛𝑡𝐷0) (8)
Where, the turbulence intensity is calculated using equation (9) which gives the
percentage of the intensity. The present investigation yielded a value of 5.5, which is just
about medium turbulence case [13]:
𝑇𝑢𝑟𝑏𝑢𝑙𝑒𝑛𝑐𝑒 𝐼𝑛𝑡𝑒𝑛𝑠𝑖𝑡𝑦 (𝑇𝐼) = 0.16(𝑅𝑒)−1
8 (9)
Table 2 Turbulence intensity %.
Thermo-physical Properties of hot and cold fluids
Table 3 Fluids Material Properties
Fluid properties Cold side fluid (water at NTP) Hot side fluid (water at 80°C)
Density (kg/m3) 998.2 974
Cp (J/kg-K) 4178 4195.3
Conductivity (W/m-k) 0.6 0.67
Viscosity (Kg/m-s) 0.001003 0.000355
Solid Material Properties
Table 4 Solid Material Properties
Area Re TI %
Hexagonal vent 4487.8979 5.5926
Tube side 15817.8284 4.7777
Solid properties Copper Steel
Density (kg/m3) 8978 8030
Cp (J/kg-K) 381 502.48
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Table 5 Boundary conditions
BC Momentum Thermal
Hot Inlet 0.36576 (m/s) 353 (K)
Cold Inlet 0.4673148 (m/s) 300 (K)
Hot Inlet Hydraulic Dia. 15.798 mm
Cold Inlet Hydraulic Dia. 52.5 mm
Outlet Pressure Outlet 300 (K)
Values of momentum, pressure and energy are chosen to be 0.7, 0.7 and
0.6respectively.At different mass flow rates, the flow will affect the heat transfer coefficient
and other properties of the stated problem. The mass flow rate is varied with intervals of 0.1
kg/s. Reynolds number is calculated using Eq. (8) and turbulent intensity-TI is calculated
using Eq. (9). The Nusselt number correlation is used to obtain the heat transfer coefficient
(Eq. 10). Prandtl number for shell-side fluid water at bulk mean temperature of 38.6960C is
4.5147. The Nusselt number correlation is given by [14]:
Nu= c (1.13 pr 0.4) Ren (10)
The values of ‘c’ and ‘n’ are taken from the data book by calculating staggered ratios, St/d
and Sl/d ratio, which isfound to be 2. C is 0.482 and n is 0.556 [14]. Using these values and
formula (Eq. 10), Nu number is calculated and thus heat transfer coefficient can be
determined.
Heat transfer coefficient(h) = 𝑁𝑢.𝑘
𝑑 (11)
Table 6 Data of hexagonal vent with various mass flow rates
For the configuration used in the model, the flow is laminar up to mass flow rate of 0.4
kg/s (Re
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rate is used in the simulation. Where the turbulence intensity is above 5%, the flow is
completely developed flow due to jet kind of lay path. The heat transfer coefficients of the
model values are found to be increasing with increase in mass flow rate of shell side fluid.
Figure 6 Mass flow rate vs heat transfer coefficient
6. RESULTS AND DISCUSSION
Figure 7 shows the streamline plots of the aerodynamics of the baffle. The fluid is found to be
having higher velocity at baffle opening creating wake region immediately after the baffle.
Hexagonalvent having turbulence at inlet section and it is becomes more and more aligned
along the length of the heat exchanger.
0
50
100
150
200
250
300
350
400
450
0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1
Hea
t tr
ansf
er c
oef
fici
ent-
h (
w/m
2k)
mass flow rate (kg/s)
Figure 7 Streamline plot
Figure 8 Vector velocity plot
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G. Vijay Teja and Dr. K.V. Narasimha Rao
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Figure 8 shows the Velocity vector plot to understand the velocity of each vector in the
flow. It is clear that a secondary flow occurs in shell have less flow velocity. The flow over
the tubes is fully developed immediately after every baffle. High velocity region is formed
which is indicated with red colour. Figure 8 shows the velocity after baffle, which is relatively
high. Recirculation zones can be indicated clearly in vector plots. Changes in direction of the
flow because of the disturbance offered by baffles are responsible for this recirculation zone.
The fluid flowing inside the shell wets the outer surface of the tubes, which lead to a
temperature change in the surface of the tubes. Figure 9 shows the temperature change is
higher after half of the flow passed and the temperature of the surface is fluctuating
throughout the length at each baffle. So, periodic transfer of heat occurs on the surface of
tubes. Maximum temperature change is observed in hexagonalvent configuration in the last
40% of tube length, where, the temperature change in shell side fluid is somehow uniform
along the length as shown inFigure10.Due to hexagonal vent configuration, temperature is
getting decreased near to the opening of the hole pattern of baffle, it is directing the incoming
flow towards the outer surface of the tubes. This change in temperature is gradually
decreasing and temperature distribution in all tubes is uniform that will prevent generation of
sudden thermal stresses.
