NUMBERS THAT COUNT 33 54 1 · 2019-08-29 · 1→fi2 Trinseo 2 7 FF GLOBAL PC/ABS GRADES FAST FACTS...

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GLOBAL PC/ABS GRADES FF FAST FACTS © 2019 Trinseo | 4 1 PULSE™ XT7215, PULSE™ XT9215 APPLICATIONS: EXTERIOR TRIM PARTS, REAR PANELS, SPOILERS/ROOF SPOILERS, ROOF RAILS, ROOF BOWS Low CLTE and warpage for high-quality fit and stability (tight tolerance and small gaps) Ductility and high tensile yield for good impact resistance and strength Proper substrate for high-gloss exterior paint enabling high-quality finish (smooth, shiny) Low density and easy flow for thin-wall design allows for lighter weight (lower CO 2 emissions, higher fuel efficiency) Superior paint adhesion after climate aging for part durability (maintain finish, 10 year+ vehicle life) Global availability and technical support for vehicles produced in multiple geographic locations Our new mineral-filled PULSE™ XT PC/ABS grades for exterior applications offer alternative solutions to PC/PET and PC/SAN at lower cost. PULSE™ XT7215 provides a 10 percent reduced density vs. currently used PC/PET products enabling lighter part weight and optimized costs. Its coefficient of linear thermal expansion (CLTE) enables an improved dimensional stability and a better fit and finish. PULSE™ XT9215 offers both higher flow for higher heat and/or tight-tolerance parts as well as best in class dimensional stability due to low CLTE. Both grades are produced with a new filler technology and contain Trinseo's MAGNUM™ mass ABS which is renowned for outstanding consistency and purity supporting easy coloring, cost-efficient processing, and superior surface quality. Mineral-filled PC/ABS blends BENEFITS 1.25g/cm 3 NUMBERS THAT COUNT 33cm/cm °C 54cm CLTE (-30-30)t-bar PULSE™ XT7215 and XT9215 PULSE TM XT7215 PULSE TM XT7215 Spiral Flow Density

Transcript of NUMBERS THAT COUNT 33 54 1 · 2019-08-29 · 1→fi2 Trinseo 2 7 FF GLOBAL PC/ABS GRADES FAST FACTS...

Page 1: NUMBERS THAT COUNT 33 54 1 · 2019-08-29 · 1→fi2 Trinseo 2 7 FF GLOBAL PC/ABS GRADES FAST FACTS Test Method PULSE™ XT7215 PULSE™ XT9215 Density g/cm3 ISO 1183B 1.25 1.26 CLTE

GLOBAL PC/ABS GRADESFF FAST FACTS

© 2019 Trinseo | 41

PULSE™ XT7215, PULSE™ XT9215APPLICATIONS: EXTERIOR TRIM PARTS, REAR PANELS, SPOILERS/ROOF SPOILERS, ROOF RAILS, ROOF BOWS

→ Low CLTE and warpage for high-quality fit and stability (tight tolerance and small gaps)

→ Ductility and high tensile yield for good impact resistance and strength

→ Proper substrate for high-gloss exterior paint enabling high-quality finish (smooth, shiny)

→ Low density and easy flow for thin-wall design allows for lighter weight (lower CO2 emissions, higher fuel efficiency)

→ Superior paint adhesion after climate aging for part durability (maintain finish, 10 year+ vehicle life)

→ Global availability and technical support for vehicles produced in multiple geographic locations

Our new mineral-filled PULSE™ XT PC/ABS grades for exterior applications offer alternative solutions to PC/PET and PC/SAN at lower cost. PULSE™ XT7215 provides a 10 percent reduced density vs. currently used PC/PET products enabling lighter part weight and optimized costs. Its coefficient of linear thermal expansion (CLTE) enables an improved dimensional stability and a better fit and finish. PULSE™ XT9215 offers both higher flow for higher heat and/or tight-tolerance parts as well as best in class dimensional stability due to low CLTE. Both grades are produced with a new filler technology and contain Trinseo's MAGNUM™ mass ABS which is renowned for outstanding consistency and purity supporting easy coloring, cost-efficient processing, and superior surface quality.

