Nuera Transport - Trailer Brake Actuation Catalog
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Transcript of Nuera Transport - Trailer Brake Actuation Catalog
96
Brake Brake Actuation SystemsActuation Systems
Part # Description Mfg. #
20-106 Draw-tite Activator II
Part # Description Mfg. #
20-211 Tekonsha Voyager 9030 (2-8 brakes) 9030
ELECTRIC BRAKE CONTROLLER
The Voyager incorporates Tekonsha’s patented sensor and is the best value you’ll find for smooth
and secure trailer braking. It’s compact size and features, like bi-colored LED brake monitor (to
assure braking power being applied) make the Voyager extremely versatile. Voyager minimizes inter-
ference with tow vehicle electrical system, uses a four wire hook up, has a broad setting range and is
compatible with most vehicles. The Voyager is covered by a 5-year “No-Fault” limited warranty
from the date of consumer purchase.
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Part # Description Mfg. #
20-210-IQ PrimusTM IQ 90155
20-210-1 Dash Mounting Clip 6927
20-210-2 Mounting Bracket 5280
Introducing Primus™, a totally proportional electric trailer brake control. Primus™ utilizes the pri-
mary sensor technology from Prodigy® and features the Tekonsha one step “Point and GoSM” set-
up system. Easy-to-set system allows the driver maximum flexibility when determining how the trail-
er should respond to a braking event. Snap-in dash mounting clip and removable electrical connector
allow unit to be quickly stored when not in use. You will appreciate the digital readout depicting a
secure electrical connection and the amount of voltage delivery to the trailer brakes. The Primus is
available in a graphite or translucent finish. For 2, 4 & 6 brake trailers.
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Part # Description Mfg. #
20-115 Dexter Predator Brake Control (2-4 Brakes) 58-8
STANDARD FEATURES
- 100% solid state design
- Standard 4-wire hook-up
- 2-4 Brakes
ADVANCED FEATURES
- Digital LED that displays voltage output and assists with leveling set-up
- Power window that provides a numeric visual indication of the gain setting
- Versatile mounting range of - 35 to 90 degrees
- Independent manual slide that overrides the gain setting for full braking power
- Exceeds NHTSA regulations by illuminating the trailer’s brake lights when the
manual slide is used
- Short circuit protection that prevents damage to the controller and tow vehicle
- 7-YEAR limited warranty
- Manual override that provides braking power at whichever setting is greater (gain
or manual) instead of first dropping to zero output
Part # Description Mfg. #
20-600 Tekonsha Pod Brake Control (2-4 brakes) 80500
The POD® (Power On Demand) is your best choice for 1 or 2 axle brake systems...especially when
your installation options are limited. The POD® can be mounted in any direction, and its unique
design features "up-front-easy-access" adjustment controls, even when mounted upside down. The
POD® is the perfect choice for SUV's with almost vertical dash mounting surfaces.
POD® Features:
- Solid state electronics
- Power-on LED for a positive tow vehicle-to-trailer connection
- "Up-front" manual over-ride controls
- Rugged, easy mount chassis
- Mounting hardware included
- Smooth and simple installation
- 3 year warrantyB
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ELECTRIC BRAKE CONTROLLER
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ELECTRIC BRAKE CONTROL ACCESSORIES
Part # Description Mfg. #
20-050 Brake Control Adapter, Ford ‘94-’08 (round terminal) 3035
20-060 Brake Control Adapter, Dodge ‘95-’09 (flat terminal) 3020
20-070 Brake Control Adapter, Chevy ‘99-’02 3025
20-070-1 Brake Control Adapter, Chevy ‘03-’06, ‘07* 3015
20-080 Brake Control Adapter, Nissan ‘04-’10 (ground loose) 3050
20-090 Brake Control Adapter, Toyota ‘03-’10 3040
20-055 Brake Control Adapter, Ford Super Duty ’05-’07 3065
20-056 Brake Control Adapter, Ford Super Duty ’08-’10 3034
20-071 Brake Control Adapter, GMC Enclav / Acadia ’07-’10 3026
* Consult your customer service representative for complete fit applications.
O.E.M. Style Wire Harness for models equipped with trailer tow option. Harness includes
manufacturer’s connector, 3’ leads and connector for hookup to Tekonsha® Prodigy™ Brake Control
(for use with other brake controls, the Prodigy connector can be removed).
Part # Description Mfg. #
20-601 Tekonsha Pilot Brake Control (2-6 brakes) 80550
The new AccuPower Pilot® has just made owning and operating a digital brake control easier than
ever. The dark, smoke lens is ideal for direct light applications, creating optimum visibility to read the
large, two-digit display. Because of the flexible mounting options, you are able to mount the Pilot in
any direction. Our microprocessor allows you the ability to read the display even when the Pilot is
mounted upside down. The Pilot's digital display shows voltage output to the brakes with additional
protection against short circuit or loss of ground. Capable for handling up to 6 brakes, the Pilot is
covered by a 3-year limited warranty.
Pilot® Features:- Large easy to read dual digital display shows:
- Properly wired control
- Voltage output to brakes (vs. a percentage output)
- Connection to trailer
- Dark smoke lens ideal for direct light applications; performs better than red lens
- Microprocessor allows control to be mounted upside down and still have a readable display
- Protection against short circuit and loss of ground
- 1, 2 and 4 axle brake systems
- Standard mounting bracket included with optional ball mount available
- For use on any 12 volt negative ground system
- 3 year limited warranty
ELECTRIC BRAKE CONTROLLER
Part # Description Mfg. #
20-205 P3 Brake Control (2-8 brakes) 90195
For 1-4 axle trailers. Distinct, easy to see LCD display. English, French, or Spanish display.
Switch between electric and electric over hydraulic trailer brakes. Advanced, easy roadside diagnos-
tics. Easy access, “Up-Front” controls. “Boost” feature allows for different levels of customized
braking. Compact, dash-hugging design. Unique, easy clip-mounting system. Quick disconnect for
easy storage, storage pouch included. Limited Lifetime Warranty.
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Part # Description Mfg. #
20-250 Pulse Preventor 2180-S
Prevents actuation of electronic brake control by 4-way flasher circuit.
Part # Description Mfg. #
20-295 Tail Light Converter 48915
20-297 In-Line Tail Light Converter 38845
20-294 Power Tail Light Converter 36265
- 3 to 2 wire converter
- For all foreign cars and American cars with separate amber turn signals.
- Saves time & money because converter circuit is built in the 4-way connector
Part # Description Mfg. #
20-280 20 AMP Circuit Breakers (nuts included) 7011A
20-281 30 AMP Circuit Breakers (nuts included) 72135
20-282 40 AMP Circuit Breakers (nuts included) 7013A
12-540 Battery Isolator (3 terminal) 4000S
- Non-corrosive molded cover eliminates grounding when operating against a fault line.
- Used in 6, 12 & 24V DC applications. Automotive, RV, air conditioners, battery chargers or any
application requiring over-current protection.