Figure 11 shows that hexagonalvent baffles are generating vortex-generated area after
passing through opening of the baffle plate because of sudden expansion. Shell side fluid
temperature is not changing much in hexagonalvent baffles. The vent patterns to create the
disturbance are functioning satisfactorily and the vortex is found to be generating from each
face of each vent as shown in Figure 11. By understanding the Velocity plot (Figure8),
temperature plot (Figure9) and vortex plot (Figure11), it is evident that the hexagonal vent
baffles are yielding satisfactory performance.
Figure 9 Temperature plot on wetted
area of tubes Figure 10 Temperature distribution
in shell side fluid
Figure 11 Temperature Plot on Vortex Core Region
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Numerical Investigation on Heat Transfer and Fluid Flow of Shell-Side for Shell and Tube Heat Exchanger
with Hexagonal Vent Baffle by using CFD
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After every passage of baffle, variation takes place in the pressure of the shell side fluid
(Figure12). Pressure drop took place at each baffle in six steps. Even though it is a step-wise
decrease of pressure, just after passing from vent, the pressure is slightly increased for each
baffle as shown in Figure 12. Along the length of the heat exchanger, the pressure drop is not
very high and variation of pressure at inlet and outlet is not much different. Pressure drop in
shell side fluid is showing significant changes after half of the length of the heat exchanger.
The inlet pressure is 15.74 psi, which is dropped to 14.34psi at the outlet resulting in pressure
drop of 1.4 psi, which is very much in the limits.
.
Figure 12 Pressure drop variation along length
The shell side fluid taken at NTP, which is 300 K of water, which is coming out from
shell outlet at a temperature of 323.39 K as shown in Figure13. The raise of temperature for
cold fluid is 23 Kelvin, which is acceptable for this configuration. As can be seen from the
Figure 13, the shell side fluid found to be raising its temperature after travelling half of the
flow length.
The Heat transfer coefficient distribution of wet surface on shell side for each tube is
different which is fluctuating throughout the length, the heat transfer coefficient is different
for each tube of same position (Figures 14 to 20):
100000
102000
104000
-0.1 6E-16 0.1 0.2 0.3 0.4 0.5 0.6
Pre
ssure
(pas
cals
)
length along heat exchanger
hexagonal vent shell side pressure drop
Figure 13 Temperature raise of shell side fluid along length
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G. Vijay Teja and Dr. K.V. Narasimha Rao
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Figure 14 Tube 1
Figure 15 Tube 2
Figure 16 Tube 3
0.00E+00
1.00E+03
2.00E+03
3.00E+03
4.00E+03
5.00E+03
6.00E+03
7.00E+03
8.00E+03
-2.00E-01 1.00E-15 2.00E-01 4.00E-01 6.00E-01
Wal
l H
eat
Tra
nsf
er C
oef
fici
ent
[ W
m^-2
K^-1
]
distance along flow direction(m)
Figure 14: Tube 1
0.00E+00
1.00E+03
2.00E+03
3.00E+03
4.00E+03
5.00E+03
6.00E+03
-2.00E-01 1.00E-15 2.00E-01 4.00E-01 6.00E-01
Wal
l H
eat
Tra
nsf
er C
oef
fici
ent
[ W
m^-2
K^-1
]
distance along flow direction(m)
Figure 15: Tube 2
0.00E+00
1.00E+03
2.00E+03
3.00E+03
4.00E+03
5.00E+03
6.00E+03
7.00E+03
-2.00E-01 1.00E-15 2.00E-01 4.00E-01 6.00E-01
Wal
l H
eat
Tra
nsf
er C
oef
fici
ent
[ W
m^-2
K^-1
]
distance along flow direction(m)
Figure16: Tube 3
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Numerical Investigation on Heat Transfer and Fluid Flow of Shell-Side for Shell and Tube Heat Exchanger
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Figure 17 Tube 4
Figure 18 Tube 5
Figure 19 Tube 6
0.00E+00
1.00E+03
2.00E+03
3.00E+03
4.00E+03
5.00E+03
6.00E+03
7.00E+03
-2.00E-01 1.00E-15 2.00E-01 4.00E-01 6.00E-01
Wal
l H
eat
Tra
nsf
er C
oef
fici
ent
[ W
m^-2
K^-1
]
distance along flow direction(m)
Figure17: Tube 4
0.00E+00
1.00E+03
2.00E+03
3.00E+03
4.00E+03
5.00E+03
6.00E+03
7.00E+03