Mineral-filled PC/ABS blends

BENEFITS

1.25g/cm3

NUMBERS THAT COUNT

33cm/cm °C 54cm

CLTE (-30-30)t-bar

PULSE™ XT7215 and XT9215 PULSETM XT7215 PULSETM XT7215

Spiral Flow Density

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GLOBAL PC/ABS GRADESFF FAST FACTS

Test Method PULSE™ XT7215 PULSE™ XT9215

Density g/cm3 ISO 1183B 1.25 1.26

CLTE (-30-30) t-bar cm/cm ˚C ISO 11359-2 33 33

n. Charpy kJ/m2 ISO 179-1eA 20 20

Modulus MPa ISO 527 4600 4500

TSY MPa ISO 527 58 57

Elongation % ISO 527 20 30

MFR g/10' ISO 1133 29 24

Spiral Flow cm – 54 44

VICAT 50/5 ˚C ISO 306/A 122 133

HDT 1.8 MPa ˚C ISO 75/A 104 110

PROPERTIES

PULSE™ XT7215 AND XT9215 VS. COMPETITION

PULSE™ XT7215 is approved against the following OEM standards: BMW GS93016, FCA MS-DB 300 CPN5155, Toyota TSM5526G-2. PULSE™ XT9215 is approved against the GM standard GMW15582-T5.

Test Method

Competitor PC/PET

Competitor PC/SAN

PULSE™ XT7215

PULSE™ XT9215

Density g/cm3 ISO 1183B 1.35 1.29 1.25 1.26

CLTE (-30-30) t-bar cm/cm ˚C ISO 11359-2 40 37 33 33

n. Charpy kJ/m2 ISO 179-1eA 8 9 20 20

Modulus MPa ISO 527 4200 4500 4600 4500

TSY MPa ISO 527 57 60 58 57

Elongation % ISO 527 5 9 20 30

MFR g/10' ISO 1133 8 15 29 24

Spiral Flow cm – 52 42 54 44

VICAT 50/5 ˚C ISO 306/A 130 128 122 133

HDT 1.8 MPa ˚C ISO 75/A 112 111 104 110

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GLOBAL PC/ABS GRADESFF FAST FACTS

EXTERIOR APPLICATION USING PULSE™ XT7215 AND XT9215

BMW roof trims benefit from PULSE™ XT7215

PULSE™ XT7215 provides the required low CLTE and high dimensional stability produced for a special version of the BMW 5 Touring.

BMW uses our mineral-filled PC/ABS mainly due to the low CLTE and the high dimensional stability of PULSE™ XT7215. It provides greater heat resistance than the mineral-filled ABS material originally intended for use. PULSE™ XT7215 offers high ductility and easy flow for greater design freedom, optimized wall thickness, and can be processed on even smaller machines allowing for improved cycle times. Additionally, it helps for a lighter part weight and the optimization of costs because of its significant density advantage.

PULSE™ XT7215 replaces PC/PET in Toyota RAV4 roof rails

Our mineral-filled PC/ABS provides several technical advantages to Toyota's SUV model, such as better dimensional stability, high flow and easy processing.

Toyota chose our mineral-filled PC/ABS for the roof rails on the new RAV4. With production in all regions and global availability, our plastic solution with a low CLTE can replace metal and provides technical advantages compared to an incumbent PC/PET solution. PULSE™ XT7215 shows better dimensional stability, high flow properties, and reduced molded-in stress. It offers an 8% density advantage vs. PC/PET and enables easy processing. Our mineral-filled PC/ABS is tested and validated to Toyota TSM5526-2 PC/ABS specification, and also validated with 1K and 2K paint systems.

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Any technical descriptions and product information provided are not legally binding. The quality, price, and performance of our products will be specified in individual contracts with our customers. Unless otherwise explicitly agreed, the official product specifications shall prevail in the form published from time to time.

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GLOBAL PC/ABS GRADESFF FAST FACTS

© 2019 Trinseo

Lighter weight is not a trend.It's a necessity.

Trinseo offers a broad range of materials enabling cost-efficient high-performance applications with lighter weight. The mineral-filled PC/ABS blends of our PULSE™ XT Series offer high flow which allows for more complex designs as well as thinner wall thicknesses. Also our portfolio of soft-touch plastic solutions supports lightweight design of numerous vehicle applications.

Glass and pillar sealingsMEGOL™ TPS

Bumper components, spoilersMAGNUM™ ABS, MEGOL™ TPS Wheel arches

MEGOL™ TPS

Mud flapsMEGOL™ TPS

Mirror housingsMAGNUM™ ABS, PULSE™ XT PC/ABS

GrillsPULSE™ XT PC/ABS

Roof rails/bows/trimPULSE™ XT PC/ABS, MEGOL™ TPS, TIVILON™ TPV

SpoilersMAGNUM™ ABS, PULSE™ XT PC/ABS, MEGOL™ TPS, TIVILON™ TPV