ELECTRIC BRAKE CONTROL ACCESSORIES
Part # Description Mfg. #
20-290 12-Volt Heavy Duty Flasher 552
- Replaces virtually all 12 Volt, 2 terminal flashers
- Flashes one to four 32 C.P. standard or long life lamps for turn signals
- Flasher two to eight lamps for hazard warning
ELECTRIC BRAKE CONTROL ACCESSORIES
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Part # Description Mfg. #
Non-Trickle Charger Kits20-233-4 The Engager Breakaway Kit 12v-5amp (non LED Lid) 20102
Trickle Charger Kits20-236-4 Tap Breakaway Kit w/LED Charger 20100
20-236-4L The Engager Breakaway Kit 12v-5amp (LED Lid) 20119
44” Break Switch Leads20-236-5 The Engager Breakaway Kit 12v-5amp (non LED Lid) 20101
20-236-5L The Engager Breakaway Kit 12v-5amp (non LED Lid) 20019
44” Break Switch Leads20-236-4R Tap Rectangular Kit with LED Charger (Flip Top) 20400
20-236-3 Weld-On Mounting Plate 20107
20-243 Tap Breakaway Switch w/ Cable 20010
20-243-L Tap Breakaway Switch w/ 44” Leads 20014
20-244 Tap Pin and Cable Assembly 20012
Note: LED lid with charger can we installed on all boxes later if desired.In order to properly evaluate battery condition with the LED tester
the trailer must be disconnected from the tow vehicle.
(LED Lid)
BREAKAWAY KITS
Part # Description Mfg. #
Non-Trickle Charger Kits20-233 Breakaway Kit 12v-5amp 2026
20-233-1 Breakaway Kit 12v-5amp (Locking Box) TEK 20010
20-233-2 Breakaway Kit 12v-4amp 1026
20-233-3 Breakaway Kit w/ Molded Box 20005
20-233-4 Tap Breakaway Kit, 5 AMP, No Charger 20103
20-233-5 Tap “Brake Master” Breakaway Kit 20003
20-233-6 Tap Breakaway Kit 20015 20015
Trickle Charger Kits20-236 Breakaway Kit 12v-5amp w/ Trickle Charger 2028
20-236-2 Breakaway Kit 12v-4amp w/ Trickle Charger 1028
20-234 12v-5amp Rechargeable Battery Only 2023
20-234-2 Battery Terminal Connector 60079
20-235 Trickle Charger Only 2024
20-235-1 Trickle Charger Only - regular duty 1024
20-237 Battery Case w/Bracket Only 2018
20-237-1 Locking Battery Case w/Bracket Only 20000
20-238 Molded Battery Case Only 2051
20-240 Breakaway Switch w/Cable Only 2010B
20-242 Cable & Pin Assembly for Switch Only 2010A
20-241 Breakaway Switch w/Cable Only - New Style 2005-B
20-241-A Cable & Pin Assembly for Switch Only - New Style 2005-A
20-245 Metal Breakaway Switch 2009
20-248 48” Cable & Pin for Metal Breakaway Switch 2009-A
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Part # Description Mfg. #
21-405 Balcrank 6K w/ Leveler Channel (Bolt-On) 850625
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BREAKAWAY KITS
Part # Description Mfg. #
20-236-7 Dexter’s 9 amp breakaway kit features a rechargecable, sealed 34-285-00
maintenance-free battery and charger, for double free towing.
The kit is compact in design and exceeds DOT regulations.
HYDRAULIC SURGE COUPLER
Part # Description Mfg. #
21-111 Demco 2" Surge Coupler (Bulldog Head) - 7000 lbs. 8509612
21-112 Demco 2 5/16" Surge Coupler (Bulldog Head) - 7500 lbs. 8759812
21-406-A Demco Master Cylinder Kit
21-406-B Demco Master Cylinder Cap
21-114 Demco Slide with 2 5/16” Bulldog (Drop Slide) 11070-97
Model DA91 is a heavy duty surge brake actuator for trailers with two or four wheels.
When brakes are applied on the towing vehicle, forward inertia of trailer toward towing vehicle
applies brakes on trailer in direct relation to manner brakes are applied on towing vehicle. Brake tow-
ing vehicle hard and brakes on trailer are applied hard. Master cylinder push rod spring assembly
protects system from hydraulic pressure overload.
Part # Description Mfg. #
21-400 Dico Model 10 Surge Coupler w/ 2 5/16” Head - 10K 16075
21-401 Dico Model 10 w/ Leveler Channel 24046
21-305 Replacement Master Cylinder Rebuild Kit (MD10/20) 10187
21-305-1 Replacement Master Cylinder Only (MD10/20) 23744
21-320 2 5/16” Coupler Repair Kit Only (MD10) 18487
21-414 Replacement Shock Only (MD 10) 12426
21-321 Replacement Filler Cap & Gasket Only (MD10) 12503
21-309 Replacement Cover (MD10) 15070
21-17352 2 5/16" Actuator with Drop-10k 17352
21-300 2 5/16" Adjustable Actuator-12k 18898
21-422 2 5/16" Actuator Lunette Eye -7.5k 40932
21-400-BD Dico Model 10 Actuator with 2 5/16 Drop Coupler Zinc-Plated, Bolt-On 24781
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Part # Description Mfg. #
21-406 Demco DA10 Surge Coupler w/ 4 Hole Channel - 10K 8101222
21-406-A Replacement Master Cylinder Kit - Includes Gasket, Bolts, & Boot 5650
21-406-B Replacement Master Cylinder Cap - Includes O-Ring 03876
21-408 20K Actuation w/ Channel, 4 Hole 8202022
21-407 20 K Actuation w/ Plate 8202052
21-113 20K Pintle Ring Assembly 09557-97
Note: Head & Bolts Sold Seperately. See page # 102-103.
Part # Description Mfg. #
21-410 Dico Model 60 Multi-fit Surge Coupler (1 7/8’ - 2” ball) 43397
21-410-L Dico Model 60 2” Lever Lock Surge Coupler 43329
21-411 Replacement Multi-fit Repair Kit Only 40454
21-412 Replacement Lever Lock Repair Kit Only 43584
21-306 Replacement Master Cylinder Kit Only 43951
21-306-2 Replacement Master Cylinder Repair Kit Only 15036
21-307 Replacement Filler Cap Only 4480701
21-308 Replacement Shock Only 23362
21-410-M Coupler Case (Model 60) 2337800
21-410-J Front and Back Rollers 23278
21-311 Breakaway Lever Assembly (Model 60) 4623800
21-410-K Breakaway Spring 40052
21-410-A Push Rod Assembly (Model 60) 23463
21-410-I Gasket for Master Cylinder Cover (Model 60) 2341400
21-317 Connector Dico (Model 60) (Model 6) 120900
21-410-H Master Cylinder Cover (Model 60) 2356600
21-313 Dico (Model 60) CPL Lock Tab 23383 23383
21-306-2 Master Cylinder Repair Kit (Model 60) 15026
21-412 Lever Lock Repair Kit (Model 60) 43584
The Titan MD-60 coupler has a 6,000 pound capacity (max. G.V.W.R.) and 600 pound tongue
load. It is designed for a 3” wide trailer tongue. The unique adjustable feature allows it to fit either
an 1 7/8” ball or a 2” ball.