8.00E+03
9.00E+03
-2.00E-01 1.00E-15 2.00E-01 4.00E-01 6.00E-01
Wal
l H
eat
Tra
nsf
er C
oef
fici
ent
[ W
m^-2
K^-1
]
distance along flow direction(m)
Figure 18: Tube 5
0.00E+00
1.00E+03
2.00E+03
3.00E+03
4.00E+03
5.00E+03
6.00E+03
7.00E+03
-2.00E-01 1.00E-15 2.00E-01 4.00E-01 6.00E-01
Wal
l H
eat
Tra
nsf
er C
oef
fici
ent
[ W
m^-2
K^-1
]
distance along flow direction(m)
Figure 19: Tube 6
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G. Vijay Teja and Dr. K.V. Narasimha Rao
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Figure 20 Tube 7
7. CONCLUSION
The hexagonal vent baffles model is performing satisfactorily as expected due to increase in
turbulence and residence time of fluid in shell side. Besides, the shell side fluid gets in to
better contact with tube outer surfaces, which also results in higher heat transfer rate. The
streamlines of the flow pass above the tube surfaces. The thermo-hydraulic performance is
moderate with a turbulent intensity of more than 5% ensures that flow will be disturbed. The
velocity vectors show that velocity of flow just after the baffle vent increases compared to
flow before the baffle. The vertex generation occurs from each face of hexagonal vent create a
wake region around the tube that enhances the heat transfer. The temperature difference
attained is acceptable for this configuration, where the temperature of the wetted area on tube
shell-side increased due to decrease of thermal boundary thickness, which is caused due to
flow generation over the tube. The outside surface temperature of the tube wall fluctuates
throughout the flow direction. The heat transfer coefficient of the tube walls will be
fluctuating along flow direction, which is different for each location and for each tube surface.
The temperature change of shell-side fluid took place after travelling half of the length. The
pressure drop of the system is found to be within acceptable limits.
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(2006) 4–11.2006/06/01.
[2] B.I.Master, K.S. Chunangad, V. Pushpanathan, Fouling mitigation using helixchanger heat exchangers, in: Engineering Conferences International, 2003.
[3] Digvendra singh1, Narayan Das Pal2, International Journal of Scientific Engineering and Applied Science (IJSEAS) – Volume 2, Issue3,March 2016 ISSN: 2395-3470, Designing
and Performance Evaluation of a Shell and Tube Heat Exchanger using Ansys
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0.00E+00
1.00E+03
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3.00E+03
4.00E+03
5.00E+03
6.00E+03
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-2.00E-01 1.00E-15 2.00E-01 4.00E-01 6.00E-01
Wal
l H
eat
Tra
nsf
er C
oef
fici
ent
[ W
m^-2
K^-1
]
distance along flow direction(m)
Figure 20: Tube 7
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NOMENCLATURE
Latin Symbols
Across-cross-flow area at the shell centerline, mm2
Ao-heat exchange area based on the external diameter of tube, mm2
B -Baffle spacing, mm
Cp-specific heat capacity, J/(kg. K)
Ci -coefficients in k-ɛ model
Ds-Internal shell diameter, mm
Do-external tube diameter, mm
Dct-outer diameter of central tube, mm
h -Average heat transfer coefficient, W/(m2 K)
k -Turbulent fluctuation kinetic energy, (m2/s2)
L -Tube total effective length, m
ṁ-mass flow rate, (kg/s)
nt-number of tubes,
Ncr -number of tubes in central row
Pt-tube pitch, mm
Pr- Prandtl number
Dp-pressure drop, Pa
Qave-average heat transfer rate, W
Re-Reynolds number
Tin-inlet temperature, K
Tout-outlet temperature, K
∆𝑇𝑚-Logarithmic mean temperature difference, K u -Average velocity, (m/s)
x; y; z -Cartesian coordinate
Greek Symbols
Γ-generalized diffusion coefficient ɛ -Turbulent kinetic energy dissipation rate, (m2/s3)
𝜆-Thermal conductivity, W/(m K) µ- dynamic viscosity, kg/(m.s)
𝑣-Kinematic viscosity, (m2/s) 𝜌-Density, (kg/m3) 𝜎𝑘-Prandtl number for k 𝜎∈-Prandtl number for ∈
Subscripts
in -Inlet
out -Outlet
s-Shell side
t -Tube side
turb- turbulent
SECTION001443000000000000000