HYDRAULIC SURGE COUPLER
Part # Description Mfg. #
21-200-DISK 2” Atwood Surge Coupler - 6,000 lbs. capacity - Disc 88740
21-200 2” Atwood Surge Coupler - 6,000 lbs. capacity (Refer to Appendix) 82543
21-200-8K 2” Atwood Surge Coupler - 8,000 lbs. capacity (Refer to Appendix) 83000
21-200-A Replacement Master Cylinder Only 85841
21-200-C Replacement Filler Cap Only 87478
21-200-E Release HDL Kit 85844
21-200-F S/Shoulder Bolt Rep Kit 210100
21-200-G Replacement Shock Only 85830
21-200-B Master Cylinder Repair Kit 85837
21-200-H Atwood Push Rod Assembly 85852
21-200-I S/Boot Rep. Kit 84258
21-200-8K-1 Atwood Surge Coupler - 8K - Bolt-On Drum Brakes 83005
21-200-8K-1Z Atwood Surge Coupler - 8K - Bolt-On Drum Brakes - Zinc Plated 83010
21-200-ZINC 2” Atwood Surge Coupler - 6K - Zinc Plated 84132
Atwood Hydraulic Surge Brakes add safety and convenience to trailer towing. Less compli-
cated than other systems, the Atwood brake system provides such benefits as no "in car" hook up, no
hand controls, and no special car to trailer wiring. These features, plus automatic braking, smooth
performance and simple operation are combined to provide a low cost, convenient brake system.
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HYDRAULIC SURGE COUPLER
Part # Description Item # Mfg. #21-300 Dico Model 20 Surge Coupler w/ Channel 20K 189910021-300-1 Dico Model 20 Surge Coupler w/ Pintle Ring 20K 1297421-300-2 Dico Model 20 Surge Coupler w/ 2 5/16” Head 20K 1521021-300-3 Dico Model 20 Surge Coupler w/ no Head 20K 105510021-305 Replacement Master Cylinder Rebuild Kit (MD10/20) N/A 1018721-305-1 Replacement Master Cylinder Only (MD10/20) 14 2374421-310 Replacement Shock (MD20) 17x2 0778421-321 Replacement Filler Cap & Gasket Only (MD20) 14 4830621-309 Replacement Cover (MD10) 23 1507021-300-N Roller for Dico (MD10) 4x2 1601921-300-O Roller Bolt for Dico (MD10) 5x2 828821-300-S Nut-Hex 1/2” NC 6x2 798521-300-L Grease Zerk (MD10) 8x4 14490121-315 Front Roller Cover (MD20) 9 082890018321-300-I Actuator Rear Roller for Dico (MD10) 10x6 829121-300-T Rear Roller Bolt (MD20) 11x2 0829400000-21-008-N Slotted Nut 5/8” NF 12x3 797121-316 Spacer (MD20) 15x3 082970021-310-A Damper Bar 18x2 829821-413 Actuator Push Rod - Blk. for Dico (MD10) 19 830121-300-B RH Cylinder Brkt. for Dico 28 083880021-300-A LH Cylinder Brkt. for Dico 29 083890021-300-R Breakaway Lever Assembly 30 1054121-300-F Dico Weatherseal 31 105520021-300-P Dico Breakaway Lock RH 32 105270021-300-Q Dico Breakaway Lock LH 33 105260006-21-015 Inner Slide with Lunette Eye 36 129760021-301-1-P Titan Adjustable Clevis Hitch 1” 38 180780021-303-1 Adjustable Coupler Bolt 5/8” X 4.5 GD5 39x3 1332121-303-2 Adjustable Coupler Nut for 21-303-1 40x3 3703621-318 Connector Dico (MD/20) 42 120990021-300-E Gasket for Connector Dico 7745 43 0774500000-21-001 Inner Slide Dico (MD/20) 2 5/16” 44 127880021-302-1 Adjustable Coupler Head 2 5/16” Buyers N/A 210150021-301 Adjustable Pintle Ring N/A 210135000-21-009 CRear Roller Bolt 5/8 X 5 UNF 47 829521-301-1 Adjustable Clevis 3/4” (fits Channel) N/A 0089790021-300-C Breakaway Chain for Dico Model 10 N/A 776821-300-D S-Hook for Breakaway Chain for Dico Model 10 (Uses 2) N/A 105550021-300-J Bearing - Side (Thin) for Dico Model 10 N/A 1242721-300-K Centered Flat Rail for Dico Model 10 & 20 N/A 082840021-300-M Bearing - Top & Bottom (Thick) for Dico Model 10 N/A 10209
104
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Part # Description Item # Mfg. #
21-421 2 5/16" Actuator Coupler -7.5k 40792
21-300-M Bearing: Top & Bottom Dico (MD10) 2 10209
21-420-G Front Roller 3 1776300
21-420-H Front Roller Cover 4 07766
21-420-A Breakaway Lever Assembly (MD6) 7, 8 4623900
21-420-F Breakaway Spring (MD6) 9 1780300
0000-21-007 Master Cylinder Mtg Plate 12 1776200
21-475 Push Rod for Titan 7.5K Actuator 15 17775
21-423 Master Cylinder 7.5K (MD6) 16 1027100
21-460 Filler Cap with Gasket Dico (MD6) 17 17556
21-317 Connector (MD 6/60) 18 1209800
0000-21-010 Spring 21 1027400
21-414 Shock (MD 6/10) 22 12426
21-300-I Dico Actuator Rear Roller (MD10) 23 8291
21-306-2 Master Cylinder Repair Kit (MD60) N/A 15026
21-320 Dico Repair Kit: 2 5/16” Coupler N/A 1848700
HYDRAULIC SURGE COUPLER
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Part # Description Item # Mfg. #
21-300-M Bearing: Top & Bottom Dico (MD10) 2x6 10209
21-300-J Bearing: Side Dico (MD10) 3x8 12427
21-300-N Roller (MD10) 4 16019
21-300-O Roller Bolt for Dico (MD10) 5 8288
21-300-R BreakawayLever Assembly 10 10541
21-300-F Dico Weatherseal 11 10552
21-300-Q Dico Breakaway Lock LH 12 10526
21-300-P Dico Breakaway Lock RH 13 10527
21-309 Cover Dico (MD10/20) 16 15070
21-322 Inner Slide Assembly (MD10) 18 15933
21-305-1 Master Cylinder Dico (MD10/20) 19 23744
21-321 Plastic Filler Cap Dico (MD10) 21 12503
21-300-E Gasket for Connector Dico 22 774500
21-318 Connector Dico (MD20) 23 12099
21-300-B RH Cylinder Brkt. Dico 24 8388
21-300-A LH Cylinder Brkt. Dico 24 8389
21-413 Actuator - Push Rod Blk Dico (MD10) 28 1608600
21-414 Shock (MD6/10) 29x2 12426
21-300-1 Actuator Rear Roller Dico(MD10) 30x2 12974
00-21-027 Actuator Master Pin Dico (MD10) 31x2 15935
21-301-1 Adjustable Clevis 3/4” Fits Channel 35 18078
21-303-1 Adjustable Coupler Bolt 5/8” X 4.5 GD5 36x2 13321
21-303-2 Adjustable Coupler Nut for 21-303-1 37x2 37036
00-21-032 Inner Slide w/ 3” Lunette Eye 38 1608600
21-300-S Nut-Hex 1/2” NC 41 7985
21-300-L NGrease Zerk (MD/10) 42 144901
21-302-1 Adjustable Coupler Head 2 5/16” Buyers 44 210150
21-301 Adjustable Pintle Ring 45 B16137
21-320 Dico Repair Kit 2 5/16” Coupler N/A 18487
21-305 Master Cylinder Rebuild Kit (MD10/20) N/A 10187
HYDRAULIC SURGE COUPLER
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Part # Description Mfg. #
21-302-1 2 5/16” Coupler, 12K, Bolt-On, Painted (Refer to Appendix) 0090100
21-302-2 2” Coupler, 10K, Bolt-On Painted 0090150
21-302-2A 2 ” Adjustable Coupler w/ 3 pos chn (1) B.O.M.
21-302-1A 2 5/16” Adjustable Coupler w/ 3 pos chn (1) B.O.M.
21-302-8 2 5/16” Adjustable Coupler, 15,000 lb., Buyers 0091550
Heavy duty steel construction, multi-position mounting in either 3 position, 5 position chan-
nel or weld style. Zinc-plated easy latch mechanism allows for quick engage/disengage of coupler.
Capacity:12,000 lbs. M.G.T.W. (2-5/16") --- 10,000 lbs. M.G.T.W. (2")
ADJUSTABLE HEAD SETS
Part # Description Mfg. #
21-302 2 5/16” Adj. Head Assembly 18820
21-302-I 2 5/16” Adj. Coupler Head, 14K, Black, w/Grade 8 Bolts & Nuts, RAM CTA-400
18-660 2 5/16” Weld-On Coupler 17550
This coupler can either be used in conjunction with the surge couplers above or with the level-
ing channel on page # 104. G.V.W.R. 12,000 lbs.
Part # Description Mfg. #
21-301 Buyers 3” Pintle Ring Assembly (Refer to Appendix) B16137
Capacity: 2,000 lbs. maximum vertical load / 12,000 lbs. M.G.T.W.
3" I.D. eye
1-9/16" eye section
Part # Description Mfg. #
21-302-4 2” Forged Adjustable Coupler - 7,000 lbs. Gross 028390
21-302-3 2 5/16” Forged Adjustable Coupler - 12,500 lbs Gross 028630
21-302-4I Import 2” Forged Adj. Coupler - 7K Gross, Black, w/ Bolts & Nuts CTA-190
18-369 PRI 2 5/16” Adjustable Coupler - 14K, w/ 5 Hole Leveler Channel CTA-400CB6
21-302-6I PRI 2 5/16” Cast Adj. Coupler - 15K, w/ Bolts & Nuts CTA-280
Designed for "tag along" trailers used primarily in the construction business, BULLDOG
forged adjustable couplers allow level towing behind a variety of towing vehicles. The height of the
trailer tongue may be quickly adjusted to match the height of the hitch ball for safer, smoother tow-
ing. Couplers fit inside a 2 7/8” wide channel.
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ADJUSTABLE HEAD SETS
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Part # Description Mfg. #
21-301-HD B20K 3” Pintle Ring, Wallace Forge 909330
Part # Description Mfg. #
21-302-6 2 5/16” Cast Bulldog Coupler - (14K lbs.) -w/ Bolts & Nuts A256C0317
- Unique cast steel shield prevents damage to coupler latching mechanism
- Patented Wedge-Latch™ design act like a vise, keeping the trailer ball locked in the ball
- Hardened steel field serviceable ball clamp provides years of trouble free towing and
eliminates need to replace coupler
- Fast, convenient latching simplifies hook-up and saves time. No more fighting calm shell
style latching mechanisms
- Rust resistant grey dip primer ensures total coverage and excellent corrosion resistance
ADJUSTABLE HEAD SETS
Part # Description Mfg. #
21-304 4-Hole Leveler Channel (Refer to Appendix) 8978
21-430 6-Hole Leveler Channel w/Gussets B8979
21-303 Bolt & Nut 210175
21-303-1 Bolt Only 5/8 x 4.5, Grade 5 58C412HCSG5Z
21-303-1G8 Bolt Only 5/8 x 4.5, Grade 8 58C412HCSG8Z
21-303-2 Nut Only (Fits 21-303-1) 37036
21-304-HD HD Leveler Channel 2376145B
Part # Description Mfg. #
21-301-1 Adjustable Clevis 3/4” Fits Channel 10K 210148
21-301-1-P Titan Adjustable Clevis Hitch 1” 12K 1807800
Used for leveling the Titan, Buyers, Fulton or Bulldog adjustable couplers above. Requires
two bolts and nuts per coupler.
LEVELING CHANNEL
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PLUMBING LINE KITS FOR HYDRAULIC BRAKE AXLES
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Part # Description Mfg. #
21-500 Single Axle Plumbing Line Kit - Sprung Axle
21-501 Single Axle Plumbing Line Kit - Torsion Axle
21-600 Tandem Axle Plumbing Line Kit - Sprung Axle
21-601 Tandem Axle Plumbing Line Kit - Torsion Axle
21-602 Triple Axle Plumbing Line Kit - Sprung Axle
21-610 Tandem Axle Plumbing Line Kit - 10K - 12K Disc Brake Axle
21-400-P Axle Add On Line Kit
Misc. Replacement Parts for Plumbing Line Kits:
Part # Description Mfg. #
22P-005 18” Long Rubber Flex Hose w/ 3/8 Male & Female Ends
22P-005-1 18” Long Rubber Flex Hose w/ 7/16 Male & 3/8 Female Ends
22P-005-2 Rubber Flex Hose with 90 Degree End for Torsion Axles
22P-029 3/16” Tube Clamp
22P-029-1 1/4” Tube Clamp
22P-330-1 Axle Tee 3087812
22P-023 Adapter Tee 3/16” x 3/16” x 3/16” 7900
Part # Description Mfg. #
18-976 Hyd. Brake Lock Out Solenoid 180875
HYDRAULIC LOCK-OUT SOLENOID
When installed between the hyd. surge coupler and the brake line, it makes it possible to back-
up without activating the brakes.
DEXTER DISC BRAKE SYSTEMS
Part # Description Mfg. #
21-356 Dexter 1600 Elec/Hydraulic - disc brake K71-651-00
21-358 Dexter 1000 Elec/Hydraulic - drum brake K71-650
06-27-059 Fill Cap 097-011-01
ELECTRIC / HYDRAULIC SYSTEM
Part # Description Mfg. #
21-350 Carlisle Hydrastar-1000 Elec/Hydraulic - drum brake HBA-10
21-350-1 Carlisle Hydrastar-1200 Elec/Hydraulic - drum brake HBA-12
21-352-1 Carlisle Hydrastar-1600 Elec/Hydraulic - disc brake HBA-16
21-355 Carlisle Hydrastar XL w/ Remote - 1000 Elec/Hyd. HBAC-10-CLR
21-354 Carlisle Electrastar w/ Remote (electric brake control unit) EBAC-CLR
21-359 Carlisle Hydrastar Controller Adapter Frd. Sup. Duty & Prodogy HBA-CAM
21-353 Fill Cap for Hydrastar Actuator 32-7640
21-354-B Breakaway Kit for Electrastar HBA-EBA
21-350-1 and 21-352-1
(1200 psi) (1600 psi)
21-354
• Newly updated Gen 5 HydraStar actuator offers:– Faster response for reduced stopping distance– Simplified wiring - only 4 wires– Draws power only when brakes are applied - no need for accessory switch– Smaller footprint requires less space for easier installation
• Compare these HydraStar advantages:– Sealed unit - weather tight– Does not exceed tow vehicle manufacturers’ wiring amp rating– Unit mounted bleeder fitting simplifies brake bleeding– 3 specific pressure rated units (1000, 1200 & 1600 psi) - matches actuator
to your brake system and prevents over pressurization• Vastly superior to surge brakes
– Eliminates the feel of being pushed by trailer, problems with backing a trailer uphill and brake drag
– Easily replaces surge brakes on trailer• Meets all DOT regulations and complies with CFR-393 federal braking
requirements...surge brakes are illegal in many states• Dimensions: 11.8" long x 3" wide x 7.3" high, shipping weight 12 lbs.
HBA10 & HBA16
(1000 psi) (1600 psi)
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Part # Description Mfg. #
27-580 3.5K Retrofit Disc Brake Kit - LH K71-633
27-581 3.5K Retrofit Disc Brake Kit - RH K71-634
Kit Contains:
27-240-1 Hex Nut (4) 006-017-00
5-4.50 Hub 008-248-22
27-370-3 Grease Cap 021-041-02
27-320 Bearing Cone 031-031-02
27-324 Bearing Cone 031-033-02
27-379 Rubber Plug 085-001-00
27-580-B Caliper Kit - LH K71-624-00
27-580-C Caliper Kit - RH K71-625-00
27-580-D Rotor Kit K71-626-00
27-580-G Bleeder Screw 054-095-00
27-580-H Bleeder Screw Adapter, 3.5K, Disc 054-090-00
27-580-I Bleeder Screw & Adapter Assembly, 3.5K, Disc 054-097-00
- You must buy a left hand and right hand kit to convert one axle
- Each kit contains a caliper attaching bracket, rotor, caliper assembly w/ brake pads,
cupped, studded disc brake hub with bearings, seal, EZ-Lube grease cap, mounting
hardware and instructions
- Must be used with 14” or 15” wheels on a 5 on 4.5” bolt circle
- Fits Dexter 3,500 lbs. leaf spring or Torflex axle
- Sprung axle: hub face minus spring center must equal 15” or more
- Torflex axle: hub face minus outside of bracket must equal 13.04” or more
KODIAK DISC BRAKE SYSTEMS
DEXTER DISC BRAKE RETRO-FIT KIT 3.5K
3.5K 10” 545 BC, 4
Bolt Brake Flange
(Required)
5.2-6K 12” 655 1/2”
Studs, 5 Bolt Brake
Flange (Required)
7K 13” 865 1/2” Studs,
5 Bolt Brake Flange
(Required)
8K 13” 865 9/16 or 5/8”
Studs, 5 Bolt Brake
Flange (Required), Oil
or Grease
Many combinations are available. Call your warehouse.
All disc brake units attach to idler axle with a brake flange.You must have a brake flange for these units to work.
Many combinations are available. Call your Nuera warehouse.
For Kodiak appications please specify the following:1. Style - Slipon or Integral Hub & Rotor.2. Axle Brand - Dexter, Al-Ko, or Quality.3. Axle Capacity - 3.5K, 5.2-7K, or 8K.4. Brake Size (example 10”)
& Bolt Circle - 545 1/2”, 655 1/2”, 865 1/2”, 865 5/8”, or 865 9/16” Studs.5. Coatings - E-Coat, Silver Cadium, or Stainless Steel.
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Part # Description Mfg. #
27-589 8K Retrofit Disc Brake Kit LH or RH K71-635-00
27-308-I-1/DISK Hub Kit, 9/16” Stud - grease 008-399-90
27-308-I/DISK Hub Kit, 9/16” Stud - oil 008-399-91
27-309-I-1/DISK Hub Kit, 5/8” Stud - grease 008-399-92
27-309-I/DISK Hub Kit, 5/8” Stud - oil 008-399-93
Kit Contains:
27-589-1 Cross-Over Line 071-513-00
27-062-9 Lock Washer (4) 005-058-00
27-062-5-N Hex Nut (4) 006-129-00
27-062-5 Bolt (4) 007-097-00
Rotor 070-007-02
27-590 Yoke Assembly 090-003-01
Brake Pads (2) 091-004-00
27-575-8 Caliper Kit K71-630-00
27-591 Hex Head Capscrew for Yoke 007-254-00
27-592 Piston 054-093-00
- Universal left or right hand disc brake kit
- Each brake kit contains a caliper attaching bracket, rotor, caliper assembly, brake
pads, fittings, mounting hardware, and instructions
- Order (2) 27-589 brake kits and (2) hub kits per axle (see below)
- Fits Dexter 8K sprung or Torflex axles
- Must be used with 16”, 16.5” or 17.5” wheels on an 8 on 6.5” bolt circle
- Sprung axle: hub face minus spring center must equal 16” or more
- Torflex axle: hub face minus outside of bracket must equal 18” or more
- This disc brake kit will not retrofit Dexter 4” drop spindle axles mfgd prior to Jan., 2003
Part # Description Mfg. #
27-582 6K Retro-Fit Disc Brake Kit* (6Lug) - LH K71-638
27-583 6K Retro-Fit Disc Brake Kit* (6Lug) - RH K71-639
Kit Contains:
27-062-4 Hex Nut (5) 006-193-00
6-5.50 Hub 008-403-05
27-352-2 Seal 010-036-00
27-371-2 Grease Cap 021-042-01
Bearing Cone 031-029-02
Rotor 070-009-02
27-379 Rubber Plug 085-001-00
Yoke Assembly- LH 090-005-01
Yoke Assembly - RH 090-005-02
Brake Pads (2) 091-004-00
27-K71-636-00 Caliper Kit K71-636-00
27-584 Bleeder Screw 054-092-00
27-587 Piston Seal 054-090-00
27-588 Piston Boot 054-091-00
27-592 Piston 054-093-00
- You must buy a left hand and right hand kit to convert one axle
- Each kit contains a caliper attaching bracket, rotor, caliper assembly w/ brake pads,
cupped, studded disc brake hub with bearings, seal, EZ-Lube grease cap,
mounting hardware and instructions
- Must be used with 15” wheels on a 6 on 5.5” bolt circle
- Fits Dexter 3,500 lbs. leaf spring or Torflex axle
- Sprung axle: hub face minus spring center must equal 15” or more
- Torflex axle: hub face minus outside of bracket must equal 13.04” or more
DEXTER DISC BRAKE RETRO-FIT KIT 6K
DEXTER DISC BRAKE RETRO-FIT KIT 8K
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Part # Description Mfg. #
22-120-3B Air/Hyd Trailer Kit (5.2K-15K Tandem Drum) TH1402/TH1002
22-120-5B Air/Hyd Trailer Kit (5.2K-15K Tandem Disc) TH-1502D
Torflex axles require a special order kit.
TRAILER AIR/HYDRAULIC PLUMBING KIT
AIR BRAKE PLUMBING KIT
Part # Description Mfg. #
22-401-2 Air Trailer Kit 10K-25K Tandem Axles - Spring Brakes
22-450 Air Trailer Kit 10K-25K Tandem Axles - Spring Brakes & ABS
22-455 Air Trailer Kit 10K-25K Triple Axles - Spring Brakes & ABS
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AIR BRAKE KITS
8100 Series Non-ABS Air Kit - For Service Chambers (Pre-formed Hoses)
The 8100 Series Trailer Air Kits are designed for single, tandem, and triple axle trailers without spring
brakes. Kits include mounting hardware, fittings, one 1488 cu. in. tank, tank drains, emergency and service
gladhands, and air hose assembly. Note: Common plumbing diagrams for each of these kits are pictured in
the Resources section of this catalog.
Part Number 22-8101/single 22-8102/tandem 22-8103/triple Description Mfg. #
27-04005 - 1 1 5/16-24 NY-Lock AB 04005
22P-503 1 1 1 1488 CI Air Tank (N9508-AA) NL 6481
22-N68-6-4 2 2 - 3/8 X 1/4 MC PD 111-6-4
22-N68-6-6 - 2 2 Fitting 3/8 X 3/8MC PD 111-6-6
22-N69-6-4 2 - 2 Elbow 3/8 X 1/4 MC PD 113-6-4
22-N69-6-6 - 4 4 Elbow 3/8 X 3/8 MC PD 113-6-6
22-BP119-6-4 - 4 6 3/8 Reducer Coupling PD 202-6-4
22-BP128-6 - - 2 3/8 Male Branch Tree PD 212-6
22-BP118-12 1 - - 3/4” Allen Head Plug PD 280-12
22-BP118-4 2 - - 1/4" Allen Head Plug PD 280-4
22-BP118-6 3 5 7 3/8” Allen Head Plug PD 280-6
22-281865P 1 - - Relay Emergency. Val. Reg Type PD 281865P
22-BP122-12 1 1 1 3/4 Hex Nipple PDC BP122-1 PD 284-12
12-EL540006 - 8 8 3/8 Tube Clip PD 324-6
22-11451PB 1 1 1 Red Emergency. Gladhand PD 6201
22-11452PB 1 1 1 Blue Ser. Gladhand PD 6202
22-FN389 2 2 2 Terminal Bolt 1/4" F PD 6203
22-DRC604-4 1 1 1 Drain Valve 1/4” MPT PD 6204-4
22-16640P 2 4 4 #16640-40” Air Hose PD 6340
22-16672P - - 2 #16662 Air Hose Assy. 72” PD 6372
22-HT-1068 2 2 2 Rubber Tank Cushion PD 6491
22-110380 - 1 1 Relay Valve 4 Port 110380 SA 6102
22-110376 - 1 1 Emergency Spool 110376 SA 6103
27-00105204 - 1 1 5/16-24 x 2 1/4 Bolt SP 00105204
27-00106104 - 4 4 3/8-24 X 1 1/4 Bolt SP 00106104
27-0051008 - 8 8 #10 X ½ Metal Screw SP 0051008
27-05006 - 4 4 3/8-24 Lock Nut SP 05006
27-07005 - 1 1 5/16 Flat Washer SP 07005
27-08106 - 4 4 3/8 Flat Washer SP 08106
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8200 Series Non-ABS Air Kit
For Spring Brake (Pre-formed Hoses)
The 8200 Series Trailer Air Kits are designed for single, tandem, and triple axle trailers with spring brakes.
Kits include mounting hardware, fittings, 1-2 tanks, tank drains, emergency and service gladhands, and air
hose assembly. Note: Common plumbing diagrams for each of these kits are pictured in the Resources
section of this catalog.
Part Number 8201-1/single-1 tank 8202-1/tandem-2 tanks 8203-2/triple-2 tanks Description Mfg. #
22-1010332 - - 1 2850 CI Air Tank 3-3/4 Port NL 1010332
22P-503 1 2 1 1488 CI Air Tank (N9508-AA) NL 6481
22-N68-6-4 3 4 3 3/8 X 1/4 MC PD 111-6-4
22-N68-6-6 1 1 1 Fitting A38 X 38MC PD 111-6-6
22-N69-6-6 1 2 3 Elbow 3/8 X 3/8 ME PD 113-6-6
22-N71-6-6 - - 1 3/8 X 3/8 Male Run Tree PD 118-6-6
22-N72-6-6 1 2 3 3/8 X 3/8 Branch Tee PD 119-6-6
22-BP110-6-4 - 1 - 3/8 X 1/4 Reducer Bushing PD 201-6-4
22-BP127-4 - - 2 1/4 Brass Street Tee PD 211-4
22-BP118-12 1 5 1 3/4 Allen Head Plug PD 280-12
22-BP118-6 4 5 4 3/8 Allen Head Plug PD 280-6
22-BP122-12 1 1 2 3/4 Hex Nipple PDC BP122-1 PD 284-12
22-BP123-12-8 1 1 1 3/4 X 1/2 Hex Nipple PD 284-12-8
12-EL540006 8 8 12 3/8 Tube Clip PD 324-6
22-11451PB 1 1 1 Red Emer. Gladhand PD 6201
22-11452PB 1 1 1 Blue Ser. Gladhand PD 6202
22-FN389 2 2 2 Terminal Bolt 1/4 F PD 6203
22-DRC604-4 1 2 2 Drain Valve 1/4 MPT PD 6204-4
22-16640P 4 4 6 #16640-40” Air Hose PD 6340
22-16672P - 4 6 #16672 Air Hose Assy. 72” PD 6340
22-HT-1068 2 4 4 Rubber Tank Cushion PD 6491
22-110500 1 1 1 Spring Brake Valve #110500 SA 6100
22-110380 1 1 2 Relay Value 4 Port 110380 SA 6102
27-00106104 4 8 4 3/8-24X1 1/4 Bolt SP 00106104
27-0051008 8 8 12 #10 X 1/2 Metal Screw SP 0051008
27-05006 4 8 8 3/8-24 Lock Nut SP 05006
27-08106 4 8 8 3/8 Flat Washer SP 08106
AIR BRAKE KITS
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AIR BRAKE KITS
8230 Series Non-ABS Air Kit - For Spring Brake (Re-usable Fittings)
The 8100 Series Trailer Air Kits are designed for single, tandem, and triple axle trailers without spring
brakes. Kits include mounting hardware, fittings, one 1488 cu. in. tank, tank drains, emergency and service
gladhands, and air hose assembly. Note: Common plumbing diagrams for each of these kits are pictured in
the Resources section of this catalog.
Part Number 8231-1/single-1 tank 8232-1/tandem-1 tank 8233-2/triple-2tanks Description Mfg. #
22-1010332 - 1 1 2850 CI Air Tank 3-3/4 Port NL 1010332
22P-503 1 - 1 1488 CI Air Tank (N9508-AA) NL 6481
22-N68-6-4 3 2 2 3/8 X 1/4 MC PD 111-6-4
22-N68-6-6 1 1 2 Fitting A38 X 38MC PD 111-6-6
22-N69-6-6 1 1 2 Elbow 3/8 X 3/8 ME PD 113-6-6
22-N71-6-6 - - 4 3/8 X 3/8 Male Run Tree PD 118-6-6
22-N72-6-6 1 1 - 3/8 X 3/8 Branch Tee PD 119-6-6
22-BP127-6 - - 4 #BP127-6 3/8 Street Tee PD 211-6
22-BP118-12 1 1 3 3/4 Allen Head Plug PD 280-12
22-BP118-6 2 2 3 3/8 Allen Head Plug PD 280-6
22-BP122-12 1 1 2 3/4 Hex Nipple PDC BP122-1 PD 284-12
22-BP123-12-8 1 1 1 3/4 X 1/2 Hex Nipple PD 284-12-8
12-EL540006 8 8 12 3/8 Tube Clip PD 324-6
22-11451PB 1 1 1 Red Emer. Gladhand PD 6201
22-11452PB 1 1 1 Blue Ser. Gladhand PD 6202
22-FN389 2 2 2 Terminal Bolt 1/4 F PD 6203
22-DRC604-4 1 1 2 Drain Valve 1/4 MPT PD 6204-4
22-RB68-6-6 1 16 24 RB68-6-6 Reuse Fitting 3/8 PD 6205-6
27-9003206 16 40 60 3/8 Air Brake Hose PD 6300
22-HT-1068 2 2 4 Rubber Tank Cushion PD 6491
22-110500 1 1 1 Spring Brake Valve #110500 SA 6100
22-110380 1 1 1 Relay Value 4 Port (110380P) SA 6102
27-00106104 4 4 8 3/8-24X1 1/4 Bolt SP 00106104
27-0051008 8 8 12 #10 X 1/2 Metal Screw SP 0051008
27-05006 4 4 8 3/8-24 Lock Nut SP 05006
27-08106 4 4 8 3/8 Flat Washer SP 08106
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8200-0 Series ABS Air Kit
For Spring Brake (Pre-formed Hose Fittings)
The 8230 Series Trailer Air Kits are designed to be used in conjunction with ABS Control Systems (like
those featured on page 69) and address single and tandem axle trailers with spring brakes. Kits include
mounting hardware, fittings, 1-2 tanks, tank drains, emergency and service gladhands, and air hose assembly.
Note: Common plumbing diagrams for each of these kits are pictured in the Resources section of this catalog.
Part Number 8201-0-1 8202-0-1 8202-0-2 8202-0-2 Description Mfg. #single-1 tank tandem-1 tank tandem--2 tanks triple--2 tanks
22-1010332 - 1 - 1 Air Tank 2850 CI 3-3/4 Port N1010332
22P-503 1 - 2 1 1488 CI Air Tank (N9508-AA) NL 6481
22-N68-6-4 3 2 4 3 3/8 X 1/4 MC PD 111-6-4
22-N68-6-6 1 1 1 2 Fitting 3/8 X 3/8 MC PD 111-6-6
22-N69-6-6 1 1 2 3 Elbow 3/8 X 3/8 ME PD 118-6-6
22-N71-6-6 - - - 1 3/8 Male Run Tee PD 119-6-6
22-N72-6-6 1 1 2 1 3/8” X 3/8” Branch Tee PD 113-6-6
22-BP110-6-4 - - 1 - 3/8 X 1/4 Reducer Bushing PD 201-6-4
22-BP127-6 - - - 4 #BP127-6 3/8” Street Tee PD 211-6
22-BP118-12 1 2 2 5 3/4” Allen Head Plug PD 280-12
22-BP118-6 4 - 5 2 3/8” Allen Head Plug PD 280-6
22-BP122-12 1 1 1 1 3/4" Hex Nipple PDC BP122-1 PD 284-12
22-BP123-12-8 1 1 1 1 3/4” X 1/2" Hex Nipple PD 284-12-8
12-EL540006 8 8 8 12 3/8” Tube Clip PD 324-6
22-11451PB 1 1 1 1 Red Emer. Gladhand PD 6201
22-11452PB 1 1 1 1 Blue Ser. Gladhand PD 6202
22-FN389 2 2 2 2 Terminal Bolt 1/4” F PD 6203
22-DRC604-4 1 1 2 2 Drain Valve 1/4” MPT PD 6204-4
22-16640P 4 4 4 6 #16640-40” Air Hose PD 6340
22-16672P - - 4 6 #16672 Air Hose Assy. 72” PD 6372
22-HT-1068 2 2 4 4 Rubber Tank Cushion PD 6491
22-110500 1 1 1 1 Spring Brake Valve #110500 SA 6100
27-00106104 4 4 8 8 3/8-24X1 1/4 Bolt SP 00106104
27-0051008 8 8 8 12 #10 X ½ Metal Screw SP 0051008
27-05006 4 4 8 8 3/8-24 Lock Nut SP 05006
27-08106 4 4 8 8 3/8 Flat Washer SP08106
AIR BRAKE KITS
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AIR BRAKE KITS
8230-0 Series ABS Air Kit
For Spring Brake (Re-usable Hose Fittings)
The 8230 Series Trailer Air Kits are designed to be used in conjunction with ABS Control Systems (like those fea-
tured on page 69) and address single, tandem, and triple axle trailers with spring brakes. Kits include mounting
hardware, fittings, 1-2 tanks , tank drains, emergency and service gladhands, and air hose assembly. Note: Common
plumbing diagrams for each of these kits are pictured in the Resources section of this catalog.
Part Number 8232-0-1 8232-0-1 8232-0-2 8233-0-2 Description Mfg. #single-1 tank tandem-1 tank tandem--2 tanks triple--2 tanks
22-1010332 - 1 - 1 Air Tank 2850 CI 3-3/4 Port NL 1010332
22P-503 1 - 2 1 1488 CI Air Tank (N9508-AA) NL 6481
22-N68-6-4 2 3 2 3 3/8 X 1/4 MC PD 111-6-4
22-N68-6-6 1 1 4 2 Fitting 3/8 X 3/8 MC PD 111-6-6
22-N69-6-6 1 1 - 3 Elbow 3/8 X 3/8 ME PD 113-6-6
22-N72-6-6 1 1 1 1 3/8” X 3/8” Branch Tee PD 119-6-6
22-BP127-6 - - - 4 #BP127-6 3/8” Street Tee PD 211-6
22-BP118-12 1 1 2 3 3/4” Allen Head Plug PD 280-12
22-BP118-6 2 2 2 3 3/8” Allen Head Plug PD 280-6
22-BP122-12 1 1 1 1 3/4" Hex Nipple PDC BP122-1 PD 284-12
22-BP123-12-8 1 1 1 1 3/4” X 1/2" Hex Nipple PD 284-12-8
12-EL540006 8 8 8 12 3/8” Tube Clip PD 324-6
22-11451PB 1 1 1 1 Red Emer. Gladhand PD 6201
22-11452PB 1 1 1 Blue Ser. Gladhand PD 6202
22-FN389 2 2 2 2 Terminal Bolt 1/4” F PD 6203
22-DRC604-4 1 1 2 2 Drain Valve 1/4” MPT PD 6204-4
22-RB68-6-6 8 16 16 24 RB68-6-6 Reuse Fitting 3/8 PD 6205-6
27-9003206 16 - 40 45 3/8” Air Brake Hose PD 6300
22-HT-1068 2 2 4 4 Rubber Tank Cushion PD 6491
22-110500 1 1 1 1 Spring Brake Valve #110500 SA 6100
27-00106104 4 4 8 8 3/8-24X1 1/4 Bolt SP 00106104
27-0051008 8 8 8 12 #10 X ½ Metal Screw SP 0051008
27-05006 4 4 8 8 3/8-24 Lock Nut SP 05006
27-08106 4 4 8 8 3/8 Flat Washer SP 08106
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VACUUM GAUGE KIT
Part # Description Mfg. #
22P-015 Vacuum/Hydraulic Gauge Kit VG-3500
22P-015-1 Bracket for Vacuum Gauge 7521-2
Kit provides vacuum pressure gauge and warning lights, plus mounting bracket and installation items.
VACUUM/HYDRAULIC PLUMBING KIT
Part # Description Mfg. #
22-100-2 Vac/Hyd Trailer Kit (5.2K - 15K Tandem) TV-1002
22-100-3 Vac/Hyd Trailer Kit (10K - 12K Tandem Disc) TV-1602P
22-100-4 Vac/Hyd Trailer Kit (8K - 15K Triple) TV-1003
22P-203 Replacement Vacuum Booster w/ Relay Valve Only VB-1000R
22P-203-1 Replacement Vacuum Booster Only VB-1000
22P-404 Replacement Vacuum/Hydraulic Relay Valve Only RV-9200
22-500 1/2” Vacuum Hose VH-500500
27-71-15 Hand Brake Bracket (tow vehicle) 71-15
22-25X15 Hose Bracket BD 25X15
22P-338 Hose Clip BD 1457
Special order. Limited availability.
ELECTRIC VACUUM PUMP
Part # Description Mfg. #
22-300 Elec/Vac Pump Kit VP-2100
VACUUM/HYDRAULIC TRUCK KITS
Part # Description Mfg. #
22-200-2B Truck Conversion Kit - TK 3000 TK-3000
22P-001 Truck Coupler Plug Only CA-8576
22P-002 Female Coupler Only, Gold QD-925F-1
22P-004 Mounting Plate w/Coupling Only CA-8575
22P-401 Control Valve (9107 Kit) Only SV-2950
22P-011 Control Cable BC-8363
22P-013 Diaphragm for Control Valve Only SV-2950-2
22P-012 Low Vacuum Switch Only SV-2950-6
22P-012-1 Low Vacuum Warning Light Only 7520
22P-003 1/2” Male Coupler, Gold QD-814M-1
22P-002-1 Female Coupler, Silver QD-925F-2
22P-003-1 1/2” Male Coupler, Silver QD-814M-2
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ABS CONTROL KITS
The following Anti-Lock-Braking Control Kits are designed to address tandem axles with either Spring
or Air Suspension. Kits include sensors, ECU, wiring harness, power cable, and complete installation guides.
The following kits are divided into two main categories (1) two-sensor, one-modulator and (2) four-sensor,
two modulator kits.
NOTE: KITS ARE ONLY SOLD TO OEM MANUFACTURERS
Kits with two sensors and one modulator (2S/1M)
Part # Description Mfg. #22- 21110 ECU Valve, 20 Inch Power Cable With Packard Connector, Pair of 6 foot Sensor Extension Cables SA 21110
22-21320 ECU Valve, 10 Foot Power Cable With Packard Connector, Pair of 10 Foot Sensor Extension Cables SA 21320
22-21F20 ECU Valve, 51 Foot Power Cable With Blunt End Connector, Pair of 10 Foot Sensor Extension Cables SA21F20
22-21G20 ECU Valve, 66 Foot Power Cable With Blunt End Connector, Pair of 10 Foot Sensor Extension Cables SA21G20
Kits with four sensors and two modulator (4S/2M)
Part # Description Mfg. #22- 42322 ECU Valve, 10 Foot Power Cable With Packard Connector, Four 10 Foot Sensor Extension Cables SA42322
22- 42422 ECU Valve, 13 Foot Power Cable With Packard Connector, Four 10 Foot Sensor Extension Cables SA42422
22- 42F22 ECU Valve, 51 Foot Power Cable With Blunt End Connector, Four 10 Foot Sensor Extension Cables SA42F22
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NON-ABS AIR/HYDRAULIC KITS
The TH series air / hydraulic trailer kits are designed to meet the fluid displacement and pressure
requirements of a wide variety of axle capacities. All kits listed below are furnished complete with control
valves, air tank, air / hydraulic actuator, air hose, and hydraulic brake line kit. Note: Common plumbing dia-
grams for each of these kits are pictured in the Resources section of this catalog.
Part # Description Mfg. #22-TH-1001 This kit is designed for 8-15K single Dexter Axles with drum brakes TH-1001
22-120-3B This kit is designed for 8-12K tandem Dexter Axles with drum brakes TH-1002
22-120-5B This kit is designed for 10K, 15K tandem Dexter Axles with drum brakes TH-1502D
Part # Description Mfg. #
22P-202 1000 PSI Air/Hydraulic Booster Assembly AB-1000
22P-202-1 1500 PSI Air/Hydraulic Booster Assembly AB-1500
22P-503 1488 CI Air Tank (N9508-AA) NL 6481
22-HT1217 2800 CI Air Tank 2-3/4 NL 1010329
22-1010332 2850 CI Air Tank 3-3/4 Port NL 1010332
22-11452PB Blue Service Galdhand 11452PB
22-11451PB Red Emergency Galdhand 11451PB
22-FN389 Terminal Bolt 1/4” female thread FN389
22-110380 Relay Value 4Port (PD 110380P) 110380
22-110500 Spring Brake Valve #110500 110500
22-18024MF Hydraulic Hose - 24" long, 3/8-24 male thread, 18024MF
3/8-24 female thread
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Brake Brake Actuation SystemsActuation Systems
OS KIT5E58 - Park Brake Kit for Electric Drum Brakes
This is a single axle kit and includes park brake lever, main cable assembly, spacers, clamps, equalizer, and 58"
long cables (from cable equalizer to the brakes). See "Component Parts" table below for repair and replace-
ment. OS KIT6H58 - Park Brake Kit for Hydraulic Drum Brakes This is a single axle kit and includes park
brake lever, main cable assembly, spacers, clamps, equalizer, and 58" long cables (from cable equalizer to the
brakes). See "Component Parts" table below for repair and replacement.
Part Number 21-KIT5E58 - For Electric Brakes 21-KIT6H58 - For Hydraulic Brakes Description Mfg. #
27-71-15 2 2 Brake Cable Bracket 71-15
21- 02182700 1 1 Park Brake Lever OS 02182700
21-15858700 1 1 Main Cable Assembly OS 15627800
21-15656003 2 - 58” Elec Brake Cable OS 15656003
21-15688601 - 2 58” Hyd Brake Cable OS 15688601
21- 81000030 2 2 Long Spacer OS 81000030
21-81000108 1 1 2 Hole Cable Clamp OS 81000108
21-81000131 1 1 2 Hole Link Spacer OS 81000131
21-81000143 1 1 Short Spacer OS 81000143
21-81000191 1 1 1 Hole Cable Clamp OS 81000191
21-81007269 1 1 Park Brake Equalizer OS 81007269
27-1434CP 2 - Clevis Pin 1/4” X 3/4 SP 1434CP
27-38LN 2 2 N/Lock 3/8-16 Nut SP 38LN
27-90061 2 2 3/8 – 16X1.25 Bolt 90061
27-516LN 1 - Nylock 5/16-18 X 1 1/2 AB 516LN
Lock Nut
27-516X150GR2 1 - 5/16-18X1 1/2 Hex Bolt AB 516X150GR2
PARKING BRAKE KITS
Bra
ke
Actu
ation